QA on Analytical Balances - Kalassay Group
QA on Analytical Balances - Kalassay Group
QA on Analytical Balances - Kalassay Group
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“Bringing You The World’s Best”<br />
a member of the Inspectorate group of companies<br />
<strong>Kalassay</strong> <strong>Group</strong><br />
Perth - Kalgoorlie - Le<strong>on</strong>ora
Company History<br />
a member of the Inspectorate group of companies<br />
• Originally a private company, founded in 1989, with the establishment of The<br />
Le<strong>on</strong>ora Lavert<strong>on</strong> Assay Laboratory in Le<strong>on</strong>ora<br />
• Kalgoorlie based, with other laboratories in Le<strong>on</strong>ora and Perth<br />
• Servicing clients in Western Australia, interstate and overseas<br />
• C<strong>on</strong>stant growth path :<br />
• Yilgarn Assay Laboratory – Southern Cross : 1992<br />
• Wiluna Assay Laboratory – Wiluna : 1994<br />
• Kalgoorlie Assay Laboratory – Kalgoorlie : 1996<br />
• Perth Assay Laboratory – Perth : 2006<br />
• Technical evoluti<strong>on</strong> and expansi<strong>on</strong>, from Gold analysis by AAS to<br />
multi-element analysis by ICP-OES, ICP-MS, XRF and Robotic Systems<br />
• Purchased by UK-based Inspectorate <strong>Group</strong> in early 2008
Missi<strong>on</strong> Statement<br />
a member of the Inspectorate group of companies<br />
To provide a professi<strong>on</strong>al, scientific service sec<strong>on</strong>d to n<strong>on</strong>e, which specifically<br />
services the mining industry regardless of locati<strong>on</strong> and isolati<strong>on</strong>.<br />
The <strong>Kalassay</strong> <strong>Group</strong> aims to achieve a level of excellence that meets or<br />
exceeds our client’s expectati<strong>on</strong>s, while maintaining a competitive and<br />
technological superiority.<br />
Our commercial and technical depth is acknowledged within our industry and<br />
we intend to c<strong>on</strong>tinue to better our competitors.<br />
We work cooperatively to be good members of our local and business<br />
communities<br />
T<strong>on</strong>y White<br />
Managing Director<br />
<strong>Kalassay</strong> <strong>Group</strong>
a member of the Inspectorate group of companies<br />
Occupati<strong>on</strong>al Health and Safety<br />
• We are committed to the health, safety and welfare of our<br />
employees, c<strong>on</strong>tractors, customers and visitors<br />
• No business objective will ever be given priority over safety.<br />
• We maintain a comprehensive Occupati<strong>on</strong>al Health and<br />
Safety System<br />
• We ensure compliance with mandatory standards and<br />
regulati<strong>on</strong>s<br />
• Management and staff c<strong>on</strong>sult widely <strong>on</strong> issues regarding<br />
OH&S issues<br />
All employees have a legitimate<br />
role in this process
Envir<strong>on</strong>mental Policy<br />
a member of the Inspectorate group of companies<br />
We are committed to maintaining the balance between ec<strong>on</strong>omic<br />
success and the health of the envir<strong>on</strong>ment<br />
We actively encourage c<strong>on</strong>siderati<strong>on</strong> of the envir<strong>on</strong>ment which we<br />
all share and which we are all obligated to protect<br />
We fulfil our obligati<strong>on</strong>s by adhering to all envir<strong>on</strong>mental laws and<br />
proactively pursue envir<strong>on</strong>mental principles in our business<br />
activities
Key Attributes<br />
• Owned and staffed by some of<br />
the most experienced chemists<br />
and analysts in the mining<br />
industry<br />
• Dedicated to bringing “state-ofthe-art”<br />
technologies to the<br />
mining industry.<br />
a member of the Inspectorate group of companies<br />
• Customer focused<br />
• Technically capable<br />
• Highly innovative<br />
• Well resourced<br />
• Own transport system<br />
• C<strong>on</strong>venient locati<strong>on</strong>s
<strong>Kalassay</strong> <strong>Group</strong><br />
a member of the Inspectorate group of companies<br />
<strong>Kalassay</strong> offer a wide range of analytical methods and services.<br />
From Low-level geochemical analysis to grade c<strong>on</strong>trol, <strong>Kalassay</strong> provide a<br />
complete analytical service<br />
From sample pick up to reporting of results, your work is handled and<br />
m<strong>on</strong>itored by an experienced, dedicated team<br />
Base Metals, Uranium<br />
Nickel Laterite, Silver, Tantalum, Lead,<br />
Uranium<br />
Nickel Sulphide, Ir<strong>on</strong>, Mineral Sands<br />
Low-level Geochem, Gold & PGEs<br />
Gold & PGEs<br />
Gold<br />
Mixed Acid Digest / ICP- OES<br />
Pressed Powder Pellet / XRF<br />
Fused Disc / XRF<br />
Aqua Regia / ICP- MS<br />
Fire Assay / ICP- OES or AAS<br />
Cyanide Leach / AAS
a member of the Inspectorate group of companies<br />
Robotic Systems<br />
<strong>Kalassay</strong> has invested heavily in new cutting-edge robotic systems for sample<br />
preparati<strong>on</strong> and analysis.<br />
Robots are ideal for repetitive tasks and perform them with superb accuracy.<br />
Not <strong>on</strong>ly does the introducti<strong>on</strong> of robotic equipment provide a positive quality<br />
outcome, it also provides a positive Occupati<strong>on</strong>al Health and Safety outcome by<br />
removing workers from potentially hazardous envir<strong>on</strong>ments and processes.<br />
Robots are used to move samples from <strong>on</strong>e automated process to another with the<br />
whole process being c<strong>on</strong>trolled and m<strong>on</strong>itored by sophisticated computer systems.
a member of the Inspectorate group of companies<br />
Kalgoorlie Assay Laboratory<br />
• Corporate and technical headquarters<br />
• Kalgoorlie’s Biggest Assay Laboratory<br />
• Kalgoorlie’s <strong>on</strong>ly Commercial Gold and Base Metals Laboratory<br />
• K.A.L. provides analytical services to Gold, Nickel, Silver, Tantalum, Lead<br />
and Rare Earth explorers and miners, using the latest instruments:<br />
ICP- MS, ICP- OES, XRF, Carb<strong>on</strong>-Sulphur Analysers<br />
• C<strong>on</strong>tinued investment in equipment and pers<strong>on</strong>nel offers ever- expanding<br />
capabilities
a member of the Inspectorate group of companies<br />
Le<strong>on</strong>ora Assay Laboratory<br />
• Large capacity, centrally located in Le<strong>on</strong>ora.<br />
• Providing analytical services to all areas of the Northern Goldfields<br />
and Murchis<strong>on</strong>.<br />
• Samples collected from as far away as Lavert<strong>on</strong>, Wiluna, Sandst<strong>on</strong>e<br />
and Menzies<br />
• Specialising in Gold analysis by Fire Assay and Aqua Regia<br />
• Low-level and multi-element samples collected and passed to the<br />
Kalgoorlie Assay Laboratory for analysis by ICP-MS, ICP-OES and XRF
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Perth Assay Laboratory<br />
• Close to Perth Airport and Perth Road Transport Hubs<br />
• Offering Low-level and Multi-Element analysis<br />
by ICP- MS, ICP- OES and XRF<br />
• Ir<strong>on</strong> Ore Analysis by Robotic Fusi<strong>on</strong>, LOI & XRF<br />
• PGEs by Fire Assay & Aqua Regia
a member of the Inspectorate group of companies<br />
Best Practice in<br />
Sample Preparati<strong>on</strong><br />
• Barcoding of samples and automati<strong>on</strong> of recording tasks<br />
‣ reducti<strong>on</strong> in errors<br />
‣ improved workflow tracking<br />
• Programmed analysis of sample preparati<strong>on</strong> equipment and grinding<br />
performance<br />
‣ more c<strong>on</strong>sistent pulverising<br />
‣ improved analytical performance<br />
• Vacuum cleaning of pulverising machines<br />
‣ reduced airborne c<strong>on</strong>taminati<strong>on</strong><br />
• High capacity extracti<strong>on</strong> from sample preparati<strong>on</strong> areas<br />
‣ reduced airborne c<strong>on</strong>taminati<strong>on</strong>
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Latest Generati<strong>on</strong> ICP-OES<br />
<strong>Kalassay</strong> Laboratory operates<br />
cutting- edge Optical Emissi<strong>on</strong><br />
Spectrometers (ICP-OES) including<br />
the latest instrument from Thermo<br />
Elemental – The iCAP.<br />
Coupled with computer-c<strong>on</strong>trolled<br />
dilutors and auto-samplers, these<br />
instruments offer superlative<br />
quality and speed of analysis<br />
Built-in flushing and c<strong>on</strong>taminati<strong>on</strong><br />
c<strong>on</strong>trol programmes further<br />
enhance analytical performance and<br />
data integrity
a member of the Inspectorate group of companies<br />
State-of-the-Art ICP-MS<br />
<strong>Kalassay</strong> employs ICP-MS as part of a number of analyses:<br />
Aqua Regia, 4-Acid Digest and Fire Assay<br />
• <strong>Kalassay</strong> have a sizable fleet<br />
of the latest ICP-MS<br />
instruments<br />
• Thermo Elemental X5 & X7<br />
ICCP-MS instruments have<br />
been our mainstays for a<br />
number of years.<br />
• To these fine instruments we<br />
have recently added the latest<br />
Agilent ICP-MS<br />
• Both brands of equipment<br />
offer excellent performance in<br />
ppb and ppt-level analysis<br />
• ICP-MS is the instrument of<br />
choice for low-level<br />
Gold, PGE’s and path-finder<br />
elements
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X-Ray Fluorescence Analysis<br />
• The <strong>on</strong>ly commercial<br />
laboratory in the goldfields to<br />
offer XRF Analysis<br />
• Pressed Powder and Fused<br />
Bead methods available<br />
• K.A.L. has Bruker S4 Pi<strong>on</strong>eer<br />
and Bruker S4 Explorer XRFs<br />
<strong>on</strong> site<br />
• High sensitivity, accuracy and<br />
great dynamic range.<br />
• Fully-Automated Robotic<br />
Fusi<strong>on</strong> and Analysis System<br />
now fully operati<strong>on</strong>al at<br />
<strong>Kalassay</strong>’s Perth Assay<br />
Laboratory
XRF / XRD Analysis<br />
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The <strong>Kalassay</strong> <strong>Group</strong> has extensive in-house XRF and XRD resources, all<br />
under the supervisi<strong>on</strong> of XRF Specialist Dr Shar<strong>on</strong> Ness.<br />
Dr Ness has been involved with <strong>Kalassay</strong>’s XRF work for over six years and<br />
is now a full-time staff member, c<strong>on</strong>tributing many years of specialised XRF<br />
& XRD experience.<br />
<strong>Kalassay</strong> <strong>Group</strong> is also a<br />
participant in Standards<br />
Australia’s SG9 Study<br />
<strong>Group</strong>, which is developing<br />
improved analytical<br />
methods for Ir<strong>on</strong> Ore<br />
analysis.
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Atomic Absorpti<strong>on</strong> Spectrometry<br />
• <strong>Kalassay</strong> uses the latest Varian<br />
Flame AAS instruments.<br />
• These units offer superb<br />
sensitivity, coupled with autosampling<br />
capability.<br />
• At the same time, ICP-OES is<br />
increasingly taking over from<br />
AAS as the instrument of choice<br />
for reas<strong>on</strong>s of speed, sensitivity<br />
and flexibility.
Total Quality C<strong>on</strong>trol<br />
• Sample Manager – Laboratory<br />
Informati<strong>on</strong> Management System, with<br />
integral quality-reporting functi<strong>on</strong>s<br />
• All results are subjected to multiple<br />
levels of Quality Assurance & Quality<br />
C<strong>on</strong>trol<br />
• Experienced chemists and analysts<br />
follow rigorous checking protocols<br />
• Quality Assurance <strong>on</strong> all data and<br />
equipment during all phases of analysis<br />
a member of the Inspectorate group of companies
a member of the Inspectorate group of companies<br />
Quality Assurance <strong>on</strong> Dispensers<br />
As part of our quality assurance programme, all dispensers, autodilutors<br />
and auto-samplers are checked regularly for volumetric<br />
accuracy.<br />
Results are recorded directly into our Quality Assurance System<br />
The results are plotted and analysed for accuracy and precisi<strong>on</strong><br />
Dispensers<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
VOLUME WATER 14.2ml<br />
VOLUME HCL 4.0ml<br />
NITRIC -HClO4 5ml<br />
SINGLE AUTO DILUTOR 1:1<br />
MULTI RACK DILUTOR 1:1<br />
4<br />
2<br />
0<br />
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97 101 105 109 113
a member of the Inspectorate group of companies<br />
Industry - Leading<br />
Sample Preparati<strong>on</strong> Facilities<br />
• Computer job c<strong>on</strong>trol starts before samples arrive, with computerised job programming<br />
• Sample bar-coding, rec<strong>on</strong>ciliati<strong>on</strong> and drying – all computer m<strong>on</strong>itored.<br />
• Jaw and Boyd Crushers for accurate, efficient particle size reducti<strong>on</strong>.<br />
• Rotary and Riffle Splitters for accurate sample size reducti<strong>on</strong><br />
• Industry standard Labtech LM5 Pulverisers, with 5000ml bowls and 2000ml capacity.<br />
• Standard grinding specificati<strong>on</strong> 90% passing 75um<br />
• Regular check screening of pulps<br />
• Thorough cleaning protocols and high-vacuum cleaning equipment avoid c<strong>on</strong>taminati<strong>on</strong>.
a member of the Inspectorate group of companies<br />
Quality Assurance <strong>on</strong> <strong>Balances</strong><br />
• <strong>Balances</strong> are checked daily for accuracy, with special emphasis given<br />
to the weight range normally encountered<br />
• The results are transferred into a spreadsheet and plotted to check for<br />
bias or poor reproducibility<br />
• <strong>Balances</strong> are re-calibrated <strong>on</strong> a regular basis and also when found to<br />
be outside of Q.C. tolerances<br />
Balance 6<br />
10<br />
0.1 GM WEIGHT<br />
1<br />
1 7 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 103 109 115<br />
0.2 GM WEIGHT<br />
0.5 GM WEIGHT<br />
50 GM WEIGHT<br />
0.1<br />
0.01
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Quality Assurance <strong>on</strong> Hotplate<br />
Temperatures<br />
All Hotplates used in digesti<strong>on</strong> of samples have the temperature<br />
m<strong>on</strong>itored and recorded<br />
Results are plotted and analysed.<br />
“Out of Spec” hot plates are removed & replaced<br />
Hotplate Temp<br />
230<br />
210<br />
190<br />
170<br />
150<br />
130<br />
110<br />
90<br />
1<br />
2<br />
3<br />
4<br />
L5<br />
70<br />
50<br />
1 6 11 16 21 26 31 36 41 46 51 56 61 66 71 76 81 86 91 96 101 106 111
%-75 UM<br />
Check Screening<br />
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Sample preparati<strong>on</strong> quality is<br />
m<strong>on</strong>itored by wet sieve sizing analysis<br />
The sample passing a 75 micr<strong>on</strong><br />
screen is plotted to check for bias or<br />
poor preparati<strong>on</strong><br />
This is usually 1 in 25 samples.<br />
However this can be varied to client<br />
specificati<strong>on</strong>s, including selecti<strong>on</strong> of<br />
sieve size<br />
110<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
GRIND PERFORMANCE ST IVES - MARCH 02<br />
1 6 11 1621263136414651566166717681869196<br />
SAMPLES<br />
AV<br />
STD+<br />
1<br />
STD-1<br />
%-<br />
75um
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Quality Assurance for Duplicates<br />
Each job has a<br />
proporti<strong>on</strong>, normally 10%, of<br />
the samples randomly selected<br />
and processed as a repeat<br />
analysis<br />
The original and replicate<br />
results are collected and<br />
plotted in correlati<strong>on</strong> charts<br />
Duplicate Assay Analysis Chart
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Quality C<strong>on</strong>trol <strong>on</strong> Standards<br />
All jobs have standards run with the<br />
unknowns, and the determined<br />
value plotted as a proporti<strong>on</strong> of the<br />
expected value<br />
Variati<strong>on</strong> within tolerance is<br />
acceptable, but acti<strong>on</strong> limits are set<br />
and n<strong>on</strong>-c<strong>on</strong>formance triggers<br />
acti<strong>on</strong>s to investigate deviati<strong>on</strong>s<br />
Acti<strong>on</strong>s may include all or at least<br />
part of batch, to be repeated.<br />
Standard C<strong>on</strong>trol Chart
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Results Reporting<br />
• Results captured and collated <strong>on</strong> LIMS<br />
• Results analysed by routine utilisati<strong>on</strong> of c<strong>on</strong>trol samples:<br />
Duplicates for Reproducibility<br />
Blanks for C<strong>on</strong>taminati<strong>on</strong><br />
Standards for Bias<br />
• Authorised data sent to client Results of analytical work are normally<br />
reported by e-mail to a list of recipients authorised by the client<br />
• Various report formats are available, but the overwhelming favourite is .csv<br />
as this is readily imported into most databases<br />
• Our Laboratory Informati<strong>on</strong> System (LIMS) is able to publish <str<strong>on</strong>g>QA</str<strong>on</strong>g> / QC data<br />
at the same time as the job results, allowing real-time data verificati<strong>on</strong>.<br />
• Results are also available in hard copy <strong>on</strong> request
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Customer Focus<br />
• The <strong>Kalassay</strong> <strong>Group</strong> operates solely within the mining industry, offering<br />
analytical services to mining explorati<strong>on</strong> companies from all over the world<br />
• Our future is inextricably c<strong>on</strong>nected to the mining industry and we participate<br />
in many industry organisati<strong>on</strong>s and initiatives<br />
• Our aim is to meet and exceed our client’s expectati<strong>on</strong>s at all times<br />
• We tailor our service to match client needs<br />
• We are always looking for ways to extend and improve our services<br />
Got a challenge – Come to us!<br />
Got a problem – Come to us!
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Visit us…….<br />
<strong>on</strong> the web!<br />
• On-line Sample Submissi<strong>on</strong><br />
• <strong>Analytical</strong> Batch Informati<strong>on</strong><br />
• Useful Industry Links<br />
• and The Latest <strong>Kalassay</strong> News !<br />
www.assay.com.au
a member of the Inspectorate group of companies<br />
….at your service !<br />
Perth Kalgoorlie Le<strong>on</strong>ora<br />
Assay Laboratory Assay Laboratory Assay Laboratory<br />
T<strong>on</strong>y White Kevin Bride Wayne Turner<br />
Ph: (08) 9250 6122 Ph: (08) 9091 7227 Ph: (08) 9037 6160<br />
Fx: (08) 9250 6133 Fx: (08) 9091 7228 Fx: (08) 9037 6270<br />
Em: perth@assay.com.au Em: kalgoorlie@assay.com.au Em: le<strong>on</strong>ora@assay.com.au<br />
www.assay.com.au