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Key Industry Program<br />
<strong>OilTec</strong><br />
Oil and Gas Industry…<br />
Stronger, with<br />
<strong>Castolin</strong> <strong>Eutectic</strong><br />
WEAR & FUSION TECHNOLOGY
KNOW-HOW IN THE OIL AND GAS INDUSTRY<br />
<strong>For</strong> over 100 years, <strong>Castolin</strong> <strong>Eutectic</strong> has been a pioneer and leader in<br />
wear and fusion technologies. Welding, brazing, thermal spray and wear<br />
plates - these are <strong>our</strong> core technologies for providing innovative, cost<br />
effective and complete solutions for prolonging the service life of equipment<br />
in the oil and gas industry.<br />
<strong>OilTec</strong><br />
Based upon hundreds of successful applications approved by <strong>our</strong> clients<br />
across the globe, <strong>Castolin</strong> <strong>Eutectic</strong> can provide optimized solutions<br />
within a wide range of products and technologies to combat wear in the<br />
oil and gas industry.<br />
Our know-how is shared world wide through <strong>our</strong> international <strong>OilTec</strong><br />
team, composed of specialists in exploration, production and processing<br />
applications. The power that pulls <strong>our</strong> extensive know-how together<br />
around the world is <strong>our</strong> Key Industry Program and <strong>our</strong> unique Terolink<br />
applications database.<br />
Y<strong>our</strong> res<strong>our</strong>ce for protection, repair and joining solutions<br />
WEAR PROTECTION EXPERT<br />
Classic wear types that occur in<br />
the oil and gas industry are:<br />
Erosion<br />
Surface Fatigue<br />
•Impact<br />
•Cavitation<br />
•Friction<br />
•Corrosion + Heat<br />
•Erosion<br />
•Abrasion<br />
Wear Test G65<br />
Impact<br />
Wear Protection<br />
Wear Agent<br />
Abrasion on anti-wear Coating<br />
Damage caused by these wear groups costs money, especially in<br />
downtime and lost production, replacement parts, repair and<br />
ongoing maintenance. At <strong>Castolin</strong> <strong>Eutectic</strong> we take the time to<br />
study industry specific types of wear because until the nature<br />
of the wear is fully understood, the correct solution cannot be<br />
identified.<br />
2<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong><br />
www.castolin.com
INNOVATIONS<br />
<strong>Castolin</strong> <strong>Eutectic</strong> has invested in Research & Development in many specific<br />
wear problems. This includes areas such as carbide selection, carbide<br />
size, carbide distributions, matrix compositions, application procedures<br />
and process equipment. The results of this extensive work are demonstrated<br />
by the hundreds of patents registered by <strong>Castolin</strong> <strong>Eutectic</strong> in the<br />
areas of wear protection and fusion technologies during its 100 year<br />
history. Some examples of products developed specifically for the oil and<br />
gas industry by <strong>Castolin</strong> <strong>Eutectic</strong> are:<br />
· Wear resistant cored wire for hard banding.<br />
· Non-magnetic alloys for use on Measurement While Drilling tools and<br />
instrumentation.<br />
· Superior self-fluxing alloy for anti-corrosion coatings for combined H2S<br />
and NaCl environments.<br />
· powder brazing processes; CastoDyn SF Lance and SuperJet Eutalloy.<br />
· Improved powder alloys for crack-free wear resistant deposits.<br />
· TeroCote 7888 T<br />
· EuTronic GAP System<br />
HVOF<br />
PTA<br />
Spray & Fuse CastoDyn SF Lance and SuperJet Eutalloy<br />
CastoTube CDP<br />
CastoDyn DS 8000<br />
TEROCOTE 7888 T<br />
Automatic Eutronic GAP Process<br />
EnDOTec Welding<br />
TeroCote 7888 T is a high-performance anti-wear product in the form of a<br />
flexible cord, comprising a nickel core wire, covered with an elastic binder<br />
containing a mixture of carbides and nickel alloy powder.<br />
7888 T deposits are an extremely durable protective coating comprising<br />
a dense mass of ultra hard tungsten carbides embedded in a tough nickel-chromium<br />
alloy matrix, providing effective protection against erosive<br />
and abrasive attack.<br />
In oil exploration, TeroCote 7888 T is used to protect the drill bits and stabilizers.<br />
In Oil processing, TeroCote 7888 T is used to protect centrifuges.<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong> 3<br />
www.castolin.com
SOLUTIONS FOR THE OIL AND GAS INDUSTRY<br />
<strong>Castolin</strong> <strong>Eutectic</strong> is y<strong>our</strong> res<strong>our</strong>ce for protection, wear and joining solutions.<br />
We believe in working with <strong>our</strong> customers to find the best answer<br />
to ther problems. Expert in wear problems we can provide solutions for:<br />
• Repair of broken parts<br />
• Rebuilding of worn parts<br />
• Protection against wear and corrosion<br />
• Fusion technology<br />
• Manufacture of new finished and semi-finished parts<br />
<strong>OilTec</strong><br />
Bearing Mandrel<br />
Rod Liner<br />
Stabilizer<br />
CDP Protected Oil-Sand Seperator<br />
Coupling<br />
Shoe<br />
Carbide Fixation<br />
Drill Bits<br />
Wear-band on Drillpipe<br />
Hardfacing on Stabilizer<br />
EUTRONIC GAP SYSTEM<br />
<strong>Castolin</strong> <strong>Eutectic</strong> developed the EuTronic GAP System using a Plasma Transferred<br />
Arc (PTA) for protective surface coatings and joining applications. PTA<br />
technology provides a range of benefits compared with conventional welding<br />
processes:<br />
• Micro-plasma welding<br />
• High Energy Density<br />
• Extremely Low Dilution<br />
• Minimal Heat Affected Zone<br />
• Outstanding Repeatability<br />
• Short Welding Times<br />
• Minimal Post-Weld Finishing<br />
A coating applied with the EuTronic GAP PTA system on drill pipe provides a<br />
smooth wear-band that has very low casing wear, while maintaining superior<br />
wear resistance in both open hole and casing drilling.<br />
4<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong><br />
www.castolin.com
CASTOLAB<br />
We believe in making <strong>our</strong> extensive know-how fully available to <strong>our</strong> customers,<br />
but for situations where technology transfer is complex or requires<br />
a rapid turn-around, we have <strong>our</strong> own maintenance service workshops;<br />
CastoLabs. These fully res<strong>our</strong>ced skill centers develop advanced<br />
procedures for transfer to end users.<br />
<strong>Castolin</strong> <strong>Eutectic</strong> CastoLabs are located in Germany, Belgium, Spain,<br />
Austria, Norway, Dubai, USA, Mexico, Japan, Czech Republic and the<br />
United Kingdom, and are best contacted through the associated <strong>Castolin</strong><br />
<strong>Eutectic</strong> market via <strong>our</strong> website at www.castolin.com. In countries<br />
without CastoLabs, <strong>Castolin</strong> <strong>Eutectic</strong> collaborates with approved workshops<br />
who arein close contact with <strong>Castolin</strong> <strong>Eutectic</strong>’s specialists and technologies.<br />
INDUSTRY PARTNER<br />
Almost a century at the forefront of protective materials technology has<br />
positioned <strong>Castolin</strong> <strong>Eutectic</strong> as the world’s premier industrial partner. Our<br />
comprehensive know-how is unrivalled, and <strong>our</strong> industry partnerships<br />
continue to thrive. We provide solutions to all of the major companies<br />
operating in the oil & gas industry.<br />
Stronger, with...<br />
<strong>Castolin</strong> <strong>Eutectic</strong><br />
WEAR & FUSION TECHNOLOGY<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong> 5<br />
www.castolin.com
CASTOLIN EUTECTIC<br />
<strong>Castolin</strong> <strong>Eutectic</strong> Locations<br />
Training<br />
The unique Terolink database of <strong>Castolin</strong> <strong>Eutectic</strong><br />
contains almost 6,000 fully documented approved<br />
applications from around the globe. The case studies<br />
include photographs, technical data, detailed<br />
descriptions and cost-saving analyses.<br />
To increase customer knowhow<br />
in wear technology and<br />
repair techniques, we have developed<br />
a full line of seminars<br />
and training programs, teaching<br />
all relevant personnel<br />
from welders and engineers<br />
to sales teams and managing<br />
directors.<br />
Manufacturing + R&D<br />
Product Portfolio - Widest in the Industry<br />
Laboratory of Metallurgy<br />
Wear Test Laboratory<br />
Together with <strong>our</strong> sister company, the Messer Group,<br />
we can offer <strong>our</strong> customers a very powerful range<br />
of products and services. Being «Part of the Messer<br />
World» means:<br />
• Investing €420 million before 2008 in<br />
• More than 6,000 motivated employees, and<br />
• 2,000 technical sales people in the field with <strong>our</strong><br />
customers every day, with<br />
• Over 100 factories to meet the needs of customers in<br />
Test Machine for Hardbanding<br />
• Over 120 countries<br />
6<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong><br />
www.castolin.com
ADDRESSES OF CASTOLIN EUTECTIC COMPANIES<br />
Australia<br />
<strong>Eutectic</strong> Australia PTY Ltd.<br />
317 - 321 Woodpark Road<br />
Smithfield NSW 2164 Sydney<br />
+61 - 2 - 87 86 37 05<br />
Japan<br />
<strong>Eutectic</strong> of Japan Ltd.<br />
1225 Ogura<br />
212-0055 Saiwai-Ku, Kawasaki<br />
+81 - 44 - 599 3101<br />
Sweden, Denmark<br />
<strong>Castolin</strong> Scandinavia AB<br />
Transportgatan 37<br />
42204 Hisings-Backa<br />
+46-(0)31-570 470<br />
Austria, South East Europe<br />
<strong>Castolin</strong> GmbH<br />
Brunner Strasse 69<br />
1235 Wien<br />
+43-(0)1-869 45 41-0<br />
Belgium<br />
s.a. <strong>Castolin</strong> Benelux n.v.<br />
222-228, Blvd de l’Humanité<br />
1190 Bruxelles<br />
+32-(0)2-370 1370<br />
Canada<br />
<strong>Eutectic</strong> Canada Inc.<br />
52, boul. Hymus, Suite 220<br />
Pointe Claire, QC, H9R 1C9<br />
+1 - 514 - 695 7500<br />
China<br />
<strong>Castolin</strong> (Shanghai) Co. Ltd.<br />
No. 11 Xija Road<br />
Shanghai Waigaoqiao<br />
200131 Shanghai<br />
+86 - 512 -57 31 4949<br />
Czech Republic<br />
<strong>Castolin</strong> pol.s.r.o.<br />
Trojska 18/122<br />
18200 Praha 8<br />
+42-(0)2-83 09 00 77<br />
France<br />
<strong>Castolin</strong> France S.A.<br />
22, Av. du Québec BP 325<br />
Z.A. C<strong>our</strong>taboeuf 1- Villebon<br />
91958 C<strong>our</strong>taboeuf Cedex<br />
+33-(0)1-69 82 69 82<br />
Germany<br />
<strong>Castolin</strong> GmbH<br />
Gutenbergstrasse 10<br />
65830 Kriftel<br />
+49-(0)6192-403-0<br />
Hungary<br />
<strong>Castolin</strong> KFT<br />
Hungária Körút, 140-144<br />
1146 Budapest<br />
+36-(0)1 471 5224<br />
Korea<br />
<strong>Eutectic</strong> Korea Ltd.<br />
710-4 Kozan-dong<br />
Namdong-ku<br />
Inchon City<br />
+82 (0)32 817 51 22<br />
Lithunia<br />
<strong>Castolin</strong> Sp. z o.o. filialas<br />
V. Nageviciaus 3-64<br />
08237 Vilnius, Lietuva<br />
+370 5278 84 48<br />
Netherlands<br />
<strong>Castolin</strong> Benelux N.V.<br />
Rotterdamseweg 406<br />
2629 HH Delft<br />
+31-(0)15-256 9203<br />
Norway<br />
<strong>Castolin</strong> Scandinavia<br />
Teknologiparken, Akersvn. 24 C<br />
0177 Oslo<br />
+47-22-11 18 70<br />
Mexico<br />
<strong>Eutectic</strong> Mexico S.A.<br />
km36.5,Autopista Mexico-Queretaro<br />
54732 Cuautitlan-Izcalli<br />
Estado de Mexico<br />
+52 - 55 - 5872 1111<br />
Poland<br />
<strong>Castolin</strong> Sp.z.o.o.<br />
P.O. Box 502, ul. Robotnicza 2<br />
44-100 Gliwice<br />
+48-(0)32-230 6736<br />
Spain, Portugal<br />
<strong>Castolin</strong> España S.A.<br />
P. I. de Alcobendas<br />
c/ San Rafael, 6<br />
28108 Alcobendas (Madrid)<br />
+34-914 900 300<br />
South Africa<br />
Messer <strong>Eutectic</strong> South Africa Ltd.<br />
P.O. Box 1504, Northriding 2164<br />
+27 - 11 - 708 10 42<br />
Turkey<br />
<strong>Castolin</strong> Kaynak Ve Tierat Ltd.<br />
20 Mayis Mahallesi, Inonu Caddesi,<br />
Sumko Sitesi H-2 Blok,<br />
34711 Kadikoy / Istanbul,<br />
+90 - 216 - 464 31 87<br />
Switzerland<br />
<strong>Castolin</strong> <strong>Eutectic</strong> Int. SA<br />
Swiss Market Centre<br />
Ch. de la Venoge 7<br />
1025 St. Sulpice<br />
+41-(0)21 694 1111<br />
Russia<br />
Messer Cutting & Welding OOO<br />
Ul. Bolschaja Tulskajya 10/9<br />
Office 9506<br />
115191 Moscow<br />
United Kingdom & Ireland<br />
<strong>Eutectic</strong> Company Ltd.<br />
Merse Road<br />
North Moons Moat<br />
Redditch B98 9NZ<br />
+44-(0)1527 58 2200<br />
Ukraine<br />
<strong>Castolin</strong> Ukraine Ltd.<br />
62, Gorkogo str, Kyiv 150<br />
03150 Ukraine<br />
+380 44 227 87 06<br />
USA<br />
<strong>Eutectic</strong> Corporation<br />
N94 W14355 Garwin Drive<br />
Menomonee Falls<br />
Wisconsin 53054<br />
+1 - 800 - 558 - 85 24<br />
<strong>For</strong> all others Countries (Middle East,<br />
UAE, Central Asia) <strong>please</strong> contact:<br />
Export Market Center<br />
<strong>Castolin</strong> <strong>Eutectic</strong> Int. S.A.<br />
P.O. Box 360<br />
CH-1001 Lausanne, Switzerland<br />
+41-(0)21-694 1111<br />
Y<strong>our</strong> res<strong>our</strong>ce for protection, repair and joining solutions<br />
<strong>For</strong> further <strong>information</strong>,<br />
<strong>please</strong> visit <strong>our</strong> homepages:<br />
www.castolin.com<br />
www.eutectic.com<br />
Stronger, with <strong>Castolin</strong> <strong>Eutectic</strong> 7<br />
www.castolin.com
Stronger, with...<br />
<strong>Castolin</strong> <strong>Eutectic</strong><br />
WEAR & FUSION TECHNOLOGY<br />
Ask for a demonstration<br />
from <strong>our</strong> Application<br />
Specialists.<br />
-> www.castolin.com
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