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16 AUD European Defence Agency MAAC Terry Saunder

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Lessons learnt from the military<br />

certification of an existing EASA<br />

type certified aircraft into a military<br />

role (MRTT)<br />

MAWA Conference<br />

7 Jul 11<br />

<strong>Terry</strong> <strong>Saunder</strong>


Scope<br />

• Why airworthiness<br />

• Recognition of Prior Acceptance<br />

• Application to KC-30


Why airworthiness


1985<br />

1987<br />

1989<br />

1991<br />

1993<br />

1995<br />

1997<br />

1999<br />

2001<br />

2003<br />

2005<br />

2007<br />

2009<br />

ADF Fatal Aviation<br />

Accidents 1985 - 2010<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

Technical regulation<br />

Operational regulation


Airworthiness<br />

• Initial certification<br />

• Continuing airworthiness<br />

• Instruments:<br />

• Australian Military Type Certificate (AMTC)<br />

• Service Release (SR)<br />

• Special Flight Permit (SFP)<br />

• Supplemental Type Certificate (STC)<br />

• Recognition of Prior Acceptance (RPA)<br />

• Design certification


Jargon<br />

• National Airworthiness Authority (NAA)<br />

• Military or civilian<br />

• Configuration, Role and Environment<br />

(CRE)


Recognition of Prior Acceptance


Recognition of Prior Acceptance<br />

• Most ADF projects leverage off RPA:<br />

• Previous NAA certifications for extant<br />

aircraft designs<br />

• Previous NAA certifications for extant<br />

system designs<br />

• Engaging an NAA to oversight the design<br />

of ADF-specific modifications


RPA #1: Extant aircraft design<br />

• RPA Focus: Assess compatibility of design<br />

with ADF’s proposed Role + Environment<br />

• Highlight incompatibilities between green aircraft R&E<br />

and ADF’s proposed R&E<br />

• Analyse, evaluate and treat risk<br />

• Identify risk treatments approved by NAA<br />

• assess applicability and acceptability


RPA #2: Extant system design<br />

• RPA Focus: Assess compatibility of design<br />

with ADF’s Configuration, Role +<br />

Environment (CRE)<br />

• comprehensively evaluate:<br />

• compatibility with ADF CRE<br />

• identify risk treatments approved by NAA<br />

• assess applicability and acceptability


RPA #3: NAA Oversight of ADF Mods<br />

• RPA Focus: Certify delta between NAA and ADF<br />

Role and Environment. Certify systems the NAA(s)<br />

will not.<br />

• Identify deltas between NAA’s assumed R&E and<br />

actual ADF R&E, then treat any risk<br />

• Provide full certification oversight for systems the NAA<br />

refuses to cover<br />

• Provide corporate governance oversight of NAA<br />

efforts (to extent permitted)


C-17A


AEW&C


MH-60R


KC-30


KC-30 con’t<br />

• EASA<br />

• Accepted as suitable NAA for original type<br />

certification of A330-200<br />

• Accepted as suitable NAA for physical AAR<br />

modifications to A330-200<br />

• INTA<br />

• Not originally identified as a suitable NAA<br />

• DGTA-ADF site visit and review of INTA<br />

certification system in May 04<br />

• DGTA-ADF recognition of INTA as an NAA


KC-30 con’t<br />

• EASA STC issued for AAR<br />

modifications - no system operations<br />

• INTA Technical Certificate issued for<br />

KC-30A including operation of AAR<br />

equipment and systems<br />

• INTA certification activities considered<br />

ADF Role and Environment


KC-30<br />

• ADF Project Office<br />

• Engaged with INTA during type certification program<br />

• Assessment of INTA’s role and operating environment<br />

assumptions<br />

• Independent compliance findings for some airworthiness<br />

requirements not comprehensively assessed by INTA<br />

• Reviewing partial/non-compliant outcomes from the<br />

INTA certification program and assessing limitations,<br />

special conditions and residual/retained risks


KC-30 con’t<br />

• Boom failure<br />

• ADF AA sought additional assurance that INTA<br />

certification program assured an acceptable<br />

level of safety<br />

• DGTA (TAA) and DACPA (OAA Rep) visited<br />

INTA in Dec 10 and confirmed that the INTA<br />

Technical Certificate provides a sound basis for<br />

KC-30A RPA


Reference<br />

• AAP7001.053 Technical Airworthiness<br />

Management Manual (TAMM)<br />

• Section 2 TAREG 2.2.7 Informed RPA<br />

• Section 3 Chapter 12 Annex D<br />

• http://www.defence.gov.au/dgta/

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