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Solar Thermal Products – Catalog

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<strong>Solar</strong> <strong>Thermal</strong> <strong>Products</strong> – <strong>Catalog</strong><br />

October 1, 2008


Bosch FKC 1 & FKB 1 – <strong>Solar</strong> Flat Plate Collectors<br />

<strong>Solar</strong> Collectors and Accessories<br />

Bosch solar thermal components and systems are a new generation of solar technology that<br />

is the result of over 25 years of innovation and experience. Bosch Offers all the necessary<br />

components and pre-packages systems to provide residential and commercial customers the<br />

best available solar heating solutions for domestic hot water.<br />

Shipped in pallet quantities only. 8 collectors/pallet<br />

Model<br />

Gross<br />

Collector Area<br />

(ft 2 )<br />

Collector<br />

Construction<br />

Absorber<br />

Selective<br />

Coating<br />

Absorber<br />

Hydraulic<br />

Part No.<br />

FKC 1 Vertical<br />

<strong>Solar</strong> Flat Plate Collector<br />

25.96 Open Vented<br />

Black<br />

Chrome<br />

Harp 7747025774<br />

FKC 1 Horizontal<br />

<strong>Solar</strong> Flat Plate Collector<br />

25.96 Open Vented<br />

Black<br />

Chrome<br />

Harp 7747025775<br />

FKB 1 Vertical<br />

<strong>Solar</strong> Flat Plate Collector<br />

25.96 Open Vented<br />

Black<br />

Lacquer<br />

Harp 7747021977<br />

Bosch <strong>Solar</strong> Collector Connection Sets<br />

Part No.<br />

FKC 1 & FKB 1 Collector Connection Set On-Roof 7747021988<br />

FKC 1 & FKB 1 Collector Connection Set Flat Roof 7747021989<br />

FKC 1 & FKB 1 Air Vent Set 83077200<br />

FKC 1 & FKB 1 Series Connection Set 83077300<br />

Twin Tube Line Set ½" OD 50' Roll 7747208380<br />

Bosch <strong>Solar</strong> Accessories<br />

Part No.<br />

Glycol Refractometer<br />

RF40<br />

Manual Filling Pump 83007262<br />

<strong>Solar</strong> Fluid Tyfocor-L 20L 7747027160


Bosch FKC 1 and FKB 1 Dimensions<br />

FKC 1 and FKB 1<br />

M<br />

F <strong>Solar</strong> Supply<br />

R <strong>Solar</strong> Return<br />

M Well for Temperature Sensor<br />

1 3.2 mm <strong>Solar</strong> Safety Glass<br />

2 Absorber Plate<br />

3 Copper Riser Tubes<br />

4 Mineral Wool Insulation<br />

5 Aluminum-Zinc Coated Steel Back Sheet<br />

6 Fiberglass Frame<br />

7 Extruded Plastic End Cap<br />

8 Edge Assembly<br />

F<br />

F<br />

1<br />

R<br />

6<br />

5<br />

3<br />

4<br />

2<br />

8<br />

R<br />

7<br />

Model Height Width Depth Dry Weight<br />

FKC 1 Vertical <strong>Solar</strong> Flat Plate Collector 81½" 45⅛" 3½" 90 lbs.<br />

FKC 1 Horizontal <strong>Solar</strong> Flat Plate Collector 45⅛" 81½" 3½" 93 lbs.<br />

FKB 1 Vertical <strong>Solar</strong> Flat Plate Collector 81½" 45⅛" 3½" 90 lbs.<br />

Maximize your energy savings with <strong>Solar</strong>/<br />

Tankless Water Heater optimization<br />

Combining your Bosch solar collectors and storage<br />

tank with a Bosch tankless water heater will<br />

maximize your energy savings without comprising<br />

your comfort. Bosch’s intelligent solar controls<br />

optimize the performance of both systems so they<br />

work together to ensure no energy is lost.<br />

When the sun is shining, the solar system collects<br />

and stores the sun’s heat in a solar storage tank.<br />

If the temperature of the water in the storage tank<br />

drops and the collectors have sufficient heat, the<br />

solar pump activates to reheat the stored water<br />

with the energy from the collectors. Only if there is<br />

a long period of cloudy weather, and the collectors<br />

cannot reheat the water in the solar storage tank,<br />

would the tankless water heater activate to ensure<br />

you get the hot water you need.<br />

Bosch solar hot water systems can produce<br />

temperatures above 140°F. This make it necessary<br />

to install a thermostatic mixing valve to protect the<br />

user from the high temperature water produced in<br />

the solar DHW tank. Additionally a by-pass valve is installed to divert the flow of high temperature<br />

water around the tankless water heater in order to protect the unit. Bosch offers a number of<br />

tankless water heaters that are “solar ready.” These tankless water heaters will not ignite if the<br />

incoming water is hotter than the set temperature on the tankless water heater. When this condition<br />

is met, the water passes through the tankless water heater without additional, unnecessary heat<br />

being added, and the LCD Display will indicate “<strong>Solar</strong> Mode.” It’s that simple!<br />

<strong>Solar</strong> <strong>Thermal</strong> <strong>Products</strong>


Bosch Roof Mounting Components & Accessories<br />

Roof Mounting Components<br />

On-Roof Mounting Components<br />

for Bosch Collectors<br />

Part No.<br />

Roof Jack Connection Set, Flat Shingle 7739300281<br />

Roof Jack Connection Set, Interlocking Tile 7739300436<br />

Roof Connection Set, Corrugated Metal Sheeting 7739300439<br />

Basic Roof Mounting Set, Vertical 7739300440<br />

Basic Roof Mounting Set, Horizontal 7739300442<br />

Extension Roof Mounting Set, Vertical 7739300441<br />

Extension Roof Mounting Set, Horizontal 7739300443<br />

Auxiliary Rail, Basic Roof Mounting Set, Vertical 7739300444<br />

Auxiliary Rail, Extension Roof Mounting Set, Vertical 7739300445<br />

Snow Load Rail, Interlocking Tile 7739300448<br />

Snow Load Rail, Flat Shingle 7739300449<br />

Snow Load Rail, Corrugated Metal Sheeting 7739300450<br />

Flat Roof Mounting Components<br />

for Bosch Collectors<br />

Part No.<br />

Auxiliary Rail, Basic Roof Mounting Set, Vertical 7739300444<br />

Auxiliary Rail, Extension Roof Mounting Set, Vertical 7739300445<br />

Auxiliary Rail, Basic Roof Mounting Set, Horizontal 7739300446<br />

Auxiliary Rail, Extension Roof Mounting Set, Horizontal 7739300447<br />

Ballast Tray Set, 1 Collector 7739300458<br />

Auxiliary Rail, Vertical 7739300459<br />

Auxiliary Rail, Horizontal 7739300460<br />

Basic Roof Mounting Set, 1 Collector, Vertical 7739300454<br />

Extension Roof Mounting Set, 1 Collector, Vertical 7739300455<br />

Basic Roof Mounting Set, 1 Collector, Horizontal 7739300456<br />

Extension Roof Mounting Set, 1 Collector, Horizontal 7739300457<br />

In-Roof Mounting Components<br />

for Bosch FKC 1 Horizontal Collector<br />

(Special Order Components, 6-8 week lead time)<br />

Part No.<br />

Basic Roof Mounting Set, Interlocking Tile, 1 Collector, Horizontal 83077830<br />

Basic Roof Mounting Set, Flat Shingle, 1 Collector, Horizontal 83077834<br />

Extension Roof Mounting Set, Interlocking Tile, 1 Collector, Horizontal 83077832<br />

Extension Roof Mounting Set, Flat Shingle, 1 Collector, Horizontal 83077836<br />

Basic Roof Mounting Set, Interlocking Tile, 2 Collectors, Horizontal 83077750<br />

Basic Roof Mounting Set, Flat Shingle, 2 Collectors, Horizontal 83077792<br />

Extension Roof Mounting Set, Interlocking Tile, 2 Collectors, Horizontal 83077758<br />

Extension Roof Mounting Set, Flat Shingle, 2 Collectors, Horizontal 83077796<br />

Add-on Basic Roof Mounting Kit, Interlocking Tile, Horizontal 83077754<br />

Add-on Basic Roof Mounting Kit, Flat Shingle, Horizontal 83077794<br />

Add-on Extension Roof Mounting Set, Interlocking Tile, Horizontal 83077762<br />

Add-on Extension Roof Mounting Set, Flat Shingle, Horizontal 83077798<br />

In-Roof Mounting Components for<br />

Bosch FKC 1 & FKB 1 Vertical Collectors<br />

(Special Order Components, 6-8 week lead time)<br />

Part No.<br />

Basic Roof Mounting Set, Interlocking Tile, 1 Collector, Vertical 83077816<br />

Basic Roof Mounting Set, Flat Shingle, 1 Collector, Vertical 83077820<br />

Extension Roof Mounting Set, Interlocking Tile, 1 Collector, Vertical 83077818<br />

Extension Roof Mounting Set, Flat Shingle, 1 Collector, Vertical 83077822<br />

Basic Roof Mounting Set, Interlocking Tile, 2 Collectors, Vertical 83077700<br />

Basic Roof Mounting Set, Flat Shingle, 2 Collectors, Vertical 83077784<br />

Extension Roof Mounting Set, Interlocking Tile, 2 Collectors, Vertical 83077708<br />

Extension Roof Mounting Set, Flat Shingle, 2 Collectors, Vertical 83077788<br />

Add-on Basic Roof Mounting Kit, Interlocking Tile, Vertical 83077704<br />

Add-on Basic Roof Mounting Kit, Flat Shingle, Vertical 83077786<br />

Add-on Extension Roof Mounting Set, Interlocking Tile, Vertical 83077712<br />

Add-on Extension Roof Mounting Set, Flat Shingle, Vertical 83077790<br />

<strong>Solar</strong> Controls, Pumps & Tanks<br />

<strong>Solar</strong> Controls & Accessories<br />

Part No.<br />

TR0301 U <strong>Solar</strong> Controller 7747208381<br />

AS1.6 Storage Sensor 6 mm 5991384<br />

AS1 Storage Sensor 9 mm 63012831<br />

Lightning Protection 83006120<br />

<strong>Solar</strong> Pump Station<br />

Part No.<br />

KS-105 Pump Station, with Temp Valve, 120 VAC, (1-5 Collectors) 7747021981<br />

KS-110 Pump Station, with Temp Valve, (6-10 Collectors) 7747021982<br />

KS-120 Pump Station, with Temp Valve, (11-20 Collectors) 7747021983<br />

Expansion Tanks – DHW Tanks<br />

Part No.<br />

Expansion Tank 18 L, 6 Bar White 7747202342<br />

Expansion Tank 25 L, 6 Bar White 7747202343<br />

Expansion Tank 35 L, 6 Bar White 7747202344<br />

Expansion Tank 50 L, 6 Bar White 80432046<br />

Expansion Tank 80 L, 6 Bar White 80432048<br />

AAS/<strong>Solar</strong> Expansion Tank Connection Set 18-50 Liter Tank 60333891<br />

Cooling Vessel 12 L 83001626<br />

Indirect <strong>Solar</strong> DHW Tank, 80 Gallons, Single Coil<br />

SOL-RET80<br />

Indirect <strong>Solar</strong> DHW Tank, 120 Gallons, Single Coil<br />

SOL-RET120


Bosch <strong>Solar</strong> Solutions<br />

A Bosch solar thermal heating system uses the free energy from the sum<br />

to heat domestic hot water (DHW) and can also be used for space heating<br />

back-up. A considerable proportion of solar energy can be used for heat<br />

generation using solar collector systems, saving valuable fuel, and fewer<br />

emissions reduce the burden on the environment and the earth's climate.<br />

<strong>Solar</strong><br />

Collector<br />

The regular demand for DHW heating is a perfect match for solar collector<br />

systems. Almost 100% of the energy demand for DHW heating during the<br />

summer can be covered by a solar heating system. Nevertheless, an auxiliary<br />

heating system must still be able to cover the DHW demand independently<br />

of solar heating. Long periods of bad weather may occur during which the<br />

convenience of hot water still has to be assured.<br />

The Bosch gas condensing tankless water heater is ideally suited for backing<br />

up solar thermal heating systems. The Bosch GWH C 800 ES tankless water<br />

heater is 92% efficient and only activates if the solar heating system is not<br />

able to supply the required hot water when there's a request. The end result<br />

is an energy efficient water heating system that cuts out needless energy<br />

consumption and reduces household water heating bills.<br />

<strong>Solar</strong> DHW Storage Tank<br />

<strong>Solar</strong><br />

Pump<br />

Station<br />

<strong>Solar</strong> Collectors, Tanks & Accessories<br />

Membrane Expansion Tank,<br />

18 Liters<br />

Roof Jack Kit<br />

Bosch FKB 1 & FKC 1<br />

<strong>Solar</strong> Flat Plate Collector<br />

80 Gallon / 120 Gallon,<br />

<strong>Solar</strong> DHW Tank<br />

KS105 Pump Station<br />

with Tempering Valve<br />

TR0310 U <strong>Solar</strong> Controller<br />

<strong>Solar</strong> <strong>Thermal</strong> <strong>Products</strong>


Bosch <strong>Solar</strong> Packages<br />

Bosch has pre-packaged complete solutions to form our Bosch <strong>Solar</strong> Packages. Now it is a simple 4-step process to select the ideal<br />

system for your customer:<br />

1 Select the appropriate Bosch <strong>Solar</strong> Package configuration based on household size<br />

2 Select the appropriate <strong>Solar</strong> Storage Tank based on the number of collectors in your <strong>Solar</strong> Package<br />

3 Select the appropriate Mounting Hardware System depending on roof type and surface<br />

1<br />

Bosch <strong>Solar</strong> Package Hydronic Layout Part Number<br />

Bosch FKB 1-2 (2-4 Person Household)<br />

FKB 1 Vertical Flat Plate Collector<br />

2 each<br />

FKB 1 Collector Connection Set<br />

1 each<br />

FKB 1 Air Vent Set 1 each FKB 1-2<br />

TR0301 U <strong>Solar</strong> Control<br />

1 each<br />

KS-105 Pump Station w/Temperature Valve 1 each<br />

Expansion Tank 18L – White<br />

1 each<br />

ASS/Expansion Tank Connection Set 18/25L 1 each<br />

Twin-Tube 1/2" Line Set w/Sensor, 50' Roll 1 each<br />

<strong>Solar</strong> Fluid Tyfocor-L, 20L<br />

1 each<br />

Bosch FKB 1-3 (3-5 Person Household)<br />

FKB 1 Vertical Flat Plate Collector<br />

3 each<br />

FKB 1 Collector Connection Set<br />

1 each<br />

FKB 1 Air Vent Set<br />

1 each<br />

TR0301 U <strong>Solar</strong> Control<br />

1 each<br />

KS-105 Pump Station w/Temperature Valve 1 each FKB 1-3<br />

Expansion Tank 18L – White<br />

1 each<br />

ASS/Expansion Tank Connection Set 18/25L 1 each<br />

Twin-Tube 1/2" Line Set w/Sensor, 50' Roll 1 each<br />

<strong>Solar</strong> Fluid Tyfocor-L, 20L<br />

1 each<br />

Bosch FKC 1-2 (2-4 Person Household)<br />

FKC 1 Vertical Flat Plate Collector<br />

2 each<br />

FKC 1 Collector Connection Set<br />

1 each<br />

FKC 1 Air Vent Set<br />

1 each<br />

TR0301 U <strong>Solar</strong> Control<br />

1 each<br />

KS-105 Pump Station w/Temperature Valve 1 each FKC 1-2<br />

Expansion Tank 18L – White<br />

1 each<br />

ASS/Expansion Tank Connection Set 18/25L 1 each<br />

Twin-Tube 1/2" Line Set w/Sensor, 50' Roll 1 each<br />

<strong>Solar</strong> Fluid Tyfocor-L, 20L<br />

1 each<br />

Bosch FKC 1-3 (3-5 Person Household)<br />

FKC 1 Vertical Flat Plate Collector<br />

3 each<br />

FKC 1 Collector Connection Set<br />

1 each<br />

FKC 1 Air Vent Set<br />

1 each<br />

TR0301 U <strong>Solar</strong> Control<br />

1 each<br />

KS-105 Pump Station w/Temperature Valve 1 each FKC 1-3<br />

Expansion Tank 18L – White<br />

1 each<br />

ASS/Expansion Tank Connection Set 18/25L 1 each<br />

Twin-Tube 1/2" Line Set w/Sensor, 50' Roll 1 each<br />

<strong>Solar</strong> Fluid Tyfocor-L, 20L<br />

1 each


2<br />

<strong>Solar</strong> Storage Tank<br />

Part Number<br />

Indirect <strong>Solar</strong> DHW Tank, 80 Gallons, Single Coil,<br />

4.5kW heating element<br />

SOL-RET80<br />

Indirect <strong>Solar</strong> DHW Tank, 120 Gallons, Single Coil<br />

4.5kW heating element<br />

SOL-RET120<br />

3<br />

Mounting Hardware Roof Mounting System Part Number<br />

On-Roof Mounting Kit, 2 Collector, Shingle<br />

Roof Jack Kit, Flat Shingle<br />

2 each<br />

Basic Roof Mounting Set, Vertical 1 each ORMK2CS<br />

Extension Roof Mounting Set<br />

1 each<br />

On-Roof Mounting Kit, 3 Collector, Shingle<br />

Roof Jack Kit, Flat Shingle<br />

3 each<br />

Basic Roof Mounting Set, Vertical 1 each ORMK3CS<br />

Extension Roof Mounting Set<br />

2 each<br />

On-Roof Mounting Kit, 2 Collector, Tile<br />

Roof Jack Kit, Tile<br />

2 each<br />

Basic Roof Mounting Set, Vertical 1 each ORMK2CT<br />

Extension Roof Mounting Set<br />

1 each<br />

On-Roof Mounting Kit, 3 Collector, Tile<br />

Roof Jack Kit, Flat Tile<br />

3 each<br />

Basic Roof Mounting Set, Vertical 1 each ORMK3CT<br />

Extension Roof Mounting Set<br />

2 each<br />

Flat-Roof Mounting Kit, 2 Collector, Ballast<br />

Basic Roof Mounting Set, 1 Collector, Vertical 1 each<br />

Extension Roof Mounting Set, 1 Collector, Vertical 1 each<br />

FRMK2CB<br />

Ballast Tray Set, 1 Collector<br />

2 each<br />

Auxiliary Rail, 1 Collector<br />

1 each<br />

Flat-Roof Mounting Kit, 3 Collector, Ballast<br />

Basic Roof Mounting Set, 1 Collector, Vertical 1 each<br />

Extension Roof Mounting Set, 1 Collector, Vertical 2 each<br />

FRMK3CB<br />

Ballast Tray Set, 1 Collector<br />

3 each<br />

Auxiliary Rail, 1 Collector<br />

1 each<br />

<strong>Solar</strong> <strong>Thermal</strong> <strong>Products</strong>


Bosch Thermotechnology Corp.<br />

50 Wentworth Avenue<br />

Londonderry, NH 03053<br />

866-369-2720<br />

77799143 0808 00M

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