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Presentation_Power Transformers_Nov2012.pdf - RO-BUL-NA

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ELECT<strong>RO</strong>PUTERE SA<br />

POWER TRANSFORMERS DIVISION


SC ELECT<strong>RO</strong>PUTERE SA


SC ELECT<strong>RO</strong>PUTERE SA<br />

Vision, Mission, Values<br />

Vision :<br />

• Becoming your<br />

partner!<br />

• Increasing the<br />

efficiency of your<br />

power network!<br />

Values:<br />

• Experience<br />

• Innovation<br />

• Closeness to the user<br />

• Flexibility in production!


SC ELECT<strong>RO</strong>PUTERE SA<br />

General Information<br />

Craiova:<br />

An industrial city in the South West of<br />

Romania<br />

SC Electroputere SA:<br />

• <strong>Power</strong> <strong>Transformers</strong><br />

• Motors and Generators (AC and DC)


POWER TRANSFORMERS DIVISION<br />

History<br />

• 1949: Founded<br />

• 1951: The first transformer, 750kVA 6/0.4kV.<br />

• 1956 – 1960: <strong>Transformers</strong> up to 110kV.<br />

• 1960 – 1965: Up to 200MVA 220kV . Enlarged<br />

workshop area.<br />

• 1970-1975: Up to 440MVA 420kV. New<br />

workshop for large power transformers.<br />

• 1987: 4 units of 440MVA Transformer for<br />

Cernavoda Nuclear <strong>Power</strong> Plant, the largest<br />

transformer delivered in Romania<br />

• 2008: Privatized<br />

• 2009: 440 MVA – exported to Greece<br />

• 2010: 2 units 200MVA 220kV new design –<br />

Transelectrica<br />

• 2011: 440MVA – Cernavoda Nuclear <strong>Power</strong><br />

Plant<br />

• 2012: Mobile Substations 23MVA 30-66/11,5KV<br />

200MVA – 220kv autotransformer in service from 1962


POWER TRANSFORMERS DIVISION<br />

• One of the leading manufacturers of transformers in South-East Europe.<br />

• Deliveries to more than 50 countries and references up to 420kV.<br />

385 MVA 17/400KV Step-up Transformer 100 MVA 400KV Auto Transformer


POWER TRANSFORMERS DIVISION<br />

SOLUTIONS – POWER GENERATION<br />

Generator <strong>Transformers</strong> (GSU)<br />

• One of the main components for a power plant<br />

• Generator transformers up to 420 kV and 440 MVA for<br />

thermal power plants (classic or nuclear), hydro or wind<br />

Auxiliary and Service <strong>Transformers</strong><br />

• Unit Auxiliary <strong>Transformers</strong> rated up to 72 MVA and<br />

voltage of up to 24 kV Frequency of 50/60 Hz is<br />

connected to generator terminals<br />

• Station Service <strong>Transformers</strong> up to 100 MVA and voltage<br />

up to 220 kV.<br />

34MVA Unit Auxiliary Transformer for<br />

Surgut/ Russia CCPP<br />

440MVA 420KV Generator Transformer<br />

for Cernavoda Nuclear PP Romania<br />

440MVA 400kV Generator Transformer for<br />

Public <strong>Power</strong> Corporation Greece


POWER TRANSFORMERS DIVISION<br />

SOLUTIONS - TRANSMISSION<br />

Interconnection <strong>Power</strong> <strong>Transformers</strong> and<br />

Autotransformers<br />

• Interconnection <strong>Power</strong> Transformer up to 440 MVA and 420/110 kV<br />

• Autotransformers up to 500 MVA and 420/220 kV and 220/110 kV<br />

Earthing <strong>Transformers</strong><br />

• For electrical networks with various earthing principles<br />

• <strong>Power</strong> up to 400 kVA and rated voltages up to 66 kV<br />

250MVA 400kV PT for Transelectrica<br />

63MVA 132kV <strong>Power</strong> Transformer<br />

for NEPCO Jordan<br />

200kVA, 33kV Earthing Transformer<br />

for NEPCO Jordan<br />

200MVA 220kV Autotransformer for<br />

Transelectrioa


POWER TRANSFORMERS DIVISION<br />

Solutions - Distribution<br />

Medium <strong>Power</strong> <strong>Transformers</strong><br />

• For indoor or outdoor applications in urban or industrial<br />

areas<br />

• <strong>Power</strong> from 10 to 63 MVA and 123kV, three phase units<br />

(higher voltage levels on request)<br />

Distribution <strong>Transformers</strong><br />

• For indoor or outdoor applications for small areas<br />

• <strong>Power</strong> 2,5-16 MVA and voltage up to 66 kV<br />

10MVA 123/20kV for Romania<br />

4 MVA 22/6,3 kV for Romania<br />

16 MVA 33/11,5kV for Iraq


POWER TRANSFORMERS DIVISION<br />

Solutions - <strong>Transformers</strong><br />

Main characteristics of <strong>Power</strong> <strong>Transformers</strong> :<br />

• Suitable for indoor as well as outdoor applications<br />

• Frequency of 50/60 Hz<br />

• Normal or low level losses<br />

• Cooling system: O<strong>NA</strong>N/O<strong>NA</strong>F, OFAF, ODAF, OFWF<br />

• Conservator tank open or with membrane<br />

• Standards: IEC 60076, ANSI C57<br />

• Normal or low noise level<br />

• With DETC/NLTC or OLTC<br />

• Wide range of accessories<br />

• Environmental temperature ranging between -60°C & +55°C


POWER TRANSFORMERS DIVISION<br />

SOLUTIONS – 23 MVA 30-66/11.5 kV Mobile Substation<br />

ELECT<strong>RO</strong>PUTERE MOBILE SUBSTATIONS are the result of a<br />

high level of qualification and experience translated into a<br />

flexible and reliable design that meets international<br />

standards in force and is always custom designed.<br />

The main advantages of using mobile Substations are:<br />

• backup unit for power supply<br />

• high mobility<br />

• flexibility<br />

• reduced costs<br />

• reduced delivery time


POWER TRANSFORMERS DIVISION<br />

Solutions - Design<br />

POWER<br />

TRANSFORMERS’<br />

DESIGN<br />

<strong>Power</strong> <strong>Transformers</strong> Division<br />

has its own Design<br />

Department consisting of<br />

highly trained engineers<br />

committed to offer the best<br />

solution for our partners’<br />

requirements by using<br />

specialized software for 3D<br />

design and transformer<br />

optimization.


POWER TRANSFORMERS DIVISION<br />

Solutions - Services<br />

SERVICES<br />

Electroputere offers a full range of after sales services<br />

according to your needs. Our technical specialists can<br />

offer you solutions for:<br />

• Erection procedures, on site commissioning and testing<br />

• Spare parts<br />

• On site diagnosis<br />

• Long term maintenance contracts<br />

• On site overhauls, including: transformer drying & oil processing<br />

• Retrofit and life extension service in EP or on site<br />

• Technical assistance and supervision<br />

• Repairs<br />

148MVA Step Up Transformer for CEGCO<br />

Jordan - during the erection procedure<br />

200MVA Auto Transformer for CET<br />

Isalnita - during oil treatment<br />

100MVA Auto Transformer for SIEMENS<br />

Philippines - during the erection procedure


POWER TRANSFORMERS DIVISION<br />

Solutions – Customer Benefits<br />

CUSTOMER BENEFITS<br />

• Short delivery time<br />

• Low cost operation and maintenance<br />

• Quick installation<br />

• Robust and compact design<br />

• Interchangeability with the existing transformer<br />

• Technical assistance and training<br />

• Facilities for parallel operation in banks<br />

150MVA Auto Transformer for Kosovo<br />

Training courses with customers<br />

engineers<br />

150MVA Autotransformer for Romania


POWER TRANSFORMERS DIVISION<br />

Deliveries<br />

Customers


POWER TRANSFORMERS DIVISION<br />

Main Suppliers of Transformer Components<br />

ITEM<br />

CTC<br />

WRAPPED COPPER WIRE<br />

CORE STEEL<br />

INSULATION MATERIALS<br />

MANUFACTURER<br />

ESSEX<br />

DE ANGELI<br />

ALPKE<br />

DE ANGELI<br />

COOPER FIELD<br />

LEG<strong>NA</strong>NO TEKNOELECTRIC<br />

SPECIALACCIAI<br />

NUOVAELECT<strong>RO</strong>FER<br />

TECNO ELECTRIC<br />

WEIDMANN<br />

PUCA<strong>RO</strong><br />

KREMPEL<br />

PET<strong>RO</strong>CART<br />

MUNKSJO PAPER AB<br />

PLACE OF<br />

MANUFACTURE<br />

ITALY<br />

ITALY<br />

TURKEY<br />

ITALY<br />

ITALY<br />

ITALY<br />

SWISS<br />

GERMANY<br />

GERMANY<br />

<strong>RO</strong>MANIA<br />

SWEDEN<br />

TANKS ELECT<strong>RO</strong>PUTERE <strong>RO</strong>MANIA<br />

OLTC<br />

BUSHINGS<br />

MR<br />

ABB<br />

HYUNDAI<br />

TRENCH<br />

ABB<br />

PASSONI VILLA<br />

ELECT<strong>RO</strong>PUTERE<br />

GERMANY<br />

SWEDEN<br />

<strong>BUL</strong>GARIA<br />

FRANCE<br />

SWEDEN/SWISS<br />

ITALY<br />

<strong>RO</strong>MANIA<br />

OIL NY<strong>NA</strong>S SWEDEN<br />

OIL COOLERS LUVATA SWEDEN<br />

RADIATORS EU<strong>RO</strong>COOLER FRANCE<br />

GAS AND OIL ACTUATED<br />

RELAYS<br />

OIL LEVEL INDICATOR<br />

OIL AND WINDING<br />

TEMPERATURE<br />

INDICATORS<br />

EMB<br />

QUALIT<strong>RO</strong>L<br />

MR MESSKO<br />

CEDASPE<br />

QUALIT<strong>RO</strong>L<br />

MR MESSKO<br />

CEDASPE<br />

GERMANY<br />

SWEDEN<br />

GERMANY<br />

ITALY<br />

SWEDEN<br />

GERMANY<br />

ITALY


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Manufacturing of windings<br />

• Horizontal winding machines;<br />

• Vertical winding machines;<br />

• Presses of 400 t and autoclave (oven) at<br />

110 o C heated with air to shrink the windings.<br />

Winding<br />

workshop


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

325MVA <strong>Power</strong> Transformer Step-lap Core<br />

Magnetic<br />

core<br />

workshop<br />

40MVA <strong>Power</strong> Transformer Step-lap Core<br />

40MVA <strong>Power</strong> Transformer Step-lap Core<br />

440MVA <strong>Power</strong> Transformer Step-lap Core


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Metallic Parts<br />

Metallic parts workshop


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Metallic Parts<br />

Sandblasting and painting rooms


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Final Assembly<br />

• Kerosene vapor phase drying equipment –<br />

400m 3 at 110 o C with vacuum of 10 -2 torr<br />

• Oil treatment and filling equipment<br />

440MVA Winding assembly<br />

280MVA Transformer after drying<br />

50MVA Active part


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Final Assembly<br />

Processes:<br />

• Active part drying<br />

• Active part tanking<br />

• Assembly of bushings<br />

• Assembly of cooling system<br />

• Wiring of all accessories<br />

• Vacuum treatment<br />

• Oil filling (under vacuum)<br />

339MVA Step-up Transformer for Greece<br />

50MVA <strong>Power</strong> Transformer for Greece<br />

34MVA 132/6,3/6,3kV Transformer for Iraq


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Tests<br />

Routine tests in our own laboratory for example :<br />

• Ratio, Winding resistance, No-load losses, Load Losses, Zero<br />

sequence impedance, Induced overvoltage etc.<br />

339MVA 400kV <strong>Power</strong> Transformer for Greece<br />

50 MVA <strong>Power</strong> Transformer for Greece


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Tests<br />

Type and special tests in ICMET, an independent state laboratory, certified by<br />

DATECH, Germany and RE<strong>NA</strong>R, Romania, for example:<br />

• Type tests: Impulse tests, Noise level tests, Harmonics, Temperature rise, etc.<br />

• Special tests: Short circuit tests, Vibration tests, etc.


POWER TRANSFORMERS DIVISION<br />

Workshop Area<br />

Tests<br />

<strong>Transformers</strong> produced by ELECT<strong>RO</strong>PUTERE that have been short-circuit tested:<br />

Item Transformer type Customer<br />

1 167/167/53 MVA - 400/√3/231//√3/22 kV TRANSELECTRICA<br />

2 80 MVA – 123/10.5 kV HID<strong>RO</strong>ELECTRICA<br />

3 60 MVA – 110/10.5/6.3 kV NUCLEARELECTRICA<br />

4 40 MVA – 110/11 kV ENEL<br />

5 25 MVA – 24/6.3 kV CE Turceni SA<br />

6 16 MVA – 110/6.6 kV CEZ<br />

7 10 MVA – 150/27.5 kV Railways Greece<br />

8 1600 KVA – 6/0.4 kV NUCLEARELECTRICA<br />

9 40MVA-115/20,8kV ENEL<br />

10. 25 MVA 15/6.3 KV TRANSELECTRICA<br />

11. 25 MVA 115/20.8 kV ENEL<br />

12. 10MVA 20.8-10.4/6.3 kV ENEL


POWER TRANSFORMERS DIVISION<br />

Quality Policy<br />

At Electroputere we are committed to secure our place on the market<br />

as a high-quality supplier of electro-technical equipment, by:<br />

1. Analyzing and meeting or exceeding (implicit or explicit) customer<br />

requirements<br />

2. Providing quality in all of our activities<br />

3. Maintaining trained and motivated personnel<br />

4. Ensuring product safety, work safety and environmental protection<br />

5. Informing and involving our suppliers in the quality work<br />

6. Continuously improving the quality management system, in order to<br />

have satisfied customers and a long term profitable company


POWER TRANSFORMERS DIVISION<br />

Certification<br />

Certification: SRAC and IQNET<br />

Quality Environment Health & Safety


POWER TRANSFORMERS DIVISION<br />

Certification<br />

Foreign accreditations<br />

ACHILLES – UVDB UK & Sellihca Certificate of Registration for:<br />

• Supplying <strong>Power</strong> <strong>Transformers</strong> and Distribution/Auxiliary <strong>Transformers</strong><br />

ENEL – Homologation for 25MVA and 40MVA<br />

SEC - Saudi Electricity Company KSA – Supplier Authorization for:<br />

• Supplying <strong>Power</strong> <strong>Transformers</strong> and Distribution/Auxiliary <strong>Transformers</strong> rated up to 100MVA , 132KV<br />

MOEK - Ministry of Electricity Kurdistan – Supplier Authorization for:<br />

• Supplying <strong>Power</strong> <strong>Transformers</strong> and Distribution/Auxiliary <strong>Transformers</strong> rated up to 33KV


POWER TRANSFORMERS DIVISION<br />

Certification<br />

Domestic accreditations<br />

AFER Romania – Authorization to:<br />

• supply any of Electroputere products related to Railway stations & Railway engines.;<br />

• repair products related to Railway stations & Railway engines<br />

• perform erection procedures and commissioning works for products related to Railway<br />

stations & Railway engines<br />

• after sales service activities.<br />

NUCLEAR Romania – Authorization to:<br />

• manufacture products related to Nuclear <strong>Power</strong> Plants;<br />

• repair products whose scope of supply is related to Nuclear <strong>Power</strong> Plants;<br />

• performing erection and commissioning works for products related to Nuclear <strong>Power</strong> Plants;<br />

• After sales service activities.<br />

NUCLEAR Romania – Authorization to:<br />

• design products in Electroputere whose scope of supply is related to Nuclear <strong>Power</strong> Plants<br />

• design technology for rehabilitating products whose scope of supply is related to Nuclear <strong>Power</strong><br />

Plants<br />

TRANSELECTRICA Romania – Authorization to:<br />

• supply any of Electroputere products related to Electrical <strong>Power</strong> Plants;<br />

• repair products related to Electrical <strong>Power</strong> Plants<br />

• perform erection procedures and commissioning works for products related to Electrical <strong>Power</strong><br />

Plants;<br />

• after sales service activities.


POWER TRANSFORMERS DIVISION<br />

Contacts<br />

Sales Support Manager:<br />

Cezar Teodorovici<br />

e-mail: cteodorovici@electroputere.ro<br />

Technical Support Manager:<br />

Ion Matei<br />

e-mail: imatei@electroputere.ro<br />

Company Address:<br />

80, Calea Bucuresti street,<br />

200440 Craiova, Dolj county<br />

Romania<br />

http://www.electroputere.ro<br />

Tel: +40251 437700<br />

+40251 437698<br />

Fax: +40251 437730<br />

+40251 437077


ELECT<strong>RO</strong>PUTERE<br />

Thank You

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