The EPCM Approach - Mannvit
The EPCM Approach - Mannvit
The EPCM Approach - Mannvit
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MaPro´s take on<br />
PROJECT DELIVERY<br />
Comparison of contract forms<br />
Author: Gestur Valgarðsson, M.Sc.
2 | MaPro´s take on...<br />
Contents<br />
Introduction 2<br />
Background 3<br />
<strong>The</strong> Three 3<br />
<strong>Approach</strong>es 3<br />
Owner’s Team <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
<strong>The</strong> <strong>EPCM</strong> <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
EPC <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
<strong>EPCM</strong> Organizational Design 9<br />
Owners Organization 10<br />
Conclusions 11<br />
Introduction<br />
<strong>Mannvit</strong> has developed a suite of project management tools, collectively referred to as MaPro. <strong>The</strong><br />
components of MaPro rest on the pillars of time proven management techniques and tools combined to a<br />
module based method which is fully scalable to the size and complexity of projects or programs.<br />
<strong>The</strong> following paper describes and discusses MaPro’s approach to various project delivery options with<br />
emphasis on the organizational design and the allocation of risks and responsibilities within the different<br />
delivery options.
...PROJECT DELIVERY | 3<br />
Background<br />
For the past few decades, and for the most<br />
part event today, the common way for project<br />
Owner to manage a capital spending project is<br />
to contract outside resources and combine with<br />
indoors resources to form a project team, charged<br />
with preparation, execution and delivery of the<br />
project. Even though the required components<br />
for a successful execution are often present, this<br />
approach does not always yield maximum benefit<br />
to the Owner. <strong>The</strong> main reason for these benefit<br />
shortfalls may be attributed to lack of attention to<br />
the placement of project risks and the systematic<br />
tendency for people to be overly optimistic about<br />
the outcome of planned projects, under-estimating<br />
the likelihood of negative events, along with the<br />
illusion of control and superiority - collectively<br />
referred to as optimism bias and cognitive bias. This<br />
paper will explore three different project delivery<br />
setups, EPC, <strong>EPCM</strong> and Owners Teams which all<br />
have been used to successfully manage projects,<br />
but all need correct project setup, placement of<br />
project risks and professional approach to biased<br />
tendencies of stakeholders. <strong>The</strong> paper will contrast<br />
the strong and weak points of each method. Of the<br />
three methods, the <strong>EPCM</strong> should be considered a<br />
novel approach in Iceland.<br />
In the past, the solution to the predicament which<br />
the Owner Team approach often brought upon the<br />
Owners, was thought to be EPC contracts; often<br />
referred to as turnkey contracts. Even though a<br />
legitimate approach, when correctly executed, this<br />
paper will show that when the EPC approach fails, it<br />
is, to a large degree, due to lack of front end project<br />
definition. Social structure and biased behavior of<br />
the interacting stakeholders during preparation and<br />
bidding process also play a big role.<br />
Prior to the downturn in 2008, as the speed of<br />
the economy increased, demand for capable EPC<br />
companies amplified. Front end engineering and<br />
planning, the absolute must for a successful EPC<br />
project delivery, suffered due to too high workloads<br />
on EPC companies and short time frames for<br />
project preparation or premature project initiations.<br />
Increase in the price followed and a demand for an<br />
alternative approach developed. As a response to<br />
this demand, <strong>Mannvit</strong>, through its MaPro initiative,<br />
has developed a completely new approach, the<br />
<strong>EPCM</strong> approach. Long known outside Iceland,<br />
to Owners of infrastructure projects and major<br />
industrial capital spending projects, the approach<br />
is novel to the Icelandic market. <strong>EPCM</strong> has proven a<br />
successful alternative to the EPC approach but has<br />
virtually taken over projects which otherwise would<br />
have been managed by Owners Teams. This paper<br />
will look at the merits of the <strong>EPCM</strong> delivery approach<br />
and compare it to the other two approaches.<br />
<strong>The</strong> Three<br />
<strong>Approach</strong>es<br />
<strong>The</strong> main distinction between the three approaches<br />
is allocation of the project risks, flexibility to make<br />
changes during execution, and the prevalence of<br />
project management techniques in the project<br />
team.<br />
Owner’s Team <strong>Approach</strong><br />
If the owner chooses to form his own team, he<br />
will have to formulate all contracts with service<br />
provider – be it a contractor or a vendor. Inherently<br />
most of the risks lie with the Owner. Even though<br />
it is possible to transfer risk to some of the multiple<br />
contracts, ultimately success will depend on the<br />
Owner’s ability to manage the multitude of contracts<br />
and the interactions of the multiple stakeholders.<br />
Experiences show that without a proper project<br />
execution plan, procurement strategy and the<br />
discipline of an experienced project manager, the<br />
project fast becomes a difficult exercise in project<br />
firefighting.<br />
Even though the Owner resources possess the<br />
capability to manage projects, the Owner’s<br />
resources are frequently preoccupied with other<br />
company duties leaving too little time for the<br />
projects. <strong>The</strong> in-house engineering, normally<br />
sized to deal with existing operations, are to a<br />
lesser degree experienced in the intricacies of<br />
project management. Thus, once the project gains<br />
momentum, the ability to effectively contribute is<br />
limited. In conclusion, the Owner’s team approach<br />
should only be applied to smaller or repeated<br />
project and when the Owner’s resources possess the<br />
necessary project management skills and time to<br />
commit to the project.
4 | MaPro´s take on...<br />
<strong>The</strong> <strong>EPCM</strong> <strong>Approach</strong><br />
Increasing number of project Owners, who do not<br />
prefer the convenience and the price of an EPC<br />
contract, trust their projects to <strong>EPCM</strong> companies<br />
who have demonstrated abilities to manage<br />
projects successfully. <strong>The</strong> <strong>EPCM</strong> contract is primarily<br />
a professional service contract and the services<br />
offered include the following main responsibilities:<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
Design, including any basic engineering or<br />
FEED 1) , but excluding input of any technological<br />
provider, proprietary information or technology.<br />
Thus, design refers to the remainder of the<br />
design necessary to accomplish the project.<br />
Planning of procurement, implementation,<br />
bidding and administration of contracts.<br />
Expedition and inspections to make sure that<br />
the overall schedule of the project is met.<br />
Bidding, evaluation and eventual administration<br />
of construction and vendor contracts at project<br />
site.<br />
Regular reporting to the Owner.<br />
<strong>The</strong> following two charts bring out the differences in<br />
organizational setup between the two approaches.<br />
Owner<br />
Tech Providers<br />
Specialists<br />
Vendors<br />
Trade<br />
Contractors<br />
Site<br />
Services<br />
<strong>EPCM</strong><br />
GEO, MUD,<br />
LOG, DRILLING<br />
CSA MEC ELE<br />
Site Services<br />
IT<br />
Chart 1, <strong>EPCM</strong> setup<br />
Owner<br />
EPC<br />
Tech Providers<br />
Vendors<br />
Trade<br />
Contractors<br />
Site Services<br />
CSA MEC ELE<br />
Chart 2, EPC setup<br />
IT<br />
1)<br />
Front end engineering and design, FEED.
...PROJECT DELIVERY | 5<br />
At first glance, it is tempting to compare the <strong>EPCM</strong><br />
services, to Consultant/Client service contract –<br />
e.g. the FIDIC, White book. This should be avoided,<br />
because detailed engineering and design function<br />
is carried out by the <strong>EPCM</strong> service provider but not<br />
usually by Consultants.<br />
While the <strong>EPCM</strong> service provider provides<br />
professional services (design, supply and install<br />
management) or any combination thereof, he is not<br />
party to a contract in respect of the construction or<br />
vendor provision to the project. <strong>The</strong> relationship of<br />
the <strong>EPCM</strong> service provider and the Owner is that of<br />
a principal-agent relationship. <strong>The</strong> role of the <strong>EPCM</strong><br />
service provider is to act as the Owner’s agent and<br />
on his behalf create: Contract documents, conduct<br />
the bidding process, evaluate bids and recommend<br />
path forward to the Owner. In other words,<br />
ultimately each contract is a direct contract between<br />
the Owner and Vendors or Contractors. Whilst this<br />
is a very large part of the important role for which<br />
the <strong>EPCM</strong> service provider is paid, it is vital that<br />
the Owner keeps a careful eye on the performance<br />
of each project functions. Thus, the <strong>EPCM</strong><br />
service provider should also be charged with the<br />
responsibility to provide all the necessary project<br />
control functions, allowing the Owner to monitor<br />
and influence the progress and performance of the<br />
project.<br />
<strong>The</strong> <strong>EPCM</strong> delivery approach has the potential to<br />
provide continuous responsibility for engineering<br />
from the concept stage throughout execution and<br />
commissioning. However, since the <strong>EPCM</strong> approach<br />
only assumes responsibilities for engineering,<br />
procurement and construction management and<br />
leaves out the responsibility for construction, the<br />
Owner should be advised that he needs to be more<br />
pro-active in managing <strong>EPCM</strong> projects. Furthermore,<br />
some Owners are not at ease with handing the<br />
control of their project over to an <strong>EPCM</strong> service<br />
provider and point out, as will be explained below,<br />
that they will ultimately carry all the risks anyway.<br />
This is an understandable concern. To respond to<br />
these concerns, the Owner can opt to integrate key<br />
resources into strategically important positions,<br />
within the <strong>EPCM</strong> organizational structure, and thus,<br />
achieving a day-to-day monitoring and control. For<br />
many Owners this has alleviated their concerns.<br />
liquidated damages provisions in <strong>EPCM</strong> contracts.<br />
If there are, they are “net contributions” implying<br />
only limited acceptance of liquidated damages –<br />
often bound by a percentage of the <strong>EPCM</strong>’s fees.<br />
Incentives and key performance indicators can and<br />
are often built in to the <strong>EPCM</strong> contract in this regard.<br />
Accordingly, the following potential liabilities of<br />
the <strong>EPCM</strong> service provider as they relate to breach<br />
or negligence should be firmly fixed in the EPCm<br />
contract:<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
<strong>The</strong> responsibility for the performance of the<br />
design work.<br />
<strong>The</strong> responsible for the preparation of the<br />
budget cost estimate.<br />
<strong>The</strong> preparation of the estimated duration of<br />
the work – planning and scheduling.<br />
Management of the procurement and<br />
administration of the trade contracts.<br />
Co-ordination of the design and construction<br />
between the trade contractors.<br />
According to a paper by <strong>The</strong> Business Roundtable,<br />
<strong>The</strong> Business Stake in Effective Project Systems,<br />
Construction Cost Effectiveness Task Force, (1997),<br />
the best projects share the following universal<br />
characteristics:<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
6.<br />
<strong>The</strong>y provide strong cross functional teams to<br />
develop projects<br />
<strong>The</strong>y provide active and project knowledgeable<br />
business leadership during the front-end period<br />
<strong>The</strong>y secure that engineering and project<br />
functions report to the Owner, not to plant<br />
operational staff<br />
<strong>The</strong>y implement continuous improvement<br />
systems<br />
<strong>The</strong>y implement systematic progress and<br />
performance measurement<br />
<strong>The</strong>y provide in-house resources to develop and<br />
shape projects until the projects are ready for<br />
detailed design<br />
Thus, Owners contemplating the <strong>EPCM</strong> approach<br />
should ensure that sufficient resources are available<br />
to integrate with the <strong>EPCM</strong> project team. Owners’<br />
integration is most important during the prefeasibility<br />
and the feasibility phases of the project.<br />
From the Owner’s perspective, down side to the<br />
<strong>EPCM</strong> approach must be that the <strong>EPCM</strong> service<br />
provider will not take responsibility for the ultimate<br />
cost or schedule of the project. Thus rarely are there
6 | MaPro´s take on...<br />
EPC <strong>Approach</strong><br />
Compared to the Owner’s team and the <strong>EPCM</strong><br />
approach, which share similarities in location of<br />
risks, the EPC approach, should be considered as an<br />
entirely different project delivery approach – even<br />
to the point that the main advantages of EPC are<br />
commonly considered disadvantages for an Owner<br />
who favors <strong>EPCM</strong> contracts and vice versa. <strong>The</strong> EPC<br />
contract takes full responsibility in respect of the<br />
following:<br />
1.<br />
2.<br />
3.<br />
4.<br />
Cost of completion.<br />
Schedule – or time for completion.<br />
Quality of the design and work and the<br />
guarantees of performance.<br />
Multi disputes are greatly limited in numbers – if<br />
not eliminated.<br />
However, EPC contractor does not always honor<br />
the Owner’s need for modifications in design or<br />
requirements. Quite often the attitude is that<br />
the detail design is the contractor’s prerogative.<br />
<strong>The</strong>refore, greater care must be taken that the<br />
Owner specifies and defines the design parameter<br />
and deliverables before giving the reigns of the<br />
project over to an EPC team. This may not always be<br />
possible, opening the door for scope modifications<br />
at an unreasonable cost and schedule delays.<br />
Accordingly, when the Owner selects the EPC<br />
approach, he must take greater care in defining the<br />
design parameters and deliverables so that the EPC<br />
contractor must deliver project at the requested<br />
standard. Unless the project is a direct technological<br />
transfer or the underlying technology is quite well<br />
known in detail, this requires extra effort on the<br />
behalf of the Owner.<br />
<strong>The</strong> only recourse for the EPC contractor is to accept<br />
this risk and try and add cost to the project at a later<br />
time. When there is a need to modify presumptions<br />
for basic engineering this fast becomes exceedingly<br />
expensive and sometimes prohibitively complex.<br />
Experienced EPC contractors are aware of this risk<br />
and price their services accordingly. To a point this is<br />
a well know social behavior, often resembling a tug<br />
of war.<br />
Owners should try and anticipate this behavior<br />
and include the impact of it into their cost and<br />
schedule estimates. <strong>The</strong> correct time to do so would<br />
be at the front end of projects. However, more<br />
often than not this is omitted due to optimistic<br />
scheduling, cognitive bias and the friendly but short<br />
lived anticipation surrounding negotiations of EPC<br />
contracts.<br />
Thus, when the EPC contractor is not willing to<br />
assume responsibilities for the basic engineering nor<br />
the FEED and when it becomes questionable during<br />
negotiations that the EPC contractor indeed has the<br />
strength to honor such obligations, EPC delivery<br />
approach should be avoided.<br />
Even though the <strong>EPCM</strong> and EPC approaches, are<br />
worlds apart as described in: Henchie, N, and Loots,<br />
P. (January 2011). Worlds Apart: EPC and <strong>EPCM</strong><br />
Contracts: Risk Issues and Allocations, it facilitates<br />
understanding of each approach to contrast them<br />
against each other in a table:<br />
Known pitfall is when the EPC contractor did not<br />
execute the FEED, itself. In this situation, the EPC<br />
contractor is required to satisfy himself as to the<br />
adequacy of the FEED, or is pushed to acceptance –<br />
even if no logic implies that this was even possible.
...PROJECT DELIVERY | 7<br />
Task / Issue <strong>EPCM</strong> EPC<br />
Equipment Supply<br />
Contracts<br />
On-Site Construction<br />
Contracts<br />
Vendor Selection<br />
Scope of Supply<br />
Equipment Supply<br />
Warranties<br />
Process Warranties<br />
Construction Site<br />
Safety<br />
(General Liability<br />
Insurance,<br />
Workman’s<br />
Compensation,<br />
Accident, etc.)<br />
Project Contracts<br />
Permitting<br />
(Environmental,<br />
Construction, etc.)<br />
Project Budget Cost<br />
Overruns<br />
Negotiated & signed between Owner and<br />
Vendor /with <strong>EPCM</strong> service provider’s advice<br />
and assistance.<br />
Negotiated & signed between Owner and<br />
Contractor /with <strong>EPCM</strong> service provider’s<br />
advice and assistance.<br />
Vendors chosen by mutual agreement of<br />
Owner and <strong>EPCM</strong> service provider.<br />
Owners can modify project specifications.<br />
Owner, with the assistance of the <strong>EPCM</strong><br />
service provider can negotiate independent<br />
contracts with Vendors at any time due<br />
to the fact that project is under multiple<br />
(independent) contracts and not one allencompassing<br />
contract.<br />
Warranties are negotiated individually with<br />
each Vendor by Owner with <strong>EPCM</strong> service<br />
provider’s advice. Issued directly to Owner<br />
from the Vendors and Contractors.<br />
Warranties are negotiated individually with<br />
each Vendor by Owner with <strong>EPCM</strong> service<br />
provider’s advice. Issued directly to Owner<br />
from the Vendors and Contractors (Usually<br />
in the form of a Performance Bond).<br />
Site safety is monitored by <strong>EPCM</strong><br />
service provider but site safety is the<br />
legal responsibility of Owner and Sub<br />
Contractors; in accordance with Contractual<br />
Agreements.<br />
<strong>EPCM</strong> service provider selects contract form<br />
in cooperation with Owner and then assists<br />
in negotiating the contract on the Owner’s<br />
behalf.<br />
Permits are issued to the Owner directly<br />
with <strong>EPCM</strong> service provider assisting in filing<br />
the necessary paperwork.<br />
<strong>The</strong> cost risks for a project are borne by the<br />
Owner. Any cost overruns, for equipment<br />
and/or services are for the Owner’s account<br />
(with the exception of fixed price supply<br />
contracts) i.e. final equipment pricing bids /<br />
on site cost higher than originally budgeted.<br />
Negotiated & Signed solely between EPC<br />
contractor & Vendor.<br />
Negotiated & Signed solely between EPC<br />
contractor & Vendors.<br />
Vendors chosen solely by EPC contractor<br />
with no input from Owner.<br />
EPC Contract is only as good as the original<br />
project specifications presented during<br />
bidding process. Changes to specifications<br />
or scope of supply after awarding of<br />
contract can be expensive, due to EPC<br />
contractor’s sole contract with Owner and<br />
Owner’s inability to “Shop Around” for<br />
multiple quotations from independent<br />
Contractors/Vendors.<br />
Warranties are negotiated by Vendors & EPC<br />
contractor and issued to EPC Contractor<br />
directly. Warranty to Owner from EPC<br />
contractor is negotiated separately between<br />
Owner and EPC Contractor and issued to<br />
Owner by EPC Contractor.<br />
Warranties are negotiated by Vendors & EPC<br />
contractor and issued to EPC Contractor<br />
directly.<br />
Warranty to Owner from EPC contractor<br />
is negotiated separately between Owner<br />
and EPC Contractor and issued to Owner<br />
by EPC Contractor (Usually in the form of a<br />
Performance Bond).<br />
Site Safety is solely the responsibility of<br />
the EPC contractor and sub-Contractors; in<br />
accordance with Contractual Agreements.<br />
EPC contractor selects contract form which<br />
best serves the goals of the project.<br />
Permitting is the responsibility of the EPC<br />
contractor with the exception of permits<br />
that are required by law to be issued in the<br />
name of the Owner .<br />
<strong>The</strong> cost risks for a project are borne by<br />
the EPC contractor. Any cost overruns, for<br />
equipment and/or services within the EPC<br />
contractor’s scope of supply, are for their<br />
own account and cannot be passed onto<br />
Owner unless “change conditions” occur or<br />
the contractual agreements stipulates on<br />
the contrary.
8 | MaPro´s take on...<br />
Task / Issue <strong>EPCM</strong> EPC<br />
Project Budget Cost<br />
Savings<br />
Project Day-to-Day<br />
Expenses<br />
Project Financing<br />
Legal Cost<br />
Administration<br />
Contract Price<br />
As the cost risks for a project are borne by<br />
the Owner, any cost savings, for equipment<br />
and/or services are for the Owner’s account<br />
– i.e. if Equipment/Services bids are returned<br />
lower than budgeted.<br />
<strong>The</strong> day-to-day expenses for the project are<br />
borne by the Owner but are managed and<br />
administered by the <strong>EPCM</strong> service provider<br />
(up to pre-determined quantities, without<br />
Owner’s need for intervention). Usually a<br />
small fund is established by Owner for dayto-day<br />
expenses.<br />
Project Financing can be any combination<br />
of down payments, open accounts, and<br />
irrevocable letters of credit from the Owner<br />
to Vendors/Contractors; whatever method<br />
is negotiated during contract negotiations.<br />
<strong>EPCM</strong> service provider will assist in all<br />
negotiations on the Owner’s behalf. This<br />
allows the Owner to have partial financing<br />
in place at the onset of the Project with the<br />
remainder available as needed, dependent<br />
on contractual requirements.<br />
Compared to EPC legal cost, legal costs are<br />
higher for the Owner. <strong>The</strong> Owner negotiates<br />
multiple supply contracts directly with<br />
Vendors/Contractor; with the assistance of<br />
the <strong>EPCM</strong> service provider.<br />
In the event of a legal action, the Owner<br />
must bring proceedings against individual<br />
Vendors/Contractors. However, this is<br />
usually a shorter process than legal actions<br />
within the framework of EPC contracts.<br />
Owner’s administration costs are higher<br />
with <strong>EPCM</strong> contracts, than EPC. Substantial<br />
staffing levels are needed to assist/<br />
compliment the <strong>EPCM</strong> service provider in<br />
administering/ monitoring the project. This<br />
promotes an “ownership” feeling within the<br />
Owner’s organization. <strong>The</strong> Owner’s project<br />
staff is often transferred to operational staff<br />
after project completion.<br />
<strong>The</strong> <strong>EPCM</strong> contract is often a target price<br />
contract, taking into consideration <strong>EPCM</strong>’s<br />
indirect, direct and profit. Open book<br />
contracts and incentives are quite often<br />
associated with <strong>EPCM</strong> contracts.<br />
As the cost risks for a project are borne<br />
by the EPC contractor, any cost savings,<br />
for equipment and/or services within the<br />
EPC contractor’s scope of supply, are for<br />
their own account and are not passed onto<br />
Owner unless the contractual agreements<br />
stipulates on the contrary.<br />
<strong>The</strong> day-to-day expenses for the project,<br />
within the EPC contractor’s scope of supply<br />
are borne by the EPC contractor.<br />
Project Financing is usually accomplished<br />
by substantial down payment by the Owner<br />
to EPC contractor and the remainder of the<br />
fees issued with Irrevocable Letter of Credit<br />
(with partial payments) from the Owner to<br />
EPC Contractor. This requires the Owner to<br />
have all financing in place at the onset of<br />
the Project so as to secure letter of credit .<br />
Legal costs are relatively low for Owner.<br />
<strong>The</strong> Owner negotiates only one detailed<br />
supply contract with the EPC contractor. <strong>The</strong><br />
EPC contractor must negotiate individual<br />
contracts with Vendors / Contractors. <strong>The</strong><br />
EPC contractor’s legal costs are high due<br />
to multiple contracts. In the event of a<br />
legal action , the Owner must bring a claim<br />
to the EPC contractor, who in turn must<br />
bring proceedings against the appropriate<br />
Vendors/ Contractors.<br />
However, this is usually a longer process<br />
than legal actions within the framework of<br />
<strong>EPCM</strong> contracts.<br />
Owner’s administration costs are relatively<br />
low with EPC contract. Only minimal staff<br />
(management, QC, legal, etc.) is needed to<br />
administer/ monitor the project.<br />
This approach may have a negative effect<br />
and reduce the project “ownership” feeling<br />
within Owner’s organization (often referred<br />
to as a “hands-off” relationship between<br />
Owner and the project).<br />
<strong>The</strong> EPC lump sum price is not always what<br />
it appears to be, particularly where (as is<br />
often the case) the winning contractor<br />
has “skinnied” the bid in order to win the<br />
contract, and with a view to making claims<br />
for additional work to recover the necessary<br />
fee for profitable the work.
...PROJECT DELIVERY | 9<br />
<strong>EPCM</strong> Organizational<br />
Design<br />
Once an <strong>EPCM</strong> project enters execution, Owner<br />
usually forms a mirror organization 2) which<br />
is accountable to the Owner, responsible for<br />
monitoring and evaluating project progress as<br />
well as performance and is authorized to sign<br />
commercially binding documents. <strong>The</strong> shadow team<br />
ensures that risk as it relates to cost, schedule and<br />
quality of the construction work, is placed with the<br />
trade contractors, vendors and the technological<br />
providers. <strong>The</strong> shadow team also ensures that the<br />
Owner is getting what was negotiated in terms of<br />
performance, operability and maintenance.<br />
It must however, be emphasized that if the Owner<br />
decides to integrate some of his resources into the<br />
<strong>EPCM</strong> team, these same resources should not be<br />
part of the Owner’s mirror organization.<br />
<strong>The</strong> following chart shows in principle classic<br />
organizational design for an <strong>EPCM</strong> delivery team.<br />
<strong>The</strong> chart serves the purpose to explain the main<br />
roles and associated responsibilities of the each<br />
team member.<br />
<strong>The</strong> organizational design features to be noted are:<br />
1. <strong>The</strong> <strong>EPCM</strong> team points a project manager, which<br />
is approved by the Owner.<br />
2. <strong>The</strong> Owner’s shadow team compliments the<br />
functions and area management roles of the<br />
<strong>EPCM</strong> team. <strong>The</strong> responsibility of the shadow<br />
team is to:<br />
a. Provide project leadership and direction,<br />
especially during pre-execution<br />
b. Authorize project documents, such as bid<br />
documents and contract documents<br />
c. Monitor Progress and Performance of the<br />
<strong>EPCM</strong> team<br />
d. Participate in disputes and try and eradicate<br />
sources of such disputes<br />
3. <strong>The</strong> <strong>EPCM</strong> service provider’s functional team<br />
shall provide technical leadership, build quality<br />
into engineering design and secure compliances<br />
with: EU directives; local and civil codes and laws<br />
and regulations. This team is also responsible for:<br />
Value engineering, constructability evaluations<br />
and fit-for-function assessments.<br />
4. Area Managers report to the project manager.<br />
<strong>The</strong>ir prime responsibility is proactive<br />
management of their areas, facilitate<br />
communication between project areas, and<br />
manage external issues. <strong>The</strong>y also assume<br />
responsibility for risk management in their area.<br />
Area Managers schedule Work Package meetings<br />
to revise and control the status of their respective<br />
work package commitment registers.<br />
2)<br />
Some times referred to as true Owner´s shadow team.
10 | MaPro´s take on...<br />
Owner´s Site Project Manager<br />
Owner´s Area Manager for Area<br />
400, 500 & x00<br />
Owner´s Area Manager for Area<br />
100, 200 & 300<br />
Area Manager for<br />
Construction Manager<br />
Area 400, 500 & x00<br />
Project<br />
Control<br />
HS & E<br />
Cost Control<br />
Schedule<br />
Scope Control<br />
Trend &<br />
Change<br />
Owners Organization<br />
Owner´s Project Sponsor<br />
<strong>EPCM</strong><br />
Project Manager<br />
Area Manager for<br />
Area 200 & 300<br />
Area Manager for<br />
Area 100<br />
Site Area<br />
Managers<br />
Site Area<br />
Managers<br />
Risk Management<br />
Plan<br />
Procurement<br />
Engineering Manager<br />
Manager<br />
influence<br />
Functional<br />
MEC team for<br />
Area 100<br />
MEC<br />
Owner´s MEC,<br />
CIV and CSA<br />
representative<br />
Procurement<br />
Team<br />
This is the CIV & CSA<br />
team for Area 400,<br />
500 & x00<br />
Discipline<br />
influence<br />
CIV & CSA<br />
Construction Team<br />
Owner´s ELE,<br />
INST & AUT<br />
representative<br />
ELE, INST & AUT<br />
team for Area 100<br />
ELE, INST & AUT<br />
Safety, Health,<br />
Environmental<br />
& Permitting<br />
Name title<br />
This Team will assist area managers with permitting related issues<br />
P
...PROJECT DELIVERY | 11<br />
Conclusions<br />
As can be inferred from the above analysis, the three<br />
project delivery approaches share similarities but<br />
to large extent are quite different. With respect to<br />
the risk allocation, the <strong>EPCM</strong> and the Owner’s team<br />
approach share similarities as ultimately the project<br />
risks are borne by the Owner.<br />
For complex projects the Owner should employ<br />
an experienced <strong>EPCM</strong> service provider, but opt to<br />
integrate his own resources into the <strong>EPCM</strong> team as it<br />
will reduce overall project risks.<br />
Only small projects should be attempted applying<br />
the Owners team approach.<br />
From the Owners point of view, the merit of the EPC<br />
delivery approach is that the project risks, to a large<br />
extent, can be transferred to the EPC contractor.<br />
However, if the project lacks in preparation<br />
and the EPC contractor is not willing to assume<br />
responsibilities for the basic engineering and when<br />
it becomes questionable during negotiations that<br />
the EPC contractor indeed has the strength to honor<br />
such obligations, the EPC approach should be<br />
avoided.<br />
<strong>The</strong> <strong>EPCM</strong> delivery approach has the potential to<br />
provide continuous responsibility for engineering,<br />
procurement and construction management from<br />
the concept stage throughout the execution and<br />
commissioning. However, as the <strong>EPCM</strong> approach<br />
only assumes responsibilities for engineering,<br />
procurement and construction management and<br />
leaves out the responsibility for construction, the<br />
Owner is advised that he needs to be more proactive<br />
in his management of <strong>EPCM</strong> projects.<br />
Perhaps, an integrated <strong>EPCM</strong> team approach with<br />
a clearly defined Owner’s shadow team should be<br />
looked at as an optimum approach as it will provide<br />
strong cross functional task force enabling:<br />
1. Active and project knowledgeable business<br />
leadership during the front-end period<br />
2. Secure functional reporting<br />
3. Continuous improvement systems<br />
4. Systematic progress and performance<br />
measurement<br />
5. In-house resources to shape projects until the<br />
projects are ready for detailed design<br />
<strong>Mannvit</strong> has developed a team of capable experts,<br />
who possess the necessary project management<br />
skills, leadership and project control systems to<br />
bring home successful <strong>EPCM</strong> projects.<br />
ROJECT<br />
EPC
<strong>Mannvit</strong><br />
<strong>Mannvit</strong> of Iceland was founded in 1963 and now employs a staff of<br />
approximately 400. <strong>The</strong> company provides a broad range of engineering,<br />
technical research services and project management. Since the early<br />
seventies, <strong>Mannvit</strong> has been active in the area of renewable energy and<br />
has been involved in the development of most power plants in Iceland,<br />
both hydroelectric and geothermal. Services for these projects range<br />
from research and other preparatory work to complete design and<br />
construction management.<br />
<strong>The</strong> <strong>Mannvit</strong> website<br />
<strong>Mannvit</strong>’s corporate web site, www.mannvit.com contains further<br />
information as well as contact information.<br />
TRUST / OPEN-MINDEDNESS / KNOWLEDGE / WELL-BEING<br />
<strong>Mannvit</strong> hf.<br />
Grensásvegi 1<br />
108 Reykjavík<br />
Iceland<br />
@: mannvit@mannvit.is<br />
w: www.mannvit.com<br />
t: +354 422 3000<br />
f: +354 422 3001<br />
December 2011