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for the Steel and Engineering - Industrial and Bearing Supplies

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Marking Products<br />

Flawchek System<br />

Four part visible crack detection inspection process<br />

350g [Qty 12], 1 L & 1 Kit 350g [Qty 4]<br />

Features & Benefits<br />

• Dye penetrating visible inspection system<br />

• 4 step system – Preclean, Penetrant, Remover <strong>and</strong> Developer<br />

• Detects cracks <strong>and</strong> flaws in metals <strong>and</strong> castings<br />

• Fast, efficient <strong>and</strong> cost effective method<br />

• Con<strong>for</strong>ms to AS2062 TYPE 2 METHOD B<br />

Flawchek “Crack Detection”<br />

System<br />

Flawchek Step 1 Preclean<br />

Flawchek Step 2 Penetrant<br />

Flawchek Step 3 Remover<br />

Flawchek Step 4 Developer<br />

Flawchek “Crack Detection”<br />

System<br />

Flawchek Step 1 Preclean<br />

Flawchek Step 2 Penetrant<br />

Flawchek Step 3 Remover<br />

Flawchek Step 4 Developer<br />

Flawchek “Crack Detection”<br />

System Kit<br />

Flawchek 4Pt Inspection Kit<br />

Weight<br />

Ref. Code<br />

350g 19013501<br />

350g 19013502<br />

350g 19013503<br />

350g 19013504<br />

Weight<br />

Ref. Code<br />

1L 19010101<br />

1L 19010102<br />

1L 19010103<br />

1L 19010104<br />

Ref. Code<br />

Box 19013599<br />

The Flawchek system is a method of non-destructive testing which<br />

will detect flaws on metal surfaces.<br />

Step by Step Instructions<br />

Step 1 – Preclean (Grey)<br />

Preclean to ensure <strong>the</strong> area to be inspected is free from<br />

contamination (grease, oils, rust <strong>and</strong> paint) <strong>and</strong> dry to allow <strong>the</strong><br />

dye to absorb into possible flaws.<br />

Step 2 – Penetrant (Red)<br />

Spray penetrant dye over <strong>the</strong> area <strong>and</strong> allow to dwell <strong>for</strong> 10<br />

minutes. Maintain moisture during this period <strong>the</strong>n allow excess<br />

to drain. Extend dwelling time in cold conditions.<br />

Step 3 – Remover (Blue)<br />

Spray Remover over <strong>the</strong> area <strong>and</strong> leave <strong>for</strong> up to 2 minutes <strong>the</strong>n<br />

rinse <strong>and</strong> emulsify with water <strong>and</strong> allow to dry. Do not over rinse<br />

as this may remove Penetrant from <strong>the</strong> flaws.<br />

Step 4 – Developer (White)<br />

Spray a light coat of Developer over <strong>the</strong> area, avoiding a heavy<br />

film. Leave to dry <strong>and</strong> inspect <strong>the</strong> area <strong>for</strong> flaw after 2 to 3<br />

minutes. If fine flaws are suspected, <strong>the</strong> area should be<br />

re-inspected after 20 minutes.<br />

Note: These recommendations are based on tests conducted in normal<br />

conditions. Actual conditions of use are beyond Dy-Mark’s control <strong>and</strong><br />

recommendations are made without warranty.<br />

10 Dy-Mark Product Catalogue 2012

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