modeFRONTIER orchestrates system modeling at Whirlpool
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
case study<br />
<strong>modeFRONTIER</strong> helps<br />
<strong>Whirlpool</strong> cre<strong>at</strong>e more consistent<br />
models by increasing fidelity<br />
and performance.<br />
<strong>modeFRONTIER</strong> <strong>orchestr<strong>at</strong>es</strong><br />
<strong>system</strong> <strong>modeling</strong> <strong>at</strong> <strong>Whirlpool</strong><br />
<strong>Whirlpool</strong> is the world leader in the appliances<br />
industry, with 67 manufacturing and<br />
technology centers oper<strong>at</strong>ing globally and<br />
strongly committed to maintaining its innov<strong>at</strong>ion-oriented<br />
str<strong>at</strong>egy. <strong>Whirlpool</strong> has successfully<br />
devised a <strong>system</strong> of tools th<strong>at</strong> enables<br />
the ongoing connection and engagement<br />
throughout the network of design teams<br />
worldwide. <strong>modeFRONTIER</strong> plays a key role<br />
in streamlining <strong>system</strong> <strong>modeling</strong> tasks and<br />
helps <strong>Whirlpool</strong> r<strong>at</strong>ionalize the whole process<br />
and adapt it efficiently to regional peculiarities,<br />
providing diversified product lines.<br />
CHALLENGE<br />
Sophistic<strong>at</strong>ed appliance design is underpinned<br />
by complex mechanical and electrical requirements<br />
and demands advanced engineering<br />
knowledge in<br />
“<strong>modeFRONTIER</strong> dynamics, structures,<br />
is like a symphony fluids, thermodynamics<br />
conductor,<br />
and controls. This calls for<br />
pulling together an in-depth understanding<br />
of both market expec-<br />
the individual<br />
sub<strong>system</strong> outputs.” t<strong>at</strong>ions and engineering<br />
dynamics <strong>at</strong> <strong>system</strong> level.<br />
Most of all, the ability to evalu<strong>at</strong>e product performance<br />
before identifying specific requirements<br />
acceler<strong>at</strong>es the subsequent adapt<strong>at</strong>ion<br />
to regional peculiarities. Connecting all players<br />
doing similar tasks is crucial for identifying<br />
not just a single solution, but a set of solutions<br />
courtesy of<br />
so as to map out the relevant space before<br />
laying down the requirements. Balancing individual<br />
and team workloads based on such<br />
flexible approach is challenging task which can<br />
be tackled only with appropri<strong>at</strong>e mindset<br />
and tools.<br />
SOLUTION<br />
System <strong>modeling</strong> as concieved by engineers<br />
<strong>at</strong> <strong>Whirlpool</strong> combines “Attribute” and “Architecture”<br />
performance together and relies<br />
upon <strong>modeFRONTIER</strong> as the multidisciplinary<br />
project dashboard: it “provides us<br />
with an easy way to combine <strong>at</strong>tribute models<br />
– defining sub<strong>system</strong>s configur<strong>at</strong>ions - and<br />
evalu<strong>at</strong>e product performance without specific<br />
requirements”, says Greg Garstecki (Principal<br />
Figure 1 - Fabric Care System Model – High level view
Figure 2. Optimiz<strong>at</strong>ion of product performance with<br />
clear requirements<br />
Engineer, Fabric Care Advanced Development<br />
<strong>at</strong> <strong>Whirlpool</strong>). This results in a “correl<strong>at</strong>ion and<br />
calibr<strong>at</strong>ion document” described by John<br />
Mannisto (Engineering Director, Simul<strong>at</strong>ion<br />
Based Design <strong>at</strong> <strong>Whirlpool</strong>) as “a tool for measuring<br />
our confidence in a particular simul<strong>at</strong>ion,<br />
and for understanding the vari<strong>at</strong>ions in<br />
our processes.” While the interrel<strong>at</strong>ed effects<br />
of the involved electro-mechanical simul<strong>at</strong>ion<br />
variables are identified <strong>at</strong> an early stage,<br />
“<strong>modeFRONTIER</strong> multi-objective optimiz<strong>at</strong>ion<br />
capabilities allows us to reach a high level<br />
of performance once the product requirements<br />
are then set”, points out Garstecki.<br />
<strong>modeFRONTIER</strong> ADVANTAGES<br />
Modeling product performance <strong>at</strong> <strong>system</strong> level<br />
is an evolutionary process, from the mere<br />
description of specific performance metrics<br />
by means of empirical test d<strong>at</strong>a to the physics-based<br />
predictive model. <strong>modeFRONTIER</strong><br />
helps <strong>Whirlpool</strong> cre<strong>at</strong>e more consistent models<br />
by increasing fidelity and performance:<br />
this in turn allows for a larger inference space<br />
for design and continuous connection <strong>at</strong> a <strong>system</strong><br />
level to lay down the basis for knowledge<br />
capture. “System modelling is where mode-<br />
FRONTIER really shines,” Mannisto added.<br />
“It’s like a symphony conductor, pulling together<br />
the individual sub<strong>system</strong> outputs to<br />
understand the interplay between them. This<br />
lets us explore and discover possibilities<br />
we’ve never even considered.”<br />
About ESTECO<br />
ESTECO is a pioneer in numerical optimiz<strong>at</strong>ion<br />
solutions, specialized in research and development<br />
of engineering software for all stages of<br />
the simul<strong>at</strong>ion-driven design process. Over 250<br />
intern<strong>at</strong>ional organiz<strong>at</strong>ions have entrusted the<br />
<strong>modeFRONTIER</strong> multidisciplinary and multiobjective<br />
optimiz<strong>at</strong>ion pl<strong>at</strong>form to acceler<strong>at</strong>e<br />
product innov<strong>at</strong>ion across a wide spectrum of<br />
industrial sectors. The company headquarters is<br />
loc<strong>at</strong>ed in AREA Science Park in Trieste, Italy.<br />
About WHIRLPOOL<br />
<strong>Whirlpool</strong> Corpor<strong>at</strong>ion is a leader of the $120<br />
billion global home appliance industry serving<br />
nearly every country around the world. <strong>Whirlpool</strong><br />
manufactures appliances across all major c<strong>at</strong>egories,<br />
including fabric care, cooking, refriger<strong>at</strong>ion,<br />
dishwashers, countertop appliances, garage organiz<strong>at</strong>ion<br />
and w<strong>at</strong>er filtr<strong>at</strong>ion. Focused on embedding<br />
innov<strong>at</strong>ion as a core competency, <strong>Whirlpool</strong><br />
Corpor<strong>at</strong>ion has made a long-standing investment<br />
to build this competency. www.whirlpool.com<br />
www.esteco.com | info@esteco.com<br />
<strong>modeFRONTIER</strong> is a registered product of ESTECO SpA<br />
<strong>modeFRONTIER</strong><br />
Distribution<br />
Network<br />
AMERICA<br />
ESTECO North America Inc.<br />
na.sales@esteco.com<br />
EUROPE<br />
EnginSoft SpA<br />
eu.sales@esteco.com<br />
ASIA<br />
IDAJ Co., LTD<br />
ap.sales@esteco.com