Isocrete Fast-K Screed - JHLidstone
Isocrete Fast-K Screed - JHLidstone
Isocrete Fast-K Screed - JHLidstone
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<strong>Isocrete</strong> <strong>Fast</strong>-K <strong>Screed</strong><br />
A screed additive incorporating accelerating, water reducing<br />
and shrinkage compensation compounds to give a high early<br />
strength, early drying screed.<br />
Uses<br />
<strong>Fast</strong> track construction and refurbishment projects where the<br />
screed needs to be trafficked or overlaid quickly.<br />
<strong>Fast</strong> K additive can be utilised in bonded (15mm min),<br />
unbonded (50mm min) or floating (75 mm min or 65mm min<br />
for domestic) screed constructions.<br />
Benefits<br />
☺ Early traffic by following trades (8 hours at 20 o C).<br />
☺ Early installation of sensitive finishes (7 days at 50mm<br />
thickness and 20 o C & 60%RH).<br />
☺ Excellent workability properties, easy to use.<br />
☺ Low shrinkage, minimises cracking.<br />
☺ High abrasion and impact resistance.<br />
☺ Use with under floor heating systems.<br />
Project References<br />
Boots, Habitat, Sainsbury, Premier Brands.<br />
Thickness<br />
Bonded with M-Bond to insitu concrete<br />
Bonded with Polymer 70 to insitu conc.<br />
Bonded with Polymer 70 to p.c. conc.<br />
Unbonded on bituminous dpm<br />
Floating on insulation<br />
Domestic only<br />
All other duties<br />
On 5mm acoustic insulation<br />
Min 15mm<br />
Min 20mm<br />
Min 30mm<br />
Min 40mm<br />
Min 65mm<br />
Min 75mm<br />
Min 40mm<br />
Typical Physical Properties<br />
Compressive strength (BSEN196-1) 28 day<br />
1:3 mix 30N/mm 2<br />
1:4 mix 25N/mm 2<br />
ISCR (BRE Soundness to BS8204-1) Category A<br />
10 o C 20 o C<br />
Working time 50 mins 25 mins<br />
Light traffic 18 hrs 8 hrs<br />
Heavy traffic 48 hrs 48 hrs<br />
References<br />
BS 8203:2001<br />
BS 8204-1:2002<br />
Installation of sheet and tile flooring.<br />
<strong>Screed</strong>s to receive in-situ floorings.<br />
Ambient Conditions<br />
<strong>Screed</strong>s should be laid and cured above 5 o C. Above 25 o C<br />
working time will be shortened significantly.<br />
SPECIFICATION<br />
Damp Proof Membranes<br />
It is essential to ensure that no rising moisture can delay the<br />
drying of the <strong>Fast</strong>-K screed and cause failure of the floor<br />
finishes. A damp proof membrane is required on ground floors<br />
and may be required on new concrete slabs to seal in excess<br />
construction moisture in the base.<br />
<strong>Isocrete</strong> M-Bond Extra can be used as a combined damp proof<br />
membrane and bonding agent for bonded screed<br />
constructions.<br />
<strong>Fast</strong>-K screed can be laid unbonded over most other DPMs on<br />
the market (min 40 mm thickness).<br />
Surface Preparation for Bonded <strong>Screed</strong><br />
Totally enclosed medium shot blasting or scabbling. All<br />
residues must be removed to provide a dry, dust free open<br />
textured surface.<br />
Bonding Agent for Bonded <strong>Screed</strong><br />
Use M-Bond for low screed thicknesses of 15-20 mm. The<br />
screed should be applied whilst the M-Bond is still fluid/tacky.<br />
Above 20mm, <strong>Isocrete</strong> Polymer 70 primer and grout may be<br />
used, but note that drying times will be extended as these are<br />
water based. For the shortest drying times, bond with<br />
<strong>Isocrete</strong> M-Bond.<br />
Reinforcement<br />
<strong>Isocrete</strong> <strong>Fast</strong>-K screed laid unbonded or floating is to be<br />
reinforced throughout with <strong>Isocrete</strong> PP Fibres (see separate<br />
data sheet) and D49 across day joints.<br />
Model Specification for <strong>Isocrete</strong> <strong>Fast</strong> K <strong>Screed</strong><br />
<strong>Isocrete</strong> <strong>Fast</strong>-K screed to be supplied and laid bonded with<br />
<strong>Isocrete</strong> M-Bond epoxy bonding agent on a suitable<br />
shotblasted or scabbled and vacuum cleaned insitu<br />
concrete base in accordance with the instructions of<br />
<strong>Isocrete</strong> Commercial Flooring by one of their approved<br />
Licensees.
Mix Designs<br />
Portland cement Type CEM 1<br />
Class 42.5N to BS EN 197-1. (Other<br />
Classes of 42.5 or higher may be<br />
used but may affect working and<br />
hardening times).<br />
Sand to BS882 Grading limit M with<br />
not more that 10% passing 150<br />
micron sieve.<br />
For screeds greater than 75mm<br />
thickness, 5mm single size coarse<br />
aggregate to BS882.<br />
The amount of water added will vary<br />
with the moisture content of the sand.<br />
Grade M sands are generally<br />
suitable, but should be checked prior<br />
to use to confirm that the water<br />
required to produce a workable ‘earth<br />
moist’ screed gives a ratio for<br />
water:cement of approx 0.35:1 to<br />
ensure good hydration and quick<br />
drying.<br />
Mixing<br />
By forced action mixer. Sequence of<br />
addition as follows:-<br />
1. Percentage of water (if sand &<br />
aggregates are dry)<br />
2. 75% of the sand/aggregates<br />
3. PP Fibres (if specified)<br />
4. <strong>Fast</strong>-K additive<br />
5. Cement<br />
6. Remaining sand/aggregate<br />
7. Water to provide an earth moist<br />
consistency.<br />
Bay Sizes and Jointing<br />
Lay <strong>Fast</strong>-K screed in accordance with<br />
BS 8204-1, generally in large areas<br />
without forming bays.<br />
Application<br />
Apply immediately after mixing.<br />
Ensure full compaction, taking<br />
particular care in thicker applications.<br />
Finish with a wooden float and steel<br />
trowel.<br />
Curing<br />
Cover with polythene sheet after<br />
laying & leave for a minimum of 12<br />
hrs before removal to permit drying.<br />
(Optimum strengths are achieved<br />
with longer curing times, but longer<br />
curing times will also extend the<br />
drying times).<br />
To achieve 75% Relative Humidity in<br />
the screed as quickly as possible<br />
after removal of the polythene, good<br />
ventilation is necessary. In good<br />
conditions (20 o C and 60% ambient<br />
humidity), 75% RH can be achieved<br />
in 7 days for a 50 mm thick screed<br />
mix at 1:3 by volume.<br />
1:3 cement/sand mixes will generally<br />
achieve 75% RH faster than 1:4<br />
mixes, so where drying times are<br />
critical, use the heavy duty mix.<br />
Protection<br />
Ensure adequate protection from<br />
other construction trades after<br />
installation.<br />
Packaging<br />
25kg pack, containing 38no nominal<br />
650g units.<br />
Storage & Shelf Life<br />
Stored unopened in dry conditions,<br />
shelf life will be 6 months.<br />
Mix designs for nominally 1:3 and 1:4 by volume batches<br />
Weights of materials required – all figures in kg<br />
Standard Duty Heavy Duty<br />
1:4 Mix (by vol.) 1:3 Mix (by vol.)<br />
Thickness 75mm 75mm<br />
m<br />
Cement 25 25 25 25<br />
Grade M Sand 125 95 100 75<br />
5mm Aggregate - 30 - 25<br />
<strong>Fast</strong>-K Additive 0.65 0.65 0.65 0.65<br />
Water (approx) 7.5 7.5 7.5 7.5<br />
Total 158 158 133 133<br />
Coverage<br />
<strong>Fast</strong>-K screed additive is used at 650<br />
g per 25 kg of cement.<br />
At 50mm thickness, the amount of<br />
<strong>Fast</strong>-K additive required is:<br />
0.55 kg/m 2 for a 1:3 mix<br />
0.44 kg/m 2 for a 1:4 mix<br />
Quality Control Test Methods<br />
In Situ Crushing Resistance<br />
<strong>Fast</strong>-K screed can achieve high<br />
resistance to indentation, to meet<br />
BS8204-1 Category A (heavy duty) of<br />
the BRE <strong>Screed</strong> Tester Classification<br />
within 7 days of laying (dependent on<br />
temperature and compaction methods<br />
used).<br />
<strong>Screed</strong> Moisture Content<br />
This should be measured in<br />
accordance with BS8203 using<br />
calibrated fully insulated and sealed<br />
hair hygrometers.<br />
Health & Safety<br />
Some of the components of this<br />
product may be hazardous during<br />
mixing and application. Please consult<br />
the relevant Health & Safety Data<br />
Sheets, available from <strong>Isocrete</strong> on<br />
request.<br />
Further information<br />
Where other products are to be used<br />
in conjunction with this material, the<br />
relevant technical data sheets should<br />
be consulted to determine total<br />
requirements. <strong>Isocrete</strong> have a wealth<br />
of technical and practical experience<br />
built up over many years in our<br />
pursuit of excellence in flooring and<br />
concrete technology. Clients are<br />
welcome to call our Technical Desk<br />
or visit our Technology Centre in<br />
Sandbach, Cheshire.<br />
Important Note<br />
<strong>Isocrete</strong>'s products are guaranteed<br />
against defective materials and<br />
manufacture and are sold subject to its<br />
standard Terms & Conditions of Sale,<br />
copies of which may be obtained on<br />
request.<br />
<strong>Fast</strong>K 15-01-03 JC<br />
<strong>Isocrete</strong> Commercial Flooring<br />
The Flooring Technology Centre<br />
Booth Lane<br />
Sandbach<br />
Cheshire<br />
CW11 3QF<br />
Tel: +44 (0) 1270 753753<br />
Fax: +44 (0) 1270 753333