1. Front Suspension
1. Front Suspension
1. Front Suspension
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
A450- Parts Manual-Chassis<br />
<strong>1.</strong> <strong>Front</strong> <strong>Suspension</strong><br />
A <br />
Page 1/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
<strong>1.</strong> <strong>Front</strong> <strong>Suspension</strong> (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T01-01 F150001-49 Rim(Steel) 2 10x5.5<br />
T01-01 F150165-00 Rim(Aluminum) 2 10x5.5<br />
T01-02 F150016-00 Steering Tie-rod Assy. 2<br />
T01-03 A060061-41 Nut 8 M10x<strong>1.</strong>25<br />
T01-04 F150003-00 <strong>Front</strong> Rotor 2 160x70x4t<br />
T01-05 A050183-41 FHSC 8 M8x<strong>1.</strong>25x17L<br />
T01-06 A030029-00 Seal,Hub,<strong>Front</strong>,Inner 2 TC 28x42x7t<br />
T01-07 A010025-04 Sealed Bearing 2 6004LLU(20x42x12)<br />
T01-08 F150004-41 Spacer,Bearing Hub,<strong>Front</strong> 2 25.5x20.2(~19.8x15.2)x19.5<br />
T01-09 F150005-43 <strong>Front</strong> Hub 2<br />
T01-10 A010021-04 Bearing,Hub,<strong>Front</strong>,Outer 2 6202-LLU(15x35x11t)<br />
T01-11 A030016-00 Seal,Hub,<strong>Front</strong>,Outer 2 35x20x7t<br />
T01-12 A090020-41 Spacer 2 15.2x20x9.8<br />
T01-13 A060026-42 Castle Nut 2 M14x<strong>1.</strong>5<br />
T01-14 A050208-41 Bolt 8 M10x<strong>1.</strong>25x40L<br />
T01-15 F020478-42 Rubber Cap Base 2<br />
T01-16 F190033-00 <strong>Front</strong> Wheel Assy Left 2 21x7-10,42L<br />
T01-17 A070002-41 Cotter Pin 4 2.8x32mm<br />
T01-18 F020153-00 Rubber Cap 2<br />
T01-19 F020140-00 Greese Nipple 8<br />
T01-20 F020154-00 Rim Valve 2<br />
T01-21 A040033-00 O Ring 16 13x<strong>1.</strong>5<br />
T01-22 A100021-42 Circlip 4 Ø30mm<br />
T01-23 F150017A00 Internal Bushing, A-arm 16 10.3x15.7x24<br />
T01-24 F150018A41 Exterior Bushing, A-arm 16 15.7x28.6x21mm<br />
T01-25 F150019-00 Left Knuckle Assy 1<br />
T01-26 F150020-00 Right Knuckle Assy 1<br />
T01-27 A060025-42 Castle Nut 4 M12x<strong>1.</strong>25<br />
Page 2/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
<strong>1.</strong> <strong>Front</strong> <strong>Suspension</strong> (Contʹd)<br />
A <br />
Page 3/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
<strong>1.</strong> <strong>Front</strong> <strong>Suspension</strong> (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T01-28 A060007-41 Lock Nut 12 M10x<strong>1.</strong>25<br />
T01-29 A050185-41 Hexagonal Flange Bolt 8 M10x<strong>1.</strong>25x70L<br />
T01-30 F150023-41 Knuckle Spindle 2<br />
T01-31 A060059-41 Lock Nut 4 M10x<strong>1.</strong>5<br />
T01-32 A080001-42 Plain Washer 2 M14.2x40x4.5<br />
T01-33 A070011-41 Cotter Pin 2 2.8x32mm<br />
T01-34 F190055-00 <strong>Front</strong> Shock Absorber 2<br />
T01-35 A050019-41 Hexagonal Flange Bolt 4 M10x<strong>1.</strong>25x48L<br />
T01-36 F140227-00 Ball Joint 4<br />
T01-37 F150015-00 Upper-right A-arm 1<br />
T01-38 F150012-00 Lower-Left A-arm 1<br />
T01-39 F150013-00 Lower-right A-arm 1<br />
T01-40 F150014-00 Upper-Left A-arm 1<br />
T01-41 A070038-00 Cotter Pin 4 Ø<strong>1.</strong>8xØ10<br />
Page 4/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
2. Rear <strong>Suspension</strong><br />
Page 5/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
2. Rear <strong>Suspension</strong> (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T02-01 F150024A00 Swingarm 1<br />
T02-02 A030030-00 Seal 4 TCx4 22x30x4, OS-3704<br />
T02-03 A010051-00 Bearing, Rear Axle Eccentric 4 6908- ZZ(40x62x12)<br />
T02-04 A030031-00 Seal, Rear Axle Eccentric 2 48x62x7 mm<br />
T02-05 F150025-41 Axle Eccentric Spacer Tube 1<br />
T02-06 A080084-41 Plain Washer 2 54x40x<strong>1.</strong>0t<br />
T02-07 F150026-00 Axle Eccentric 1<br />
T02-08 A010052-00 Roller Bearing 4 TA223020,Ø30xØ22x20<br />
T02-09 F150027-41 Spacer 2 Ø22xØ15.3x78<br />
T02-10 A050185-41 Hexagonal Flange Bolt 3 M10x<strong>1.</strong>25x70L<br />
T02-11 A060007-41 Lock Nut 8 M10x<strong>1.</strong>25<br />
T02-12 A050187-41 Hexagonal Flange Bolt 1 M14x<strong>1.</strong>5Lx274L<br />
T02-13 A060006-41 Lock Nut 1 M14x<strong>1.</strong>5<br />
T02-14 A100022-43 Circlip 1 Ø79.5xØ64x2.5t<br />
T02-15 F150109-00 Disk & Sprocket Protecter 1<br />
T02-16 F150110-00 Chain Guide 1<br />
T02-17 A050029-43 Hex Socket Bolt 2 M6x<strong>1.</strong>0x25L<br />
T02-18 A080026-41 Plain Washer 2 Ø6.5xØ13x1t<br />
T02-19 F150142-55 <strong>Front</strong> Linkage 1<br />
T02-20 F190050-55 Rear Linkage 1 L=125mm<br />
T02-21 A010054-00 Needle Bearing 2 TA1720,Ø24xØ17x20t<br />
T02-22 A030033-00 Seal 4 VCØ24xØ17x5t<br />
T02-23 A050142-41 Hexagonal Flange Bolt 1 M10x<strong>1.</strong>25x75L<br />
T02-24 A050195-41 Hexagonal Flange Bolt 4 M10x<strong>1.</strong>25x54L<br />
T02-25 A090023-00 Spacer Tube 2 Ø10xØ17x31L<br />
T02-26 A090024A00 Spacer Tube 1 Ø10xØ17x5<strong>1.</strong>3L<br />
T02-27 F150043A00 Rear Shock Absorber 1<br />
T02-28 F190060-00 Disc Brake Mounting Plate 1<br />
T02-29 A020001-00 Bushing 2<br />
T02-30 F090041-00 Seal Cover 2<br />
T02-31 F020140-00 Greese Nipple 1<br />
T02-32 A080036-41 Plain Washer 2 Ø6.5xØ13x1t<br />
T02-33 A050049-41 Hexagonal Flange Bolt 4 M8x<strong>1.</strong>25x16L<br />
T02-34 A040034-00 O Ring 1 Ø12x4<br />
Page 6/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
3. Rear Axle<br />
Page 7/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
3. Rear Axle (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T03-01 F150028-44 Rear Axle 1<br />
T03-02 A050203-41 Socket Screw 8 M10x<strong>1.</strong>25x21L<br />
T03-03 F150029-43 Rear Sprocket 42T 1 42Tx130<br />
T03-04 F150030-44 Rr Sprocket Bk Disc Carrier 2<br />
T03-05 F020153-00 Rubber Cap 2<br />
T03-06 A100026-41 Axle Carrier Stop 1<br />
T03-07 F150032-44 Axle Hub Spacer 2<br />
T03-08 A060007-41 Lock Nut 8 M10x<strong>1.</strong>25<br />
T03-09 A070031-41 Cotter Pin 2 45x3.5<br />
T03-10 A080091-41 Plain Washer 2 Ø34xØ21x4t<br />
T03-11 A060058-42 Castle Nut 2 M20 x<strong>1.</strong>5<br />
T03-12 F150033-00 Rear Axle Boot 1<br />
T03-13 F150034-43 SHCS 3 M4x12 p0.7<br />
T03-14 F150035-44 Axle Bearing Preload Nut 1<br />
T03-15 F150036-43 Preload Retainer 2 4<strong>1.</strong>6x36.32x4<br />
T03-16 F150037-44 Axle Preload Screw 1<br />
T03-17 F150038-41 Axle Preload Nut Washer 1 40x59x1t<br />
T03-18 F150039-00 Rear Rotor 1 220x130x4t<br />
T03-19 F020154-00 Rim Valve 2<br />
T03-20 A080092-41 Plain Washer 2 Ø20.2xØ40x2.5t<br />
T03-21 F150041-00 Drive Chain 1 520-96 LINKS<br />
T03-22 A060061-41 Nut 8 M10x<strong>1.</strong>25<br />
T03-23 F150006-52 Rear Hub Assembly 2<br />
T03-24 F150002-49 Rim(Steel) 2 9x8.5<br />
T03-24 F150166-00 Rim(Aluminum) 2 9x8<br />
T03-25 F190034-00 Tire 2 22x12-9,56L<br />
T03-26 A050208-41 Bolt 8 M10x<strong>1.</strong>25x40L<br />
T03-27 A050130-41 Hex Bolt 2 M6x<strong>1.</strong>0x16L<br />
T03-28 F150107-00 Chain Cover 1<br />
T03-29 F150148-00 Chain Cover Plate 1<br />
Page 8/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
4. Steering<br />
Page 9/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
4. Steering (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T04-01 F190036-55 Steering Column 1<br />
T04-02 A050189-43 SHCS 4 M8x<strong>1.</strong>25x30L<br />
T04-03 F150112-00 Upper Handlebar Clamp 2<br />
T04-04 A050190-43 Bolt 2 M10x<strong>1.</strong>5x35L<br />
T04-05 F150113-00 Lower Handlebar Clamp 2<br />
T04-06 A050199-41 Hexagonal Flange Bolt 2 M8x<strong>1.</strong>25x65L<br />
T04-07 F140019-00 Steering Column Clamp 2<br />
T04-08 A030034-00 Bushing 2<br />
T04-09 A060014-41 Lock Nut 2 M8x<strong>1.</strong>25<br />
T04-10 A070002-41 Cotter Pin 1 3.2x32<br />
T04-11 F150048-41 Bearing Assy 1<br />
T04-12 A050212-41 Flange-head Bolt 2 M8x<strong>1.</strong>25x25L<br />
T04-13 A060026-42 Castle Nut 1 M14x<strong>1.</strong>5<br />
T04-14 A060059-41 Lock Nut 2 M10x<strong>1.</strong>5<br />
T04-15 A010053-00 Bearing 1 SB203-17<br />
T04-16 F150049-41 Bearing Holding Plate 2<br />
T04-17 F140145-42 Spacer 2<br />
T04-18 F150152-00 Steering Alignment Base 1<br />
T04-19 F140082-41 Support Plate 1<br />
T04-20 F150120-00 Handle Grip 2<br />
T04-21 A190056-00 Left Switch 1<br />
T04-22 F150161-00 Throttle Switch 1<br />
T04-23 F150063-00 Throttle Cable 1<br />
T04-24 F150064-00 Clutch Lever 1<br />
T04-25 F150065-00 Clutch Cable 1<br />
T04-26 A190057-00 Clutch Sensor 1<br />
T04-27 F150066-00 Choke Cable 1<br />
Page 10/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
4. Steering (Contʹd)<br />
Page 11/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
4. Steering (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T04-28 A180059-00 Rear-view Mirror, Left 1 15 mm<br />
T04-29 A180060-00 Rear-view Mirror, Right 1 15 mm<br />
T04-30 A050095-41 Philips Screw 5 M5xP0.8x12L<br />
T04-31 A190089-00 Right Lever 1 Ø14<br />
T04-32 F140191-00 Handlebar 1 Ø22.4<br />
T04-33 F190039-00 Reverse Switch 1<br />
T04-34 F190040-00 Reverse Cable 1<br />
T04-35 A190081-00 Brake Lever 1<br />
T04-36 F190062-00 Brake Cable 1<br />
T04-37 F150104A01 Speedometer 1<br />
T04-38 F150103-00 Wire, Speedometer 1<br />
T04-39 F150105-01 Ignition Switch 1<br />
T04-40 F190016-17 Speedometer Cover(Metallic Grey) 1 F190016-16(Metallic Red); F190016-19(Metallic Yellow)<br />
T04-41 F190023-55 Bracket, Speedo Cover 1<br />
T04-42 F190052-55 Base, Speedo Cover 1<br />
T04-43 F190049-50 Bracket, Reverse Switch 1<br />
T04-44 A050023-41 Hex Bolt 1 M6x<strong>1.</strong>0x16L<br />
T04-45 A050024-41 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x16L<br />
T04-46 A130018-43 Tapping Screw 7 5mmx12L<br />
T04-47 A050030-43 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x20L<br />
T04-48 A050090-41 Screw 2 M6X<strong>1.</strong>0X8L<br />
Page 12/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
5. Brake System<br />
A<br />
Page 13/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
5. Brake System (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T05-01 F150158-00 Brake Cylinder Assy 1<br />
T05-02 F190058-00 Rear Brake Hose 1<br />
T05-03 A080011-00 Plain Washer 16 10.3x15x<strong>1.</strong>5<br />
T05-04 A050009-44 Hexagonal Flange Bolt 8 M10x<strong>1.</strong>25x22L<br />
T05-05 A050049-00 Hexagonal Flange Bolt 2 M8x<strong>1.</strong>25x16L<br />
T05-06 F190057-00 Brake Hose 1<br />
T05-07 A070011-41 Cotter Pin 1 2.8x32<br />
T05-08 A110041-00 Brake Sensor 1<br />
T05-09 F190035-55 Brake Pedal 1<br />
T05-10 A050197-41 Hexagonal Flange Bolt 4 M8x<strong>1.</strong>0x21L<br />
T05-11 A070021-42 Pin 1 7x15<br />
T05-12 A100016-43 C Clip 1 Ø5<br />
T05-13 F190059-00 Brake Caliper 1<br />
T05-14 A080086-41 Washer 2 Ø13xØ22x0.8t<br />
T05-15 F150046-00 Bushing 2<br />
T05-16 A110035-42 Torsion Spring 1<br />
T05-17 A190054-00 Brake Sensor 1<br />
T05-18 A050030-43 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x20L<br />
T05-19 F190056-00 <strong>Front</strong> Brake Hose 1<br />
T05-20 F150010-00 <strong>Front</strong> Brake Caliper, left 1<br />
T05-21 F150011-00 <strong>Front</strong> Brake Caliper,Right 1<br />
T05-22 A220015-00 Pressure Valve 1 Ø14<br />
T05-23 A080082-41 Plain Washer 2 Ø10.5xØ18x2t<br />
T05-24 A050216-41 SHCS 2 M10x<strong>1.</strong>25x15L<br />
T05-25 A050079-43 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x35L<br />
T05-26 A060027-41 Lock Nut 1 M6xP<strong>1.</strong>0<br />
Page 14/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
6. Frame<br />
<br />
<br />
Page 15/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
6. Frame (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T06-01 F190048-55 Main Frame 1<br />
T06-02 F190041-00 <strong>Front</strong> Bumper 1<br />
T06-03 F190019-55 Sub Frame 1<br />
T06-04 A050201-41 Hexagonal Flange Bolt 4 M10x<strong>1.</strong>25x25L<br />
T06-05 A060007-41 Lock Nut 7 M10x<strong>1.</strong>25<br />
T06-06 A050057-43 Hexagonal Flange Bolt 4 M8x<strong>1.</strong>25x15L<br />
T06-07 F150132-00 Chain Roller 2<br />
T06-08 F190020-55 Foot Rest Support 1<br />
T06-09 F190021-55 Foot Rest Support 1<br />
T06-10 F190044-50 Engine Base 1 pitch=118mm<br />
T06-11 F190045-55 Right Engine Bracket 1<br />
T06-12 F190046-55 Left Engine Bracket 1<br />
T06-13 A050068-41 Hexagonal Flange Bolt 3 M10x<strong>1.</strong>25x115L<br />
T06-14 A050023-41 Hexagonal Flange Bolt 4 M6x<strong>1.</strong>0x16L<br />
T06-15 A050109-00 Hexagonal Flange Bolt 18 M10x<strong>1.</strong>25x20L<br />
T06-16 A080009-41 Spring Washer 18 Ø10.2x3.7x2.5t<br />
T06-17 F190042-00 <strong>Front</strong> Rack 1<br />
T06-18 F190043-00 Rear Rack 1<br />
T06-19 A050049-41 Hexagonal Flange Bolt 5 M8x<strong>1.</strong>25x16L<br />
T06-20 A050017-41 Hexagonal Flange Bolt 7 M6x<strong>1.</strong>0x20L<br />
T06-21 F190022-55 Headlight Cover Bracket 1<br />
T06-22 A050081-43 Hexagonal Flange Bolt 6 M6x<strong>1.</strong>0x10L<br />
T06-23 F190051-55 License Plate 1<br />
T06-24 F170029-50 Tank Bracket, Left 1<br />
T06-25 A080102-00 Rubber Washer 5 Ø6xØ19x3t<br />
T06-26 F150162-55 Skid Plate 1<br />
T06-27 F170028-50 <strong>Front</strong> Bracket, Fuel Tank 1<br />
T06-28 A990220-00 VIN Plate 1<br />
Page 16/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
6. Frame (Contʹd)<br />
<br />
<br />
Page 17/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
6. Frame (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T06-29 A100014-43 E clip 2 Ø6<br />
T06-30 A080095-41 Plain Washer 4 Ø8.2xØ16x1t<br />
T06-31 F170030-50 Tank Bracket, Right 1<br />
T06-32 F170031-55 Seat Support 1<br />
T06-33 F190037-55 Steering Bracket 1<br />
T06-34 F190054-00 Rubber Pad 4<br />
T06-35 A050220-43 Hexagonal Flange Bolt 6 M8x<strong>1.</strong>25x16L<br />
T06-36 A050014-43 Hexagonal Flange Bolt 1 M8x<strong>1.</strong>25x40L<br />
T06-37 F040031-41 Spacer 1 φ8.5xφ15x22.5L<br />
T06-38 A060014-41 Lock Nut 1 M8X<strong>1.</strong>25<br />
T06-39 F050160-42 L Type Bolt 1 M6*<strong>1.</strong>0<br />
T06-40 F020096-00 Pad 6<br />
T06-41 A060027-41 Lock Nut 4 M6xP<strong>1.</strong>0<br />
Page 18/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
7. Plastics<br />
Page 19/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
7. Plastics (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T07-01 F190001-17 <strong>Front</strong> Fender(Metallic Grey) 1 F190001-16(Metallic Red) F190001-19(Metallic Yellow)<br />
T07-02 F190002-17 Rear Fender(Metallic Grey) 1 F190002-16(Metallic Red) F190002-19(Metallic Yellow)<br />
T07-03 F190003-15 Headlight Cover 1 Black<br />
T07-04 F190004-15 Left Cover, <strong>Front</strong> Fender 1 Black<br />
T07-05 F190005-15 Right Cover, <strong>Front</strong> Fender 1 Black<br />
T07-06 F190006-07 Fuel Tank Cover 1 Pearl Black<br />
T07-07 F190007-07 Left Fender 1 Pearl Black<br />
T07-08 F190008-07 Right Fender 1 Pearl Black<br />
T07-09 F190009-15 Left Foot Rest 1 Black<br />
T07-10 F190010-15 Right Foot Rest 1 Black<br />
T07-11 F190011-15 Taillight Cover 1 Black<br />
T07-12 F190014-00 Logo Plate 1<br />
T07-13 F190015-17 Tool Box Cover, Left(Metallic Grey) 1 F190015-16(Metallic Red) F190015-19(Metallic Yellow)<br />
T07-14 F190017-17 Tool Box Cover, Right(Metallic Grey) 1 F190017-16(Metallic Red) F190017-19(Metallic Yellow)<br />
T07-15 F190013A01 Seat 1<br />
T07-16 A050023-41 Hexagonal Bolt/Washer 14 M6xP<strong>1.</strong>0x16L<br />
T07-17 F020195-43 Nut Clip 6 M6<br />
T07-18 A130005-43 Tapping Screw 10 5mmx16L<br />
T07-19 A130018-43 Tapping Screw 30 5mmx12L<br />
T07-20 A050018-00 Philips Screw 8 M6xP<strong>1.</strong>0x16L<br />
T07-21 F190047-41 Seat Hook 1<br />
T07-22 A110043-00 Torsion Spring 1<br />
T07-23 F030021-42 Plate, Seat Hook 1<br />
T07-24 A130021-43 Tapping Screw 1 5mmx10L<br />
T07-25 A130002-43 Tapping Screw 3 4mmx12L<br />
Page 20/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
8. Cooling System<br />
Page 21/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
8. Cooling System (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T08-01 F150057A00 Radiator Sub Assy 1 Radiator+Pressure Cap<br />
T08-02 F020197-00 Clamp 3 9.2*0.6<br />
T08-03 F150118-00 Coolant Hose 1 Ø21xØ28x178L<br />
T08-04 F150058-00 Hose,Coolant,Rad to Res 1 Ø21xØ28x215L<br />
T08-05 F190061-00 Motor Fan 1<br />
T08-06 F150146-00 Clamp 4 Ø13-32mm<br />
T08-07 A060027-41 Lock 4 M6xP<strong>1.</strong>0<br />
T08-08 A050156-43 Philips Screw with Washer 4 M6x<strong>1.</strong>0x16L<br />
T08-09 A050186-41 Hexagonal Flange Bolt 2 M8x<strong>1.</strong>25x28L<br />
T08-10 A220009-00 Hose 1 Ø6xØ9x520L<br />
T08-11 A190055-00 Temp Sensor, Radiator 1<br />
T08-12 F150190-55 Bracket, Reservoir 1<br />
T08-13 F150188-50 Left Cover Bracket 1<br />
T08-14 F150189-50 Right Cover Bracket 1<br />
T08-15 F150059-00 Pressure Cap 1<br />
T08-16 A050081-43 Hexagonal Bolt 5 M6x<strong>1.</strong>0x10L<br />
T08-17 F140087-15 Reservoir Cap 1<br />
T08-18 F140080-00 Coolant Reservoir 1<br />
T08-19 F150185-50 Radiator Protector 1<br />
T08-20 A220011-00 Clamp 1<br />
T08-21 F020145-00 Breathe Tube 1<br />
Page 22/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
9. Fuel and Oil Tanks<br />
Page 23/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
9. Fuel and Oil Tanks (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T09-01 A050063-41 Hex Bolt 4 M6x<strong>1.</strong>0x20L<br />
T09-02 F140030-00 Fuel Tank Cap 1<br />
T09-03 F020145-00 Breathe Tube 1<br />
T09-04 F190012-00 Fuel Tank 1<br />
T09-05 F150150-00 Fuel Valve 1<br />
T09-06 F020196-00 Clamp 6 12x0.8<br />
T09-07 F150114-00 Hose 1 Ø6 x13x620L<br />
T09-08 290-62201-00 Fuel Pump Assy 1<br />
T09-09 A050030-43 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x20L<br />
T09-10 A050071-41 Drainage Plug 1 M12x<strong>1.</strong>5x15L<br />
T09-11 F150054-00 Oil Tank 1<br />
T09-12 E020074-00 Oil Level Gauge 1<br />
T09-13 F150056-00 Oil Filter 1<br />
T09-14 F150135-00 Hose 1 Ø12xØ20x940L<br />
T09-15 F150127-41 Clamp 4 Ø13-26mm<br />
T09-16 A050022-41 Hexagonal Flange Bolt 3 M6x<strong>1.</strong>0x18L<br />
T09-17 A080052-00 Plain Washer 1 Ø12.2xØ20x2t<br />
T09-18 F150136-00 Hose(Out) 1 Ø12xØ19<br />
T09-19 F150137-00 Hose(in) 1 Ø12xØ19<br />
T09-20 F150115-00 Washer 2 Ø13.3xØ18.2x2.0 t<br />
T09-21 A040027-00 O-Ring 2 Ø12xØ3.6<br />
T09-22 F150116-00 Hose 1 200L<br />
T09-23 F150138-00 Hose 1 Ø6xØ13x360L<br />
T09-24 F150117-00 Hose 1 Ø6xØ13x750L<br />
T09-25 A050024-41 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x16L<br />
T09-26 A040005-00 O-RING 1 P14<br />
T09-27 F140229-00 FUEL TANK RUBBER 1<br />
Page 24/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
10. Intake and Exhaust<br />
Page 25/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
10. Intake and Exhaust (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T10-01 F150083-03 Air Box Cover(Yellow) 1<br />
T10-02 F150121-41 Clamp 1 78-102mm<br />
T10-03 F150085-00 Intake Duct, Carburetor 1 Ø64x(Ø77xØ114)<br />
T10-04 F150123-41 Clamp 1 Ø46-70mm<br />
T10-05 F150182-00 Filter Element (foam) 1<br />
T10-06 F150169-41 Clip 2<br />
T10-07 F150181-00 Ghaphite Ring 2<br />
T10-08 F190053-00 Heat Protection Sticker 1<br />
T10-09 F150122-00 Intake Duct, Airbox 1<br />
T10-10 F150126-00 Connector 1<br />
T10-11 F150127-41 Clamp 2 Ø13-26mm<br />
T10-12 F150128-00 Hose 1 Ø12xØ17x450L<br />
T10-13 F150129-00 Clamp 2 Ø22xØ2mm<br />
T10-14 F150130-00 Drainage Cap 2 Ø20x25L<br />
T10-15 F150131-00 Small Foam 1<br />
T10-16 F150077-01 Exhaust Pipe Assy 1<br />
T10-17 A050057-41 Hexagonal Flange Bolt 2 M8x<strong>1.</strong>25x15L<br />
T10-18 F150080-00 Exhaust Silencer 1<br />
T10-19 F150081-00 Exhaust Header Pipe 1<br />
T10-20 F150180-00 Clamp 1<br />
T10-21 F150082-00 Gasket CP, EX Pipe 2<br />
T10-22 017-20800-20 Nut, EX pipe 4<br />
T10-23 F150106-01 Protective Cover, Muffler 1<br />
T10-24 A080012-41 Spring Washer 2 Ø8.2x3.2x2t<br />
T10-25 A050030-43 Hexagonal Flange Bolt 2 M6x<strong>1.</strong>0x20L<br />
T10-26 A080097-00 Hexagonal Flange Bolt 6 Ø5.9xØ17x3t<br />
T10-27 F140197-00 HEAT INSULATION PAD 1<br />
Page 26/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
1<strong>1.</strong> Electric Accessaries<br />
Page 27/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
1<strong>1.</strong> Electric Accessaries (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T11-01 F150102A00 Wiring Harness 1<br />
T11-02 A050024-41 Hexagonal Flange Bolt 6 M6x<strong>1.</strong>0x16L<br />
T11-03 Ignition coil assy 1 see engine parts manual<br />
T11-04 CDI 1 see engine parts manual<br />
T11-05 A190088-00 Voltage Rectifier/Regulation 1<br />
T11-06 A190061-00 Starter Relay 1<br />
T11-07 A190080-00 Winker 1<br />
T11-08 A190062-00 Battery 1 14Ah<br />
T11-09 F100010-00 Headlight 2<br />
T11-10 F190024-50 Headlight Bracket, Left 1<br />
T11-11 F190025-50 Headlight Bracket, Right 1<br />
T11-12 A180057-00 Taillight 1<br />
T11-13 A180066-00 Cable, Winker 1<br />
T11-14 F040084A00 Directional Light 1<br />
T11-15 F040085A00 Directional Light 1<br />
T11-16 F190026-50 Bracket, Directional light 2<br />
T11-17 A050017-41 Hexagonal Flange Bolt 1 M6X<strong>1.</strong>0X12L<br />
T11-18 A190083-00 Horn 1<br />
T11-19 A180062-00 Headlight Cable 1<br />
T11-20 A180064-00 Cable, Directional Light, Left 1<br />
T11-21 A180065-00 Cable, Directional Light, Right 1<br />
T11-22 A180067-00 Cable, Taillightr 1<br />
T11-23 F150155-00 Tool Kit 1<br />
T11-24 A180049-00 Bulb, Headlight 2<br />
T11-25 A180054-00 Bulb, Headlight 2<br />
T11-26 F150156-00 Safety Switch 1<br />
T11-27 A930004-00 Strap 1<br />
T11-28 A060027-41 Lock Nut 2<br />
Page 28/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
1<strong>1.</strong> Electric Accessaries (Contʹd)<br />
Page 29/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
1<strong>1.</strong> Electric Accessaries (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T11-29 F140156-00 Damper 2<br />
T11-30 F140079-42 T-Type Bushing 2<br />
T11-31 A080068-41 SPACER 2 φ9xφ18x2t<br />
T11-32 A130021-43 Tapping Screw 6 5mmx10L<br />
T11-33 A130018-43 Tapping Screw 6 5mmx12L<br />
T11-34 A050043-41 Philips Screw 1 M6X<strong>1.</strong>0X12L<br />
T11-35 F170042-50 Bracket, Starter Relay 1<br />
Page 30/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
12. Stickers<br />
Page 31/32 Dated: Dec.26, 2005
A450- Parts Manual-Chassis<br />
12. Stickers (Contʹd)<br />
Position Part Number Description Quantity Remarks<br />
T12-01 A990222-00 Stickers, Styling(for red & yellow A450) 1 A990223-00(for grey A450)<br />
T12-02 A990216-00 Sticker, Weight Limit 1<br />
T12-03 A990214-00 Sticker, Warning 1<br />
T12-04 A990212-01 Sticker, Weight Limit 1<br />
T12-05 A990210-00 Sticker, Reservoir 1<br />
Page 32/32 Dated: Dec.26, 2005
Change language