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The effects of latex coalescence and interfacial crosslinking on the ...

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1288<br />

D.I. Lee / Polymer 46 (2005) 1287–1293<br />

crosslinked backb<strong>on</strong>e polymers. As a matter <str<strong>on</strong>g>of</str<strong>on</strong>g> fact, this<br />

c<strong>on</strong>cept was thought to achieve a homogeneous <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g><br />

<str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> films by <str<strong>on</strong>g>interfacial</str<strong>on</strong>g>ly <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g> <strong>the</strong> crosslinked<br />

<str<strong>on</strong>g>latex</str<strong>on</strong>g> particles. For this reas<strong>on</strong>, it was fur<strong>the</strong>r decided to test<br />

this c<strong>on</strong>cept with a series <str<strong>on</strong>g>of</str<strong>on</strong>g> carboxylated <str<strong>on</strong>g>latex</str<strong>on</strong>g>es by varying<br />

<strong>the</strong> backb<strong>on</strong>e polymer <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g>, <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong>n to develop<br />

self-curable <str<strong>on</strong>g>latex</str<strong>on</strong>g> blends <str<strong>on</strong>g>and</str<strong>on</strong>g> structured latxes c<strong>on</strong>taining 2-<br />

isopropenyl-2-oxazoline (IPO) <str<strong>on</strong>g>and</str<strong>on</strong>g> vinyl acids [2,3].<br />

2. Experimental<br />

2.1. Crosslinked model <str<strong>on</strong>g>latex</str<strong>on</strong>g>es<br />

A series <str<strong>on</strong>g>of</str<strong>on</strong>g> n-butyl acrylate/styrene (BA/S: 65/35) model<br />

<str<strong>on</strong>g>latex</str<strong>on</strong>g>es was prepared with varying amounts <str<strong>on</strong>g>of</str<strong>on</strong>g> allylmethacrylate<br />

(AMA) as a <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g> m<strong>on</strong>omer <str<strong>on</strong>g>and</str<strong>on</strong>g> sodium<br />

persulfate as an initiator by a seeded semi-c<strong>on</strong>tinuous<br />

emulsi<strong>on</strong> polymerizati<strong>on</strong> at 90 8C. <str<strong>on</strong>g>The</str<strong>on</strong>g> particle size was<br />

120 nm. <str<strong>on</strong>g>The</str<strong>on</strong>g>y were cast <strong>on</strong> Tefl<strong>on</strong>-coated glass plates <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

dried at room temperature, <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong>n <strong>the</strong>se <str<strong>on</strong>g>latex</str<strong>on</strong>g> films were<br />

tested for tensile strength <str<strong>on</strong>g>and</str<strong>on</strong>g> %el<strong>on</strong>gati<strong>on</strong> at break. Fig. 1<br />

shows <strong>the</strong> tensile strength <str<strong>on</strong>g>and</str<strong>on</strong>g> %el<strong>on</strong>gati<strong>on</strong> at break as a<br />

functi<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> AMA level.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> %gels <str<strong>on</strong>g>and</str<strong>on</strong>g> swelling indexes <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> above model <str<strong>on</strong>g>latex</str<strong>on</strong>g><br />

films were determined by a solvent swelling <str<strong>on</strong>g>and</str<strong>on</strong>g> extracti<strong>on</strong><br />

method. Small film pieces (w1 g each) were inserted into<br />

centrifuge tubes <str<strong>on</strong>g>and</str<strong>on</strong>g> toluene was added to <strong>the</strong>m, <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong>n<br />

<strong>the</strong>se tubes were shaken for 24 h. After this swelling <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

extracti<strong>on</strong> step, <strong>the</strong> tubes were centrifuged at high speeds for<br />

2 h <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong> polymer soluti<strong>on</strong>s were separated from <strong>the</strong><br />

swollen gels. After <strong>the</strong>se swollen gels were weighed <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

dried, <strong>the</strong> weights <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> dried gels were measured, <str<strong>on</strong>g>and</str<strong>on</strong>g> <strong>the</strong>n<br />

%gels <str<strong>on</strong>g>and</str<strong>on</strong>g> swelling indexes were calculated. Fig. 2 shows<br />

Fig. 2. <str<strong>on</strong>g>The</str<strong>on</strong>g> effect <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> backb<strong>on</strong>e polymer <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g> <strong>on</strong> %gel <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

swelling index <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> films: <str<strong>on</strong>g>latex</str<strong>on</strong>g> polymer compositi<strong>on</strong>s {BA/S/AMA<br />

[65/(35KX)/X]}; particle size (120 nm); <str<strong>on</strong>g>latex</str<strong>on</strong>g> films were dried at room<br />

temperature.<br />

<strong>the</strong> %gels <str<strong>on</strong>g>and</str<strong>on</strong>g> swelling indexes <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong>se <str<strong>on</strong>g>latex</str<strong>on</strong>g> films in<br />

toluene as a functi<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> AMA level.<br />

2.2. N<strong>on</strong>-crosslinked, carboxylated model <str<strong>on</strong>g>latex</str<strong>on</strong>g>es<br />

To test <strong>the</strong> effect <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>interfacial</str<strong>on</strong>g> b<strong>on</strong>ding <strong>on</strong> <strong>the</strong><br />

mechanical properties <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> films, a series <str<strong>on</strong>g>of</str<strong>on</strong>g> n<strong>on</strong>crosslinked,<br />

carboxylated model <str<strong>on</strong>g>latex</str<strong>on</strong>g>es [BA/S/AA:<br />

65/(35KX)/X] was prepared by varying <strong>the</strong> amount <str<strong>on</strong>g>of</str<strong>on</strong>g><br />

acrylic acid as an i<strong>on</strong>ic <str<strong>on</strong>g>and</str<strong>on</strong>g> hydrogen b<strong>on</strong>ding-capable<br />

functi<strong>on</strong>al m<strong>on</strong>omer.<br />

Fig. 1. <str<strong>on</strong>g>The</str<strong>on</strong>g> effect <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> backb<strong>on</strong>e polymer <str<strong>on</strong>g>crosslinking</str<strong>on</strong>g> <strong>on</strong> <strong>the</strong> tensile<br />

strength <str<strong>on</strong>g>and</str<strong>on</strong>g> %el<strong>on</strong>gati<strong>on</strong> at break <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> films: <str<strong>on</strong>g>latex</str<strong>on</strong>g> polymer<br />

compositi<strong>on</strong>s {BA/S/AMA [65/(35KX)/X]}; particle size (120 nm); <str<strong>on</strong>g>latex</str<strong>on</strong>g><br />

films were dried at room temperature.<br />

Fig. 3. <str<strong>on</strong>g>The</str<strong>on</strong>g> effect <str<strong>on</strong>g>of</str<strong>on</strong>g> vinyl acid level <strong>on</strong> <strong>the</strong> tensile strength <str<strong>on</strong>g>and</str<strong>on</strong>g> %el<strong>on</strong>gati<strong>on</strong><br />

at break <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>latex</str<strong>on</strong>g> films: <str<strong>on</strong>g>latex</str<strong>on</strong>g> polymer compositi<strong>on</strong>s {BA/S/AA [65/(35K<br />

X)/X]}; particle size (120 nm); <str<strong>on</strong>g>latex</str<strong>on</strong>g> films were dried at room temperature.

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