Pharmaceutical Spray Balls - Sani-Matic, Inc.

B I O - P H A R M
Pharmaceutical Spray Balls
Custom Engineered and Precision Drilled
Sani-Matic Spray Balls are designed utilizing the latest technology to
create a 3D model of the spray balls in your process vessels. This allows
us to engineer the most effective static spray device and drill pattern
to ensure proper coverage of all ports and surfaces.
With decades of experience in spray technology and Bio-Pharm CIP
applications, the Sani-Matic team understands the spray dynamics
required to ensure proper flow rates, pressures and geometries.
Why Choose Sani-Matic
Spray Balls and Supply Tubes
• Custom engineered in 3D
• Precision drilled on CNC machine
• Pass Riboflavin testing the first time
• Documented for future replacement
Once the spray pattern and design have been
determined, Sani-Matic manufactures the spray balls
and supply tubes to deliver the solution. Orbital
welding of the spray balls and custom patterns
drilled with a CNC machine provide repeatable and
consistent patterns.
Sanitary tube welds use orbital welding wherever possible. All product contact
welds are ground and polished to meet your interior finish requirements.
Orbital welds are borescope inspected to meet ASME-BPE standards.
Spherical Spray Ball (slip collar connection)
A
C
B
E
D
Ball
Diameter
4.0”
3.0”
2.5”
2.0”
1.5”
Standard Spray Ball Dimensions
A B C D E
Ø 2” 1” Ø 13/64” 5 31/32” 55°
Ø 1 1/2” 11/16” Ø 13/64” 5 3/4” 62°
Ø 1” 3/8” Ø 9/64” 5 3/8” 70°
Ø 2” 1” Ø 13/64” 4 13/16” 45°
Ø 1 1/2” 11/16” Ø 13/64” 4 25/32” 55°
Ø 1” 3/8” Ø 9/64” 4 11/32” 67°
Ø 1 1/2” 11/16” Ø 13/64” 4 1/4” 48°
Ø 1” 3/8” Ø 9/64” 3 27/32” 62°
Ø 1” 3/8” Ø 9/64” 3 5/16” 57°
Ø 3/4” 1/4” Ø 9/64” 3 3/32” 62°
Ø 1” 3/8” Ø 9/64” 2 25/32” 41°
Ø 3/4” 1/4” Ø 9/64” 2 17/32” 55°
Ø 1/2” 3/16” Ø 5/65” 2 9/16” 63°
Spherical Spray Ball (butt weld connection)
A
E
D
Ball
Diameter
4.0”
3.0”
2.5”
2.0”
1.5”
A D E
Ø 2” 5 3/8” 55°
Ø 1 1/2” 5 1/2” 62°
Ø 1” 5 9/16” 70°
Ø 2” 4 1/4” 45°
Ø 1 1/2” 4 7/16” 55°
Ø 1” 4 1/2” 67°
Ø 1 1/2” 3 29/32” 48°
Ø 1” 3 31/32” 62°
Ø 1” 3 7/16” 57°
Ø 3/4” 3 1/2” 62°
Ø 1” 2 7/8” 41°
Ø 3/4” 2 31/32” 55°
Ø 1/2” 3 1/32” 63°
Tangent Spray Ball (slip collar connection)*
* Tangent Spray Balls offer optimal angles for vertical tank applications.
D
C
B
A
E
Ball
Diameter
A B C D E
2.5” Ø 1 1/2” 11/16” Ø 13/64” 4 5/16” 90°
Tangent Spray Ball (butt weld connection)*
* Tangent Spray Balls offer optimal angles for vertical tank applications.
D
A
E
(MAX 90º)
Ball
Diameter
A D E
2.5” Ø 1 1/2” 3 15/16” 90°
P:800.356.3300 F:608.222.5348 sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716

B I O - P H A R M
Custom Spray Ball Nomenclature
1 2 3 4 5 6 7 8 9
SB GPM PSI Ra
1
2
3
4
5
6
7
8
9
Selection Option Description
Drill Pattern 3 Special Spray Pattern (diagram req’d)
Ball Diameter
Connection Size
Connection Style
Flow (GPM)
**Max Flow Rate Chart
Pressure (PSI)
Finish (Ra)
1.5 1.50” - round only
2.0 2.00” - round only
2.5 2.50” - round or tangential
3.0 3.00” - round only
4.0 4.00” - round only
0.50” 0.50"
0.75” 0.75"
1.00” 1.00"
1.50” 1.50"
2.00” 2.00"
2.50” 2.50"
SC
BW
Custom
Slip Collar (standard)
Butt Weld
Enter GPM (see chart at right)
25 25 psi (standard)
Custom
Enter PSI (maximum 70 PSI)
25 25 Ra/180 Grit
15-20 15-20 Ra/240 Grit
9-11 9-11 Ra/320 Grit
Finish Option (EP) EP Electropolish (added to any finish)
Spray Ball Design
S
T
Spherical design
Tangential design
Calculate recommended
minimum flow rate for cleaning
of vertical process vessels
D’ x 3GPM = Spray Ball GPM
A minimum flow rate of 3 gallons/minute-foot (tank circumference) is
suggested to produce the required flow of solution across vessel surfaces.
Connection Size
Maximum Flow
0.50” 12 gpm
0.75” 25 gpm
1.00” 40 gpm
1.50” 100 gpm
2.00” 240 gpm
2.50” 400 gpm
Custom Supply Tube Nomenclature
1 2 3 4 5 6 7 8
ST
Ra
Double Ball Tee Nomenclature
1 2 3 4 5 6 7
DT
Ra
1
2
3
4
5
6
7
8
Selection Option Description
Tube
Diameter
Tank
Connection
Internal
Connection
External
Connection
Internal
Length
External
Length
Finish (Ra)
Finish
Option (EP)
0.5 0.50”
0.75 0.75”
1.0 1.00”
1.5 1.50”
2.0 2.00”
2.5 2.50”
1.5 1.50” End Cap Tri-Clamp
2.0 2.00” End Cap Tri-Clamp
2.5 2.50” End Cap Tri-Clamp
3.0 3.00” End Cap Tri-Clamp
4.0 4.00” End Cap Tri-Clamp
6.0 6.00” End Cap Tri-Clamp
BW
SC
TC
Flange
Butt Weld (standard)
Slip Collar
Tri-Clamp Ferrule (standard)
Flange
Determined in design
Determined in design
25 25 Ra/180 Grit (standard)
15-20 15-20 Ra/240 Grit
9-11 9-11 RA/320 Grit
EP
Electropolish (added to any finish)
6
5
1
3
4
2
1
2
3
4
5
6
7
Selection Option Description
Tube
Diameter
0.5 0.50”
0.75 0.75”
1.0 1.00”
1.5 1.50”
2.0 2.00”
Connection SC Slip Collar (standard)
Ball
Connection
Leg Length
Leg Length
Finish (Ra)
Finish
Option (EP)
SC
BW
Slip Collar (standard)
Butt Weld
Determined in design
Determined in design
25 25 Ra/180 Grit
15-20 15-20 Ra/240 Grit
9-11 9-11 Ra/320 Grit
EP
Electropolish
(added to any finish)
1
(For Double Ball Tee,
select Supply Tube
from left)
2
4 5
3
BP-PSB-0311
P:800.356.3300 F:608.222.5348 sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716