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The Application of THESIS BowTies in Marine ... - ABS Consulting

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OPERATIONS REGULATIONS<br />

TANKEROperator<br />

SEPTEMBER 2006<br />

www.tankeroperator.com<br />

<strong>The</strong> application <strong>of</strong> <strong>THESIS</strong> Bow-Ties <strong>in</strong> mar<strong>in</strong>e safety<br />

management*<br />

In an <strong>in</strong>dustry which is<br />

mov<strong>in</strong>g further towards<br />

demonstrable and<br />

accountable risk<br />

management, the<br />

<strong>THESIS</strong> Bow-Tie tool is<br />

ga<strong>in</strong><strong>in</strong>g greater<br />

acceptance. <strong>The</strong><br />

methodology is proven<br />

by track record <strong>in</strong> the<br />

<strong>of</strong>fshore, process and<br />

security risk <strong>in</strong>dustries<br />

and the tool<br />

cont<strong>in</strong>uously adapted to<br />

suite the need.<br />

<strong>THESIS</strong> (<strong>The</strong> Health,<br />

Environment, Safety Information<br />

System) is a s<strong>of</strong>tware tool that<br />

can effectively demonstrate how<br />

a facility's Safety Management<br />

System can be implemented. It<br />

assists companies/operators <strong>in</strong> the<br />

analysis and management <strong>of</strong> the<br />

hazards and risks to which their<br />

bus<strong>in</strong>ess is exposed, and<br />

graphically displays and<br />

illustrates the relationship<br />

between hazards, controls, risk<br />

reduction measures and a<br />

bus<strong>in</strong>ess's HSSE activities.<br />

Regulators and stakeholders<br />

across the world are progressively<br />

expect<strong>in</strong>g more <strong>in</strong>formation to be<br />

<strong>in</strong>cluded <strong>in</strong> the documentation<br />

used to demonstrate that an<br />

operation/asset has an effective<br />

safety management system. This<br />

is becom<strong>in</strong>g <strong>in</strong>creas<strong>in</strong>gly evident<br />

<strong>in</strong> the mar<strong>in</strong>e <strong>in</strong>dustry <strong>in</strong> the form<br />

<strong>of</strong> equivalent safety cases which<br />

aim to confirm that:<br />

• all credible hazards have been<br />

identified;<br />

• appropriate standards have<br />

been set and met;<br />

• adequate safety features are <strong>in</strong><br />

place;<br />

• all significant assumptions<br />

have been identified, verified<br />

and validated;<br />

• all <strong>in</strong>structions, limits and<br />

conditions required to<br />

ma<strong>in</strong>ta<strong>in</strong> operations with<strong>in</strong><br />

specified marg<strong>in</strong>s for safety<br />

have been met.<br />

In address<strong>in</strong>g these aims, a<br />

number <strong>of</strong> documents would be<br />

traditionally generated. <strong>The</strong>se<br />

documents <strong>in</strong>herently become<br />

<strong>in</strong>creas<strong>in</strong>gly complicated with the<br />

onus on fulfill<strong>in</strong>g the requirements<br />

and the explanation <strong>of</strong> all the<br />

<strong>in</strong>teractions between these<br />

documents becomes more difficult<br />

ELEMENTS<br />

Policy & Strategic Objectives<br />

Organisation, Responsibilities,<br />

Resources, Standards & Docs.<br />

Hazard & Effects Management<br />

Process<br />

Plann<strong>in</strong>g & Procedures<br />

Implementation & Monitor<strong>in</strong>g<br />

Audit<br />

Review<br />

to expla<strong>in</strong> to the workforce,<br />

regulator and stakeholders.<br />

This can, however, be made<br />

much easier with the help <strong>of</strong> an<br />

<strong>in</strong>teractive graphical<br />

representation. This graphical<br />

REQUIREMENTS<br />

• Safety Policy<br />

• Strategic Objectives & Targets<br />

• Organisational Structure &<br />

Responsibilities<br />

• Management Representatives<br />

• Resources<br />

• Competence<br />

• Contractors<br />

• Communication<br />

• Identification <strong>of</strong> Hazards &<br />

Effects<br />

• Risk Evaluation<br />

• Record<strong>in</strong>g <strong>of</strong> Hazards & Effects<br />

• Objectives <strong>of</strong> Performance<br />

Criteria<br />

• Asset Integrity<br />

• Procedures & Work Instructions<br />

• Management <strong>of</strong> Change<br />

• Cont<strong>in</strong>gency & Emergency<br />

Plann<strong>in</strong>g<br />

• Monitor<strong>in</strong>g<br />

• Records<br />

• Non-Compliance & Corrective<br />

Action<br />

• Incident Report<strong>in</strong>g & Follow-Up<br />

• Internal Audit<br />

• Independent Audits<br />

• Management Review<br />

Figure 1: Typical elements and requirements <strong>of</strong> a facility's risk<br />

management system<br />

September 2006 • TANKEROperator 35


<strong>of</strong> p/v<br />

Failure<br />

arrangement<br />

Threat<br />

expansion <strong>of</strong><br />

<strong>The</strong>rmal<br />

cargo<br />

Threat<br />

ma<strong>in</strong>tenance. Pre-operational<br />

Regular<br />

certification and company<br />

<strong>in</strong>spections,<br />

form E116, E490.<br />

<strong>of</strong> repeater <strong>of</strong><br />

Failure<br />

<strong>in</strong>dicator<br />

pressure<br />

Escalation Factor<br />

<strong>of</strong> lock<strong>in</strong>g<br />

Failure<br />

arrangements<br />

Escalation Factor<br />

Corrosion<br />

Threat<br />

to allow for cargo<br />

Procedures<br />

tanks to be filled 98% <strong>of</strong><br />

expansion:<br />

their capacity.<br />

<strong>in</strong>dicator: Common IGS l<strong>in</strong>e,<br />

Pressure<br />

Monitor<strong>in</strong>g <strong>of</strong> repeater <strong>in</strong> bridge<br />

CCR.<br />

Ma<strong>in</strong>tenance <strong>of</strong> lock<strong>in</strong>g arrangements<br />

or freez<strong>in</strong>g <strong>of</strong> p/v<br />

Failure<br />

breaker<br />

Escalation Factor<br />

society surveys will<br />

Classification<br />

wastage and remedial actions<br />

monitor<br />

if limits exceeded. Strength<br />

taken<br />

(CAP) as per current new<br />

analysis<br />

build<strong>in</strong>g criteria.<br />

High and high-high level alarms<br />

Lock<strong>in</strong>g arrangements<br />

<strong>in</strong>spection program (E116,<br />

Monthly<br />

Precautions dur<strong>in</strong>g cold<br />

E480).<br />

weather.<br />

protection on ballast and<br />

Coat<strong>in</strong>g<br />

tanks, cathodic protection to<br />

cargo<br />

ballast tanks<br />

Pressure/vacuum relief valve<br />

P/V breaker. Common IGS l<strong>in</strong>e<br />

<strong>in</strong>spection and ma<strong>in</strong>tenance<br />

Daily<br />

(E-116)<br />

program<br />

p/v breaker: Common IGS l<strong>in</strong>e<br />

H-01.S01 Hydrocarbons<br />

Loc.:<br />

TE:<br />

Sea<br />

<strong>of</strong> Loss<br />

cargo<br />

conta<strong>in</strong>ment<br />

tanks (Sea)<br />

at sea.<br />

Discharge<br />

Pollution<br />

Consequence<br />

flood<strong>in</strong>g. Potential for<br />

Hull<br />

<strong>of</strong> stability<br />

loss<br />

Consequence<br />

Fire/explosion<br />

Consequence<br />

Personnel <strong>in</strong>jury/fatality<br />

Consequence<br />

OPERATIONS<br />

Figure 2: A typical bow-tie display<br />

Figure 3: A partially expanded <strong>THESIS</strong> Tow Tie for a Loss <strong>of</strong> Cargo<br />

Conta<strong>in</strong>ment<br />

representation has become to be<br />

known as the <strong>THESIS</strong> bow-tie<br />

methodology. By build<strong>in</strong>g <strong>in</strong> a<br />

risk matrix, effectiveness rank<strong>in</strong>g<br />

and performance data for the<br />

control measures then the bow tie<br />

methodology also becomes a semiquantitative<br />

risk assessment tool.<br />

<strong>THESIS</strong> Bow-Tie<br />

Methodology<br />

<strong>THESIS</strong> can be used to<br />

demonstrate how effective a<br />

mar<strong>in</strong>e facility's safety<br />

management system is perform<strong>in</strong>g<br />

and also to complete gap analyses.<br />

A typical management system is a<br />

quality management system for<br />

manag<strong>in</strong>g risks with<strong>in</strong> a company,<br />

to assure the protection <strong>of</strong> the<br />

company's people, assets,<br />

reputation and for protection <strong>of</strong><br />

the environment the company<br />

operates with<strong>in</strong>. A typical safety<br />

management system would<br />

comprise <strong>of</strong> the elements shown <strong>in</strong><br />

Figure 1, previous page.<br />

<strong>The</strong> bow tie can be used to<br />

demonstrate how the pert<strong>in</strong>ent<br />

safety management system<br />

element requirements are met<br />

with respect to the control and<br />

management <strong>of</strong> hazards and risks.<br />

Bow-ties depict the relationship<br />

between hazards, threats, barriers,<br />

escalation factors, controls,<br />

consequences, recovery<br />

preparedness measures and<br />

critical tasks (Figure 2, above).<br />

This has been an area <strong>of</strong> fault or<br />

weakness <strong>in</strong> many organisations -<br />

us<strong>in</strong>g this method can help to<br />

display all the <strong>in</strong>teractions and<br />

l<strong>in</strong>ks that are <strong>of</strong>ten found to be<br />

loosely related over a number <strong>of</strong><br />

various documents.<br />

Essentially a bow-tie is a<br />

comb<strong>in</strong>ation <strong>of</strong> the traditionally<br />

used fault and event trees,<br />

whereby the fault tree constitutes<br />

the left hand side <strong>of</strong> a bow-tie and<br />

the event tree the right hand side.<br />

What a bow-tie presents <strong>in</strong><br />

addition however, are the<br />

'barriers' <strong>in</strong> place that prevent<br />

'threats' from releas<strong>in</strong>g a hazard<br />

and 'recovery preparedness<br />

measures' that reduce the severity<br />

<strong>of</strong> the hazard consequences.<br />

Critical Tasks<br />

Once the threats, consequences,<br />

escalation factors and all controls<br />

have been identified, support<strong>in</strong>g<br />

tasks to ensure that the <strong>in</strong>tegrity<br />

<strong>of</strong> each barrier, control and<br />

recovery preparedness measure is<br />

ma<strong>in</strong>ta<strong>in</strong>ed need to be assigned.<br />

<strong>The</strong>se are termed Critical Tasks,<br />

and are required to be performed,<br />

undertaken or executed by<br />

responsible and competent<br />

persons. Such tasks could<br />

<strong>in</strong>clude:<br />

• Design Tasks;<br />

• Inspection and Ma<strong>in</strong>tenance<br />

Tasks;<br />

• Operational Tasks; and<br />

• Adm<strong>in</strong>istrative Tasks.<br />

Assign<strong>in</strong>g Personnel to<br />

Critical Tasks<br />

Once the critical tasks are def<strong>in</strong>ed,<br />

personnel are assigned the<br />

responsibility for the execution <strong>of</strong><br />

the tasks. Such persons are<br />

identified from the organisation at<br />

the time <strong>of</strong> undertak<strong>in</strong>g the work<br />

and should rema<strong>in</strong>, at the least, at<br />

a supervisory level. <strong>The</strong><br />

procedures and standards<br />

necessary to support that task are<br />

captured at the same time.<br />

<strong>The</strong> advantage <strong>of</strong> adopt<strong>in</strong>g the<br />

<strong>THESIS</strong> approach is that it is an<br />

extremely powerful representation<br />

<strong>of</strong> the hazard analysis and risk<br />

management processes that is<br />

readily understood at all levels <strong>in</strong><br />

an organisation; bow-ties can be<br />

used <strong>in</strong> the boardroom as well as<br />

<strong>in</strong> a tool box talk.<br />

Case Example<br />

Figure 3 illustrates a<br />

representation <strong>of</strong> one <strong>of</strong> the many<br />

hazards that faces a cargo<br />

conta<strong>in</strong><strong>in</strong>g vessel at sea.<br />

<strong>The</strong> left hand side <strong>of</strong> the bowtie<br />

shows a number <strong>of</strong> possible<br />

threats that could potentially<br />

release hazardous cargo and thus<br />

produce the top event. Some<br />

eng<strong>in</strong>eered and procedural<br />

barriers have been put <strong>in</strong> place<br />

here to illustrate typical<br />

protection measures that would<br />

prevent the threat from releas<strong>in</strong>g<br />

the hazard. Escalation factors<br />

have been expanded <strong>in</strong> Figure 3<br />

to show the controls put <strong>in</strong> place<br />

to manage the escalation factor.<br />

<strong>The</strong> right hand side illustrates<br />

the consequential outcomes <strong>of</strong> the<br />

top event. Recovery measures<br />

are not illustrated further.<br />

It is possible with<strong>in</strong> the 'case<br />

file' to also:-<br />

• capture the <strong>in</strong>tegrity <strong>of</strong><br />

barriers,<br />

• capture system shortfalls and<br />

set remedial action plans<br />

• def<strong>in</strong>e the tasks and personnel<br />

for manag<strong>in</strong>g barriers and<br />

<strong>in</strong>deed assign them<br />

• set task frequencies<br />

• assign documentation and<br />

standards<br />

• populate a risk matrix and<br />

illustrate the risk pr<strong>of</strong>ile<br />

• produce reports for use <strong>in</strong><br />

support<strong>in</strong>g documentation eg.<br />

safety manual, audit, tra<strong>in</strong><strong>in</strong>g,<br />

appraisal etc.<br />

<strong>THESIS</strong> Summary<br />

<strong>THESIS</strong> is an application,<br />

orig<strong>in</strong>ally developed by Shell and<br />

now jo<strong>in</strong>tly with <strong>ABS</strong> Consult<strong>in</strong>g.<br />

It has been developed based on the<br />

Bow-Tie concept to visually<br />

display how hazards are controlled<br />

and how the risk associated with<br />

them is reduced to As Low As<br />

Reasonably Practical (ALARP). It<br />

documents the provenance <strong>of</strong><br />

<strong>in</strong>formation and the reference<br />

sources from which the<br />

<strong>in</strong>formation is obta<strong>in</strong>ed, i.e. it is an<br />

ideal audit tool.<br />

It is an extremely flexible tool<br />

and simple tool whose application<br />

extends from safety, health and<br />

environment risk <strong>in</strong>to any aspect<br />

<strong>of</strong> bus<strong>in</strong>ess exposed to hazards<br />

and risks. It is frequently used to<br />

build management systems from<br />

concept as well as capture and<br />

ref<strong>in</strong>e those that already exist.<br />

* By James Phipps, pr<strong>in</strong>cipal<br />

risk consultant, <strong>ABS</strong> Consult<strong>in</strong>g<br />

Ltd (Warr<strong>in</strong>gton, UK)<br />

TO<br />

36<br />

TANKEROperator • September 2006

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