Suzuki Worldwide Motorcycle-ATV Page - LTZ 400

Catalogue Title: 

LT-Z400K3 (LT-Z400K3 E3/E28) 

Copyright © 2004 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. 

Block No. Block Title. 

FIG1 GASKET SET 

Ref No Part No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

11401-07811 

11141-29F01 

11173-29F00 

11241-29F11 

11482-07G00 

11483-07G00 

12837-24A10 

14181-29E02 

14771-07G00 

17435-29F00 

09168-10002 

09168-12002 

09280-11005 

09280-13004 

09280-22001 

09280-33004 

09280-54001 

09280-71004 

Description 

Suzuki Worldwide Motorcycle-ATV Page: 1 of 67 

Gasket Set 

. Gasket, Cylinder Head 

. Gasket, Cylinder Head Cover 

. Gasket, Cylinder 

. Gasket, Clutch Cover 

. Gasket, Magneto Cover 

. Gasket, Tensioner Adjuster 

. Gasket, Exhaust Pipe 

. Connector, Muffler Joint 

. O Ring, Water Pump Case 

. Gasket (10x14x3.6) 

. Gasket (12.1x16.2x3.7) 

. O Ring (d:2.4,id:11.0) 

. O Ring (d:1.9,id:13.0) 

. O Ring (d:2.4,id:21.8) 

. O Ring (d:3.1,id:32.7) 

. O Ring (d:2.4,id:52.6) 

. O Ring (d:2.6,id:69.6)





FIG2 CYLINDER HEAD COVER 


Description 

1 

2 

3 

4 

5 

6 

11170-07G00 

11173-29F00 

09106-07009 

09106-07010 

09161-11008 

11192-13E00 

Cover, Cylinder Head 

Gasket 

Bolt (7x17.5) 

Bolt (7x31) 

Washer 

Cushion 

Suzuki Worldwide Motorcycle-ATV Page: 2 of 67





FIG3 CYLINDER HEAD 


1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

15 

15 

15 

15 

15 

15 

15 

16 

17 

18 

19 

20 

21 

22 

23 

11100-07G00 

09206-08001 

07120-06403 

07120-06453 

11115-20E70 

11141-29F01 

04211-13189 

09103-06504 

09103-10276 

09160-10082 

01550-06103 

09168-06023 

11161-33E00 

11191-13E00 

09482-00516 

09482-00515 

09482-00528 

09482-00456 

09482-00458 

09482-00529 

09482-00457 

09482-00459 

17661-29F00 

17670-33400 

01547-06163 

13111-07G00 

09402-58208 

09402-52208 

09103-10218 

09159-10058 

Description 


Head Assy, Cylinder 

. Pin 

. Bolt 

. Bolt 

Guide, Valve (os.0.3) 

Gasket, Cylinder Head 

Pin (l:18) 

Bolt (6x39) 

Bolt (10x175) 

Washer (10.5x19x2) 

Plug, Oil Gallery 

Gasket 

Bolt, Cylinder Head Side Face 

Washer, Side Face Bolt 

Spark Plug (ngk,cr7e) 

Spark Plug (denso,u22esr-n) 







Cover, Thermostat 

Thermostat, Washer 

Bolt 

Pipe, Intake 

Clamp, Head 

Clamp, Carb 

Bolt (10x45) 

Nut





FIG4 CYLINDER 


1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

Description 

11210-29F20-0F0 Cylinder 

01421-06253 Stud Bolt 

08316-10063 Nut 

11241-29F11 Gasket, Cylinder 

04211-13189 Pin 

11330-07G00 Tank, Oil Return 

01547-06103 Bolt 

11332-07G00 Hose, Breather 


09401-15404 Clip 


09401-15101 Clip 






FIG5 CRANKCASE 


1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

11301-07810 

04211-13189 

01547-06403 

01547-06703 

09248-10010 

09168-10002 

09493-28010 


11323-29F00 

11324-29F00 

09125-06086 

09247-12011 

09168-12002 

11451-29F00 

11460-07G00 

09280-05004 

09280-07004 

09103-10110 

09103-10136 

11611-09F51 

09159-10058 

Description 


Crankcase Set 

. Pin 

. Bolt 

. Bolt 

. Plug, Oil Gallery 

. Gasket 

. Jet, Oil Gallery Cylinder 

. O Ring 

. Separator, Oil No.1 

. Separator, Oil No.2 

. Screw, Separator 

Plug, Oil Drain 

Gasket 

Pipe, Oil Inner No.1 

Pipe, T/m Oil Inner No.2 

O Ring (d:1.9,id:4.8) 

O Ring (d:1.9,id:6.8) 

Bolt (10x100) 

Bolt (10x180) 

Spacer, Engine Mounting (l:30) 

Nut





FIG6 CRANKCASE COVER 


1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

11341-07G00 

11482-07G00 

01550-08123 

09168-08008 

04211-09149 

01547-06303 

09168-06023 

01547-06123 

09168-06023 

09247-12006 

09168-12002 

01550-06103 

09168-06004 

11351-07G00 

11483-07G00 

04211-09149 

01547-06303 

01547-06403 

09248-14011 


09259-36016-20H 

09280-33004 

11360-07G00 

01547-06603 

09160-06126 

11352-29F50 

09280-71004 

01547-06163 

27640-07G00 

Description 

Cover, Clutch 

Gasket, Clutch Cover 


Gasket, Oil Gallery Plug 

Pin 

Bolt 

Gasket 


Gasket 

Plug, Oil Gallery (12x10) 

Gasket (12.1x16.2x1.2) 

Bolt, Oil Level 

Gasket (6.2x11x1.2) 

Cover, Magneto 

Gasket, Magneto Cover 

Pin 

Bolt 

Bolt 

Plug, T.d.c. 

Gasket (13.8x18.8x0.4) 

Plug, Crank Hole 

O Ring (d:3.1,id:32.7) 

Cover, Engine Sprocket 

Bolt 

Washer (6.5x14x2) 

Cover, Starter Idle Gear 

O Ring (d:2.6,id:69.6) 

Bolt 

Plate, Chain Guide 






FIG7 CRANKSHAFT 


1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

12200-07G00 

12160-29F01-0B0 

12210-29F10 

09263-35035-0B0 

12221-07G00 

12261-07G00 

12661-29F00 

09261-05005 

09262-30100 


24742-18A00 

02112-06123 

12731-29F00 

21111-29F00 

09140-18012 

09164-18008 

09421-05002 

12111-29F00-0F0 

12140-29F00 

12151-24F10 

09381-20004 

Description 


Crankshaft Assy 

. Rod, Connecting 

. Pin 

. Bearing 

. Crankshaft, Rh 

. Crankshaft, Lh 

Gear, Balancer Drive 

Pin 

Bearing 

Oil Seal, Rh (14x24x6) 

Retainer, Oil Seal Rh 

Screw 

Sprocket, Cam Chain Drive 

Gear, Primary Drive 

Nut 

Washer 

Key, Gear 

Piston 

Ring Set, Piston 

Pin, Piston 

Circlip





FIG8 STARTER CLUTCH 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Part No 

12611-07G00 

09181-12130 

08331-31126 

12615-07G00 

12600-29F00 

12618-31D01 

08211-10221 

12600-29810 

09263-25049 

07130-06163 


Description 

Gear, Starter Idle No.1 

Washer 

Circlip 

Pin 

Limiter Assy, Starter Idle Gear 

Bush 

Washer 

Clutch Set, Starter 

. Bearing (25x31x19) 

Bolt





FIG9 CRANK BALANCER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

Part No 

12651-29F00 

09262-15030 

12666-29F10 

09261-05005 

09140-12038 

09181-12009 

12669-29F00 

09202-04017 

09440-09031 

Description 

Balancer, Crank 

Bearing 

Gear, Driven 

Pin, Inner Race 

Nut (m12) 

Washer (12.2x47x1.6) 

Race, Driven Gear Inner 

Pin, Driven Gear 

Spring, Driven Gear 






FIG10 CAM SHAFT/VALVE 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

11 

12 

13 

Part No 

12710-07G00 

12720-07G00 

12911-29F00 

12912-29F00 

12921-03G00 

12931-02F10 

12932-24F00 


09289-05011 

12891-02F00 

12892-41C00-230 

12892-41C00-235 

12892-41C00-240 

12892-41C00-245 

12892-41C00-250 

12892-41C00-255 

12892-41C00-260 

12892-41C00-265 

12892-41C00-270 

12892-41C00-275 

12892-41C00-280 

12892-41C00-285 

12892-41C00-290 

12892-41C00-295 

12892-41C00-300 

12892-41C00-305 

12892-41C00-310 

12892-41C00-315 

12892-41C00-320 

12892-41C00-325 

12892-41C00-330 

12892-41C00-335 

12892-41C00-340 

12892-41C00-345 

12892-41C00-350 

12800-41810 

99000-69471 


Description 

Cam Shaft, Intake 

Cam Shaft, Exhaust 

Valve, Intake 

Valve, Exhaust 

Spring, Valve 

Retainer, Spring 

Cotter, Valve 

Seat, Spring 

Oil Seal (5x10x8.7) 

Tappet 

Shim, Tappet (t:2.30) 

























Shim Set, Tappet Inc.ref.no.11-5~11-25 (5pcs.each) & No.13 

. Case, Tappet Shim





FIG11 CAM CHAIN 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

Part No 

12760-29F00 

12771-29F00 

12782-29F00 

12811-07G00 

12812-35C00 

08211-06181 

12830-07G00 

12837-24F10 

12833-05A00 

12831-39F00 

12837-24A10 

07130-06253 

12773-24F00 

09126-06011 


Description 

Chain, Cam Shaft Drive 

Guide, Cam Chain No.1 

Guide, Cam Chain No.2 

Tensioner, Cam Chain 

Bolt 

Washer 

Adjuster Assy, Tensioner 

. Gasket 

. Plug 

. Spring 

Gasket, Adjuster 

Bolt 

Retainer, Cam Chain Guide No.1 

Screw





FIG12 CARBURETOR 

Ref No 

1 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

49 

50 

51 

52 

53 

54 

Part No 

13200-07G01 

13200-07G11 

13291-29FA0 

13387-13F00 

13394-17E60 

13503-07G00 

09280-05004 

13418-33E00 

13507-07G00 

13501-29FA0 

13504-14E00 

13481-04F00 

13382-19E00 

13383-07G00 

13295-29900 

13291-29900 

13279-20B00 

13268-48700 

09491-26016 

13331-07G10 

13342-07G10 

09493-33002 

13254-01010 

13370-07G00 

13258-04F00 

13341-07G00 

13411-07G00 

13417-07F00 

13278-47090 

13681-04010 

13418-07G10 

13502-08F00 

13480-10F00 

13502-10F00 

13481-41F20 

13601-04148 

13247-33E00 

02112-04107 

13247-13A00 

02112-04083 

13602-05A10 

13250-04F00 

09492-22014 

13356-27A00 

02112-04063 

13673-20B00 

13502-02C10 

13607-98410 

09491-60005 

13686-07G00 

13268-03110 

13615-05G00 

13267-07G00 

13602-05108 

13579-05G00 

Description 

Carburetor Assy 

Carburetor Assy 

. Washer 

. Ring 

. E Ring 

. Spring 

. O Ring 

. Holder 

. Diaphragm 

. Piston Valve 

. Ring 

. Spring 

. Washer 

. Jet Needle (5e26-1) 

. O Ring 

. Washer 

. Adjuster 

. Spring 

. Main Jet (#130) 

. Ring 

. Jet Holder 

. Jet 

. Pin 

. Needle Valve Assy 

. O Ring 

. Needle Jet (p-0m) 

. Plunger Assy 

. Spring 

. O Ring 

. Cap 

. Guide Holder 

. Diaphragm Cover 

. Diaphragm Assy 

. Cover Assy 

. Spring 

. Screw 

. Screw 

. Screw 

. Screw 

. Screw 

. Screw 

. Float Assy 

. Pilot Jet (#22.5) 

. Pipe 

. Screw 

. O Ring 

. Cover 

. Nut 

. Starter Jet (#60.0) 

. Hose 

. Spring 

. Washer 

. Adjust Screw Assy 

. Screw 

. Cable Guide 






FIG12 CARBURETOR 

Ref No 

55 

56 

57 

58 

59 

60 

Part No 

13295-33010 

13684-07G00 

09352-50903-600 

13357-36A00 

13281-05A00 

09404-06429 

Description 

. O Ring 

. Hose 

. Hose 

. Plug 

. Plug 

Clamp, Carb Drain Hose 






FIG13 AIR CLEANER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

Part No 

13700-07G00 

13780-07G00 

13791-03G00 

13792-03G00 

02142-06163 

13881-07G00 

13858-14D20 

13859-41B10 

09401-14301 

09402-82208 

09402-64203 

13810-07G00 

13740-07G00 

13746-07G00 

13891-07G00 

13896-07G00 

09402-56208 

01550-06163 

01547-06203 


Description 

Cleaner Assy, Air 

. Filter 

. Holder 

. Stopper, Holder 

. Screw 

. Tube, Outlet 

. Joint 

. Plug, Breather 

. Clip 

. Clamp (cleaner Side) 

. Clamp (carburetor Side) 

. Trap, Flame 

. Cap, Air Cleaner 

.. Gasket 

. Joint, Inlet 

. Duct, Inlet 

. Clamp 

Bolt, Air Cleaner Rh 

Bolt, Air Cleaner Lh





FIG14 MUFFLER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

Part No 

14150-07G00 

14181-29E02 

01421-08253 

08319-31083 

14180-07G00 

14771-07G00 

14310-07G10 

14459-07G00 

07120-08403 

14424-07G01 

14773-29F00 

14850-07G10 

09106-06076 

09160-08503 

09180-08152 

09320-12071 

07120-08403 

09139-06109 

14184-07G00 

14185-07G00 

09320-08069 


Description 

Pipe, Exhaust 

Gasket, Exhaust Pipe 

Stud Bolt 

Nut 

Cover, Exhaust Pipe 

Connector, Muffler 

Body, Muffler 

. Clamp 

. Bolt 

. Spacer 

. Gasket 

. Arrester 

. Bolt 

Washer 

Spacer 

Cushion 

Bolt 

Screw, Exhaust Pipe Cover 

Washer, Exhaust Pipe Cover 

Spacer, Exhaust Pipe Cover 

Cushion, Exhaust Pipe Cover





FIG15 OIL PUMP 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

Part No 

16400-29F00 

16331-29F01 


09181-10158 

08331-31106 

02122-06253 

16410-29F00 

16520-29F00 

01550-06253 

16510-29F00 

09280-13004 

16512-47E00 


09440-18002 

01547-06163 

09440-07073 

06111-12004 

16442-29F00 

16321-29F00 

16322-29F00 

08331-31126 


Description 

Pump Assy, Engine Oil No.1 

Gear, Driven 

Pin 

Washer 

Circlip 

Screw 

Rotor Set, Oil Pump No.2 

Strainer, Oil Pump 

Bolt 

Filter, Engine Oil 

O Ring (d:1.9,id:13.0) 

Cap, Oil Filter 

O Ring (d:2.4,id:52.6) 

Spring 

Bolt 

Spring 

Ball 

Seat, Oil Check Valve 

Gear, Oil Pump Idle 

Shaft 

Circlip





FIG16 OIL HOSE 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

Part No 

16460-07G00 

16470-07G00 

09360-14012 

09168-14015 

07120-06203 

07120-06203 

09280-11005 

04211-11129 

16480-07G00 

09401-12403 

11971-07G00 

09280-17003 

01550-08123 

09168-08008 

16410-07G00 

09118-06097 

09320-10042 

09180-06290 

68322-07G00 

16421-07G00 

09409-06322-5PK 

51553-42AA0 


Description 

Hose, Oil Tank Rh 

Hose, Oil Tank Lh 

Bolt, Union (14x27) 

Gasket, Oil Hose Union 

Bolt, Upper 

Bolt 

O Ring, Oil Hose 

Pin, Oil Tank Hose 

Hose, Oil Overflow 

Clip 

Gauge, Oil Level 

O Ring, Oil Level Gauge 

Plug, Oil Drain 

Gasket, Oil Drain Plug 

Tank, Oil 

Bolt, Oil Tank 

Cushion, Oil Tank 

Spacer, Oil Tank 

Note, Engine Oil (2000ml) 

Protector, Oil Tank 

Clip 

Cushion, Oil Tank





FIG17 WATER PUMP 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

Part No 

17400-29F00 

17491-29F00 

17470-02F10 

17419-29F00 

08110-69000 

08332-11086 


17410-29F21 

17435-29F00 

01547-06103 

09168-06004 

09103-06204 

09103-06209 

09280-22001 

08331-31106 

17461-29F00 

09181-10158 



Description 

Pump Assy, Water 

. Impeller/shaft 

. Seal, Mechanical 

. Oil Seal 

. Bearing 

. E Ring 

. O Ring 

Case, Water Pump 

O Ring 

Bolt, Drain 

Gasket (6.2x11x1.2) 

Bolt (6x30) 

Bolt 

O Ring (d:2.4,id:21.8) 

Circlip 

Gear, Water Pump Driven 

Washer 

Pin





FIG18 RADIATOR 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

8a 

9 

10 

11 

Part No 

17710-07G10 

17760-07G00 

09118-06097 

09180-06290 

09320-10042 

17680-50F70 

17689-50F00 

17800-07G10 

17820-07G10 

17802-14F00 

01550-06103 

34850-07G00 


Description 

Radiator Assy, Water 

Cover, Radiator 

Bolt 

Spacer 

Cushion 

Switch, Radiator Fan 

. O Ring 

Fan Assy, Radiator 

Boot 

Nut 

Bolt 

Switch Assy, Water Temp





FIG19 RADIATOR HOSE 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Part No 

17851-07G00 

17852-07G00 

09402-32511 

17910-07G00 

17931-02FA0 

09116-06168 

17981-45C00 

09401-08411 

17981-19F00 

17730-14G00 

Description 

Hose, Radiator Inlet 

Hose, Radiator Outlet 

Clamp 

Tank Assy, Reservoir 

. Cap, Reservoir Tank 

Screw 

Hose, Inlet 

Clip 

Hose, Overflow 

Cap 






FIG20 CLUTCH 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

Part No 

21200-07G00 

08211-22425 

21251-29F00 

21410-07G00 

21441-29F00 

21442-29F00 

21451-44D00 

21462-29F00 

21413-29F00 

07130-06303 

21414-29F00 

09262-12001 

09140-20001 

09167-22021 

23110-07G00 

23117-05200 

23121-29F00 

23122-29F00 

23271-20902 

09181-10195 

09263-10014 

09263-12024 

09282-10012 

01547-06163 

02142-06103 


Description 

Gear Assy, Primary Driven 

Washer 

Spacer, Primary Driven 

Hub, Sleeve 

Plate, Drive No.1 

Plate, Drive No.2 

Plate, Driven 

Disc, Pressure 

Spring 

Bolt 

Washer 

Bearing, Pressure Disk 

Nut 

Lock Washer 

Rod, Clutch Push 

Retainer, Cl Rlse Oil Seal 

Piece, Cl Rlse 

Cam Shaft, Cl Rlse 

Arm, Cl Rlse 

Washer, Cl Rlse 

Bearing, Cl Rlse Low 

Bearing, Cl Rlse Up 

Seal, Cl Rlse Arm 

Bolt, Cl Rlse Arm 

Stopper, Cl Rlse Cam Shaft





FIG21 TRANSMISSION 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

15a 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

Part No 

24120-07G00 

24221-07G00 

24231-07G00 

24241-07G00 

24251-07G00 

09167-25012 

09181-17223 

09181-25139 

09262-17027 

09380-25003 

09262-25122 

24130-07G00 

24311-07G00 

24321-07G00 

24331-07G00 

24332-24510 

24341-07G00 

24351-07G00 

24571-07G01 

24581-07G00 

29215-07G00 

09167-25016 

09167-25016 

09181-17223 

09181-20195 

09181-25167 

09262-25125 

09283-25086 

09300-20033 

09300-25020 

09380-25003 

09380-25003 

09262-17023 

24741-05G00 

09126-06011 

24751-07G00 

09126-06007 

24551-05G00 

24561-07G00 

24562-05G00 

09181-17195 

09181-17021 

09164-22011 

08331-31176 

27511-07G00 

27512-07G00 

27600-29F10-112 

27620-29F10 

09111-06039 


Description 

Shaft, Counter (nt:13) 

Gear, 2nd Drive (nt:18) 

Gear, 3rd Drive (nt:21) 

Gear, 4th Drive (nt:23) 

Gear, 5th Drive (nt:26) 

Washer, 4th 

Washer, 2nd (17x30x1.0) 

Washer, 5th (25x32x1.0) 

Bearing, Cntr Shaft Lh 

Circlip, 4th/5th Drive 

Bearing, Cntr Shaft Rh 

Drive Shaft 

Gear, 1st Driven (nt:33) 

Gear, 2nd Driven (nt:30) 

Gear, 3rd Driven (nt:26) 

Bush, Reverse Driven 

Gear, 4th Driven (nt:23) 

Gear, 5th Driven (nt:22) 

Gear, Reverse Driven (nt:28) 

Dog, Reverse 

Bush, 3rd Driven 

Washer, 3rd Driven 

Washer, Reverse Driven 

Washer, 1st Driven Rh 

Washer, 1st Driven Lh 

Washer, 2nd Driven 

Bearing, Drive Shaft Lh 

Seal, Drive Shaft Oil 

Bush, 1st Driven 

Bush, 2nd Driven 

Circlip, 2nd/3rd Driven 

Circlip, Reverse Driven 

Bearing, Drive Shaft Rh 

Retainer, Counter Shaft Rh 

Screw (6x12) 

Retainer, Drive Shaft Oil Seal 

Bolt, Retainer 

Shaft, Reverse Idle 

Gear, Reverse Idle (nt:24) 

Bush, Reverse 

Washer (17x28x1.0) 


Wave Washer 

Circlip 

Sprocket, Engine (nt:14) 

Plate, Sprocket 

Chain Assy (rk520kz0,112l) 

. Joint Set 

Bolt





FIG22 GEAR SHIFTING 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

35a 

36 

37 

38 

39 

40 

41 

42 

43 

Part No 

25211-07G00 

25221-07G00 

25231-07G00 

25411-07G00 

24741-21A00 

25310-07G00 

04221-04089 

25313-27C02 

25320-07G00 

25322-36E00 

25323-34201 

25324-34201 

25328-07G00 

25331-37E10 

09180-07014 

09261-05003 

09263-25018 

09283-10010 


09125-06110 

09126-06011 

08113-69050 

25350-07G00 

25381-36E11 

09111-06041 

25355-07G00 

08211-06121 

25510-07G00 

25671-38B00 


09444-20006 

09181-14139 

08331-31146 

09160-14046 

09263-14027 

09180-14016 

25600-07G01 

25652-16500 

01550-06203 

37720-07G00 

09209-05011 

09280-26005 

09440-04010 

07120-05163 


Description 

Fork, Gear Shift No.1 



Shaft, Gear Fork No.1 

Retainer, Shift Cam Brg 

Cam, Gear Shift 

. Pin, Shift Cam 

Pin, Shift 

Shaft, Reverse Lock 

Shifter, Gear Shift Cam 

Pawl, Gear Shift No.1 

Pawl, Gear Shift No.2 

Spring, Reverse Lock 

Lifter, Gear Shift Pawl 

Roller, Gear Cam Shifter 

Pin, Shift Pole (5x8) 

Bearing, Shift Cam Lh 

Seal, Reverse Lock 

Spring, Shift Pawl Return 

Screw, Shift Cam Brg 

Screw, Shift Pawl Lifter 

Bearing, Shift Cam Rh 

Stopper, Shift Cam 

Plate, Shift Cam Stopper 

Bolt, Cam Stopper Arm 

Spring, Shift Cam 

Washer, Shift Cam 

Shaft, Gear Shift 

Stopper, Gear Shift Arm 

Seal, Shift Shaft Oil 

Spring, Shift Shaft Return 

Washer, Gear Shaft 

Circlip, Gear Shaft 

Washer, Gear Shift Lh 

Bearing, Gear Shaft (14x20x12) 

Spacer (14x20x17.5) 

Lever Assy, Gear Shift 

. Rubber, Gear Pedal 

Bolt, Gear Shift 

Base Assy, Gear Shift Term 

Contact 

O Ring (d:2.4,id:26.2) 

Spring 

Bolt





FIG23 STARTING MOTOR 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

Part No 

31100-29F00 

31130-13E00 

31143-49040 

31132-13E00 

31135-31300 

31264-13E00 

31170-19B10 

31280-19F00 

31156-13E00 


01547-06253 

08361-35068 

Description 

Motor Assy,starting 

. Brush Terminal Set 

. O Ring 

. Brush Holder Set 

. Brush Spring 

. O Ring 

. Washer Set 

. Set Bolt 

.. O Ring 

. O Ring (d:3.0,id:24.5) 

Bolt 

Nut, Starting Motor 






FIG24 MAGNETO 

Ref No 

1 

2 

3 

4 

5 

6 

7 

Part No 

32101-07G00 

32102-07G00 

32371-13E00 

07130-05123 

07130-05253 

31792-07G00 



Description 

Stator Assy 

Rotor Assy 

Clamp, Magneto Lead No.1 

Bolt, Pulser/clamp 

Bolt, Stator 

Nut, Magneto Rotor 

Key





FIG25 ELECTRICAL 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

Part No 

31800-07G00 

31861-07G00 

09481-20101 

09128-06013 

32800-05F10 

02162-06203 

32900-07G00 

33410-09F00 

01550-06163 

33510-48B10 

33541-23E01 

33542-38B00 

33543-33E01 


Description 

Relay Assy, Starting Motor 

. Cover 

. Fuse (20a) 

Bolt, Starting Motor (6x8) 

Rectifier Assy 

Bolt, Rectifier 

Cdi Unit 

Coil Assy, Ignition 

Bolt 

Cap Assy, Spark Plug 

Seal, Spark Plug Cap 

Seal, High Tension Cord 

Cover, Spark Plug Cap





FIG26 BATTERY 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Part No 

33610-32C10 

33652-03G00 

33652-28010 

33652-41B00 

33652-07G00 

33810-07G00 

31861-48B10 

33820-07G00 

33624-10D00 

33860-07G00 

Description 

Battery Assy (12v,8ah) 

Protector (20x50x11) 



Protector, Battery 

Wire, Starter Motor 

. Cap, Starter Motor 

Wire, Battery Plus 

. Cap, Battery Plus 

Wire, Battery Minus 






FIG27 HEADLAMP 

Ref No 

1 

1 

2 

2 

3 

4 

5 

6 

7 

8 

9 

10 

10 

Part No 

35100-07G00-YU1 

35100-07G00-30H 

35143-07G00-YU1 

35143-07G00-30H 

35171-07G00 

03511-04123 

09471-12097 

09139-06118 

09320-10501 

02162-06163 

35950-14A00 

35956-07G01 

35957-07G01 

Description 

Headlamp Assy (yellow) 

Headlamp Assy (white) 

. Molding (yellow) 

. Molding (white) 

. Socket/cord Assy 

. Screw 

Bulb (14v30/30w) 

Screw, Headlamp 

Cushion 

Bolt, Headlamp Adjust 

Reflex Reflector Assy, Fr 

Bracket, Fr Side Rh 

Bracket, Fr Side Lh 







FIG28 REAR COMBINATION (MODEL K3 E3,E33) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

Part No 

35710-03G00 

35718-03G00 

09471-12083 

09320-06023 

35726-07G00 

33652-05G20 

33652-07G10 

Description 

Lamp Assy, Rear Comb 

. Socket & Cord Assy 

. Bulb (12v,21/5w) 

Cushion 

Bracket, Rear Comb 

Cushion (12x17x17) 

Cushion (6x17x17)






FIG28A REAR COMBINATION (MODEL K4 E33) 

Ref No 

1 

2 

3 

4 

5 

6 

Part No 

35710-03G00 

35718-03G00 

09471-12083 

09320-06023 

33652-05G20 

33652-07G10 

Description 


. Socket & Cord Assy 

. Bulb (12v,21/5w) 

Cushion 


Cushion (6x17x17)






FIG28B REAR COMBINATION (MODEL K3 E28) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

Part No 

35710-03G00 

35718-03G00 

09471-12083 

09320-06023 

35726-07G10 

35970-14A10 

35975-07G00 

02142-06163 

08316-10053 

08316-10063 

33652-05G20 

33652-07G10 

35970-07F00 

08316-10053 

Description 



. Bulb (12v,21/5w) 

Cushion 

Bracket, Rear Comb 

Reflector Assy, Rear Side 

Bracket, Rear Side Rr Rh 

Screw, Rr Side Rr Bkt 

Nut, Rr Side Rr 

Nut, Rr Side Rr Bkt 



Reflector Assy, Rear 

Nut






FIG28C REAR COMBINATION (MODEL K4 E28) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

Part No 

35710-03G00 

35718-03G00 

09471-12083 

09320-06023 

33652-05G20 

33652-07G10 

35970-14A10 

35975-07G00 

08316-10053 

35726-07G20 

35970-07F00 

02162-06163 

08316-10053 

Description 



. Bulb (12v,21/5w) 

Cushion 



Reflector Assy, Rear Side 

Bracket, Rear Side Rr Rh 

Nut, Rr Side Rr 

Bracket, Rear Rr 

Reflector Assy, Rr 

Screw, Rr Bkt 

Nut





FIG29 PILOT LAMP 

Ref No 

1 

2 

3 

4 

5 

6 

7 

Part No 

36380-07G00 

34173-26F00 

34178-26F00 

36321-05G00 

36329-05G00 

36361-05G00 

09471-12103 


Description 

Lamp Assy, Pilot 

. Socket 

. Ring 

. Lens, Neutral (green) 

. Lens, Reverse (red) 

. Lens, Water Temp (red) 

. Bulb (14v,3w,t6.5)





FIG30 WIRING HARNESS (MODEL K3) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

11 

11 

11 

Part No 

36610-07G00 

09403-20403 

09404-06435 

09407-03401 

09407-11402 

09407-12402 

09407-14403 

37110-07G00 

37740-07G00 

09443-06073 

37146-19B00 

37146-19B10 

37146-19B20 

37146-19B30 

Description 

Harness, Wiring 

Clamp 

Clamp (l:135) 

Clamp (l:33) 

Clamp (l:90) 

Clamp (l:120) 

Clamp (l:125) 

Switch Assy, Ignition 

Switch Assy, Stop Lamp 

Spring 

Key, Blank (type:c) 

Key, Blank (type:d) 

Key, Blank (type:e) 

Key, Blank (type:f) 






FIG30A WIRING HARNESS (MODEL K4) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

15 

15 

15 

Part No 

36610-07G10 

09407-05411 

09407-17403 

09403-20403 

09404-06435 

09407-03401 

09407-11402 

09407-12402 

09407-14403 

36740-19B10 

09481-10101 

37110-07G00 

37740-07G00 

09443-06073 

37146-19B00 

37146-19B10 

37146-19B20 

37146-19B30 


Description 

Harness, Wiring 

. Clamp 

. Clamp 

Clamp 

Clamp (l:135) 

Clamp (l:33) 

Clamp (l:90) 

Clamp (l:120) 

Clamp (l:125) 

Box Assy, Cooling Fan Fuse 

. Fuse (10a) 

Switch Assy, Ignition 

Switch Assy, Stop Lamp 

Spring 

Key, Blank (type:c) 

Key, Blank (type:d) 

Key, Blank (type:e) 

Key, Blank (type:f)





FIG31 FRAME 

Ref No 

1 

2a 

2a 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

Part No 

41100-07G10-YU8 

41200-07G10-YD8 

41200-07G20-YD8 

09103-08266 

09103-10293 

41911-07G00 

41912-07G00 

01550-08203 

41990-07G00 

01550-08163 

42511-07G00 

09111-06063 

41560-07G00 

01550-06163 

43910-37F00 

09103-08083 

09181-08111 

43978-24500 

Description 

Frame (gray) 

Rail, Seat (silver) 

Rail, Seat (silver) 

Bolt, Upper 

Bolt, Lower 

Plate, Mount Front Rh 

Plate, Mount Front Lh 

Bolt 

Plate, Mount Upper 

Bolt 

Protector, Engine 

Bolt 

Plate, Battery 

Bolt 

Roller, Chain Control 

Bolt 

Washer 

Cap, Seat Rail 






FIG32 REAR BRAKE 

Ref No 

1 

2 

3 

4 

5 

6 

Part No 

43110-07G10 

09280-14011 

01550-06653 

09160-06138 

08319-21063 

09443-12019 

Description 

Pedal, Brake 

O Ring 

Bolt 

Washer 

Nut 

Spring, Return 






FIG33 FOOTREST 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

Part No 

43510-07G10 

43520-07G10 

09103-10275 

43570-07G10 

43580-07G10 

09103-08266 

43990-07G00-YD8 

01550-08163 

43980-07G10-YD8 

01550-08203 

Description 

Footrest, Rh 

Footrest, Lh 

Bolt 

Reinforce, Mudguard Rh 

Reinforce, Mudguard Lh 

Bolt 

Grip, Front (silver) 

Bolt 

Grip, Rear (silver) 

Bolt 






FIG34 FUEL TANK 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

Part No 

44100-07G00 

44200-29F00 

09352-50823-600 

44425-20E00 

44511-03G00 

44542-07G00 

09407-14407 

09160-06136 

09180-06286 

02142-06203 

44281-03G00 

09180-06293 

09116-06190 

44300-07G00 

44420-07G00 

09401-11407 

01547-06163 

09168-06026 

47150-07G00 


Description 

Tank Assy, Fuel 

Cap Assy, Fuel Tank 

Hose, Breather (l:600->90) 

Hose, Breather No.2 

Cushion, Front 

Cushion, Side 

Clamp 

Washer, Seat Hook 

Spacer 

Screw 

Cushion, Rear 

Spacer 

Bolt 

Cock Assy, Fuel 

Hose, Fuel 

Clip 

Bolt 

Gasket 

Cover, Cleaner Inlet Duct





FIG35 FRONT FENDER 

Ref No 

1 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

14 

15 

16 

16 

17 

17 

18 

Part No 

53111-07G00-YU1 

53111-07G00-30H 

53118-07G01 

09409-07333 

09111-06063 

09148-05038 

03541-05163 

09320-11008 

09169-06074 

01550-06253 

53210-07G00 

53220-07G00 

09103-06083 

09321-06033 

53119-07G00-YU1 

53119-07G00-30H 

09409-07333 

68111-01C20-GY8 

68111-01C20-8YM 

68151-07G00-NA2 

68151-07G00-NN7 

68281-07G00 

Description 

Fender, Front (yellow) 

Fender, Front (white) 

Fender, Front Lower 

Clip 

Bolt 

Nut 

Screw 

Cushion 

Spacer 

Bolt 

Bracket, Rh 

Bracket, Lh 

Bolt 

Cushion 

Fender, Center (yellow) 

Fender, Center (white) 

Clip 

Emblem, "suzuki" 


Emblem, "quadsport" 

Emblem, "quadsport" 

Emblem, "s" 






FIG36 SIDE COVER 

Ref No 

1 

1 

2 

2 

3 

4 

7 

7 

8 

8 

Part No 

53112-07G00-YU1 

53112-07G00-019 

53122-07G00-YU1 

53122-07G00-019 

09409-07333 

53145-07G00 

68155-07G20-KD2 

68155-07G20-YDS 

68156-07G20-KD2 

68156-07G20-YDS 

Description 

Cover, Side Rh (yellow) 

Cover, Side Rh (black) 

Cover, Side Lh (yellow) 

Cover, Side Lh (black) 

Clip 

Cushion 

Tape, Side Rh 

Tape, Side Rh 

Tape, Side Lh 

Tape, Side Lh 






FIG37 HANDLEBAR 

Ref No 

1 

2 

2 

3 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

Part No 

56111-07G10 

56171-07G00-GY8 

56171-07G00-60K 

68721-05D00-GY8 

68721-05D00-8YM 

09409-06314-5PK 

56411-07G00 

56421-07G00 

56200-07850 

09127-06018 

56272-23F00 

09160-06126 

56272-42F00 

56276-17D00 

09159-06024 

58200-07G00 

58300-07G00 

58410-07G00 

09320-06503 

58620-07G00 

09103-06092 

58810-07G10 

58631-07G10 

09403-14304 

58634-29F00 

09403-07325 

09403-07327 

09407-14403 

Description 

Handlebar 

Cover, Steering Head 

Cover, Steering Head 

Emblem 

Emblem 

Clip (black) 

Bracket, Rh 

Bracket, Lh 

Balancer Set, Handlebar 

. Screw 

. Expander 

. Washer 

. Expander 

. Spacer 

. Nut 

Cable, Clutch 

Cable Assy, Throttle 

Cable, Starter 

Washer 

Guide, Cable 

Bolt 

Cable, Parking Brake 

Guide, Parking Cable 

Clamp 

Stopper, Cable 

Clamp 

Clamp 

Clamp, Cable 






FIG37A REVERSE LOCK 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

Part No 

57900-07860 

57940-07G00 

03541-05203 

02142-05203 

08316-10053 

58850-07G00 

02162-05103 

09408-00044 

Description 

Knob Set, Reverse Lock 

Bracket, Knob 

Screw 

Screw 

Nut 

Bracket, Reverse Cable 

Bolt 

Clip 






FIG38 HANDLE LEVER (MODEL K3) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

Part No 

57211-22A01-291 

57100-07G00 

57121-07G00 

57157-07G00 

57128-07G00 

57126-07G00 

57127-07G00 

08310-00053 

02112-05203 

57421-39D20 

57431-04F00 

57433-09F00 

57460-17C00 

57465-17C00 

57211-22A01-291 

37400-07G00 

37571-19B01 

37576-19B01 

02112-05457 

02112-05407 

57500-07G00 

57621-07G00 

57513-07G00 

57432-07G00 

08319-21063 

57512-07G00 

01547-06203 

57442-07G00 

57441-45C00 

57800-07850 

57431-07G00 

57433-07G00 

57623-07G00 

08319-21063 

57700-07850 

57619-07G00 

57618-07G00 

57624-07G00 

57541-07G00 

Description 

Grip (black) 

Case Assy, Throttle 

. Cap 

. Gasket 

. Screw 

. Holder 

. Bolt 

. Nut 

. Screw 

Lever, Front Brake 

Bolt, Pivot 

Nut 

Switch Assy, Stop 

. Screw 

Grip (black) 

Switch Assy, Handle Lh 

. Lever, Choke 

. Cover, Choke 

. Screw 

. Screw 

Lever Set, Clutch 

. Lever 

. Bolt, Pivot 

. Washer 

. Nut 

. Holder 

. Bolt 

. Nut, Adjuster 

. Bolt, Adjuster 

. Lock Set, Parking Lock 

. Bolt, Parking Lock 

. Washer 

. Spacer 

. Nut 

. Knob Set, Parking 

. Screw, Parking Plate 

. Washer 

. Spring, Return 

Cover, Lever 






FIG38A HANDLE LEVER (MODEL K4) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

40 

Part No 

57211-03G10 

57100-38F50 

57121-38F50 

57157-38F50 

57128-07G00 

57126-07G00 

57127-07G00 

08310-00053 

02112-05203 

57421-39D20 

57431-04F00 

57433-09F00 

57460-17C11 

57465-17C00 

57211-03G10 

37400-07G10 

37571-19B01 

37576-19B01 

02112-05457 

02112-05407 

57500-07G01 

57621-07G00 

57513-07G00 

57432-07G00 

08319-21063 

57512-07G00 

01547-06203 

57442-07G00 

57441-45C00 

57800-07850 

57431-07G00 

57433-07G00 

57623-07G00 

08319-21063 

57700-07850 

57619-07G00 

57618-07G00 

57624-07G00 

57560-07G10 

57541-07G00 

Description 

Grip 

Case Assy, Throttle 

. Cap 

. Gasket 

. Screw 

. Holder 

. Bolt 

. Nut 

. Screw 

Lever, Front Brake 

Bolt, Pivot 

Nut 

Switch Assy, Stop 

. Screw 

Grip 

Switch Assy, Handle Lh 

. Lever, Choke 

. Cover, Choke 

. Screw 

. Screw 

Lever Set, Clutch 

. Lever 

. Bolt, Pivot 

. Washer 

. Nut 

. Holder 

. Bolt 

. Nut, Adjuster 

. Bolt, Adjuster 

. Lock Set, Parking Lock 

. Bolt, Parking Lock 

. Washer 

. Spacer 

. Nut 

. Knob Set, Parking 

. Screw, Parking Plate 

. Washer 

. Spring, Return 

. Switch Assy, Clutch 

Cover, Lever 






FIG39 REAR FENDER 

Ref No 

1 

1 

2 

3a 

3b 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

21 

21 

Part No 

63111-07G00-YU1 

63111-07G00-30H 

63261-07G00 

63140-07G10 

63150-07G10 

01570-06163 

09409-07333 

09169-06045 

09139-06109 

01570-06203 

08319-21063 

09169-06045 

63129-07G00 

63331-07G00-291 

63341-07G00-291 

09139-06109 

09169-06071 

96200-18A02 

09800-21046 

09822-00004 

09816-00103 

68111-19B30-GY8 

68111-19B30-8YM 


Description 

Fender, Rear (yellow) 

Fender, Rear (white) 

Shield 

Bracket, Rh 

Bracket, Lh 

Bolt 

Clip 

Washer, Front 

Bolt 

Bolt, Rear 

Nut 

Washer Rear 

Cushion 

Mudguard, Footrest Rh (black) 

Mudguard, Footrest Lh (black) 

Bolt 

Washer 

Gauge, Air 

Tool Assy 

Clamp, Wrench 

Hexagon Spanner, 4 


Emblem, "suzuki"





FIG40 LABEL (MODEL K3) 

Ref No 

1 

1 

2 

2 

3 

3 

4 

5 

5 

6 

6 

7 

8 

9 

9 

Part No 

68921-09F00 

68366-20B60 

68366-07G00 

68366-07G10 

68931-09F00 

68367-04640 

68353-26E02 

68332-07G00 

68332-07G10 

68382-07G00 

68382-07G10 

68928-09F00 

68929-09F00 

99011-07G50-03A 

99011-07G50-28B 

Description 

Label, Warning 


Label, Gear Shifting 


Label, Age 16 

Label, Age 16 

Label, Manual Notice 

Label, Tire Air 


Label, Chain Adjuster 


Washer 

Rivet 

Manual, Owner's 







FIG40A LABEL (MODEL K4) 

Ref No 

1 

1 

2 

2 

3 

3 

4 

5 

5 

6 

6 

7 

8 

9 

10 

10 

Part No 

68921-09F00 

68366-20B60 

68366-07G00 

68366-07G10 

68931-09F00 

68367-04640 

68353-26E02 

68332-07G00 

68332-07G10 

68382-07G00 

68382-07G10 

68623-01B00 

68928-09F00 

68929-09F00 

99011-07G51-03A 

99011-07G51-28B 

Description 





Label, Age 16 

Label, Age 16 

Label, Manual Notice 





Label, Fuel 

Washer 

Rivet 








FIG41 SEAT 

Ref No 

1 

2 

3 

4 

5 

Part No 

45100-07G01-P21 

45149-09B00 

45149-07G00 

45141-07G00 

09320-09017 


Description 

Seat Assy 

. Cushion 

. Cushion 

Cushion, Seat Mount Front 

Cushion, Seat Mount Rear





FIG42 STEERING KNUCKLE 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

Part No 

51281-07G00 

51230-07G10 

51240-07G10 

51210-05G00 

51260-21G00 

51270-21G00 

09140-10043 

08314-40103 

09140-10027 

04111-20208 

08322-01123 

08314-40123 

04111-30208 

08331-31306 

09162-10008 


Description 

Tie Rod, Steering 

Knuckle, Steering Rh 

Knuckle, Steering Lh 

End, Knuckle Steering Upper 

Rod, End Rh 

Rod, End Lh 

Nut, Tie Rod Rh 

Nut, Rod End 

Nut, Tie Rod Lh 

Cotter Pin, Rod End 

Washer, Knuckle End 

Nut, Knuckle End 

Cotter Pin, Knuckle End 

Circlip 

Washer, Rod End Lock





FIG43 STEERING SHAFT 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

Part No 

51650-07G10 

51678-24500 

51670-24500 

01550-08753 

09280-17003 

51661-19B10 

51662-19A01 

51663-24500 

09160-12073 

08319-31123 

04111-20208 

56211-21G00-291 

56211-27200-291 

01550-08553 

09164-08015 


Description 

Shaft, Steering 

Dust Seal, Steering Holder (27x38x8.5) 

Holder, Steering Shaft 

Bolt 

O Ring (d:3.1,id:16.8) 

Bush, Steering Shaft Lower (17x26x36.9) 

Dust Seal, Steering Shaft (30x40x14.4) 

Dust Seal, Steering Lower (12.2x38x12) 

Washer (12.5x32x2.3) 

Nut 

Cotter Pin 

Clamp, Handlebar Lower (black) 

Holder, Handlebar 

Bolt 

Washer





FIG44 SUSPENSION ARM 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

Part No 

52100-07G00-37W 

09103-10352 

09103-10351 

09159-10058 

52410-07G00-YD8 

52420-07G00-YD8 

52430-07G00-YD8 

52440-07G00-YD8 

09263-17033 

09263-17034 

52454-43B00 

09285-17001 

52455-43B00 

52455-07G00 

09103-10033 

09159-10058 

08211-10281 


Description 

Absorber Assy, Front Shock (red) 

Bolt, Lower (10x48) 

Bolt, Upper (10x38) 

Nut 

Arm Assy, Suspension Lower Rh 

Arm Assy, Suspension Lower Lh 

Arm Assy, Suspension Upper Rh 

Arm Assy, Suspension Upper Lh 

Bearing, Suspension Arm Pivot 

Bearing, Upper 

Seal, Suspension Arm Pivot Dust 

Seal, Pivot Inner Dust 

Spacer, Lower 

Spacer, Upper 

Bolt 

Nut 

Washer





FIG45 FRONT WHEEL 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

Part No 

54110-07G00-YU8 

08120-60047 

09262-15024 

09284-26002 

09284-21001 

54731-07G00 

55310-07G00 

09140-10021 

08322-01143 

08314-40143 

04111-30308 

09180-15068 

09180-20119 

59211-07G00 

09106-08160 

59231-07G10 

09103-06083 

55110-07G00 

43130-24A00 

54138-07G00 


Description 

Hub, Front Wheel (gray) 

Bearing, Front Hub Inner 

Bearing, Front Hub Outer 

Dust Seal Inner 

Dust Seal Outer 

Spacer, Front Hub Bearing 

Rim, Front Wheel (10x5.5at) 

Nut 

Washer 

Nut, Hub 

Pin, Cotter 

Spacer, Front Axle 

Spacer, Fr Axle No.2 

Disc, Front Brake 

Bolt, Brake Disc 

Cover, Front Disc 

Bolt 

Tire, Front 

Valve Assy, Wheel Rim (tr412) 

Plate, Front Hub





FIG46 FRONT CALIPER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

12 

13 

14 

15 

15 

16 

16 

17 

Part No 

59100-38F30-999 

59300-38F30-999 

59100-38850 

59100-38860 

59315-13A00 

59386-13A00 

59382-13A00 

59314-13A00 

59105-38F00 

59306-13A00 

59384-13A00 

59303-13A00 

59345-00B20 

59151-38F00 

59351-38F00 

59121-01A00 

59122-01A00 

59300-42860 

59300-42870 

59371-13A00 

69372-00B20 

07120-08163 

Description 

Caliper Assy, Front Rh 

Caliper Assy, Front Lh 

. Piston Set 

.. Seal Set, Piston 

. Spring, Pad 

. Boot 

. Pin 

. Washer 

. Pin, Slide 

. Spring 

. Plug, Dust 

. Boot 

. Pin 

. Bracket, Rh 

. Bracket, Lh 

. Bleeder 

. Cap 

Pad & Shim Set, R 

Pad & Shim Set, L 

. Shim, Rh 

. Shim, Lh 

Bolt (8x16) 






FIG47 FRONT BRAKE HOSE 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

Part No 

09360-10042 

09161-10009 

59480-07G00 

59240-07G00 

59261-07G00 

59271-07G00 

01550-06103 

59250-07G00 

01547-06123 

09403-07325 

59281-07G00 

Description 

Bolt 


Hose, Front Brake No.1 

Hose, Front Brake No.2 

Clamp, Hose No.2 Rh 

Clamp, Hose No.2 Lh 

Bolt 

Pipe, Front Brake 

Bolt 

Clamp, Fr Brake Pipe 

Cover, Fr Brake Pipe 






FIG48 FRONT MASTER CYLINDER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

Part No 

59600-31D00 

59600-04810 

59667-44B00 

69669-24A01 

69689-49300 

59671-36500 

59675-19C00 




Description 

Cylinder Assy, Front Master 

. Piston/cup Set 

. Diaphragm 

. Cap 

. Screw, Cap 

. Holder 

. Bolt 

. Separator 

. Plate






FIG49 REAR SWINGING ARM (MODEL K3~F.NO.32113657) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

Part No 

61100-07890 

09263-22017 

61261-07G00 

09285-22001 

61252-07G00 

61262-28C10 

08211-17341 

61211-07G00 

08319-31168 

61273-07G00 

09116-06152 

61421-01C01 

64718-07G00 

64719-07G00 

09108-08209 

08319-31087 

61470-07G00 

61480-07G00 

61425-43B00 

61390-07G10 

61393-09F00 

09106-08154 

61396-07G00 

61222-05A01 

Description 

Swinging Arm Set, Rear 

. Bearing, Pivot 

. Bush, Rr Swinging Arm Pivot 

Seal, Pivot Bearing 

Spacer 

Cover, Pivot Dust 

Washer, Thrust 

Shaft, Pivot 

Nut 

Buffer, Chain Touch Defense 

Bolt 

Plate, Chain Adjuster 

Washer, Axle Housing Set Fr 

Washer, Axle Housing Set Rr 

Bolt, Chain Adjuster 

Nut, Chain Adjuster 



Boot, Chain Adjuster Bolt 

Guard, Swinging Arm Under 

Bolt, Guard 

Bolt, Guard Center 

Buffer, Swgarm Guard No.1 

Cap, Rr Swinging Arm






FIG49A REAR SWINGING ARM (MODEL K3 F.NO.32113658~) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

Part No 

61100-07890 

09263-22017 

61261-07G00 

09285-22001 

61252-07G00 

61262-28C10 

08211-17341 

61211-07G00 

08319-31168 

61273-07G00 

09116-06192 

61421-01C01 

64718-07G00 

64719-07G00 

09108-08209 

08319-31087 

61470-07G00 

61480-07G00 

61425-43B00 

61305-07G01 

61390-07G11 

61396-07G10 

09160-04027 

09229-04048 

61393-09F00 

09106-08154 

61222-05A01 

Description 



. Bush, Rear Swinging Arm Pivot 


Spacer 



Shaft, Pivot 

Nut 


Bolt 


Washer, Axle Housing Set Front 

Washer, Axle Housing Set Rear 



Washer, Axle Housing Set Front 

Washer, Axle Housing Set Rear 

Boot, Chain Adjuster Bolt 

Guard Set, Swinging Arm Under 

. Guard, Swinging Arm Under 

. Buffer, Swgarm Guard 

. Washer, Buffer 

. Rivet, Buffer 

Bolt, Guard 


Cap, Rear Swinging Arm





FIG49B REAR SWINGING ARM (MODEL K4) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

Part No 

61101-07820 

09263-22017 

61261-07G00 

09285-22001 

61252-07G00 

61262-28C10 

08211-17341 

61211-07G10 

08319-31168 

61273-07G00 

09116-06192 

61421-07G00 

09108-12014 

09160-20081 

08331-31206 

61422-07G00 

09103-12074 

09103-12075 

09160-12103 

61470-07G10 

61480-07G10 

61305-07G10 

61391-07G10 

61396-07G20 

09160-04027 

09229-04048 

61393-09F10 

09106-08076 

08322-01103 

61222-05A01 

61425-07G00 


Description 



. Bush, Rr Swinging Arm Pivot 


Spacer 



Shaft, Pivot 

Nut 


Bolt 



Washer, Chain Adjuster Nut 

Circlip 


Bolt, Fr 

Bolt, Rr 

Washer 



Guard Set, Swinging Arm Under 

. Guard, Swinging Arm Under 

. Buffer, Swgarm Guard 

. Washer, Buffer 

. Rivet, Buffer 

Bolt, Guard 


Washer, Guard Center 

Cap, Rr Swinging Arm 

Boot, Chain Adjuster Bolt





FIG50 REAR CUSHION LEVER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

25 

26 

27 

28 

29 

30 

31 

Part No 

62600-07810 

09263-20086 

09263-20086 

09263-20083 

62317-37F00 

62624-14500 

62658-07G00 

09159-12056 

62646-37F00 

62624-14500 

62621-37F00 

09159-12056 

62684-36E00 

09284-20001 

62647-37F00 

08351-31008 

62600-07820 

09263-20086 

62624-14500 

62646-07G00 

62647-37F00 

62621-07G00 

09159-12056 

08351-31008 

62100-07G01-37W 

62100-07G11-37W 

62311-14501 

09103-10325 

09159-10058 

09159-10067 

62681-07G00 

09139-06120 


Description 

Lever Set, Cushion 

. Bearing, Front (20x27x15) 

. Bearing, Center (20x27x15) 

. Bearing, Rear (20x26x12) 

Spacer, Front 

Seal, Front Dust 

Bolt, Front 

Nut 

Spacer, Center 

Seal, Center Dust 

Bolt, Center 

Nut 

Spacer, Rear 

Seal, Rear 

Spacer, Cushion Lever Side 

Nipple, Grease 

Rod Set, Rear Cushion 

. Bearing, Rod (20x27x15) 

Seal, Dust 

Spacer, Rod 

Spacer, Rod Side 

Bolt, Rod 

Nut 

Nipple, Grease 

Absorber Assy, Rear Shock (red) 

Absorber Assy, Rear Shock (red) 

Bolt, Upper 

Bolt, Lower 

Nut, Upper 

Nut, Lower 

Guard, Rear Cushion Lever 

Screw





FIG51 RIGHT REAR WHEEL (MODEL K3) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

Part No 

64110-07G00-YU8 

65310-07G00 

09140-10021 

09164-20002 

09141-20002 

04111-40408 

64710-07G00 

64871-07G00 

64715-07G00 

64731-07G00 

08123-60087 

09283-50006 

09103-10076 

09103-10350 

09103-12026 

09103-12027 

09160-12102 

69211-07G00 

09106-08160 

65110-07G00 

43130-24A00 


Description 

Hub, Rear Wheel (gray) 

Rim, Rear Wheel (9x8.0at) 

Nut 

Washer 

Nut, Hub 

Cotter Pin 

Axle, Rear 

Nut, Rear Axle Rh 

Housing, Rr Axle Bearing 

Spacer, Rr Axle Bearing 

Bearing, Rear Axle 

Seal, Rr Axle Bearing Dust 

Bolt, Housing Front Rh 

Bolt, Housing Rear Rh 

Bolt, Housing Front Lh 

Bolt, Housing Rear Lh 

Washer, Axle Housing Set Lh 

Disc, Rear Brake 

Bolt, Disc 

Tire, Rear 

Vlave Assy, Wheel Rim (tr412)





FIG51A RIGHT REAR WHEEL (MODEL K4) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

Part No 

64110-07G00-YU8 

65310-07G00 

09140-10021 

09164-20002 

09141-20002 

04111-40408 

64710-07G10 

64871-07G00 

64715-07G10 

64731-07G00 

08123-60087 

09283-50006 

69211-07G00 

09106-08160 

65110-07G00 

43130-24A00 


Description 



Nut 

Washer 

Nut, Hub 

Cotter Pin 

Axle, Rear 

Nut, Rear Axle Rh 

Housing, Rr Axle Bearing 

Spacer, Rr Axle Bearing 

Bearing, Rear Axle 

Seal, Rr Axle Bearing Dust 

Disc, Rear Brake 

Bolt, Disc 

Tire, Rear 

Vlave Assy, Wheel Rim (tr412)





FIG52 LEFT REAR WHEEL 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

Part No 

64110-07G00-YU8 

65310-07G00 

09140-10021 

09164-20002 

09141-20002 

04111-40408 

64870-19A00 

09164-38001 

64611-07G00 

64511-07G00 

09103-10354 

09164-10011 

65110-07G00 

43130-24A00 


Description 



Nut 

Washer 

Nut, Hub 

Cotter Pin 

Nut, Rear Axle 

Washer, Rear Axle 

Flange, Rear Sprocket Mounting 

Sprocket, Rear (nt:40) 

Bolt 

Washer 

Tire, Rear 

Valve Assy, Wheel Rim (tr412)





FIG53 REAR CALIPER (MODEL K3) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

Part No 

69100-07G00-999 

69100-19850 

69100-13820 

59315-13A00 

59386-13A00 

59382-13A00 

59314-13A00 

69305-19A00 

59303-13A00 

59306-13A00 

69151-07G00 

59345-13A00 

59346-13A00 

59121-01A00 

59122-01A00 

69320-07G00 

69326-19A01 

69321-19A00 

69322-19A00 

69329-19A00 

69325-19A00 

69327-19A00 

69323-19A00 

69328-19A00 

69100-07810 

09103-08156 

Description 

Caliper Assy, Rear 

. Piston Set 


. Spring, Pad 

. Boot 

. Bolt 

. Washer 

. Pin 

. Boot 

. Spring 

. Bracket 

. Pin 

. Washer 

. Bleeder 

. Cap, Bleeder 

. Parking 

. Packing 

. Bolt 

. O Ring 

. Boot 

. Arm 

. Bolt, Adjust 

. Nut 

. Spring 

Pad Set 

Bolt 






FIG53A REAR CALIPER (MODEL K4) 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

Part No 

69100-07G10-999 

69100-19850 

69100-13820 

59315-13A00 

59386-13A00 

59382-13A00 

59314-13A00 

69305-19A00 

59303-13A00 

59306-13A00 

69151-07G00 

59345-13A00 

59346-13A00 

59121-01A00 

59122-01A00 

69320-07G00 

69326-19A01 

69321-19A00 

69322-19A00 

69329-19A00 

69325-19A00 

69127-07G00 

69323-19A00 

69328-19A00 

69100-07810 

09103-08156 

Description 

Caliper Assy, Rear 

. Piston Set 


. Spring, Pad 

. Boot 

. Bolt 

. Washer 

. Pin 

. Boot 

. Spring 

. Bracket 

. Pin 

. Washer 

. Bleeder 

. Cap, Bleeder 

. Parking 

. Packing 

. Bolt 

. O Ring 

. Boot 

. Arm 

. Bolt, Adjust 

. Nut 

. Spring 

Pad Set 

Bolt 






FIG54 REAR MASTER CYLINDER 

Ref No 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

Part No 

69600-07G00 

69600-34820 

69691-00A00 

69670-07G00 

69692-07G00 

69693-05A00 

69672-00B20 

69674-00B20 

69686-34200 

09103-06202 

69740-03D00 

69667-00B20 

69668-00B20 

69669-03D00 

01547-06123 

69730-07G00 

09401-12404 

69480-07G00 

09360-10042 

09161-10009 

09200-08048 

09160-08119 

04111-20158 

69260-07G00 

01547-06103 

69738-07G00 


Description 

Cylinder Assy, Rear Master 

. Piston/cup Set 

.. Boot 

. Rod, Push 

. Yoke 

. Nut 

. Connector 

. Circlip 

. O Ring 

Bolt 

Tank Assy, Rear Reservoir 

. Diaphragm 

. Plate 

. Cap 

Bolt 

Hose, Rear Reservoir Tank 

Clip 

Hose, Rear Brake 

Bolt, Union, 10x1.25x22 

Washer, 10x15x1.5 

Pin 

Washer 

Pin, Cotter 

Clamp, Rr Brake Hose 

Bolt 

Guide, Rr Rsvr Tank Hose





FIG55 OPTIONAL 

Ref No 

1 

1 

1 

1 

1 

2 

3 

3 

4 

5 

6 

Part No 

99104-32030 

99000-32050 

99000-32100 

99104-32020 

99000-32130 

99000-32040 

99000-31140 

99000-31110 

99000-25030 

99000-25140 

99000-25110 


Description 

Thread Lock, Super (1363a) 

Thread Lock, Super (1342) 


Thread Lock, Super (1361a) 


Thread Lock Cement 

Suzuki Bond (1207b)(black) 

Suzuki Bond (1215) 

Suzuki Super Grease 

Suzuki Moly Paste 

Suzuki Pbc Grease

Suzuki Worldwide Motorcycle-ATV Page - LTZ 400

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