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Isocrete Fast-K Screed - JHLidstone

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<strong>Isocrete</strong> <strong>Fast</strong>-K <strong>Screed</strong><br />

A screed additive incorporating accelerating, water reducing<br />

and shrinkage compensation compounds to give a high early<br />

strength, early drying screed.<br />

Uses<br />

<strong>Fast</strong> track construction and refurbishment projects where the<br />

screed needs to be trafficked or overlaid quickly.<br />

<strong>Fast</strong> K additive can be utilised in bonded (15mm min),<br />

unbonded (50mm min) or floating (75 mm min or 65mm min<br />

for domestic) screed constructions.<br />

Benefits<br />

☺ Early traffic by following trades (8 hours at 20 o C).<br />

☺ Early installation of sensitive finishes (7 days at 50mm<br />

thickness and 20 o C & 60%RH).<br />

☺ Excellent workability properties, easy to use.<br />

☺ Low shrinkage, minimises cracking.<br />

☺ High abrasion and impact resistance.<br />

☺ Use with under floor heating systems.<br />

Project References<br />

Boots, Habitat, Sainsbury, Premier Brands.<br />

Thickness<br />

Bonded with M-Bond to insitu concrete<br />

Bonded with Polymer 70 to insitu conc.<br />

Bonded with Polymer 70 to p.c. conc.<br />

Unbonded on bituminous dpm<br />

Floating on insulation<br />

Domestic only<br />

All other duties<br />

On 5mm acoustic insulation<br />

Min 15mm<br />

Min 20mm<br />

Min 30mm<br />

Min 40mm<br />

Min 65mm<br />

Min 75mm<br />

Min 40mm<br />

Typical Physical Properties<br />

Compressive strength (BSEN196-1) 28 day<br />

1:3 mix 30N/mm 2<br />

1:4 mix 25N/mm 2<br />

ISCR (BRE Soundness to BS8204-1) Category A<br />

10 o C 20 o C<br />

Working time 50 mins 25 mins<br />

Light traffic 18 hrs 8 hrs<br />

Heavy traffic 48 hrs 48 hrs<br />

References<br />

BS 8203:2001<br />

BS 8204-1:2002<br />

Installation of sheet and tile flooring.<br />

<strong>Screed</strong>s to receive in-situ floorings.<br />

Ambient Conditions<br />

<strong>Screed</strong>s should be laid and cured above 5 o C. Above 25 o C<br />

working time will be shortened significantly.<br />

SPECIFICATION<br />

Damp Proof Membranes<br />

It is essential to ensure that no rising moisture can delay the<br />

drying of the <strong>Fast</strong>-K screed and cause failure of the floor<br />

finishes. A damp proof membrane is required on ground floors<br />

and may be required on new concrete slabs to seal in excess<br />

construction moisture in the base.<br />

<strong>Isocrete</strong> M-Bond Extra can be used as a combined damp proof<br />

membrane and bonding agent for bonded screed<br />

constructions.<br />

<strong>Fast</strong>-K screed can be laid unbonded over most other DPMs on<br />

the market (min 40 mm thickness).<br />

Surface Preparation for Bonded <strong>Screed</strong><br />

Totally enclosed medium shot blasting or scabbling. All<br />

residues must be removed to provide a dry, dust free open<br />

textured surface.<br />

Bonding Agent for Bonded <strong>Screed</strong><br />

Use M-Bond for low screed thicknesses of 15-20 mm. The<br />

screed should be applied whilst the M-Bond is still fluid/tacky.<br />

Above 20mm, <strong>Isocrete</strong> Polymer 70 primer and grout may be<br />

used, but note that drying times will be extended as these are<br />

water based. For the shortest drying times, bond with<br />

<strong>Isocrete</strong> M-Bond.<br />

Reinforcement<br />

<strong>Isocrete</strong> <strong>Fast</strong>-K screed laid unbonded or floating is to be<br />

reinforced throughout with <strong>Isocrete</strong> PP Fibres (see separate<br />

data sheet) and D49 across day joints.<br />

Model Specification for <strong>Isocrete</strong> <strong>Fast</strong> K <strong>Screed</strong><br />

<strong>Isocrete</strong> <strong>Fast</strong>-K screed to be supplied and laid bonded with<br />

<strong>Isocrete</strong> M-Bond epoxy bonding agent on a suitable<br />

shotblasted or scabbled and vacuum cleaned insitu<br />

concrete base in accordance with the instructions of<br />

<strong>Isocrete</strong> Commercial Flooring by one of their approved<br />

Licensees.


Mix Designs<br />

Portland cement Type CEM 1<br />

Class 42.5N to BS EN 197-1. (Other<br />

Classes of 42.5 or higher may be<br />

used but may affect working and<br />

hardening times).<br />

Sand to BS882 Grading limit M with<br />

not more that 10% passing 150<br />

micron sieve.<br />

For screeds greater than 75mm<br />

thickness, 5mm single size coarse<br />

aggregate to BS882.<br />

The amount of water added will vary<br />

with the moisture content of the sand.<br />

Grade M sands are generally<br />

suitable, but should be checked prior<br />

to use to confirm that the water<br />

required to produce a workable ‘earth<br />

moist’ screed gives a ratio for<br />

water:cement of approx 0.35:1 to<br />

ensure good hydration and quick<br />

drying.<br />

Mixing<br />

By forced action mixer. Sequence of<br />

addition as follows:-<br />

1. Percentage of water (if sand &<br />

aggregates are dry)<br />

2. 75% of the sand/aggregates<br />

3. PP Fibres (if specified)<br />

4. <strong>Fast</strong>-K additive<br />

5. Cement<br />

6. Remaining sand/aggregate<br />

7. Water to provide an earth moist<br />

consistency.<br />

Bay Sizes and Jointing<br />

Lay <strong>Fast</strong>-K screed in accordance with<br />

BS 8204-1, generally in large areas<br />

without forming bays.<br />

Application<br />

Apply immediately after mixing.<br />

Ensure full compaction, taking<br />

particular care in thicker applications.<br />

Finish with a wooden float and steel<br />

trowel.<br />

Curing<br />

Cover with polythene sheet after<br />

laying & leave for a minimum of 12<br />

hrs before removal to permit drying.<br />

(Optimum strengths are achieved<br />

with longer curing times, but longer<br />

curing times will also extend the<br />

drying times).<br />

To achieve 75% Relative Humidity in<br />

the screed as quickly as possible<br />

after removal of the polythene, good<br />

ventilation is necessary. In good<br />

conditions (20 o C and 60% ambient<br />

humidity), 75% RH can be achieved<br />

in 7 days for a 50 mm thick screed<br />

mix at 1:3 by volume.<br />

1:3 cement/sand mixes will generally<br />

achieve 75% RH faster than 1:4<br />

mixes, so where drying times are<br />

critical, use the heavy duty mix.<br />

Protection<br />

Ensure adequate protection from<br />

other construction trades after<br />

installation.<br />

Packaging<br />

25kg pack, containing 38no nominal<br />

650g units.<br />

Storage & Shelf Life<br />

Stored unopened in dry conditions,<br />

shelf life will be 6 months.<br />

Mix designs for nominally 1:3 and 1:4 by volume batches<br />

Weights of materials required – all figures in kg<br />

Standard Duty Heavy Duty<br />

1:4 Mix (by vol.) 1:3 Mix (by vol.)<br />

Thickness 75mm 75mm<br />

m<br />

Cement 25 25 25 25<br />

Grade M Sand 125 95 100 75<br />

5mm Aggregate - 30 - 25<br />

<strong>Fast</strong>-K Additive 0.65 0.65 0.65 0.65<br />

Water (approx) 7.5 7.5 7.5 7.5<br />

Total 158 158 133 133<br />

Coverage<br />

<strong>Fast</strong>-K screed additive is used at 650<br />

g per 25 kg of cement.<br />

At 50mm thickness, the amount of<br />

<strong>Fast</strong>-K additive required is:<br />

0.55 kg/m 2 for a 1:3 mix<br />

0.44 kg/m 2 for a 1:4 mix<br />

Quality Control Test Methods<br />

In Situ Crushing Resistance<br />

<strong>Fast</strong>-K screed can achieve high<br />

resistance to indentation, to meet<br />

BS8204-1 Category A (heavy duty) of<br />

the BRE <strong>Screed</strong> Tester Classification<br />

within 7 days of laying (dependent on<br />

temperature and compaction methods<br />

used).<br />

<strong>Screed</strong> Moisture Content<br />

This should be measured in<br />

accordance with BS8203 using<br />

calibrated fully insulated and sealed<br />

hair hygrometers.<br />

Health & Safety<br />

Some of the components of this<br />

product may be hazardous during<br />

mixing and application. Please consult<br />

the relevant Health & Safety Data<br />

Sheets, available from <strong>Isocrete</strong> on<br />

request.<br />

Further information<br />

Where other products are to be used<br />

in conjunction with this material, the<br />

relevant technical data sheets should<br />

be consulted to determine total<br />

requirements. <strong>Isocrete</strong> have a wealth<br />

of technical and practical experience<br />

built up over many years in our<br />

pursuit of excellence in flooring and<br />

concrete technology. Clients are<br />

welcome to call our Technical Desk<br />

or visit our Technology Centre in<br />

Sandbach, Cheshire.<br />

Important Note<br />

<strong>Isocrete</strong>'s products are guaranteed<br />

against defective materials and<br />

manufacture and are sold subject to its<br />

standard Terms & Conditions of Sale,<br />

copies of which may be obtained on<br />

request.<br />

<strong>Fast</strong>K 15-01-03 JC<br />

<strong>Isocrete</strong> Commercial Flooring<br />

The Flooring Technology Centre<br />

Booth Lane<br />

Sandbach<br />

Cheshire<br />

CW11 3QF<br />

Tel: +44 (0) 1270 753753<br />

Fax: +44 (0) 1270 753333

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