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Global Market Report on PVC - VinylPlus

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The Top Five Things<br />

You Must Do To Be<br />

Successful In Vinyls<br />

Henry Warren, Principal Analyst - Vinyls<br />

April 25, 2013<br />

Istanbul, Turkey<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Winner and Losers<br />

“Winning is not a<br />

sometime thing, it is<br />

an all the time thing.<br />

You d<strong>on</strong>’t do things<br />

right <strong>on</strong>ce in a<br />

while…you do them<br />

right all the time.”<br />

Vince Lombardi<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Number 1:<br />

Be in the Right Place, Right Time<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Where Is the Demand Growth<br />

U.S.<br />

11%<br />

ROW<br />

20%<br />

NEA (ex CHI)<br />

8%<br />

Regi<strong>on</strong> % AAGR 2012-17<br />

ISC 7.7<br />

China 5.0<br />

U.S. 4.8<br />

SEA 4.3<br />

ROW 4.0<br />

West Europe 2.9<br />

W. Europe<br />

12%<br />

SEA<br />

5%<br />

ISC<br />

7%<br />

CHI<br />

38%<br />

Total <str<strong>on</strong>g>Global</str<strong>on</strong>g> Demand 2012 = 37.4 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

NEA (ex China) 1.0<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


The Playing Field Is C<strong>on</strong>structi<strong>on</strong><br />

Wire & Cable<br />

8%<br />

Bottles<br />

2%<br />

All Others<br />

13%<br />

Pipe &<br />

Fittings<br />

42%<br />

Rigid Film &<br />

Sheet<br />

17%<br />

Profiles &<br />

Tubes<br />

18%<br />

2012 Total <str<strong>on</strong>g>Global</str<strong>on</strong>g> Demand = 37.4 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


<str<strong>on</strong>g>Global</str<strong>on</strong>g> C<strong>on</strong>structi<strong>on</strong> Spending Is Picking<br />

Up in Most of the World<br />

World<br />

NAM<br />

SAM<br />

WEP<br />

CEP<br />

MDE & AFR<br />

Asia<br />

India<br />

Turkey<br />

2013 vs. 2012<br />

0 5 10<br />

Source: IHS <str<strong>on</strong>g>Global</str<strong>on</strong>g> Insight – <str<strong>on</strong>g>Global</str<strong>on</strong>g> C<strong>on</strong>structi<strong>on</strong> Outlook<br />

Percent<br />

• World c<strong>on</strong>structi<strong>on</strong> <strong>on</strong><br />

track to surpass precrash<br />

levels.<br />

• Multifamily c<strong>on</strong>structi<strong>on</strong><br />

drives growth in North<br />

America.<br />

• Brazil gets ready for the<br />

World Cup and<br />

Olympics.<br />

• West Europe returns to<br />

slight positive growth in<br />

2013.<br />

• Asia growth led by China<br />

mostly into infrastructure.<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


These Are the Attractive C<strong>on</strong>structi<strong>on</strong><br />

<str<strong>on</strong>g>Market</str<strong>on</strong>g>s for the Near Term<br />

Annual Average Growth, 2011 - 2016<br />

10%<br />

9%<br />

8%<br />

7%<br />

United States<br />

India<br />

Brazil<br />

Ind<strong>on</strong>esia<br />

China<br />

6%<br />

Australia<br />

5%<br />

Mexico<br />

4%<br />

3%<br />

2%<br />

1%<br />

0%<br />

Canada<br />

Japan<br />

United Kingdom<br />

SPHERE SIZE EQUALS MARKET SIZE IN 2012<br />

0 10 20 30 40 50 60 70 80<br />

<str<strong>on</strong>g>Market</str<strong>on</strong>g> Risk<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


U.S. Housing Starts Ready for a Field Goal<br />

Housing Starts, Total Privately Owned (Thousands)<br />

2,200<br />

2,000<br />

1,800<br />

1,600<br />

1,400<br />

1,200<br />

1,000<br />

800<br />

600<br />

400<br />

Source: U.S. Bureau of Census<br />

Forecast: IHS <str<strong>on</strong>g>Global</str<strong>on</strong>g> Insight<br />

80 82 84 86 88 90 92 94 96 98 00 02 04 06 08 10 12 14 16<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Number 2:<br />

Develop Superior Capabilities to Export<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


NAM and NEA Will Be the Main Exporters<br />

Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

6<br />

4<br />

2<br />

0<br />

-2<br />

-4<br />

-6<br />

Net Imports<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

ISC SAM Rest of world<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


NAM and NEA Will Be the Main Exporters<br />

Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

6<br />

4<br />

Net Exports<br />

2<br />

0<br />

-2<br />

-4<br />

-6<br />

Net Imports<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

SEA NEA ISC WEP NAM SAM Rest of world<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


The United States Exports to the World<br />

2.5<br />

3.3<br />

0.3<br />

1.0 0.7<br />

-0.5 -0.7 -0.6<br />

0.6<br />

0.2<br />

-0.1 -0.1 1.5<br />

0.8<br />

1.7<br />

-1.1 -1.3 -1.2<br />

-0.4<br />

-0.7 -1.0<br />

-0.4<br />

-1.0<br />

-1.9<br />

2007<br />

2012<br />

2017<br />

-0.5 -0.5 -0.7<br />

Net Trade, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

0.2<br />

0.0 0.0<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


And It Is Not Just <strong>PVC</strong> Resin!<br />

Milli<strong>on</strong> Metric T<strong>on</strong>s United States Vinyls Exports<br />

8.0<br />

7.0<br />

AAGR 2007 – 2017: 5.9 percent<br />

6.0<br />

5.0<br />

4.0<br />

3.0<br />

2.0<br />

1.0<br />

0.0<br />

2007 2012 2017<br />

<strong>PVC</strong> VCM EDC<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Number 3:<br />

Take a C<strong>on</strong>siderable Lead in Costs!<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


NAM’s Low Cost Ethylene Is Hard to Beat<br />

Ethylene Producti<strong>on</strong> Cash Costs, $/MT<br />

Brent Crude<br />

2012 = 111 $/bbl<br />

NEA<br />

WEP<br />

Average Feedstock Basis<br />

2012<br />

SEA<br />

MDE<br />

NAM<br />

Ethylene Aggregate Demand<br />

0 20 40 60 80 100 120 140 160<br />

Cumulative Ethylene Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Also Because of Cheap Electricity<br />

2012 Operating Costs, Dollars Per ECU T<strong>on</strong><br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

≈<br />

161<br />

Electricity<br />

Costs<br />

(Cents/kWh)<br />

NAM = 3.5<br />

Europe = 8.0<br />

Brazil = 8.0<br />

0<br />

West Europe<br />

Membrane<br />

Asia<br />

Membrane<br />

North America<br />

Membrane<br />

Middle East<br />

Membrane<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


However, North America’s Cost Advantage<br />

Could Decline a Bit<br />

Dollars per Metric T<strong>on</strong><br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

*NEA excludes China<br />

2010 2011 2012 2013 2014 2015 2016 2017<br />

West Europe Delta<br />

* Northeast Asia Delta<br />

China Cash Cost (Acetylene Based) Delta<br />

Avg. diff. all regi<strong>on</strong>s to US<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


But NAM Profits Remain Highest<br />

Cents Per Pound<br />

20<br />

Dollars Per Metric T<strong>on</strong><br />

440<br />

15<br />

Avg. diff. = $130 US per MT<br />

330<br />

10<br />

220<br />

5<br />

110<br />

0<br />

0<br />

-5<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

-110<br />

North America West Europe Northeast Asia China (Acetylene Based)<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Number 4:<br />

Develop Stamina for the L<strong>on</strong>g Haul<br />

“Winners never<br />

quit and quitters<br />

never win.”<br />

Vince Lombardi<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


<strong>PVC</strong> Capacity Coming into Balance<br />

Country Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

6.0<br />

5.0<br />

4.0<br />

3.0<br />

Avg. Demand Growth<br />

2007 – 2017:<br />

1.1 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

2.0<br />

1.0<br />

0.0<br />

-1.0<br />

-2.0<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

China United States Iran Egypt ROW<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


<str<strong>on</strong>g>Global</str<strong>on</strong>g> Operating Rates Will Recover<br />

Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

Operating Rates, Percent<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

0<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

Capacity Demand Operating rate<br />

30<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


And <str<strong>on</strong>g>Global</str<strong>on</strong>g> <strong>PVC</strong> Margins, Too!<br />

U.S. Dollars Per Metric T<strong>on</strong><br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

-50<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

North America West Europe Northeast Asia<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Number 5:<br />

Be Ever Ready to Change the Play!<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


“It is not necessary to change. Survival is<br />

not mandatory." W. Edwards Deming<br />

Regulati<strong>on</strong>s<br />

Competiti<strong>on</strong><br />

Ec<strong>on</strong>omy<br />

C<strong>on</strong>structi<strong>on</strong><br />

Feedstocks<br />

<strong>PVC</strong><br />

Demand<br />

Inter-Polyme<br />

r<br />

Competiti<strong>on</strong><br />

C<strong>on</strong>sumer<br />

Preference<br />

Mercury<br />

Phase Out<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


And the Winners Are….<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


The U.S Scores a Major Cost Touchdown<br />

• A shale gas driven<br />

renaissance<br />

• Price taker with substantial<br />

margin buffer<br />

• Excess is exported, mostly in<br />

the form of <strong>PVC</strong> resins<br />

• Substantial new capacity build<br />

expected by 2017<br />

• The export market remains<br />

critical to future sales strategy<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


In the U.S. the Outlook Remains Buoyant<br />

U.S. Dollars per Metric T<strong>on</strong><br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

Operating Rates, Percent<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

0<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

Margins Average Margins Operating Rates<br />

30<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


China Is Number One, but Not in Margins<br />

• Largest <strong>PVC</strong> demand and<br />

capacity<br />

• Demand growth lags<br />

supply expansi<strong>on</strong> over<br />

next few years<br />

• N<strong>on</strong>-integrated carbidebased<br />

producers under<br />

increasing cost pressure<br />

• Imports will decline, but<br />

export growth is uncertain<br />

• Cost disadvantage for<br />

most coastal producers<br />

China <strong>PVC</strong> Capacity 2012<br />

Acetylene<br />

Based<br />

81%<br />

Ethylene<br />

Based<br />

19%<br />

Total Capacity: 23.5 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


India’s Demand Growth Will Be Met by<br />

Imports<br />

• Increasing need for housing<br />

and infrastructure<br />

• Per capita c<strong>on</strong>sumpti<strong>on</strong> of 1.7<br />

kg/pers<strong>on</strong> is a fracti<strong>on</strong> of the<br />

U.S. rate of 13 kg<br />

• No large scale expansi<strong>on</strong>s<br />

• Demand will grow by <strong>on</strong>e<br />

milli<strong>on</strong> metric t<strong>on</strong>s<br />

• Incremental demand must be<br />

met by imports<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Top European <strong>PVC</strong> Producers –<br />

More C<strong>on</strong>solidati<strong>on</strong> Likely and Beneficial<br />

Annual Nameplate Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

2008 2012<br />

Picture Source: INEOS<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Mercury Still Presents Europe with a<br />

Challenge<br />

Percentage<br />

100%<br />

Total Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

13.0<br />

80%<br />

60%<br />

40%<br />

20%<br />

12.5<br />

12.0<br />

11.5<br />

0%<br />

2012 2013 2014 2015 2016 2017<br />

Diaphragm Membrane Mercury Other Total Capacity<br />

11.0<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


West Europe: Gradual Improvement Ahead<br />

Demand/Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

Op. Rate, Percent<br />

100<br />

95<br />

90<br />

85<br />

80<br />

75<br />

70<br />

65<br />

0<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

Domestic Demand -6.9/ 2.9* Producti<strong>on</strong> -4.1/ 1.8*<br />

Capacity -1.3/ 0.2*<br />

Net Exports<br />

Operating Rate<br />

60<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


West Europe:<br />

Margins Have Been Upstream<br />

Margins, Euros per Metric T<strong>on</strong><br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

-50<br />

10 Q2 Q3 Q4 11 Q2 Q3 Q4 12 Q2 Q3 Q4 13 Q2 Q3 Q4 14 Q2 Q3 Q4<br />

<strong>PVC</strong> Cash Margin ECU Margin Ethylene Cash Margin<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


Russia: Slow Off the Starting Block<br />

• 50% capacity increase to<br />

982 KT by 2015!<br />

• It’s all RusVinyl<br />

• No other major projects in<br />

sight<br />

• Russia entered WTO in<br />

2012<br />

• Imports of both <strong>PVC</strong> and<br />

c<strong>on</strong>verted goods remain<br />

high<br />

Picture Source: Sibur<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


<strong>PVC</strong> Remains the Price Winner!<br />

Euros per Metric T<strong>on</strong><br />

1,800<br />

1,600<br />

1,400<br />

1,200<br />

1,000<br />

800<br />

Average difference = €281<br />

per MT<br />

600<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

HDPE (Inj. Molding) PP (Homo, General) PET <strong>PVC</strong> PS<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.


C<strong>on</strong>clusi<strong>on</strong>s – <strong>PVC</strong> W<strong>on</strong>’t Give Up<br />

1) Right places are the major<br />

growth markets U.S. & BRIC<br />

2) The U.S. dominates exports,<br />

but there is room for others<br />

3) Energy cost advantage is<br />

THE factor in generating<br />

higher margins<br />

4) Those who survive will<br />

benefit from better market<br />

c<strong>on</strong>diti<strong>on</strong>s<br />

5) Stay <strong>on</strong> your toes, as change<br />

is inevitable<br />

© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.

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