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Eastern Cape - The Home of Renewable Energy Manufacturing?

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<strong>Eastern</strong> <strong>Cape</strong> - <strong>The</strong> <strong>Home</strong> <strong>of</strong> <strong>Renewable</strong><br />

<strong>Energy</strong> <strong>Manufacturing</strong>


Positioning the <strong>Eastern</strong> <strong>Cape</strong><br />

Wind (Eskom Applications) 3 594 Planned Turbines 8 312 MW<br />

Wind (Eskom Quotes) 1 701 Turbines (est) 4 253 MW<br />

Approved REFIT 1 188 Turbines (est) 469.7 MW


Positioning the <strong>Eastern</strong> <strong>Cape</strong><br />

Solar (Eskom Quotes) 1 980 000 Planned PV Panels (est) 495 MW


Positioning the <strong>Eastern</strong> <strong>Cape</strong><br />

Biogas 2 Planned Turbines 30 MW


What to Manufacture<br />

• Solar, wind, biomass, biogas, others<br />

• Full manufacturing, components or assembly<br />

• Immediate demand, anticipated and future<br />

demands<br />

• Volumes<br />

• Competitiveness <strong>of</strong> products<br />

• Ability to manufacture (skills)


Which RE Technology to Focus on<br />

(Immediate Needs)<br />

Solar<br />

• PV module manufacturing<br />

• Module assembly<br />

• Racking systems<br />

• Glass<br />

• Aluminium Framing<br />

• PC Boards<br />

• Module backing<br />

Wind<br />

• Towers<br />

• Blades<br />

• Drive shaft<br />

• Gearbox<br />

• Generators<br />

• Hydraulic breaking<br />

systems<br />

• Pitch and yaw controls<br />

Biogas<br />

• Plastic rotational<br />

moulding products<br />

• Piping (plastic and<br />

copper)<br />

• Accessories i.e. biogas<br />

stoves, toilet systems,<br />

heaters, etc


Common Components for all Technologies<br />

Inverters<br />

• Currently fully imported<br />

Transformers<br />

• Only two local suppliers<br />

with limited capacity<br />

Other<br />

• Substation upgrades<br />

• Electrical wiring<br />

• Battery storage<br />

• Control and switching gear<br />

• Metering<br />

• Combiner boxes


Ancillary Items that add to Local Content<br />

Consulting<br />

• Environmental impact<br />

studies<br />

• Socio-economic studies<br />

• Engineering services<br />

• Electrical services<br />

• Legal<br />

Physical Site<br />

• Physical buildings<br />

• Security services<br />

• Construction<br />

• Fencing<br />

• Roads and Access<br />

O & M<br />

• Daily monitoring operations<br />

• Cleaning team<br />

• Maintenance crew<br />

• R&D<br />

• Training


What is the Demand and Volume<br />

Immediate Demand from REFIT<br />

Technology Allocated MW Required Units<br />

Solar PV 1 450 5 800 000<br />

Wind 1 850 740<br />

Biogas 12.5 1<br />

Domestic and Commercial Demand<br />

Technology Domestic Commercial<br />

Solar PV<br />

Wind<br />

>800 000 non-electrified<br />

houses<br />

>800 000 non-electrified<br />

houses<br />

Biogas More than 800 000<br />

households without flush<br />

toilets<br />

Not researched yet<br />

Not researched yet<br />

Not researched yet


What is the Demand and Volume<br />

Preferred Bidders for REFIT<br />

Project Bidder Name Technology<br />

Net<br />

Capacity Location Province<br />

Dassiesklip Wind <strong>Energy</strong> Facility Klipheuwel - Dassiefontein Wind <strong>Energy</strong> Facility (Proprietary) Limited Onshore Wind 26.2 Caledon, Western <strong>Cape</strong> Western <strong>Cape</strong><br />

MetroWind Van Stadens Wind Farm MetroWind (Pty) Ltd Onshore Wind 26.2 Port Elizabeth <strong>Eastern</strong> <strong>Cape</strong> <strong>Eastern</strong> <strong>Cape</strong><br />

Hopefield Wind Farm Umoya <strong>Energy</strong> (Pty) Ltd Onshore Wind 65.4 Hopefield, Western <strong>Cape</strong> Western <strong>Cape</strong><br />

Noblesfontein Coria (PKF) Investments 28 (Proprietary) Limited Onshore Wind 72.8 Noblesfontein, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Red Cap Kouga Wind Farm - Oyster Bay Red Cap Kouga Wind Farm (Pty) Ltd Onshore Wind 77.6 Port Elizabeth, <strong>Eastern</strong> <strong>Cape</strong> <strong>Eastern</strong> <strong>Cape</strong><br />

Dorper Wind Farm Dorper Wind Farm (Pty) Ltd Onshore Wind 97.0 Stormberg, <strong>Eastern</strong> <strong>Cape</strong> <strong>Eastern</strong> <strong>Cape</strong><br />

Jeffreys Bay South Africa Mainstream <strong>Renewable</strong> Power Jeffreys Bay pty Limited Onshore Wind 133.9 Jeffereys Bay, <strong>Eastern</strong> <strong>Cape</strong> <strong>Eastern</strong> <strong>Cape</strong><br />

Cookhouse Wind Farm African Clean <strong>Energy</strong> Developments Onshore Wind 135.0 Cookhouse, <strong>Eastern</strong> <strong>Cape</strong> <strong>Eastern</strong> <strong>Cape</strong><br />

Khi Solar One Khi Solar One Consortium Solar CSP 50.0 Upington, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

KaXu Solar One KaXu Solar One Consortium Solar CSP 100.0 P<strong>of</strong>adder, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

SlimSun Swartland Solar Park SlimSun Solar Photovoltaic 5.0 Swartland, Western <strong>Cape</strong> Western <strong>Cape</strong><br />

RustMo1 Solar Farm RustMo1 Solar Farm Solar Photovoltaic 6.8 Rustenburg, North-West Province North-West Province<br />

Mulilo <strong>Renewable</strong> <strong>Energy</strong> Solar PV De Aar Gestamp Mulilo Consortium Solar Photovoltaic 9.7 De Aar, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Konkoonsies Solar Limarco 77 (Pty) Ltd Solar Photovoltaic 9.7 P<strong>of</strong>adder, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Aries Solar Sevenstones 159 (Pty.) Ltd. Solar Photovoltaic 9.7 Kenhardt, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Greefspan PV Power Plant AE-AMD Independent Power Producer 1 (Pty) Ltd Solar Photovoltaic 10.0 Douglas, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Herbert PV Power Plant AE-AMD Independent Power Producer 1 (Pty) Ltd Solar Photovoltaic 19.9 Douglas, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Mulilo <strong>Renewable</strong> <strong>Energy</strong> Solar PV Prieska Gestamp Mulilo Consortium Solar Photovoltaic 19.9 Prieska, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Soutpan Solar Park Erika <strong>Energy</strong> (Pty) Ltd Solar Photovoltaic 28.0 Waterberg, Limpopo Limpopo<br />

Witkop Solar Park Core <strong>Energy</strong> (Pty) Ltd Solar Photovoltaic 30.0 Waterberg, Limpopo Limpopo<br />

Touwsrivier Project CPV Power Plant No. 1 Solar Photovoltaic 36.0 Touwsrivier, Western <strong>Cape</strong> Western <strong>Cape</strong><br />

De Aar Solar PV South Africa Mainstream <strong>Renewable</strong> Power De Aar PV (Pty) Ltd Solar Photovoltaic 48.3 Pixley Ka seme, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

South Africa Mainstream <strong>Renewable</strong><br />

Power Droogfontein<br />

South Africa Mainstream <strong>Renewable</strong> Power Droogfontein (Proprietary)<br />

Ltd Solar Photovoltaic 48.3 Kimberley, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Consortium consisting <strong>of</strong> Kensani Capital Investments (Pty) Ltd,<br />

SolarReserve South Africa (Pty) Ltd and Oakleaf Investment Holdings 80<br />

Letsatsi Power Company<br />

(Pty) Ltd Solar Photovoltaic 64.0 Bloemfontein, Free State Free State<br />

Lesedi Power Company<br />

Consortium consisting <strong>of</strong> SolarReserve South Africa (Pty) Ltd, Kensani<br />

Capital Investments (Pty) Ltd and Oakleaf Investment Holdings 80 (Pty)<br />

Ltd Solar Photovoltaic 64.0 Postmasburg, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Kalkbult Scatec Solar Solar Photovoltaic 72.5 North-West Province North-West Province<br />

Kathu Solar <strong>Energy</strong> Facility Lokian Trading & Investments (Pty) Limited Solar Photovoltaic 75.0 Kathu, Northern <strong>Cape</strong> Northern <strong>Cape</strong><br />

Solar Capital De Aar (Pty) Ltd Solar Capital De Aar (Pty) Ltd Solar Photovoltaic 75.0 De Aar, Northern <strong>Cape</strong> Northern <strong>Cape</strong>


What is the Demand and Volume<br />

SADC Demand for <strong>Renewable</strong> Technologies<br />

• Mozambique targets (not dates specified)<br />

• 2 000MW from solar, wind and hydro each<br />

• Installation <strong>of</strong> 50 000 PV systems for lighting<br />

• Installation <strong>of</strong> 1 000 biodigesters<br />

• Installation 100 000 solar geysers<br />

• Namibia<br />

• Non-hydro renewable capacity <strong>of</strong> 40MW by end <strong>of</strong> 2011<br />

• Other SADC Countries with <strong>Renewable</strong> Goals<br />

• Botswana<br />

• DRC<br />

• Lesotho<br />

• Madagascar<br />

• Malawi<br />

• Mauritius<br />

• Seychelles<br />

• Swaziland<br />

• Tanzania<br />

• Zambia<br />

• Zimbabwe


How Could <strong>Manufacturing</strong> Start<br />

• Clustering Concept<br />

Suzhou Industrial Park Example<br />

• Initiate skills training and development<br />

• Increase R&D activity and encourage small assembly<br />

• Patent creation and attraction <strong>of</strong> venture capital<br />

• Growing nucleus <strong>of</strong> component suppliers<br />

• Economies <strong>of</strong> scale attract anchor OEM tenant<br />

• Competitors <strong>of</strong> tenant locate due to same suppliers<br />

• Deepening <strong>of</strong> R&D and increase in innovation<br />

• Continued attraction <strong>of</strong> OEMs


Who Should Manufacture and<br />

Where<br />

• JV Partners who could diversify into the RE sector must be<br />

identified<br />

• Universities and skills centres to start the training process together<br />

with R&D<br />

• IDZ’s can be utilised to create clusters as well as provide incentives<br />

• Provincial co-operation to be encouraged until areas are sustainable<br />

and able to compete<br />

• But, Coega is well positioned to export large goods such as towers<br />

and blades, whilst East London could focus more on solar PV<br />

because <strong>of</strong> location, developments in the area, and access to raw<br />

materials


Risks and Uncertainty<br />

• Cost <strong>of</strong> business (electricity, labour, etc)<br />

• Small local market (location to market)<br />

• Licensing issues<br />

• Lack <strong>of</strong> technology<br />

• Lack <strong>of</strong> skills<br />

• High global competition


How to go About This<br />

• Potential Manufacturer Database<br />

• Linking to existing manufacturing<br />

• Start skilling up<br />

• Increased dialogue with Provincial <strong>Energy</strong> Strategy and the<br />

Provincial Industrial Development Strategy 2012 (which has<br />

identified Green Industry as a key investment opportunity)<br />

• Working with Universities, R&D and Innovation Platforms, i.e.<br />

the NMMU and ELIDZ Science & Technology Parks for<br />

incubation<br />

• Start the cluster and create an attractive environment for<br />

investment


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