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Speciality Lubricants for Processing Plants in the Mining Industry

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<strong>Lubricants</strong> <strong>for</strong> enclosed gearboxes<br />

The KlüberComp Lube Technology concept comb<strong>in</strong>es all that is required <strong>for</strong> <strong>the</strong> needs of<br />

modern power transmission technology.<br />

––<br />

Composition: Formulations <strong>for</strong> lubricants based on high-quality raw materials that<br />

are, <strong>for</strong> example, resistant to age<strong>in</strong>g, free of heavy metals and have a low tendency<br />

to <strong>for</strong>m residues.<br />

––<br />

Components: All lubricated components are taken <strong>in</strong>to account, e.g. gear teeth,<br />

roll<strong>in</strong>g bear<strong>in</strong>gs, radial shaft seals.<br />

––<br />

Competitive: Maximum per<strong>for</strong>mance, standardised and application-related test<strong>in</strong>g<br />

under extreme conditions.<br />

––<br />

Competence: Consultation and tailored services, optimum product selection, wide<br />

range of lubricants, staff tra<strong>in</strong><strong>in</strong>g.<br />

Application Product Base oil Operational<br />

temperature<br />

Gears<br />

Roll<strong>in</strong>g bear<strong>in</strong>gs<br />

Seals<br />

Klüberoil GEM 1 N<br />

ISO VG 46 to 1000<br />

M<strong>in</strong>eral −15 to 100 °C<br />

5 to 212 °F<br />

Properties<br />

M<strong>in</strong>eral oil with high scuff<strong>in</strong>g load capacity,<br />

FZG ≥ 14, API GL4 - resistance to micropitt<strong>in</strong>g<br />

and medium temperatures<br />

Klübersynth GEM 2<br />

ISO VG 220, 320<br />

Syn<strong>the</strong>tic −30 to 130 °C<br />

−22 to 266 °F<br />

BIODEGRADABLE syn<strong>the</strong>tic oil based on<br />

ester; excellent wear protection, resistance to<br />

micropitt<strong>in</strong>g and high temperatures<br />

Klübersynth GEM 4 N<br />

ISO VG 32 to 680<br />

Syn<strong>the</strong>tic −50 to 140 °C<br />

−58 to 284 °C<br />

Syn<strong>the</strong>tic oil based on PAO; high scuff<strong>in</strong>g load<br />

capacity FZG ≥ 14, resistance to micropitt<strong>in</strong>g,<br />

temperatures and extreme loads<br />

Klübersynth GH 6<br />

ISO VG 22 to 1500<br />

Syn<strong>the</strong>tic −55 to 160 °C<br />

−67 to 320 °F<br />

Syn<strong>the</strong>tic oil based on polyglycol; high scuff<strong>in</strong>g<br />

load capacity FZG ≥ 14, API GL 5, resistance<br />

to micropitt<strong>in</strong>g, extreme temperatures, loads<br />

Today, <strong>the</strong>re are five specific requirements that are considered paramount when it<br />

comes to <strong>the</strong> lubrication of enclosed gear components:<br />

––<br />

Scuff<strong>in</strong>g load – determ<strong>in</strong>ed <strong>in</strong> FZG scuff<strong>in</strong>g load test<br />

––<br />

Micropitt<strong>in</strong>g – determ<strong>in</strong>ed <strong>in</strong> FVA micropitt<strong>in</strong>g test<br />

––<br />

Roll<strong>in</strong>g bear<strong>in</strong>g life – determ<strong>in</strong>ed <strong>in</strong> FAG FE 8 wear and service life test<br />

––<br />

Wear behaviour <strong>in</strong> spur gears – determ<strong>in</strong>ed accord<strong>in</strong>g to DGMK slow speed wear test<br />

––<br />

Premature failure of radial shaft seals – compatibility with elastomers <strong>in</strong> dynamic<br />

uses tested by Freudenberg<br />

Our most recent development and test<strong>in</strong>g<br />

activities have been focused on gear oils<br />

Klüberoil GEM 1 N, Klübersynth GEM 2,<br />

GEM 4 N and GH 6; <strong>the</strong>se products have<br />

proven to be ideally suited <strong>for</strong> <strong>the</strong> requirements<br />

of both manufacturers and operators<br />

of such gears.<br />

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