1999-00 2000-01 2001-02 2002-03 2003-04 - National Aluminium ...
1999-00 2000-01 2001-02 2002-03 2003-04 - National Aluminium ...
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VISION<br />
To be a Company of<br />
global repute in <strong>Aluminium</strong> Sector<br />
MISSION<br />
To achieve growth in business with global<br />
competitive edge, providing satisfaction to<br />
the customers, employees, shareholders<br />
and community at large.
<strong>National</strong> <strong>Aluminium</strong> Company Limited<br />
was incorporated in 1981, as a Public Sector Company,<br />
under the Ministry of Mines.<br />
The total Capital Cost of Rs. 2408 crore was funded through<br />
• Govt. of India contribution<br />
: Rs 1289 crore<br />
• Euro-dollar loan from<br />
a consortium of International Banks : Rs 1119 crore
LANDMARK EVENTS<br />
• Foundation-stone laid by Late Smt. Indira Gandhi – March 1981<br />
• Commissioning of the Units : September 1985 - March 1987<br />
• Commencement of <strong>Aluminium</strong> Sale – May 1987<br />
• Commencement of Alumina Export – January 1988<br />
• London Metal Exchange Registration – May 1989<br />
• Dedicated to the Nation by Late Shri Rajiv Gandhi – June 1989<br />
• Achieved Zero-debt Status – September 1998<br />
• Equity capital restructured<br />
from Rs.1288.62 crore to Rs.644.31 crore – March <strong>1999</strong>
EXPANSIONS UNDERTAKEN<br />
Nalco has implemented a major capacity expansion<br />
project of Rs 37<strong>00</strong> crore funded through<br />
• Internal accruals : Rs 34<strong>00</strong> crore<br />
• Loans : Rs 3<strong>00</strong> crore<br />
Bauxite December ’96 December ’99<br />
From 24,<strong>00</strong>,<strong>00</strong>0 tpa<br />
to 48,<strong>00</strong>,<strong>00</strong>0 tpa<br />
Alumina December ’96 March ’<strong>01</strong><br />
From 8,<strong>00</strong>,<strong>00</strong>0 tpa<br />
to 15,75,<strong>00</strong>0 tpa<br />
<strong>Aluminium</strong> February ’98 June ’<strong>04</strong><br />
From 2,30,<strong>00</strong>0 tpa<br />
(scheduled)<br />
to 3,45,<strong>00</strong>0 tpa<br />
Power February ’98 February ’<strong>04</strong><br />
From 720 mw<br />
to 960 mw
SALIENT FEATURES<br />
• Advanced Technology (Sourced from Pechiney, France)<br />
• Integrated Operations<br />
• Captive Resources<br />
• World Class Products<br />
• International Linkages in Technology & Market<br />
• Well-trained Manpower<br />
• Sound Financial Management<br />
• Care for Ecology & Environment<br />
• Self-funded Expansions<br />
• Expertise in Project Management
LOCATIONS<br />
Jaipur<br />
New Delhi<br />
Silvasa<br />
Mumbai<br />
Bhiwandi<br />
Registered Office<br />
Damanjodi<br />
Angul<br />
Bhubaneswar<br />
Regional Offices<br />
Production Centres<br />
Ports<br />
Bangalore Chennai<br />
Bauxite Mines<br />
Stockyards<br />
<br />
<br />
<br />
Kolkata<br />
<br />
Paradeep<br />
Visakhapatnam
BAUXITE MINES<br />
• Located on Panchpatmali Hills in Koraput district of Orissa<br />
• Fully mechanized open-cast mines, in operation since 1985<br />
• Serve feed-stock to Alumina Refinery<br />
• Ore transportation through 14.6 km long cable belt conveyor<br />
• 310 million tonnes deposit estimated<br />
Initial Capacity : 24,<strong>00</strong>,<strong>00</strong>0 tpy<br />
Expanded Capacity : 48,<strong>00</strong>,<strong>00</strong>0 tpy
PRODUCTION OF BAUXITE<br />
in tonnes<br />
2<strong>00</strong>3-<strong>04</strong><br />
4816762<br />
2<strong>00</strong>2-<strong>03</strong><br />
4777<strong>00</strong>3<br />
2<strong>00</strong>1-<strong>02</strong><br />
3522059<br />
2<strong>00</strong>0-<strong>01</strong><br />
2834189<br />
<strong>1999</strong>-<strong>00</strong><br />
2822464<br />
Cumulative Production Since Inception<br />
44.5 million tonnes
ALUMINA REFINERY<br />
• Located at Damanjodi in Koraput district<br />
• In operation since 1986<br />
• 3 production streams, each of 5.25 lakh tpy<br />
• 3x18.5 mw co-generation of power<br />
Initial Capacity : 8,<strong>00</strong>,<strong>00</strong>0 tpy<br />
Expanded Capacity : 15,75,<strong>00</strong>0 tpy<br />
One among the top ten alumina refineries in the world
PRODUCTION OF ALUMINA<br />
in tonnes<br />
2<strong>00</strong>3-<strong>04</strong><br />
155<strong>01</strong><strong>00</strong><br />
2<strong>00</strong>2-<strong>03</strong><br />
14806<strong>00</strong><br />
2<strong>00</strong>1-<strong>02</strong><br />
1113<strong>00</strong>0<br />
2<strong>00</strong>0-<strong>01</strong><br />
939<strong>00</strong>0<br />
<strong>1999</strong>-<strong>00</strong><br />
886<strong>00</strong>0<br />
Cumulative Production Since Inception<br />
14.6 million tonnes
ALUMINIUM SMELTER<br />
• Located at Angul in Orissa<br />
• Integrated Casting & Rolling facilities<br />
• Energy-efficient State-of-the-art Pechiney technology (France)<br />
• In operation since 1987<br />
Initial Capacity<br />
Expanded Capacity<br />
: 2,18,<strong>00</strong>0 tpy<br />
: 3,45,<strong>00</strong>0 tpy
PRODUCTION OF ALUMINIUM<br />
in tonnes<br />
2<strong>00</strong>3-<strong>04</strong><br />
298208<br />
2<strong>00</strong>2-<strong>03</strong><br />
244708<br />
2<strong>00</strong>1-<strong>02</strong><br />
231674<br />
2<strong>00</strong>0-<strong>01</strong><br />
230516<br />
<strong>1999</strong>-<strong>00</strong><br />
212663<br />
Cumulative Production Since Inception<br />
31,07,<strong>00</strong>0 tonnes
CAPTIVE POWER PLANT<br />
• Located close to Smelter<br />
• Captive rail system for coal transport from Talcher Coalfields<br />
• Feeds uninterrupted power to Smelter<br />
• Connected to State Grid for sale of surplus power<br />
Initial Capacity<br />
Expanded Capacity<br />
: 6<strong>00</strong> mw<br />
: 960 mw
POWER GENERATION<br />
in million units<br />
2<strong>00</strong>3-<strong>04</strong><br />
5122<br />
2<strong>00</strong>2-<strong>03</strong><br />
4292<br />
2<strong>00</strong>1-<strong>02</strong><br />
3970<br />
2<strong>00</strong>0-<strong>01</strong><br />
3833<br />
<strong>1999</strong>-<strong>00</strong><br />
3985<br />
Cumulative Production Since Inception<br />
60,935 million units
PORT FACILITIES<br />
• Located on the inner harbour of Visakhapatnam Port<br />
• Mechanized storage and ship handling facilities for exporting<br />
alumina and importing caustic soda<br />
• Capacity to store 75,<strong>00</strong>0 tonnes of alumina and 30,<strong>00</strong>0 tonnes of<br />
caustic soda<br />
• Can handle up to 1 million tonnes of alumina export per year
PRODUCTS<br />
ALUMINA<br />
• Calcined Alumina<br />
• Alumina Hydrate<br />
• Speciality Aluminas & Hydrates<br />
• Detergent Grade Zeolite<br />
ALUMINIUM METAL<br />
• Standard Ingots<br />
• Sow Ingots<br />
• Wire Rods<br />
• Billets<br />
• Cast Strips<br />
• Cold Rolled Sheets
Capacity<br />
Product Mix<br />
ROLLED PRODUCT UNIT<br />
1<strong>00</strong>% Export Oriented Unit<br />
• Located close to the Smelter Plant at Angul<br />
• Acquired from IAPL in March 2<strong>00</strong>0<br />
: 50,<strong>00</strong>0 tpy<br />
: <strong>Aluminium</strong> Alloy Coils & Sheets<br />
Rolling Mills Completed : April 2<strong>00</strong>2<br />
Product Launched : November 2<strong>00</strong>2<br />
Caster Commissioning<br />
: Approval of revised cost of Rs 398.36 crore awaited
GLOBAL MARKET<br />
Alumina Export<br />
USA Georgia Iran<br />
China Russia Australia<br />
Indonesia UAE<br />
<strong>Aluminium</strong> Export<br />
Italy Bahrain Germany<br />
China Philippines Pakistan<br />
Sri Lanka Nepal Bangladesh<br />
Myanmar Thailand Malaysia<br />
Singapore Indonesia Hong Kong<br />
Taiwan South Korea UAE<br />
Japan<br />
Turkey<br />
USA<br />
Vietnam
EXPORT OF ALUMINA<br />
in tonnes<br />
1<strong>03</strong>7287<br />
916196<br />
67<strong>01</strong>20<br />
479620<br />
495723<br />
<strong>1999</strong>-<strong>00</strong> 2<strong>00</strong>0-<strong>01</strong> 2<strong>00</strong>1-<strong>02</strong> 2<strong>00</strong>2-<strong>03</strong> 2<strong>00</strong>3-<strong>04</strong>
Export<br />
Domestic<br />
SALE OF ALUMINIUM<br />
in tonnes<br />
12<strong>01</strong>73 118868 123094<br />
114082106283<br />
95185<br />
1073<strong>02</strong><br />
135193 129718<br />
166650<br />
<strong>1999</strong>-<strong>00</strong> 2<strong>00</strong>0-<strong>01</strong> 2<strong>00</strong>1-<strong>02</strong> 2<strong>00</strong>2-<strong>03</strong> 2<strong>00</strong>3-<strong>04</strong>
EXPORT EARNING<br />
Rs in crore<br />
1717.27<br />
1515.65<br />
1<strong>03</strong>1.65<br />
1314.2<br />
12<strong>04</strong>.43<br />
<strong>1999</strong>-<strong>00</strong> 2<strong>00</strong>0-<strong>01</strong> 2<strong>00</strong>1-<strong>02</strong> 2<strong>00</strong>2-<strong>03</strong> 2<strong>00</strong>3-<strong>04</strong>
SALES TURNOVER<br />
Rs in crore<br />
3339.<strong>04</strong><br />
2142.32<br />
2408.6 2385.67<br />
2739.67<br />
<strong>1999</strong>-<strong>00</strong> 2<strong>00</strong>0-<strong>01</strong> 2<strong>00</strong>1-<strong>02</strong> 2<strong>00</strong>2-<strong>03</strong> 2<strong>00</strong>3-<strong>04</strong>
PROFIT AFTER TAX<br />
Rs in crore<br />
655.83<br />
735.59<br />
Provisional<br />
511.53<br />
520.92<br />
409.35<br />
<strong>1999</strong>-<strong>00</strong> 2<strong>00</strong>0-<strong>01</strong> 2<strong>00</strong>1-<strong>02</strong> 2<strong>00</strong>2-<strong>03</strong> 2<strong>00</strong>3-<strong>04</strong>
PRODUCTION TARGETS<br />
Item<br />
Bauxite (MT)<br />
Alumina (MT)<br />
<strong>Aluminium</strong> (MT)<br />
Power (MU)<br />
Actual<br />
2<strong>00</strong>3-<strong>04</strong><br />
48,16,762<br />
15,50,1<strong>00</strong><br />
2,98,208<br />
5122<br />
Targets for<br />
2<strong>00</strong>4-05<br />
48,<strong>00</strong>,<strong>00</strong>0<br />
15,60,<strong>00</strong>0<br />
3,48,<strong>00</strong>0<br />
58<strong>00</strong>
Item<br />
Alumina Sale<br />
SALES TARGETS<br />
in tonnes<br />
Actual<br />
2<strong>00</strong>3-<strong>04</strong><br />
9,61,196<br />
Targets for<br />
2<strong>00</strong>4-05<br />
8,83,<strong>00</strong>0<br />
<strong>Aluminium</strong> Export<br />
Domestic Metal Sale<br />
Total Metal Sale<br />
1,29,718<br />
1,66,650<br />
2,96,368<br />
1,74,<strong>00</strong>0<br />
1,74,<strong>00</strong>0<br />
3,48,<strong>00</strong>0
MoU WITH MINISTRY OF MINES<br />
YEAR SCORE GRADE<br />
<strong>1999</strong>-<strong>00</strong> 1. 42 Excellent<br />
2<strong>00</strong>0-<strong>01</strong> 1.472 Excellent<br />
2<strong>00</strong>1-<strong>02</strong> 1.50 Excellent<br />
2<strong>00</strong>2-<strong>03</strong> 1.427 Excellent<br />
2<strong>00</strong>3-<strong>04</strong> 1.452 Excellent<br />
(expected)
RESEARCH & DEVELOPMENT<br />
The R & D Centres at Angul and Damanjodi are recognized<br />
by Ministry of Science and Technology, Govt. of India<br />
Thrust Areas<br />
• Process improvement<br />
• Energy conservation<br />
• Promotion of indigenous<br />
technologies<br />
• Commercial utilization of<br />
industrial wastes<br />
• Patents Granted : <strong>02</strong><br />
• Process for Precipitation of Alumina<br />
Hydrate with superior purity & fineness<br />
• Preparation of Low Soda, High Alpha<br />
Thermally Reactive Alumina<br />
• Patents Awaited : 08
ENVIRONMENT POLICY<br />
In recognition of the interests of the society in securing<br />
sustainable industrial growth, compatible with a<br />
wholesome environment, Nalco affirms that it assigns<br />
high importance to promotion and maintenance of a<br />
pollution-free environment in all its activities.
Measures<br />
ENVIRONMENT PROTECTION<br />
• Use of eco-friendly processes<br />
• Use of latest equipments and facilities<br />
for treatment of emissions and effluents<br />
• Creation of green belts around mines, plants and facilities<br />
• Rehabilitation of mined out areas<br />
• Safe disposal of industrial wastes like fly ash and red mud<br />
• Dust suppression in mines and other material handling areas<br />
• Treatment and recycling of waste water
Human Resources<br />
as on 31.<strong>03</strong>.2<strong>00</strong>4<br />
Executive<br />
814<br />
3064<br />
Supervisors<br />
Skilled<br />
17<strong>02</strong><br />
1122<br />
Unskilled &<br />
semiskilled<br />
Total 67<strong>02</strong><br />
SC/ST Representation 2312*<br />
Land displaced persons 1655<br />
Physically Handicapped 59<br />
Women Employees 277<br />
* Every third employee is SC or ST
SOCIAL SECTOR ACTIVITIES<br />
Thrust Areas<br />
• Rehabilitation of displaced families<br />
• Schemes for income & employment generation<br />
• Rural drinking water supply<br />
• Rural roads & communication<br />
• Development of Educational Institutions<br />
• Human & Animal Health Care Programmes<br />
• Promotion of agriculture & social forestry<br />
• Encouragement to sports, art & culture<br />
• Development of public places & heritage sites<br />
• Relief & assistance during natural calamities
DIVIDEND<br />
Rs in crore<br />
Year<br />
Profit after<br />
tax<br />
% of<br />
dividend<br />
Total dividend<br />
Govt. of<br />
India’s share<br />
98-99<br />
248.25<br />
12<br />
77.32<br />
67.38<br />
99-<strong>00</strong><br />
511.53<br />
20<br />
128.86<br />
112.30<br />
<strong>00</strong>-<strong>01</strong><br />
655.83<br />
40<br />
257.72<br />
224.61<br />
<strong>01</strong>-<strong>02</strong><br />
409.35<br />
40<br />
257.72<br />
224.61<br />
<strong>02</strong>-<strong>03</strong><br />
520.92<br />
60<br />
386.59<br />
337.45<br />
Total dividend payouts since beginning : Rs 1490.93 crore
CONTRIBUTION TO PUBLIC EXCHEQUER<br />
Rs in crore<br />
Through payment of taxes, duties, royalties, dividends etc.<br />
1998-99<br />
<strong>1999</strong>-<strong>00</strong><br />
2<strong>00</strong>0-<strong>01</strong><br />
2<strong>00</strong>1-<strong>02</strong><br />
2<strong>00</strong>2-<strong>03</strong><br />
Central<br />
385.41<br />
518.18<br />
582.75<br />
738.35<br />
677.17<br />
State<br />
84.76<br />
1<strong>04</strong>.85<br />
118.11<br />
128.77<br />
134.30<br />
Total<br />
470.17<br />
623.<strong>03</strong><br />
7<strong>00</strong>.86<br />
867.12<br />
811.47<br />
Cumulative Contribution since inception<br />
To the Central Govt. : Rs 4755.85 crore<br />
To the State Govt. : Rs 1133.27 crore
CORPORATE RECOGNITIONS<br />
• A Super Star Trading House<br />
• Registered with London Metal Exchange<br />
• All Production Units ISO 9<strong>00</strong>2 & ISO 14<strong>00</strong>1 Certified<br />
• A Mini Ratna PSU
AWARDS & ACCOLADES<br />
• Indira Priyadarshini Vrikshamitra Award (1994)<br />
• Indira Gandhi Paryavaran Puraskar (2<strong>00</strong>0)<br />
• CAPEXIL Export Awards for last 16 years<br />
• Top Export Award of EEPC for last 3 years<br />
• FIEO’s Niryat Shree Award for last 2 years<br />
• Indira Gandhi Rajbhasa Award (1993 & 1995)<br />
• Environment Promotion & Pollution Control Awards<br />
from FIMI, FICCI & Orissa State Pollution Control Board
2 nd PHASE EXPANSION<br />
Proposal for further expansion of production<br />
capacities is under consideration of Govt. of India<br />
UNIT EXPANSION TO COST(in Rs)<br />
Bauxite Mines 63,<strong>00</strong>,<strong>00</strong>0 tonnes 72.27 crore<br />
Alumina Refinery 21,<strong>00</strong>,<strong>00</strong>0 tonnes 1258.<strong>02</strong> crore<br />
<strong>Aluminium</strong> Smelter 4,60,<strong>00</strong>0 tonnes 1609.41 crore<br />
Power Plant 12<strong>00</strong> MW 1151.81 crore<br />
Total Cost : Rs 4091.51 crore
LOOKING AHEAD<br />
<strong>Aluminium</strong> holds great promise in the industrial development of the<br />
country, in view of large-scale availability of bauxite and growing<br />
demand for aluminium.<br />
Nalco envisages<br />
• Further expansion of alumina and aluminium production<br />
capacities<br />
• Tolling of alumina for production of metal in energysurplus<br />
countries and joint venture projects abroad<br />
• Setting up of export-oriented alumina refinery, based on<br />
east coast bauxite<br />
• Manufacturing of inputs / raw materials like CP coke,<br />
caustic soda, aluminium fluoride, coal tar pitch<br />
• Creation of production facilities for automobile<br />
components and other value-added products
Thank You
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