Global Market Report on PVC - VinylPlus
Global Market Report on PVC - VinylPlus
Global Market Report on PVC - VinylPlus
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The Top Five Things<br />
You Must Do To Be<br />
Successful In Vinyls<br />
Henry Warren, Principal Analyst - Vinyls<br />
April 25, 2013<br />
Istanbul, Turkey<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Winner and Losers<br />
“Winning is not a<br />
sometime thing, it is<br />
an all the time thing.<br />
You d<strong>on</strong>’t do things<br />
right <strong>on</strong>ce in a<br />
while…you do them<br />
right all the time.”<br />
Vince Lombardi<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Number 1:<br />
Be in the Right Place, Right Time<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Where Is the Demand Growth<br />
U.S.<br />
11%<br />
ROW<br />
20%<br />
NEA (ex CHI)<br />
8%<br />
Regi<strong>on</strong> % AAGR 2012-17<br />
ISC 7.7<br />
China 5.0<br />
U.S. 4.8<br />
SEA 4.3<br />
ROW 4.0<br />
West Europe 2.9<br />
W. Europe<br />
12%<br />
SEA<br />
5%<br />
ISC<br />
7%<br />
CHI<br />
38%<br />
Total <str<strong>on</strong>g>Global</str<strong>on</strong>g> Demand 2012 = 37.4 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
NEA (ex China) 1.0<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
The Playing Field Is C<strong>on</strong>structi<strong>on</strong><br />
Wire & Cable<br />
8%<br />
Bottles<br />
2%<br />
All Others<br />
13%<br />
Pipe &<br />
Fittings<br />
42%<br />
Rigid Film &<br />
Sheet<br />
17%<br />
Profiles &<br />
Tubes<br />
18%<br />
2012 Total <str<strong>on</strong>g>Global</str<strong>on</strong>g> Demand = 37.4 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
<str<strong>on</strong>g>Global</str<strong>on</strong>g> C<strong>on</strong>structi<strong>on</strong> Spending Is Picking<br />
Up in Most of the World<br />
World<br />
NAM<br />
SAM<br />
WEP<br />
CEP<br />
MDE & AFR<br />
Asia<br />
India<br />
Turkey<br />
2013 vs. 2012<br />
0 5 10<br />
Source: IHS <str<strong>on</strong>g>Global</str<strong>on</strong>g> Insight – <str<strong>on</strong>g>Global</str<strong>on</strong>g> C<strong>on</strong>structi<strong>on</strong> Outlook<br />
Percent<br />
• World c<strong>on</strong>structi<strong>on</strong> <strong>on</strong><br />
track to surpass precrash<br />
levels.<br />
• Multifamily c<strong>on</strong>structi<strong>on</strong><br />
drives growth in North<br />
America.<br />
• Brazil gets ready for the<br />
World Cup and<br />
Olympics.<br />
• West Europe returns to<br />
slight positive growth in<br />
2013.<br />
• Asia growth led by China<br />
mostly into infrastructure.<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
These Are the Attractive C<strong>on</strong>structi<strong>on</strong><br />
<str<strong>on</strong>g>Market</str<strong>on</strong>g>s for the Near Term<br />
Annual Average Growth, 2011 - 2016<br />
10%<br />
9%<br />
8%<br />
7%<br />
United States<br />
India<br />
Brazil<br />
Ind<strong>on</strong>esia<br />
China<br />
6%<br />
Australia<br />
5%<br />
Mexico<br />
4%<br />
3%<br />
2%<br />
1%<br />
0%<br />
Canada<br />
Japan<br />
United Kingdom<br />
SPHERE SIZE EQUALS MARKET SIZE IN 2012<br />
0 10 20 30 40 50 60 70 80<br />
<str<strong>on</strong>g>Market</str<strong>on</strong>g> Risk<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
U.S. Housing Starts Ready for a Field Goal<br />
Housing Starts, Total Privately Owned (Thousands)<br />
2,200<br />
2,000<br />
1,800<br />
1,600<br />
1,400<br />
1,200<br />
1,000<br />
800<br />
600<br />
400<br />
Source: U.S. Bureau of Census<br />
Forecast: IHS <str<strong>on</strong>g>Global</str<strong>on</strong>g> Insight<br />
80 82 84 86 88 90 92 94 96 98 00 02 04 06 08 10 12 14 16<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Number 2:<br />
Develop Superior Capabilities to Export<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
NAM and NEA Will Be the Main Exporters<br />
Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
6<br />
4<br />
2<br />
0<br />
-2<br />
-4<br />
-6<br />
Net Imports<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
ISC SAM Rest of world<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
NAM and NEA Will Be the Main Exporters<br />
Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
6<br />
4<br />
Net Exports<br />
2<br />
0<br />
-2<br />
-4<br />
-6<br />
Net Imports<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
SEA NEA ISC WEP NAM SAM Rest of world<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
The United States Exports to the World<br />
2.5<br />
3.3<br />
0.3<br />
1.0 0.7<br />
-0.5 -0.7 -0.6<br />
0.6<br />
0.2<br />
-0.1 -0.1 1.5<br />
0.8<br />
1.7<br />
-1.1 -1.3 -1.2<br />
-0.4<br />
-0.7 -1.0<br />
-0.4<br />
-1.0<br />
-1.9<br />
2007<br />
2012<br />
2017<br />
-0.5 -0.5 -0.7<br />
Net Trade, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
0.2<br />
0.0 0.0<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
And It Is Not Just <strong>PVC</strong> Resin!<br />
Milli<strong>on</strong> Metric T<strong>on</strong>s United States Vinyls Exports<br />
8.0<br />
7.0<br />
AAGR 2007 – 2017: 5.9 percent<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
2.0<br />
1.0<br />
0.0<br />
2007 2012 2017<br />
<strong>PVC</strong> VCM EDC<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Number 3:<br />
Take a C<strong>on</strong>siderable Lead in Costs!<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
NAM’s Low Cost Ethylene Is Hard to Beat<br />
Ethylene Producti<strong>on</strong> Cash Costs, $/MT<br />
Brent Crude<br />
2012 = 111 $/bbl<br />
NEA<br />
WEP<br />
Average Feedstock Basis<br />
2012<br />
SEA<br />
MDE<br />
NAM<br />
Ethylene Aggregate Demand<br />
0 20 40 60 80 100 120 140 160<br />
Cumulative Ethylene Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Also Because of Cheap Electricity<br />
2012 Operating Costs, Dollars Per ECU T<strong>on</strong><br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
≈<br />
161<br />
Electricity<br />
Costs<br />
(Cents/kWh)<br />
NAM = 3.5<br />
Europe = 8.0<br />
Brazil = 8.0<br />
0<br />
West Europe<br />
Membrane<br />
Asia<br />
Membrane<br />
North America<br />
Membrane<br />
Middle East<br />
Membrane<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
However, North America’s Cost Advantage<br />
Could Decline a Bit<br />
Dollars per Metric T<strong>on</strong><br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
*NEA excludes China<br />
2010 2011 2012 2013 2014 2015 2016 2017<br />
West Europe Delta<br />
* Northeast Asia Delta<br />
China Cash Cost (Acetylene Based) Delta<br />
Avg. diff. all regi<strong>on</strong>s to US<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
But NAM Profits Remain Highest<br />
Cents Per Pound<br />
20<br />
Dollars Per Metric T<strong>on</strong><br />
440<br />
15<br />
Avg. diff. = $130 US per MT<br />
330<br />
10<br />
220<br />
5<br />
110<br />
0<br />
0<br />
-5<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
-110<br />
North America West Europe Northeast Asia China (Acetylene Based)<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Number 4:<br />
Develop Stamina for the L<strong>on</strong>g Haul<br />
“Winners never<br />
quit and quitters<br />
never win.”<br />
Vince Lombardi<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
<strong>PVC</strong> Capacity Coming into Balance<br />
Country Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
6.0<br />
5.0<br />
4.0<br />
3.0<br />
Avg. Demand Growth<br />
2007 – 2017:<br />
1.1 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
2.0<br />
1.0<br />
0.0<br />
-1.0<br />
-2.0<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
China United States Iran Egypt ROW<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
<str<strong>on</strong>g>Global</str<strong>on</strong>g> Operating Rates Will Recover<br />
Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
Operating Rates, Percent<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
0<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
Capacity Demand Operating rate<br />
30<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
And <str<strong>on</strong>g>Global</str<strong>on</strong>g> <strong>PVC</strong> Margins, Too!<br />
U.S. Dollars Per Metric T<strong>on</strong><br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
-50<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
North America West Europe Northeast Asia<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Number 5:<br />
Be Ever Ready to Change the Play!<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
“It is not necessary to change. Survival is<br />
not mandatory." W. Edwards Deming<br />
Regulati<strong>on</strong>s<br />
Competiti<strong>on</strong><br />
Ec<strong>on</strong>omy<br />
C<strong>on</strong>structi<strong>on</strong><br />
Feedstocks<br />
<strong>PVC</strong><br />
Demand<br />
Inter-Polyme<br />
r<br />
Competiti<strong>on</strong><br />
C<strong>on</strong>sumer<br />
Preference<br />
Mercury<br />
Phase Out<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
And the Winners Are….<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
The U.S Scores a Major Cost Touchdown<br />
• A shale gas driven<br />
renaissance<br />
• Price taker with substantial<br />
margin buffer<br />
• Excess is exported, mostly in<br />
the form of <strong>PVC</strong> resins<br />
• Substantial new capacity build<br />
expected by 2017<br />
• The export market remains<br />
critical to future sales strategy<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
In the U.S. the Outlook Remains Buoyant<br />
U.S. Dollars per Metric T<strong>on</strong><br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
Operating Rates, Percent<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
0<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
Margins Average Margins Operating Rates<br />
30<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
China Is Number One, but Not in Margins<br />
• Largest <strong>PVC</strong> demand and<br />
capacity<br />
• Demand growth lags<br />
supply expansi<strong>on</strong> over<br />
next few years<br />
• N<strong>on</strong>-integrated carbidebased<br />
producers under<br />
increasing cost pressure<br />
• Imports will decline, but<br />
export growth is uncertain<br />
• Cost disadvantage for<br />
most coastal producers<br />
China <strong>PVC</strong> Capacity 2012<br />
Acetylene<br />
Based<br />
81%<br />
Ethylene<br />
Based<br />
19%<br />
Total Capacity: 23.5 Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
India’s Demand Growth Will Be Met by<br />
Imports<br />
• Increasing need for housing<br />
and infrastructure<br />
• Per capita c<strong>on</strong>sumpti<strong>on</strong> of 1.7<br />
kg/pers<strong>on</strong> is a fracti<strong>on</strong> of the<br />
U.S. rate of 13 kg<br />
• No large scale expansi<strong>on</strong>s<br />
• Demand will grow by <strong>on</strong>e<br />
milli<strong>on</strong> metric t<strong>on</strong>s<br />
• Incremental demand must be<br />
met by imports<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Top European <strong>PVC</strong> Producers –<br />
More C<strong>on</strong>solidati<strong>on</strong> Likely and Beneficial<br />
Annual Nameplate Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0.0<br />
2008 2012<br />
Picture Source: INEOS<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Mercury Still Presents Europe with a<br />
Challenge<br />
Percentage<br />
100%<br />
Total Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
13.0<br />
80%<br />
60%<br />
40%<br />
20%<br />
12.5<br />
12.0<br />
11.5<br />
0%<br />
2012 2013 2014 2015 2016 2017<br />
Diaphragm Membrane Mercury Other Total Capacity<br />
11.0<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
West Europe: Gradual Improvement Ahead<br />
Demand/Capacity, Milli<strong>on</strong> Metric T<strong>on</strong>s<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
Op. Rate, Percent<br />
100<br />
95<br />
90<br />
85<br />
80<br />
75<br />
70<br />
65<br />
0<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
Domestic Demand -6.9/ 2.9* Producti<strong>on</strong> -4.1/ 1.8*<br />
Capacity -1.3/ 0.2*<br />
Net Exports<br />
Operating Rate<br />
60<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
West Europe:<br />
Margins Have Been Upstream<br />
Margins, Euros per Metric T<strong>on</strong><br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
-50<br />
10 Q2 Q3 Q4 11 Q2 Q3 Q4 12 Q2 Q3 Q4 13 Q2 Q3 Q4 14 Q2 Q3 Q4<br />
<strong>PVC</strong> Cash Margin ECU Margin Ethylene Cash Margin<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
Russia: Slow Off the Starting Block<br />
• 50% capacity increase to<br />
982 KT by 2015!<br />
• It’s all RusVinyl<br />
• No other major projects in<br />
sight<br />
• Russia entered WTO in<br />
2012<br />
• Imports of both <strong>PVC</strong> and<br />
c<strong>on</strong>verted goods remain<br />
high<br />
Picture Source: Sibur<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
<strong>PVC</strong> Remains the Price Winner!<br />
Euros per Metric T<strong>on</strong><br />
1,800<br />
1,600<br />
1,400<br />
1,200<br />
1,000<br />
800<br />
Average difference = €281<br />
per MT<br />
600<br />
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017<br />
HDPE (Inj. Molding) PP (Homo, General) PET <strong>PVC</strong> PS<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.
C<strong>on</strong>clusi<strong>on</strong>s – <strong>PVC</strong> W<strong>on</strong>’t Give Up<br />
1) Right places are the major<br />
growth markets U.S. & BRIC<br />
2) The U.S. dominates exports,<br />
but there is room for others<br />
3) Energy cost advantage is<br />
THE factor in generating<br />
higher margins<br />
4) Those who survive will<br />
benefit from better market<br />
c<strong>on</strong>diti<strong>on</strong>s<br />
5) Stay <strong>on</strong> your toes, as change<br />
is inevitable<br />
© 2013, IHS Inc. No porti<strong>on</strong> of this presentati<strong>on</strong> may be reproduced, reused, or otherwise distributed in any form without prior written c<strong>on</strong>sent.