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Installation Instructions - Imtra

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Less noise<br />

- more thrust!<br />

Thruster Upgrade Kit<br />

MANUAL


Q-prop<br />

The new 5 blade special skew propellers is the result of over 2 years of<br />

development work and thousands of tests. They have been designed to reduce<br />

the noise level, while maintaining the exceptional efficiency of the old<br />

4 blade Sidepower propellers. This goal was achieved, and we even chose<br />

to make a little bit more aggressive on some models, increasing the thrust<br />

on most thrusters. Please see individual information on each new thruster<br />

for more details.<br />

Details:<br />

• Noise reductions of up to 75% measured in<br />

controlled environments*<br />

• The expected and tested normal noise reduction<br />

in “average installations” 20-40%<br />

• Will be delivered on all Sidepower models during 2008 except the<br />

SP550<br />

• Upgrade kits are available for most “SP” series thrusters with special<br />

adaptors<br />

* Actual noise reduction wil vary with<br />

boat type and thruster installation.<br />

NOISE AND EFFICIENCY<br />

Principally, more blades on a propeller means that<br />

you spread the load more so that the pressure peaks<br />

(heard as noise) are individually lower. Another factor<br />

is that the majority of noise you hear in a boat from a<br />

thruster is what is called structural borne noise, that<br />

travels through the boats structure. Principally, a higher<br />

frequency will travel a shorter distance. However,<br />

there is a “cost” also to add more propeller blades.<br />

Principally you loose efficiency because more blades<br />

means that they are closer together and thereby will<br />

disturb the water for the “next blade”. More blades<br />

also means more friction. The skew shape of the blades<br />

“slice” through the water “gradually” instead of hitting<br />

the water all at the same time with a straight edge. This<br />

makes for a smoother noise picture, again reducing the<br />

level of the “peaks” as seen in the frequency analysis.<br />

But also skew must be used carefully as it increases the edge length of the propeller and thereby the<br />

friction in the water, reducing the propellers efficiency.<br />

The key is obviously to find the best compromise between noise and efficiency, and we have made<br />

our choice based on thousands of carefully documented tests. We have accomplished maintaining<br />

the exceptional efficiency of our old propellers by sculpting the new propellers very perfectly and<br />

changing to a new high-tech composite material allowing a thinner blade to reduce friction.


Parts description:<br />

1: Screw for zincanode<br />

2: Zincanode<br />

3: Propeller lock nut<br />

5<br />

6<br />

4: Washer<br />

5: Q-Prop<br />

6: Adapter<br />

2 3 4<br />

1<br />

KIT #4 9999 (SP55) and #7 9999 (SP75/SP95)<br />

Locktite<br />

REMOVE OLD PROPELLER(S)<br />

1. Loosen and remove screw for zinc anode (1), zinc anode (2), lock nut (3) and washer (4)<br />

2. Remove old 4-blade propeller from shaft. If the propeller sits firmly on the shaft, use a piece<br />

of wood and tap on the propeller from behind.<br />

3. Clean shaft and check drivepin for wear.<br />

FIT NEW PROPELLER(S)<br />

1. Push the adapter (6) into the propeller until it locks in place<br />

2. Apply waterproof grease to the shaft,<br />

3. Push the propeller onto the shaft, carefully rotate the propeller until the drive pin aligns<br />

and moves into the slot/grove in the propeller hub. There should be almost no gap<br />

(approximately 1mm) between the propeller hub and the gear house.<br />

4. Place the washer (4) on the propeller shaft and then tighten the lock-nut (3) on the<br />

propeller shaft.<br />

5. Place the zinkanode (2) in its designated position and tighten the zincanodes holding screw (1).<br />

Apply a thread glue (Locktite or similar) to ensure that the zincanodes holding screw does not<br />

un-screw itself from the propellers rotation.<br />

PROPELLER CHECKLIST<br />

Propeller is fastened correctly to the shaft.<br />

Propeller turns freely in tunnel.<br />

The zinc-anode holding screw is tightened well with thread glue.<br />

Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or<br />

the gearhouse lid where the propeller is fastened.<br />

SIDE-POWER Thruster Systems


KIT #9 9999 (SP125) and #10 9999 (SP155/SP200)<br />

Parts description:<br />

1: Screw for zincanode<br />

2: Zincanode<br />

3: Propeller lock nut<br />

5<br />

6<br />

4: Washer<br />

5: Q-Prop<br />

6: Axle key<br />

2 3 4<br />

1<br />

Locktite<br />

REMOVE OLD PROPELLER(S)<br />

1. Loosen and remove screw for zinc anode (1), zinc anode (2), lock nut (3) and washer (4)<br />

2. Remove old 4-blade propeller from shaft. If the propeller sits firmly on the shaft, use a piece of<br />

wood and tap on the propeller from behind.<br />

3. Clean shaft and check drivepin for wear.<br />

FIT NEW PROPELLER(S)<br />

1. Replace old key with new key from kit (6).<br />

2. Apply waterproof grease to the shaft,<br />

3. Carefully rotate the propeller until keyway in propeller aligns with key on shaft, and push the<br />

propeller fully onto the shaft. There should be almost no gap (approximately 1mm) between the<br />

propeller hub and the gear house. On thrusters with counter rotating propellers (SP155/SP200),<br />

fit propeller marked LH on port side, propeller marked RH on starboard side.<br />

4. Place the washer (4) on the propeller shaft and then tighten the lock-nut (3) on the propeller shaft.<br />

5. Place the zinkanode (2) in its designated position and tighten the zincanodes holding screw (1).<br />

Apply a thread glue (Locktite or similar) to ensure that the zincanodes holding screw does not<br />

un-screw itself from the propellers rotation.<br />

PROPELLER CHECKLIST<br />

Propeller is fastened correctly to the shaft.<br />

Propeller turns freely in tunnel.<br />

The zinc-anode holding screw is tightened well with thread glue.<br />

Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or the<br />

.<br />

gearhouse lid where the propeller is fastened.


2<br />

3<br />

4<br />

6<br />

1<br />

1<br />

2<br />

3 4<br />

7 5 6<br />

5<br />

2<br />

Parts description:<br />

1: Electromotor<br />

2: Directional solenoid<br />

1 Electromotor 3: Motorbracket<br />

2<br />

Directional solenoids<br />

3<br />

Motorbracket<br />

4:<br />

for<br />

Flexible<br />

holding<br />

coupling,<br />

motor and<br />

secures the electromotor<br />

1: Electromotor gearhouse together if the on propeller the tunnel. is jammed. Changeable from<br />

2: Directional 4 Breakpin solenoids secures inside the the electromotor boat if<br />

3: Motorbracket propeller holding is jammed. motor and Changeable from<br />

5: Q-Prop<br />

gearleg together inside the on boat. the tunnel<br />

5<br />

4: Breakpin 5-blade (SP55)/Flexible skew 6: propeller Gearhouse coupling<br />

(SP75/100/125/155/200)<br />

for ultimate 3 4<br />

performance.<br />

6 Prefilled lifetime 7: Replaceable lubricated gearhouse. zinc andode, protects<br />

secures electromotor if propeller<br />

7<br />

Changeable zincanode gearhouse protects from gearhouse<br />

from corrosion in seawater.<br />

corrosion<br />

is jammed. Changeable from<br />

inside the boat.<br />

5: 5-blade Q-prop skew design propeller<br />

7 for ultimate performance<br />

5 6<br />

7<br />

6: Gearleg<br />

7: Replaceable zinc anode protects<br />

gearleg from corrosion<br />

1<br />

2<br />

Parts d<br />

1: Elec<br />

2: Dire<br />

3: Mot<br />

4: Flex<br />

if th<br />

insid<br />

5: Q-P<br />

6: Gea<br />

7: Rep<br />

gea<br />

MAINTENANCE<br />

MAINTENANCE<br />

de (2), lock » nut There 1 (3) must and washer always (4) be oil in the oil reservoir. Refill » if There necessary must always with gear be oil oil EP90. in the oil reservoir. Refill if nec<br />

Change 2 the gear oil a minimum of every second year. Change Check the thegear gearoil aquality minimum the of every second year. C<br />

er sits firmly gearhouse on the shaft, every use time a piece the boat is out of the 4 3water.<br />

gearhouse every time the boat is out of the water.<br />

» Retighten the bolts holding the gearhouse to the » motor Retighten bracket the during bolts the holding first on-land the gearhouse to the motor<br />

Locktite service with the specified bolt tightening force (check service manual). with the specified bolt tightening force (check m<br />

1<br />

Fastening screw for zincanode<br />

» SE30/125S Keep the propeller and gearhouse clean from2<br />

growth » Keep by painting the propeller with antifouling and gearhouse before clean from growth by<br />

Zincanode<br />

SE40/125S every season. PS! The zinc anode, sealing and propeller every season. shafts must PS! absolutely The zinc anode, not besealing and propell<br />

3<br />

Propeller lock nut<br />

lace painted. Be careful that you don’t fill paint in the “tracks” painted. the Be gearhouse careful that that you the don’t propeller fill paint in the “tracks<br />

4<br />

Washer<br />

hub moves in.<br />

hub moves in.<br />

5<br />

Drivepin for propeller<br />

» Change the zinc anode before every season, or when » Change abouthe half zinc theanode before is gone. every season, or when a<br />

ropeller untilAlways the drive use pina aligns tread lock on the screw holding the zincanode Always use to aensure tread that lock it ondoes the screw not fallholding off. the zincan<br />

re should bePlease almostobserve no gap<br />

N that in some waterconditions it canPlease be necessary observetothat install some an extra waterconditions it can be n<br />

Vedlikehold<br />

he gear house. zincanode to ensure that it lasts for the whole period zincanode betweento regular ensure service that itlifts lastsoffor the the boat. whole period be<br />

Consult your dealer for information on how to do this. Consult your dealer for information on how to do this.<br />

otor bracket<br />

» Etterstram boltene som holder girhuset sammen med braketten ved<br />

ghten the lock-nut (3) on the<br />

olt tightening<br />

første på-land servicen med oppgitt moment (s. 13).<br />

» As a part of the seasonal service of your boat, and » As before a part every of the season, seasonal always service check of your that: boat, and befo<br />

th by painting<br />

» Hold propellen og girhuset fritt for algevekst ved å påføre bunn-stoff<br />

tighten the<br />

•<br />

zincanodes<br />

The propeller<br />

holding før is securely hver screw sesong. fastened<br />

• The propeller is securely fastened<br />

(1).<br />

the ust absolutely zincanodes holding screw PS ! Sinkanoder, does not tetninger og propellaksel skal ikke påføres<br />

• The bolts holding the electric motor to the motor • bracket The bolts are fastened holding the correctly. electric motor to the motor bracke<br />

the “tracks” in<br />

bunnstoff, pass på så det ikke kommer bunnstoff i gjengesporene<br />

til propellmutteren.<br />

• The area where the thruster is installed is clean and • The dry. area where the thruster is installed is clean and dry<br />

» Skift sinkanode før hver sesong, eller når ca. halvparten av sinkanoden<br />

har tæret bort. Bruk Locktite eller lignende på skruen til<br />

en about half If there are signs of water you must try to find the source If there and are eliminate signs of water it. you must try to find the sourc<br />

rew holding the<br />

sinkanoden for at den ikke skal falle av. Ta i betraktning at under noen<br />

observe that • All in electrical connections vannforhold er are det clean nødvendig and fastened å montere • firmly. en All ekstra electrical sink-anode connections for å are clean and fastened firmly.<br />

l an extra<br />

være sikker på at de skal vare i hele perioden mellom vedlikehold. Ta<br />

ead d between glue.<br />

• Make sure that kontakt your med batteries din forhandler are in a good for informasjon condition • Make om sohvordan that surethe that å thruster gjøre yourdette.<br />

batteries gets a good are involtage.<br />

a good condition so<br />

r ropeller for information but Old NOToronbad thebatteries zincanode willor<br />

give a reduced performance Old from or bad the thruster. batteries will give a reduced performance fro<br />

» Som en del av det periodiske vedlikeholdet av din båt, og før hver<br />

sesong må følgende ting sjekkes: SIDE-POWER Thruster Systems<br />

SIDE-POWER Thruster Systems S<br />

before every<br />

• Propellen sitter godt festet.


Parts description:<br />

1: Screw for zincanode<br />

2: Zincanode<br />

3: Propeller lock nut<br />

4: Washer<br />

5<br />

6<br />

5: Q-Prop<br />

6: Adapter<br />

1<br />

2<br />

3<br />

4<br />

Locktite<br />

REMOVE OLD PROPELLER(S)<br />

Parts list 4 9999 (SP55)<br />

1. Loosen and remove screw for zinc anode (1), zinc anode (2), lock nut (3) and washer (4)<br />

1+2 7 1190 Zinc anode 1 pcs<br />

of wood and tap on the propeller from behind.<br />

3 4 1260 Locknut 1 pcs<br />

3. 4 Clean shaft 7 1181 and check drivepin Propeller for wear. washer 1 pcs<br />

5 4 1261 185mm Q-prop 1 pcs<br />

FIT 6 NEW 7 1249 PROPELLER(S) Adapter 1 pcs<br />

7 6 1241 Propeller drivepin 1 pcs<br />

2. Remove old 4-blade propeller from shaft. If the propeller sits firmly on the shaft, use a piece<br />

1. Push the adapter (6) into the propeller until it locks in place<br />

2. Apply waterproof grease to the shaft,<br />

3. Push the propeller onto the shaft, carefully rotate the propeller until the drive pin aligns<br />

Parts<br />

and moves<br />

list 7<br />

into9999 the slot/grove<br />

(SP75/SP95)<br />

in the propeller hub. There should be almost no gap<br />

(approximately 1mm) between the propeller hub and the gear house.<br />

4. 1+2 Place the 7 1190 washer (4) on theZinc propeller anode shaft and then tighten 2 pcs the lock-nut (3) on the<br />

3 propeller 4 1260 shaft. Locknut 2 pcs<br />

5. 4 Place the 7 1181 zinkanode (2) in its Propeller designated washer position and tighten 2 pcs the zincanodes holding screw (1).<br />

5 Apply a7 thread 1261 glue (Locktite 185mm or similar) Q-prop to ensure that the2 zincanodes pcs holding screw does not<br />

6 un-screw 7 1249 itself from the propellers Adapter rotation.<br />

2 pcs<br />

7 6 1241 Propeller drivepin 2 pcs<br />

PROPELLER CHECKLIST<br />

Propeller is fastened correctly to the shaft.<br />

Propeller turns freely in tunnel.<br />

The zinc-anode holding screw is tightened well with thread glue.<br />

Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or<br />

the gearhouse lid where the propeller is fastened.


Parts description:<br />

1<br />

1: Screw for zincanode<br />

2<br />

Parts description:<br />

1: Electromotor<br />

2: Zincanode<br />

2: Directional solenoid<br />

3: Propeller lock nut<br />

4: Washer<br />

5: Q-Prop<br />

6: Axle key<br />

1<br />

2<br />

3 4<br />

3<br />

4<br />

5<br />

3: 6Motorbracket<br />

4: Flexible coupling, secures the electromotor<br />

if the propeller is jammed. Changeable from<br />

inside the boat<br />

5: Q-Prop<br />

6: Gearhouse<br />

7: Replaceable zinc andode, protects<br />

gearhouse from corrosion<br />

Locktite<br />

5<br />

6<br />

7<br />

MAINTENANCE<br />

REMOVE OLD PROPELLER(S)<br />

Parts list 9 9999 (SP125)<br />

» 1. There Loosen must and always remove be screw oil in the for oil zinc reservoir. anode (1), Refill zinc if necessary anode (2), with lock gear nut (3) oil and EP90. washer (4)<br />

Change the gear oil a minimum of every second year. Check the gearoil quality in the<br />

2. Remove old 4-blade propeller from shaft. If the propeller sits firmly on the shaft, use a piece of<br />

1+2 gearhouse 20 every 1180 time the boat is out of Zinc the water. anode 2 pcs<br />

wood and tap on the propeller from behind.<br />

3 10 1260 Locknut 2 pcs<br />

43. service Clean with 20 shaft 1181 the andspecified check drivepin bolt tightening for wear. Propeller force (check washer manual). 2 pcs<br />

5 10 1272 250mm Q-prop 2 pcs<br />

6 FIT NEW 10 PROPELLER(S)<br />

1241 Propeller key 2 pcs<br />

» Retighten the bolts holding the gearhouse to the motor bracket during the first on-land<br />

» Keep the propeller and gearhouse clean from growth by painting with antifouling before<br />

every season. PS! The zinc anode, sealing and propeller shafts must absolutely not be<br />

1. painted. ReplaceBe old careful key with that new you key don’t from fill paint kit (6). in the “tracks” in the gearhouse that the propeller<br />

hub moves in.<br />

2. Apply waterproof grease to the shaft,<br />

» Change the zinc anode before every season, or when about half the anode is gone.<br />

3. Always Carefully userotate a tread thelock propeller on theuntil screw keyway holding the propeller zincanode alignstowith ensure key that on shaft, it does and not push fall off. the<br />

Please propeller observe fully onto that in thesome shaft. waterconditions There should be it can almost be necessary no gap (approximately to install an extra 1mm) between the<br />

Parts zincanode propeller list to hub 10 ensure and 9999 the that gear it(SP155/SP200)<br />

lasts house. for the On whole thrusters period withbetween counter rotating regular service propellers lifts(SP155/SP200),<br />

of the boat.<br />

Consult fit propeller your dealer marked for LH information on port side, on propeller how to domarked this. RH on starboard side.<br />

» 1+2 4. AsPlace a part 20 the ofwasher 1180 the seasonal (4) service the propeller of your Zinc shaft boat, anode and andthen before tighten every theseason, lock-nut 2 pcs always (3) on check the propeller that: shaft.<br />

3 10 1260 Locknut 2 pcs<br />

• The propeller is securely fastened<br />

45. Place 20 the zinkanode 1181 (2) in its designated Propeller positionwasher and tighten the zincanodes 2 pcs holding screw (1).<br />

Apply a thread glue (Locktite or similar) to ensure that the zincanodes holding screw does not<br />

• 5 The bolts 10 holding 1272RH the electric motor to 250mm the motor bracket Q-prop are RH fastened1 correctly. pcs<br />

un-screw itself from the propellers rotation.<br />

5 10 1272LH 250mm Q-prop LH 1 pcs<br />

• PROPELLER The area whereCHECKLIST<br />

the thruster is installed is clean and dry.<br />

7 10 1241 Propeller key 2 pcs<br />

If there are signs of water you must try to find the source and eliminate it.<br />

Propeller is fastened correctly to the shaft.<br />

• All Propeller electrical turns connections freely inare tunnel. clean and fastened firmly.<br />

The zinc-anode holding screw is tightened well with thread glue.<br />

• Make sure that your batteries are in a good condition so that the thruster gets a good voltage.<br />

Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or the<br />

Old or bad batteries will give a reduced performance from the thruster.<br />

gearhouse lid where the propeller is fastened.<br />

SIDE-POWER Thruster Systems<br />

.<br />

SIDE-POWER Thruster Systems


Confidence<br />

by Control!<br />

SidePower offers a wide range of additional<br />

equipment for your thuster system.<br />

Why not consider a wireless radio remote<br />

The radio remote is available in two versions<br />

- Bow- and sternthruster<br />

- Bowthruster and windlass<br />

Go for total control!<br />

SidePower sternthuster kits are available both<br />

for boats with shaft drive and boats with external<br />

sterndrives<br />

Sleipner Motor AS<br />

P.O. Box 519,<br />

N-1612 Fredrikstad, Norway<br />

Tel: +47 69 30 00 60<br />

Fax: +47 69 30 00 70<br />

Visit our website, and find even more options for<br />

your Side-Power thruster system!<br />

www.side-power.com

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