BFP-012 12V 5A charger and BFP-024 24V 3A lead battery charger

BFP-012 12V 5A charger and BFP-024 24V 3A lead battery charger
The BFP is a Microprocessor controlled fully automatic 4 stage charger that charges more efficiently plus
extending battery life compared to other similar output chargers. Featuring a lightweight mountable chassis the
BFP series is also vibration resistant, dust proof & water resistant to IP65. Other features include spark proof
connection, reverse polarity protection on the PCB & an auto reset program. Available in two models, suitable for
12 volt batteries with a 5 amp output & suitable for 24 volt batteries with a 3 amp output.
GENERAL DESCRIPTION: The lightweight, mountable battery charger is a high frequency switching power converter
that has a true DC output at a maximum power level of approximately 70 watts.
SUITABILITY: Lead Acid Battery types - Standard; Flooded, Sealed, VRLA, GRT, AGM and GEL.
OUTPUT CABLE CONNECTIONS: The battery charger is equipped with an Constar type interchangeable
non-reversible connection output. Included in the package are a BFL2 leads fitted with permanent connect ring terminals:-
positive 3/8" diameter ring terminal with a red molded polymer insulation cylinder, negative 5/16" diameter ring terminal with
a black molded polymer insulation cylinder. BFL1 Alligator clips are the second connection type also included.
Charger Specification Summary
Part Number: BFP-012 BFP-024
Nominal Output Voltage: 12 Volts 24 Volts
Nominal Output Current: 5 Amps 3 Amps
Input Voltage:
230 to 240 VAC
Input Frequency:
47 to 62 Hz
Maximum Input Current:
0.81 Arms @ 180 VAC
Nominal Efficiency: 80%
Nominal Power Factor: 0.6
Charger Output:
Maximum Power: @ 25 °C:
70 Watts (+2, -5) Watts
Maximum Current During Bulk Charge: 5.0 Amps (+/- 10%) 3.0 Amps (+/- 10%)
Absorption Voltage: 14.4 VDC = (2.42 vpc) 28.8 VDC = (2.4 vpc)
Absorption to Float Transition: Charge Current drops: below 2.5 Amps. Charge Current drops: below 1.0 Amp.
Float Voltage: 13.2 VDC = (2.2 vpc) 26.4 VDC = (2.2 vpc)
Charge Reset: Battery Voltage Threshold: 11.5 to 12.0 VDC (2 to 2.08 vpc) 23.5 to 24.0 VDC (2 to 2.04 vpc)
Output Regulation: Line (Typical): 1%
Electrical Isolation: Input / Output: 2500 VAC
Electrical Isolation: Input / Chassis: 2500 VAC
Electrical Isolation: Output / Chassis: 500 VAC
Operating Temp: -20°C to 50°C
Dimensions & Weight: 5 in (127mm)L x 4.9 in (125mm)W x 2 in (51mm)H,
Enclosure:
Powder Coated Aluminum Chassis
Short Circuit Protection:
YES
800 grams
Reverse Polarity Protection:
YES

Stage 1) Qualification:
Ensure the battery is in good condition and safely able to be charged.
The following symptoms are incurred if the Red light continuously flashes:-
• The battery voltage is detected too low, that is the battery voltage is lower than 4.0V (BFP-024), 2.0V (BFP-012),
the charging will not be commenced.
• The battery is not being connected properly, please check the connection of battery is clean & good.
• Reverse polarity connected.
Stage 2) Bulk Charge: Red Light On, Green Light Off, Constant Current = 5.0 Amps, Transition to Stage
3, Absorption Charge when battery voltage reaches 14.4 VDC.
Stage 3) Absorption Charge: Red Light On, Absorption Voltage = 14.4 VDC Transition to Float Charge
(Stage 4) when battery charging current drops below 2.5 amps.
Stage 4) Float Charge: Red Light Off, Green Light On. Float Voltage = 13.2 VDC. If an external load is
applied to the battery while the charger is in stage 3, Float Charge, and if the battery voltage drops below a
range between 11.5 to 12.0 VDC, then the charge cycle restarts.
17
16
Battery
Terminal
Voltage
(VOLTS)
Light Weight On-Board (Power Tender)
Weight Mounted
Float 12 Volt Maintain 6 Amp Charger DC Output
12 Volt 5 Amp DC Output
Charging Charging Algorithm
Algorithm
STANDARD
Battery
Charging
Current
(AMPS)
27.5
25.0
15
Constant= Constant =2.42 vpc
2.42 vpc
22.5
14
(14.4(14.5
V)
V)
Floa Float t = = 2.20 2.20 vpvpc
c
20.0
13
12
Transition:
Battery Voltage =14.5 Volts
Voltage=14.4 Volts
(13.2 V)
V)
Transition:
Battery Current =3Amp
Current=2.5 Amp
17.5
15.0
11 BULK
ABSORPTION
FLOAT
12.5
10
Current
Limit
Constant
Voltage
Constant
Voltage
10.0
9
(5 (6 A A) )
7.5
8
7
6
Recharge Times shown to
Recharge Times shown to
Fully
a16 Ah Battery Pack
Fully Recharge a 16 Ah Battery Pack
( 2.5 A )
(3 A)
(50 to 100 mA)
5.0
2.5
0
0 0.5 1.0
Em p ty
Charging
1.5 2.0 2.5 3.0 3.5
Charging Time (Hours)
4.0
80% Full Full
4.5 5.0 5.5 6.0 6.5
7.0 7.5
8.0
Figure 1 Charging Graph:
Charging Time (Hours)
Float Maintain Charger ‘Fighter’ 12Vdc 5A
More information plus addition connector cable termination options available at:
www.batteryfighter.com.au