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Print in Thailand - PDS International

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PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

In recent months I have been travell<strong>in</strong>g the world work<strong>in</strong>g with a vast range of pr<strong>in</strong>ters<br />

and pr<strong>in</strong>t<strong>in</strong>g companies; East West North South the problems are the same. Low<br />

marg<strong>in</strong>s, competition and the Environment. There are some advantages as pr<strong>in</strong>ters <strong>in</strong><br />

some of the more welcom<strong>in</strong>g nations provide excellent cultural exchanges. As can be<br />

seen on this page where the new <strong>PDS</strong> Consult<strong>in</strong>g representative for Asia is seen<br />

<strong>PDS</strong> CONSULTING REPRESENTATIVE IN<br />

ASIA<br />

demonstrat<strong>in</strong>g our new company uniform. Notice<br />

the wool swatches for test<strong>in</strong>g light fastness of<br />

colours and the excellent textile pr<strong>in</strong>t<strong>in</strong>g on the<br />

bodice. We are always happy to <strong>in</strong>terview any<br />

other likely candidates for other cont<strong>in</strong>ents. No<br />

experience necessary as a complete skill<br />

enhancement program is provided. For basic<br />

requirements see illustration.<br />

One of the countries <strong>in</strong>cluded <strong>in</strong> my it<strong>in</strong>erary<br />

was <strong>Thailand</strong>, the first th<strong>in</strong>g you notice when<br />

you arrive <strong>in</strong> this wonderful country is the<br />

roadside advertis<strong>in</strong>g (yes I know I’m sad.) vast<br />

scaffold<strong>in</strong>g structures with banners up to 50<br />

metres <strong>in</strong> length some 100 metres.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

SIGNS AT NIGHT<br />

The next th<strong>in</strong>g you notice are the massive shr<strong>in</strong>es to the Thai Royal family, this is a<br />

country that holds its royalty <strong>in</strong> very high esteem. In most public places, every home,<br />

every shop and many websites have images of the Royal Family past and present.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

ROYAL SHRINE<br />

This is a country that believes <strong>in</strong> us<strong>in</strong>g the pr<strong>in</strong>ted image at every opportunity.<br />

I was <strong>in</strong> <strong>Thailand</strong> present<strong>in</strong>g sem<strong>in</strong>ars at the FESPA Asian Summit and was fortunate to<br />

be a guest of the Thai Screen <strong>Pr<strong>in</strong>t</strong><strong>in</strong>g & Graphic Imag<strong>in</strong>g Association (TSGA) whose<br />

friendship and hospitality was a joy. Amongst their number was Chalermchai Poomnak<br />

who <strong>in</strong>vited me to visit his company Scan <strong>Pr<strong>in</strong>t</strong>works Co.,Ltd. This was a real eye<br />

opener.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

SCAN PRINTWORKS<br />

This was a company who specialised <strong>in</strong> large format screen <strong>Pr<strong>in</strong>t</strong><strong>in</strong>g. to give you some<br />

idea the stencil shown below was not their largest.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

MASSIVE STENCIL<br />

One of the jobs they were runn<strong>in</strong>g whilst I was on site was a 10,000 run of banners.<br />

They use s<strong>in</strong>gle colour semi-automatic mach<strong>in</strong>es <strong>in</strong> tandem with large jet dryers. Yes,<br />

solvent based <strong>in</strong>ks with ambient temperatures of over 40 o C with a relative humidity<br />

sometimes up to 90%. This is like screen pr<strong>in</strong>t<strong>in</strong>g <strong>in</strong> a greenhouse. How they managed<br />

under these circumstances is amaz<strong>in</strong>g.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

SEMI AUTOMATIC PRINTER<br />

With many large format mach<strong>in</strong>es this pr<strong>in</strong>t shop would never have enough conveyor<br />

dryers and rather than rack<strong>in</strong>g pr<strong>in</strong>ts where laid on a spotless floor to dry.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

DRYING ON FLOOR<br />

You may get the impression from what I have written so far that this company was<br />

unsophisticated far from it, their CST direct to screen imag<strong>in</strong>g device was the first <strong>in</strong> Asia<br />

and the automatic coater simply the largest I have ever seen. It was so big that they had<br />

to dig a hole to fit it under the roof.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

GIANT COATER<br />

The driv<strong>in</strong>g force beh<strong>in</strong>d this company employ<strong>in</strong>g 150+ staff was Chalermchai Poomnak<br />

and his wife. Chalermchai is an artist a visionary and a very shrewd bus<strong>in</strong>ess man who<br />

located his plant one and a half hours outside Bangkok where the air is clean and<br />

overheads are reduced. Chalermchai has wide format digital pr<strong>in</strong>ters but he considers<br />

the quality is <strong>in</strong>ferior and the prices he can get for the work prohibitively low. In <strong>Thailand</strong><br />

digital pr<strong>in</strong>t<strong>in</strong>g is considered a low cost low quality process and the <strong>in</strong>ks are dirt cheap.<br />

One of the biggest concerns that every pr<strong>in</strong>ter and bus<strong>in</strong>ess man I met had was “The<br />

Ch<strong>in</strong>a Effect.” Insanely low prices were challeng<strong>in</strong>g even the immensely <strong>in</strong>novative Thai<br />

economy. On the local CNN channel a Ch<strong>in</strong>ese bus<strong>in</strong>ess man was compla<strong>in</strong><strong>in</strong>g that his<br />

manufactur<strong>in</strong>g costs <strong>in</strong> Ch<strong>in</strong>a were too high and he had to move to Vietnam and<br />

Cambodia for cheaper labour. Is the world go<strong>in</strong>g completely mad, where is the end of<br />

this urge to reduce production costs anthropomorphic ants!<br />

Chalermchai sees Ch<strong>in</strong>a as an opportunity he has used his design skills and pr<strong>in</strong>t<br />

expertise to supply decorated rubber tyres to the cycle <strong>in</strong>dustry <strong>in</strong> Ch<strong>in</strong>a. He screen<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

pr<strong>in</strong>ts specialised transfers for rubber that are moulded <strong>in</strong>to the tyre when they are<br />

produced. His m<strong>in</strong>imum order for the tyres is 4000. Now that is <strong>in</strong>novation!<br />

DECORATED TYRES<br />

Not satisfied with runn<strong>in</strong>g a very successful company Chalermchai has designed and<br />

built his own house and gardens <strong>in</strong> the grounds of the factory. He has used traditional<br />

materials, traditional design concepts and produced an exquisite house and garden.<br />

In <strong>Thailand</strong> screen pr<strong>in</strong>ters have adopted digital pr<strong>in</strong>t<strong>in</strong>g but worked on mak<strong>in</strong>g screen<br />

pr<strong>in</strong>t<strong>in</strong>g an even more effective process, everyth<strong>in</strong>g we <strong>in</strong> the West should be do<strong>in</strong>g. For<br />

them the monolithic Ch<strong>in</strong>ese economy is on their doorstep yet they compete and<br />

succeed. <strong>Pr<strong>in</strong>t</strong> company owners have a lifestyle that most of us can only dream about.<br />

They don’t fight wars, don’t want to take over the world, have an <strong>in</strong>terest<strong>in</strong>g political<br />

system and a revered Head of State. In a very hot climate they certa<strong>in</strong>ly know how to<br />

chill out.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com


PRINT IN THAILAND<br />

<strong>PDS</strong> <strong>International</strong> Limited<br />

THE AUTHOR WITH CHALERMCHAI<br />

So how do they do it, they work their socks off and aim to cont<strong>in</strong>uously improve every<br />

aspect of their bus<strong>in</strong>ess. Their secret <strong>in</strong>gredient is that each company is a team that<br />

pulls together and <strong>in</strong>dividual companies talk to each other, work together and share<br />

ideas.<br />

When they stop work<strong>in</strong>g they relaaaax.<br />

Copyright 2008 © <strong>PDS</strong> <strong>International</strong> Limited<br />

www.pds<strong>in</strong>ternational.com <strong>in</strong>fo@pds<strong>in</strong>ternational.com

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