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The EPCM Approach - Mannvit

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MaPro´s take on<br />

PROJECT DELIVERY<br />

Comparison of contract forms<br />

Author: Gestur Valgarðsson, M.Sc.


2 | MaPro´s take on...<br />

Contents<br />

Introduction 2<br />

Background 3<br />

<strong>The</strong> Three 3<br />

<strong>Approach</strong>es 3<br />

Owner’s Team <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

<strong>The</strong> <strong>EPCM</strong> <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

EPC <strong>Approach</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

<strong>EPCM</strong> Organizational Design 9<br />

Owners Organization 10<br />

Conclusions 11<br />

Introduction<br />

<strong>Mannvit</strong> has developed a suite of project management tools, collectively referred to as MaPro. <strong>The</strong><br />

components of MaPro rest on the pillars of time proven management techniques and tools combined to a<br />

module based method which is fully scalable to the size and complexity of projects or programs.<br />

<strong>The</strong> following paper describes and discusses MaPro’s approach to various project delivery options with<br />

emphasis on the organizational design and the allocation of risks and responsibilities within the different<br />

delivery options.


...PROJECT DELIVERY | 3<br />

Background<br />

For the past few decades, and for the most<br />

part event today, the common way for project<br />

Owner to manage a capital spending project is<br />

to contract outside resources and combine with<br />

indoors resources to form a project team, charged<br />

with preparation, execution and delivery of the<br />

project. Even though the required components<br />

for a successful execution are often present, this<br />

approach does not always yield maximum benefit<br />

to the Owner. <strong>The</strong> main reason for these benefit<br />

shortfalls may be attributed to lack of attention to<br />

the placement of project risks and the systematic<br />

tendency for people to be overly optimistic about<br />

the outcome of planned projects, under-estimating<br />

the likelihood of negative events, along with the<br />

illusion of control and superiority - collectively<br />

referred to as optimism bias and cognitive bias. This<br />

paper will explore three different project delivery<br />

setups, EPC, <strong>EPCM</strong> and Owners Teams which all<br />

have been used to successfully manage projects,<br />

but all need correct project setup, placement of<br />

project risks and professional approach to biased<br />

tendencies of stakeholders. <strong>The</strong> paper will contrast<br />

the strong and weak points of each method. Of the<br />

three methods, the <strong>EPCM</strong> should be considered a<br />

novel approach in Iceland.<br />

In the past, the solution to the predicament which<br />

the Owner Team approach often brought upon the<br />

Owners, was thought to be EPC contracts; often<br />

referred to as turnkey contracts. Even though a<br />

legitimate approach, when correctly executed, this<br />

paper will show that when the EPC approach fails, it<br />

is, to a large degree, due to lack of front end project<br />

definition. Social structure and biased behavior of<br />

the interacting stakeholders during preparation and<br />

bidding process also play a big role.<br />

Prior to the downturn in 2008, as the speed of<br />

the economy increased, demand for capable EPC<br />

companies amplified. Front end engineering and<br />

planning, the absolute must for a successful EPC<br />

project delivery, suffered due to too high workloads<br />

on EPC companies and short time frames for<br />

project preparation or premature project initiations.<br />

Increase in the price followed and a demand for an<br />

alternative approach developed. As a response to<br />

this demand, <strong>Mannvit</strong>, through its MaPro initiative,<br />

has developed a completely new approach, the<br />

<strong>EPCM</strong> approach. Long known outside Iceland,<br />

to Owners of infrastructure projects and major<br />

industrial capital spending projects, the approach<br />

is novel to the Icelandic market. <strong>EPCM</strong> has proven a<br />

successful alternative to the EPC approach but has<br />

virtually taken over projects which otherwise would<br />

have been managed by Owners Teams. This paper<br />

will look at the merits of the <strong>EPCM</strong> delivery approach<br />

and compare it to the other two approaches.<br />

<strong>The</strong> Three<br />

<strong>Approach</strong>es<br />

<strong>The</strong> main distinction between the three approaches<br />

is allocation of the project risks, flexibility to make<br />

changes during execution, and the prevalence of<br />

project management techniques in the project<br />

team.<br />

Owner’s Team <strong>Approach</strong><br />

If the owner chooses to form his own team, he<br />

will have to formulate all contracts with service<br />

provider – be it a contractor or a vendor. Inherently<br />

most of the risks lie with the Owner. Even though<br />

it is possible to transfer risk to some of the multiple<br />

contracts, ultimately success will depend on the<br />

Owner’s ability to manage the multitude of contracts<br />

and the interactions of the multiple stakeholders.<br />

Experiences show that without a proper project<br />

execution plan, procurement strategy and the<br />

discipline of an experienced project manager, the<br />

project fast becomes a difficult exercise in project<br />

firefighting.<br />

Even though the Owner resources possess the<br />

capability to manage projects, the Owner’s<br />

resources are frequently preoccupied with other<br />

company duties leaving too little time for the<br />

projects. <strong>The</strong> in-house engineering, normally<br />

sized to deal with existing operations, are to a<br />

lesser degree experienced in the intricacies of<br />

project management. Thus, once the project gains<br />

momentum, the ability to effectively contribute is<br />

limited. In conclusion, the Owner’s team approach<br />

should only be applied to smaller or repeated<br />

project and when the Owner’s resources possess the<br />

necessary project management skills and time to<br />

commit to the project.


4 | MaPro´s take on...<br />

<strong>The</strong> <strong>EPCM</strong> <strong>Approach</strong><br />

Increasing number of project Owners, who do not<br />

prefer the convenience and the price of an EPC<br />

contract, trust their projects to <strong>EPCM</strong> companies<br />

who have demonstrated abilities to manage<br />

projects successfully. <strong>The</strong> <strong>EPCM</strong> contract is primarily<br />

a professional service contract and the services<br />

offered include the following main responsibilities:<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

Design, including any basic engineering or<br />

FEED 1) , but excluding input of any technological<br />

provider, proprietary information or technology.<br />

Thus, design refers to the remainder of the<br />

design necessary to accomplish the project.<br />

Planning of procurement, implementation,<br />

bidding and administration of contracts.<br />

Expedition and inspections to make sure that<br />

the overall schedule of the project is met.<br />

Bidding, evaluation and eventual administration<br />

of construction and vendor contracts at project<br />

site.<br />

Regular reporting to the Owner.<br />

<strong>The</strong> following two charts bring out the differences in<br />

organizational setup between the two approaches.<br />

Owner<br />

Tech Providers<br />

Specialists<br />

Vendors<br />

Trade<br />

Contractors<br />

Site<br />

Services<br />

<strong>EPCM</strong><br />

GEO, MUD,<br />

LOG, DRILLING<br />

CSA MEC ELE<br />

Site Services<br />

IT<br />

Chart 1, <strong>EPCM</strong> setup<br />

Owner<br />

EPC<br />

Tech Providers<br />

Vendors<br />

Trade<br />

Contractors<br />

Site Services<br />

CSA MEC ELE<br />

Chart 2, EPC setup<br />

IT<br />

1)<br />

Front end engineering and design, FEED.


...PROJECT DELIVERY | 5<br />

At first glance, it is tempting to compare the <strong>EPCM</strong><br />

services, to Consultant/Client service contract –<br />

e.g. the FIDIC, White book. This should be avoided,<br />

because detailed engineering and design function<br />

is carried out by the <strong>EPCM</strong> service provider but not<br />

usually by Consultants.<br />

While the <strong>EPCM</strong> service provider provides<br />

professional services (design, supply and install<br />

management) or any combination thereof, he is not<br />

party to a contract in respect of the construction or<br />

vendor provision to the project. <strong>The</strong> relationship of<br />

the <strong>EPCM</strong> service provider and the Owner is that of<br />

a principal-agent relationship. <strong>The</strong> role of the <strong>EPCM</strong><br />

service provider is to act as the Owner’s agent and<br />

on his behalf create: Contract documents, conduct<br />

the bidding process, evaluate bids and recommend<br />

path forward to the Owner. In other words,<br />

ultimately each contract is a direct contract between<br />

the Owner and Vendors or Contractors. Whilst this<br />

is a very large part of the important role for which<br />

the <strong>EPCM</strong> service provider is paid, it is vital that<br />

the Owner keeps a careful eye on the performance<br />

of each project functions. Thus, the <strong>EPCM</strong><br />

service provider should also be charged with the<br />

responsibility to provide all the necessary project<br />

control functions, allowing the Owner to monitor<br />

and influence the progress and performance of the<br />

project.<br />

<strong>The</strong> <strong>EPCM</strong> delivery approach has the potential to<br />

provide continuous responsibility for engineering<br />

from the concept stage throughout execution and<br />

commissioning. However, since the <strong>EPCM</strong> approach<br />

only assumes responsibilities for engineering,<br />

procurement and construction management and<br />

leaves out the responsibility for construction, the<br />

Owner should be advised that he needs to be more<br />

pro-active in managing <strong>EPCM</strong> projects. Furthermore,<br />

some Owners are not at ease with handing the<br />

control of their project over to an <strong>EPCM</strong> service<br />

provider and point out, as will be explained below,<br />

that they will ultimately carry all the risks anyway.<br />

This is an understandable concern. To respond to<br />

these concerns, the Owner can opt to integrate key<br />

resources into strategically important positions,<br />

within the <strong>EPCM</strong> organizational structure, and thus,<br />

achieving a day-to-day monitoring and control. For<br />

many Owners this has alleviated their concerns.<br />

liquidated damages provisions in <strong>EPCM</strong> contracts.<br />

If there are, they are “net contributions” implying<br />

only limited acceptance of liquidated damages –<br />

often bound by a percentage of the <strong>EPCM</strong>’s fees.<br />

Incentives and key performance indicators can and<br />

are often built in to the <strong>EPCM</strong> contract in this regard.<br />

Accordingly, the following potential liabilities of<br />

the <strong>EPCM</strong> service provider as they relate to breach<br />

or negligence should be firmly fixed in the EPCm<br />

contract:<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

<strong>The</strong> responsibility for the performance of the<br />

design work.<br />

<strong>The</strong> responsible for the preparation of the<br />

budget cost estimate.<br />

<strong>The</strong> preparation of the estimated duration of<br />

the work – planning and scheduling.<br />

Management of the procurement and<br />

administration of the trade contracts.<br />

Co-ordination of the design and construction<br />

between the trade contractors.<br />

According to a paper by <strong>The</strong> Business Roundtable,<br />

<strong>The</strong> Business Stake in Effective Project Systems,<br />

Construction Cost Effectiveness Task Force, (1997),<br />

the best projects share the following universal<br />

characteristics:<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

<strong>The</strong>y provide strong cross functional teams to<br />

develop projects<br />

<strong>The</strong>y provide active and project knowledgeable<br />

business leadership during the front-end period<br />

<strong>The</strong>y secure that engineering and project<br />

functions report to the Owner, not to plant<br />

operational staff<br />

<strong>The</strong>y implement continuous improvement<br />

systems<br />

<strong>The</strong>y implement systematic progress and<br />

performance measurement<br />

<strong>The</strong>y provide in-house resources to develop and<br />

shape projects until the projects are ready for<br />

detailed design<br />

Thus, Owners contemplating the <strong>EPCM</strong> approach<br />

should ensure that sufficient resources are available<br />

to integrate with the <strong>EPCM</strong> project team. Owners’<br />

integration is most important during the prefeasibility<br />

and the feasibility phases of the project.<br />

From the Owner’s perspective, down side to the<br />

<strong>EPCM</strong> approach must be that the <strong>EPCM</strong> service<br />

provider will not take responsibility for the ultimate<br />

cost or schedule of the project. Thus rarely are there


6 | MaPro´s take on...<br />

EPC <strong>Approach</strong><br />

Compared to the Owner’s team and the <strong>EPCM</strong><br />

approach, which share similarities in location of<br />

risks, the EPC approach, should be considered as an<br />

entirely different project delivery approach – even<br />

to the point that the main advantages of EPC are<br />

commonly considered disadvantages for an Owner<br />

who favors <strong>EPCM</strong> contracts and vice versa. <strong>The</strong> EPC<br />

contract takes full responsibility in respect of the<br />

following:<br />

1.<br />

2.<br />

3.<br />

4.<br />

Cost of completion.<br />

Schedule – or time for completion.<br />

Quality of the design and work and the<br />

guarantees of performance.<br />

Multi disputes are greatly limited in numbers – if<br />

not eliminated.<br />

However, EPC contractor does not always honor<br />

the Owner’s need for modifications in design or<br />

requirements. Quite often the attitude is that<br />

the detail design is the contractor’s prerogative.<br />

<strong>The</strong>refore, greater care must be taken that the<br />

Owner specifies and defines the design parameter<br />

and deliverables before giving the reigns of the<br />

project over to an EPC team. This may not always be<br />

possible, opening the door for scope modifications<br />

at an unreasonable cost and schedule delays.<br />

Accordingly, when the Owner selects the EPC<br />

approach, he must take greater care in defining the<br />

design parameters and deliverables so that the EPC<br />

contractor must deliver project at the requested<br />

standard. Unless the project is a direct technological<br />

transfer or the underlying technology is quite well<br />

known in detail, this requires extra effort on the<br />

behalf of the Owner.<br />

<strong>The</strong> only recourse for the EPC contractor is to accept<br />

this risk and try and add cost to the project at a later<br />

time. When there is a need to modify presumptions<br />

for basic engineering this fast becomes exceedingly<br />

expensive and sometimes prohibitively complex.<br />

Experienced EPC contractors are aware of this risk<br />

and price their services accordingly. To a point this is<br />

a well know social behavior, often resembling a tug<br />

of war.<br />

Owners should try and anticipate this behavior<br />

and include the impact of it into their cost and<br />

schedule estimates. <strong>The</strong> correct time to do so would<br />

be at the front end of projects. However, more<br />

often than not this is omitted due to optimistic<br />

scheduling, cognitive bias and the friendly but short<br />

lived anticipation surrounding negotiations of EPC<br />

contracts.<br />

Thus, when the EPC contractor is not willing to<br />

assume responsibilities for the basic engineering nor<br />

the FEED and when it becomes questionable during<br />

negotiations that the EPC contractor indeed has the<br />

strength to honor such obligations, EPC delivery<br />

approach should be avoided.<br />

Even though the <strong>EPCM</strong> and EPC approaches, are<br />

worlds apart as described in: Henchie, N, and Loots,<br />

P. (January 2011). Worlds Apart: EPC and <strong>EPCM</strong><br />

Contracts: Risk Issues and Allocations, it facilitates<br />

understanding of each approach to contrast them<br />

against each other in a table:<br />

Known pitfall is when the EPC contractor did not<br />

execute the FEED, itself. In this situation, the EPC<br />

contractor is required to satisfy himself as to the<br />

adequacy of the FEED, or is pushed to acceptance –<br />

even if no logic implies that this was even possible.


...PROJECT DELIVERY | 7<br />

Task / Issue <strong>EPCM</strong> EPC<br />

Equipment Supply<br />

Contracts<br />

On-Site Construction<br />

Contracts<br />

Vendor Selection<br />

Scope of Supply<br />

Equipment Supply<br />

Warranties<br />

Process Warranties<br />

Construction Site<br />

Safety<br />

(General Liability<br />

Insurance,<br />

Workman’s<br />

Compensation,<br />

Accident, etc.)<br />

Project Contracts<br />

Permitting<br />

(Environmental,<br />

Construction, etc.)<br />

Project Budget Cost<br />

Overruns<br />

Negotiated & signed between Owner and<br />

Vendor /with <strong>EPCM</strong> service provider’s advice<br />

and assistance.<br />

Negotiated & signed between Owner and<br />

Contractor /with <strong>EPCM</strong> service provider’s<br />

advice and assistance.<br />

Vendors chosen by mutual agreement of<br />

Owner and <strong>EPCM</strong> service provider.<br />

Owners can modify project specifications.<br />

Owner, with the assistance of the <strong>EPCM</strong><br />

service provider can negotiate independent<br />

contracts with Vendors at any time due<br />

to the fact that project is under multiple<br />

(independent) contracts and not one allencompassing<br />

contract.<br />

Warranties are negotiated individually with<br />

each Vendor by Owner with <strong>EPCM</strong> service<br />

provider’s advice. Issued directly to Owner<br />

from the Vendors and Contractors.<br />

Warranties are negotiated individually with<br />

each Vendor by Owner with <strong>EPCM</strong> service<br />

provider’s advice. Issued directly to Owner<br />

from the Vendors and Contractors (Usually<br />

in the form of a Performance Bond).<br />

Site safety is monitored by <strong>EPCM</strong><br />

service provider but site safety is the<br />

legal responsibility of Owner and Sub<br />

Contractors; in accordance with Contractual<br />

Agreements.<br />

<strong>EPCM</strong> service provider selects contract form<br />

in cooperation with Owner and then assists<br />

in negotiating the contract on the Owner’s<br />

behalf.<br />

Permits are issued to the Owner directly<br />

with <strong>EPCM</strong> service provider assisting in filing<br />

the necessary paperwork.<br />

<strong>The</strong> cost risks for a project are borne by the<br />

Owner. Any cost overruns, for equipment<br />

and/or services are for the Owner’s account<br />

(with the exception of fixed price supply<br />

contracts) i.e. final equipment pricing bids /<br />

on site cost higher than originally budgeted.<br />

Negotiated & Signed solely between EPC<br />

contractor & Vendor.<br />

Negotiated & Signed solely between EPC<br />

contractor & Vendors.<br />

Vendors chosen solely by EPC contractor<br />

with no input from Owner.<br />

EPC Contract is only as good as the original<br />

project specifications presented during<br />

bidding process. Changes to specifications<br />

or scope of supply after awarding of<br />

contract can be expensive, due to EPC<br />

contractor’s sole contract with Owner and<br />

Owner’s inability to “Shop Around” for<br />

multiple quotations from independent<br />

Contractors/Vendors.<br />

Warranties are negotiated by Vendors & EPC<br />

contractor and issued to EPC Contractor<br />

directly. Warranty to Owner from EPC<br />

contractor is negotiated separately between<br />

Owner and EPC Contractor and issued to<br />

Owner by EPC Contractor.<br />

Warranties are negotiated by Vendors & EPC<br />

contractor and issued to EPC Contractor<br />

directly.<br />

Warranty to Owner from EPC contractor<br />

is negotiated separately between Owner<br />

and EPC Contractor and issued to Owner<br />

by EPC Contractor (Usually in the form of a<br />

Performance Bond).<br />

Site Safety is solely the responsibility of<br />

the EPC contractor and sub-Contractors; in<br />

accordance with Contractual Agreements.<br />

EPC contractor selects contract form which<br />

best serves the goals of the project.<br />

Permitting is the responsibility of the EPC<br />

contractor with the exception of permits<br />

that are required by law to be issued in the<br />

name of the Owner .<br />

<strong>The</strong> cost risks for a project are borne by<br />

the EPC contractor. Any cost overruns, for<br />

equipment and/or services within the EPC<br />

contractor’s scope of supply, are for their<br />

own account and cannot be passed onto<br />

Owner unless “change conditions” occur or<br />

the contractual agreements stipulates on<br />

the contrary.


8 | MaPro´s take on...<br />

Task / Issue <strong>EPCM</strong> EPC<br />

Project Budget Cost<br />

Savings<br />

Project Day-to-Day<br />

Expenses<br />

Project Financing<br />

Legal Cost<br />

Administration<br />

Contract Price<br />

As the cost risks for a project are borne by<br />

the Owner, any cost savings, for equipment<br />

and/or services are for the Owner’s account<br />

– i.e. if Equipment/Services bids are returned<br />

lower than budgeted.<br />

<strong>The</strong> day-to-day expenses for the project are<br />

borne by the Owner but are managed and<br />

administered by the <strong>EPCM</strong> service provider<br />

(up to pre-determined quantities, without<br />

Owner’s need for intervention). Usually a<br />

small fund is established by Owner for dayto-day<br />

expenses.<br />

Project Financing can be any combination<br />

of down payments, open accounts, and<br />

irrevocable letters of credit from the Owner<br />

to Vendors/Contractors; whatever method<br />

is negotiated during contract negotiations.<br />

<strong>EPCM</strong> service provider will assist in all<br />

negotiations on the Owner’s behalf. This<br />

allows the Owner to have partial financing<br />

in place at the onset of the Project with the<br />

remainder available as needed, dependent<br />

on contractual requirements.<br />

Compared to EPC legal cost, legal costs are<br />

higher for the Owner. <strong>The</strong> Owner negotiates<br />

multiple supply contracts directly with<br />

Vendors/Contractor; with the assistance of<br />

the <strong>EPCM</strong> service provider.<br />

In the event of a legal action, the Owner<br />

must bring proceedings against individual<br />

Vendors/Contractors. However, this is<br />

usually a shorter process than legal actions<br />

within the framework of EPC contracts.<br />

Owner’s administration costs are higher<br />

with <strong>EPCM</strong> contracts, than EPC. Substantial<br />

staffing levels are needed to assist/<br />

compliment the <strong>EPCM</strong> service provider in<br />

administering/ monitoring the project. This<br />

promotes an “ownership” feeling within the<br />

Owner’s organization. <strong>The</strong> Owner’s project<br />

staff is often transferred to operational staff<br />

after project completion.<br />

<strong>The</strong> <strong>EPCM</strong> contract is often a target price<br />

contract, taking into consideration <strong>EPCM</strong>’s<br />

indirect, direct and profit. Open book<br />

contracts and incentives are quite often<br />

associated with <strong>EPCM</strong> contracts.<br />

As the cost risks for a project are borne<br />

by the EPC contractor, any cost savings,<br />

for equipment and/or services within the<br />

EPC contractor’s scope of supply, are for<br />

their own account and are not passed onto<br />

Owner unless the contractual agreements<br />

stipulates on the contrary.<br />

<strong>The</strong> day-to-day expenses for the project,<br />

within the EPC contractor’s scope of supply<br />

are borne by the EPC contractor.<br />

Project Financing is usually accomplished<br />

by substantial down payment by the Owner<br />

to EPC contractor and the remainder of the<br />

fees issued with Irrevocable Letter of Credit<br />

(with partial payments) from the Owner to<br />

EPC Contractor. This requires the Owner to<br />

have all financing in place at the onset of<br />

the Project so as to secure letter of credit .<br />

Legal costs are relatively low for Owner.<br />

<strong>The</strong> Owner negotiates only one detailed<br />

supply contract with the EPC contractor. <strong>The</strong><br />

EPC contractor must negotiate individual<br />

contracts with Vendors / Contractors. <strong>The</strong><br />

EPC contractor’s legal costs are high due<br />

to multiple contracts. In the event of a<br />

legal action , the Owner must bring a claim<br />

to the EPC contractor, who in turn must<br />

bring proceedings against the appropriate<br />

Vendors/ Contractors.<br />

However, this is usually a longer process<br />

than legal actions within the framework of<br />

<strong>EPCM</strong> contracts.<br />

Owner’s administration costs are relatively<br />

low with EPC contract. Only minimal staff<br />

(management, QC, legal, etc.) is needed to<br />

administer/ monitor the project.<br />

This approach may have a negative effect<br />

and reduce the project “ownership” feeling<br />

within Owner’s organization (often referred<br />

to as a “hands-off” relationship between<br />

Owner and the project).<br />

<strong>The</strong> EPC lump sum price is not always what<br />

it appears to be, particularly where (as is<br />

often the case) the winning contractor<br />

has “skinnied” the bid in order to win the<br />

contract, and with a view to making claims<br />

for additional work to recover the necessary<br />

fee for profitable the work.


...PROJECT DELIVERY | 9<br />

<strong>EPCM</strong> Organizational<br />

Design<br />

Once an <strong>EPCM</strong> project enters execution, Owner<br />

usually forms a mirror organization 2) which<br />

is accountable to the Owner, responsible for<br />

monitoring and evaluating project progress as<br />

well as performance and is authorized to sign<br />

commercially binding documents. <strong>The</strong> shadow team<br />

ensures that risk as it relates to cost, schedule and<br />

quality of the construction work, is placed with the<br />

trade contractors, vendors and the technological<br />

providers. <strong>The</strong> shadow team also ensures that the<br />

Owner is getting what was negotiated in terms of<br />

performance, operability and maintenance.<br />

It must however, be emphasized that if the Owner<br />

decides to integrate some of his resources into the<br />

<strong>EPCM</strong> team, these same resources should not be<br />

part of the Owner’s mirror organization.<br />

<strong>The</strong> following chart shows in principle classic<br />

organizational design for an <strong>EPCM</strong> delivery team.<br />

<strong>The</strong> chart serves the purpose to explain the main<br />

roles and associated responsibilities of the each<br />

team member.<br />

<strong>The</strong> organizational design features to be noted are:<br />

1. <strong>The</strong> <strong>EPCM</strong> team points a project manager, which<br />

is approved by the Owner.<br />

2. <strong>The</strong> Owner’s shadow team compliments the<br />

functions and area management roles of the<br />

<strong>EPCM</strong> team. <strong>The</strong> responsibility of the shadow<br />

team is to:<br />

a. Provide project leadership and direction,<br />

especially during pre-execution<br />

b. Authorize project documents, such as bid<br />

documents and contract documents<br />

c. Monitor Progress and Performance of the<br />

<strong>EPCM</strong> team<br />

d. Participate in disputes and try and eradicate<br />

sources of such disputes<br />

3. <strong>The</strong> <strong>EPCM</strong> service provider’s functional team<br />

shall provide technical leadership, build quality<br />

into engineering design and secure compliances<br />

with: EU directives; local and civil codes and laws<br />

and regulations. This team is also responsible for:<br />

Value engineering, constructability evaluations<br />

and fit-for-function assessments.<br />

4. Area Managers report to the project manager.<br />

<strong>The</strong>ir prime responsibility is proactive<br />

management of their areas, facilitate<br />

communication between project areas, and<br />

manage external issues. <strong>The</strong>y also assume<br />

responsibility for risk management in their area.<br />

Area Managers schedule Work Package meetings<br />

to revise and control the status of their respective<br />

work package commitment registers.<br />

2)<br />

Some times referred to as true Owner´s shadow team.


10 | MaPro´s take on...<br />

Owner´s Site Project Manager<br />

Owner´s Area Manager for Area<br />

400, 500 & x00<br />

Owner´s Area Manager for Area<br />

100, 200 & 300<br />

Area Manager for<br />

Construction Manager<br />

Area 400, 500 & x00<br />

Project<br />

Control<br />

HS & E<br />

Cost Control<br />

Schedule<br />

Scope Control<br />

Trend &<br />

Change<br />

Owners Organization<br />

Owner´s Project Sponsor<br />

<strong>EPCM</strong><br />

Project Manager<br />

Area Manager for<br />

Area 200 & 300<br />

Area Manager for<br />

Area 100<br />

Site Area<br />

Managers<br />

Site Area<br />

Managers<br />

Risk Management<br />

Plan<br />

Procurement<br />

Engineering Manager<br />

Manager<br />

influence<br />

Functional<br />

MEC team for<br />

Area 100<br />

MEC<br />

Owner´s MEC,<br />

CIV and CSA<br />

representative<br />

Procurement<br />

Team<br />

This is the CIV & CSA<br />

team for Area 400,<br />

500 & x00<br />

Discipline<br />

influence<br />

CIV & CSA<br />

Construction Team<br />

Owner´s ELE,<br />

INST & AUT<br />

representative<br />

ELE, INST & AUT<br />

team for Area 100<br />

ELE, INST & AUT<br />

Safety, Health,<br />

Environmental<br />

& Permitting<br />

Name title<br />

This Team will assist area managers with permitting related issues<br />

P


...PROJECT DELIVERY | 11<br />

Conclusions<br />

As can be inferred from the above analysis, the three<br />

project delivery approaches share similarities but<br />

to large extent are quite different. With respect to<br />

the risk allocation, the <strong>EPCM</strong> and the Owner’s team<br />

approach share similarities as ultimately the project<br />

risks are borne by the Owner.<br />

For complex projects the Owner should employ<br />

an experienced <strong>EPCM</strong> service provider, but opt to<br />

integrate his own resources into the <strong>EPCM</strong> team as it<br />

will reduce overall project risks.<br />

Only small projects should be attempted applying<br />

the Owners team approach.<br />

From the Owners point of view, the merit of the EPC<br />

delivery approach is that the project risks, to a large<br />

extent, can be transferred to the EPC contractor.<br />

However, if the project lacks in preparation<br />

and the EPC contractor is not willing to assume<br />

responsibilities for the basic engineering and when<br />

it becomes questionable during negotiations that<br />

the EPC contractor indeed has the strength to honor<br />

such obligations, the EPC approach should be<br />

avoided.<br />

<strong>The</strong> <strong>EPCM</strong> delivery approach has the potential to<br />

provide continuous responsibility for engineering,<br />

procurement and construction management from<br />

the concept stage throughout the execution and<br />

commissioning. However, as the <strong>EPCM</strong> approach<br />

only assumes responsibilities for engineering,<br />

procurement and construction management and<br />

leaves out the responsibility for construction, the<br />

Owner is advised that he needs to be more proactive<br />

in his management of <strong>EPCM</strong> projects.<br />

Perhaps, an integrated <strong>EPCM</strong> team approach with<br />

a clearly defined Owner’s shadow team should be<br />

looked at as an optimum approach as it will provide<br />

strong cross functional task force enabling:<br />

1. Active and project knowledgeable business<br />

leadership during the front-end period<br />

2. Secure functional reporting<br />

3. Continuous improvement systems<br />

4. Systematic progress and performance<br />

measurement<br />

5. In-house resources to shape projects until the<br />

projects are ready for detailed design<br />

<strong>Mannvit</strong> has developed a team of capable experts,<br />

who possess the necessary project management<br />

skills, leadership and project control systems to<br />

bring home successful <strong>EPCM</strong> projects.<br />

ROJECT<br />

EPC


<strong>Mannvit</strong><br />

<strong>Mannvit</strong> of Iceland was founded in 1963 and now employs a staff of<br />

approximately 400. <strong>The</strong> company provides a broad range of engineering,<br />

technical research services and project management. Since the early<br />

seventies, <strong>Mannvit</strong> has been active in the area of renewable energy and<br />

has been involved in the development of most power plants in Iceland,<br />

both hydroelectric and geothermal. Services for these projects range<br />

from research and other preparatory work to complete design and<br />

construction management.<br />

<strong>The</strong> <strong>Mannvit</strong> website<br />

<strong>Mannvit</strong>’s corporate web site, www.mannvit.com contains further<br />

information as well as contact information.<br />

TRUST / OPEN-MINDEDNESS / KNOWLEDGE / WELL-BEING<br />

<strong>Mannvit</strong> hf.<br />

Grensásvegi 1<br />

108 Reykjavík<br />

Iceland<br />

@: mannvit@mannvit.is<br />

w: www.mannvit.com<br />

t: +354 422 3000<br />

f: +354 422 3001<br />

December 2011

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