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No 64. 1 st Quarter 2011<br />

<strong>ITRI</strong><br />

<strong>TODAY</strong><br />

Flexible Electronics<br />

Packing a Punch<br />

Cellphones, e-books and tablet PCs continue to enjoy unprecedented<br />

sales levels in the consumer market, so the increasing trend towards<br />

thinner portable handheld device screens, while presenting varied demands<br />

for display systems, also heralds opportunities for advancing display technologies.<br />

At the end of 2010, <strong>ITRI</strong> hosted the 2010 Flexible Display and Electronics<br />

Technology Mart, presenting not only the award-winning FlexUPD technology,<br />

but also displaying a variety of new flexible display technologies,<br />

materials, modular components, processes, and measurement instrumentation<br />

innovations.<br />

Color ChLCD e-book<br />

Inside<br />

FEATURE<br />

1 Flexible Electronics Packing a Punch<br />

SPOTLIGHT<br />

this issue<br />

6 Taiwan’s Satellite Industry Shines at the<br />

2010 ESNC Awards<br />

INTERNATIONAL AFFAIRS<br />

7 <strong>ITRI</strong> and Oxford Instruments Cooperate<br />

on HB-LED Packaging Process Technology<br />

R&D FOCUS<br />

8 Rapid Color Gamut Measurement Technology<br />

10 Advanced Backstage Processing Enhances<br />

Chip Yield<br />

12 RFID Embedded in PCBs for<br />

Carbon Footprint Tracking<br />

COLLABORATIONS<br />

14 <strong>ITRI</strong> and Top Japanese Financial Group<br />

Sign MOC<br />

15 <strong>ITRI</strong>’s WAVE/ DSRC Communications Unit 2.0<br />

Selected by the U.S. DOT for ITS<br />

Dr. Chen Janglin, General Director of <strong>ITRI</strong>’s Display Technology<br />

Center(DTC), remarked that the key to FlexUPD is its ultra-thin and transparent<br />

soft plastic substrate. Once the transistors are layered onto the plastic<br />

substrate and enclosed, it can be cut from the glass stage to make an ultrathin<br />

and rollable display which is only 0.01 cm thick. The secret of its success<br />

is the instantaneous removal through the use of a non-stick de-bonding<br />

layer material specially developed by <strong>ITRI</strong>. It allows smooth removal of the<br />

plastic substrate from the glass stage.<br />

<strong>ITRI</strong>’s DTC premiered the first 5-inch single-layer structure color choles-<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

1<br />

© 2011 The Industrial Technology Research Institute.<br />

<strong>ITRI</strong> Today is a quarterly publication reporting major events and achievements at <strong>ITRI</strong>.


FEATURE<br />

Color ChLCD offers a 50 Hz refresh rate and 10 to 20<br />

screen updates a second, more than 10 times faster than<br />

traditional passive ChLCD or EPD systems.<br />

Source:<strong>ITRI</strong><br />

teric liquid crystal display (ChLCD), produced in conjunction<br />

with display makers providing the TFT active<br />

substrate. It is an Active Matrix color ChLCD which<br />

offers a 50 Hz refresh rate and 10 to 20 screen updates<br />

a second, more than 10 times faster than traditional passive<br />

ChLCD or electrophoretic display (EPD) systems.<br />

The ChLCD manufacturing processes are very compatible<br />

with the traditional TFT LCD processes, and as we<br />

move towards active color ChLCD driver development,<br />

in addition to e-book applications, these displays will be<br />

highly suited for the use in tablet PCs and iPads.<br />

ChLCD-e-Signage<br />

The exhibit also featured ChLCD e-Signage, which requires only 80V to drive<br />

the image change process, and allows adaptable color change in any area, unlike<br />

in the past where only limited regional color display potential existed. While<br />

prior A-4 size images required a full minute to update, the new display updates<br />

completely in only thirty seconds.<br />

Besides the prior 5 inch displays, it is now possible to use splicing techniques<br />

to generate A-4 size, with system thickness of less than 1 cm, and power requirements<br />

small enough that a battery is sufficient to drive operations.<br />

Green Self-Powered<br />

Window Modulator<br />

A-4 sized ChLCD-e-Signage with<br />

system thickness of less than<br />

1 cm, and power requirements<br />

small enough that a battery is sufficient<br />

to drive operations.<br />

Source:<strong>ITRI</strong><br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

2<br />

Green Self-Powered Window<br />

Modulator uses EWD display<br />

technology that allows a very<br />

low driving voltage requirement,<br />

higher driver speed, and more<br />

color selectivity.<br />

Source:<strong>ITRI</strong><br />

The Green Self-Powered Window Modulator has significant advantages over<br />

polymer conditioning dispersed liquid crystal (PDLC) smart window technologies,<br />

in that the EWD display has a very low driving voltage requirement of 10V.<br />

Moreover, the driver speed, color selectivity and other specifications are highly<br />

competitive for smart window technologies.<br />

This technology allows for modular shutters to serve as energy-saving smart<br />

windows. Its lack of any field of vision limitations means that unobstructed views<br />

are possible even in bright lighting. Electrode changes permit display modulation<br />

that ensures adaptability for applications such as large department store windows,<br />

and its long-term use can achieve even better energy-saving results.


Cut it Into Any Shape!<br />

<strong>ITRI</strong>’s Electronics and Optoelectronics<br />

Research Labs (EOL) has developed electro-optical<br />

substrate and FlexLite technologies,<br />

which rely on soft silicone packaging<br />

technology and circuit design to create a<br />

completely new flexible lighting technology<br />

with a thickness of only 0.5 cm.<br />

There are two core technologies involved.<br />

First, the LED is a light source which emits The FlexLite is not only an illuminant material, but can be used in any contexual<br />

format.<br />

heat, requiring a high thermal conductivity<br />

Source:<strong>ITRI</strong><br />

structure, so <strong>ITRI</strong> added graphene structure<br />

technologies to the back of the light, allowing<br />

generation of high thermal conductivity with concomitant deflection effects. Secondly, in the front of the lamp housing,<br />

an optical absorption structure was adopted, allowing the use of a flexible honeycomb structural design or tangram<br />

structure, to achieve uniform effects without disruptive glare.<br />

With the FlexLite, designers can sculpt any lighting forms they desire, and any soft light source applied to the design<br />

can be used, ensuring unlimited innovative potential for professional lighting designers.<br />

R2R Manufacturing of<br />

Large Area Touch Panels<br />

Division of Flexible Electronics Technology of <strong>ITRI</strong><br />

EOL has developed the world’s first R2R Manufacturing<br />

of Single Substrate Direct Bridging Projective Capacitive<br />

Touch Panel, including full integration of materials, equipment<br />

and processes. Through the key R2R processes,<br />

previous single sheet production of digital resistive touch<br />

panels can advance to much larger sizes no longer limited<br />

by the sheet type area. Using current 3.5 inch touch<br />

screens as initial verification tools, we can expect that the<br />

R2R Manufacturing of Large Area Touch Panels may help<br />

critical R2R processes will allow future developments of<br />

Taiwan industries to achieve an integrated flexible electronics<br />

touch panel supply chain.<br />

touch panels larger than 20 to 30 inches.<br />

Source:<strong>ITRI</strong><br />

Following the establishment of the Flexible Electronics<br />

Touch Panel R&D Alliance, Taiwan has begun to achieve<br />

an integrated flexible electronics touch panel supply chain, and it is expected that by 2014 there will be four touch panel<br />

production lines yielding an estimated annual US$100 million in output.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

3


FEATURE<br />

Inorganic/organic Hybrid Substrate<br />

for Flexible AM<br />

<strong>ITRI</strong>’s FlexUPD (Flexible Universal Plane for Displays) was<br />

specially developed to allow panel makers to convert their existing<br />

production lines and processes for glass panels to the manufacture<br />

of flexible displays with minimal investment in new equipment.<br />

FlexUPD is used between a polymer film and glass carrier, with<br />

layered coating material, so that when the production process is Combined with the polymer film, glass carrier and<br />

layered coating material, the layer of the panel’s<br />

complete, the layer of the panel’s requisite thin film transistor arrays<br />

can be easily removed from the glass substrate without dam-<br />

requisite thin film transistor arrays can be easily<br />

removed from the glass substrate.<br />

Source:<strong>ITRI</strong><br />

age to the transistors.<br />

Agglomerated from layered high content silica/polyimide composites,<br />

with concomitant low forming stress and high heat-resistance, high dimensional stability, high transparency, high<br />

flatness, and good bending characteristics, it is highly suitable for applications in production processes for most types of<br />

flexible plastic displays, including LCD, OLED, PDP, FED, SED, E-link, and E-paper.<br />

The innovative FlexUPD technology has achieved global recognition, having been honored as both the Wall Street<br />

Journal’s 2010 TIA Gold Winner and R&D Magazine’s R&D 100 Awards. It will assist panel makers to build on their existing<br />

glass manufacturing advantages as they branch out into producing flexible high-end display or e-book products.<br />

E-paper Display Quality Inspection<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

4<br />

<strong>ITRI</strong>’s E-paper Display Quality Inspection includes<br />

a high stability light source, with uniform luminescence<br />

design, and high-sensitivity CCDs, deploying special<br />

enhancement algorithms for precise calibrations, ensuring<br />

suitability not only for comprehensive E-paper<br />

display quality evaluation, but also for LCD panel<br />

measurements. The system adapts CCD and backlight<br />

sources to proportionally measure e-paper reflectance:<br />

color coordinates are determined through four color<br />

Through <strong>ITRI</strong>’ s E-paper Display Quality Inspection system,<br />

filters, deploying CIE curvature, and ensuring proper the low contrast blur phenomenon can be detected and the<br />

causes elucidated so that processes can be fine tuned.<br />

identification of panel color accuracy for use in further<br />

Source:<strong>ITRI</strong><br />

future process improvements.<br />

Additionally, <strong>ITRI</strong>’s Center for Measurement Standards<br />

(CMS) explains that when e-paper is engaged in video switching, there is often a blurred residual ghost image<br />

from the prior display, and with grayscale image quality and contrast-to-noise ratios of 1:1, they are difficult to detect.<br />

But with this complete system, the low contrast blur phenomenon can be detected and the causes elucidated so<br />

that processes can be fine tuned. Moreover, in regard to color coordinates, we can expect further filtering improvements<br />

to allow greater precision.


Panel Industry Integration<br />

2010 has been a crucial year for the global panel<br />

industry. The financial tsunami affected not only consumer<br />

markets, panel makers, machine foundries, and<br />

brand factories, but also caused material changes in<br />

circumstances for the entire industry. <strong>ITRI</strong>’s Industrial<br />

Economics and Knowledge Center (IEK) notes three<br />

interesting phenomena affecting the panel industry.<br />

First, there were the post-financial tsunami effects<br />

on machine foundries with less end-market demand,<br />

resulting in weaker upstream panel demand forecasting,<br />

causing supply chain imbalances and supply-demand<br />

instability, such that upstream and downstream networks<br />

had to cooperate to establish more stable supply<br />

relationships. This reshuffling has favored the larger<br />

players.<br />

Secondly, in order to create higher value, the panel<br />

industry moved towards diversified development, and<br />

vertical integration among upstream and downstream<br />

supplier networks, with panel makers integrating their<br />

downstream to enjoy better control, while foundries<br />

also sought to enhance upstream integration to stabilize<br />

their supply sources.<br />

Thirdly, there was the rapid rise of the foundry industry,<br />

not only in terms of the industry itself, but through<br />

directly engaging distribution networks. For example,<br />

the wholly integrated foundry business of Foxconn<br />

Electronics in China established cooperation with the<br />

fifth largest global distributor Metro to jointly open<br />

stores. Whether this collaborative model will prove successful<br />

remains to be seen.<br />

The success of Amazon’s Kindle and Apple’s iPad<br />

has further established the trend towards e-books and<br />

digital publishing. The current slate of e-book readers<br />

are mainly three types: bistable (EPD and cholesteroltype<br />

liquid crystal gel electrophoresis), electrowetting<br />

(EWD) MEMS display, and notebook computers, tablet<br />

PCs, and mobile phones. Market trends are in the direction<br />

of large-size, lower-priced, touch screen, color, and<br />

flexible displays.<br />

Vanguard technologies including<br />

flexible substrate e-paper, color<br />

e-paper, and built-in touch capable<br />

e-paper displays, are all likely to<br />

remain the focus of the market’s<br />

attention in 2011.<br />

Looking ahead to 2011, <strong>ITRI</strong>’s IEK emphasizes that<br />

Taiwan’s small and medium-sized panel industry is undergoing<br />

transformation. It is seen much new capacity,<br />

and continued vertical and horizontal market arrangements<br />

among panel makers in 2010, resulting in three<br />

major changes: LCD panel makers acquiring touch<br />

panel production lines, large demand for flat panel touch<br />

products resulting in reshuffling among the major players,<br />

and touch panel makers forming group corporations.<br />

Expansion by Chinese companies, and investments in<br />

high technology or niche market products by Japanese<br />

and Korean makers ensures greater volatility among the<br />

entire small and medium sized panel industry.<br />

In terms of the three core technologies, the TFT-LCD<br />

industry continues to enjoy breakthroughs, with four<br />

trends to watch: the revolutionary impacts posed by<br />

new materials like Oxide TFT, the expanding demand<br />

for wide angle viewing resulting from the success of the<br />

iPad, the iPhone4 demanding high resolution, as well as<br />

environmental stewardship and green energy concerns.<br />

OLEDs are moving towards full functionality including<br />

touch functions, 3D naked eye, AR, new pixel integration<br />

and flexible applications.<br />

Vanguard technologies including flexible substrate e-<br />

paper, color e-paper, and built-in touch capable e-paper<br />

displays, are all likely to remain the focus of the market’s<br />

attention in 2011, with the triple threat of touch<br />

technology, 3D technology and flexible display manufacturing,<br />

likely to determine the market success among<br />

industry participants in Taiwan, China, Japan and Korea<br />

over the next three years.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

5


SPOTLIGHT<br />

Taiwan’s Satellite Industry<br />

Shines at the 2010 ESNC Awards<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

6<br />

The 2010 GNSS Innovative Application<br />

& Business Opportunity<br />

Forum saw the team from<br />

<strong>ITRI</strong>’s Mechanical and Systems<br />

Research Labs (MSL) receive a<br />

gold medal for their “Credit Card<br />

Identification by Knowing Where<br />

You Are” Project. It was an outstanding<br />

achievement, ranking<br />

first among the 45 projects entered<br />

in the international competition.<br />

The project makes use of cell<br />

phone and satellite technology to<br />

radically decrease the risk of credit<br />

card fraud and increase individual<br />

financial security.<br />

Second prize went to the Finnish<br />

“Egnos Express Lanes” project, an initiative that<br />

aims at easing congestion by differentiating toll fees<br />

based on traffic conditions and flow, making drivers pay<br />

a different rate to travel along express and main roads.<br />

The forum’s main event, the European Satellite Navigation<br />

Competition (ESNC) 2010 Awards Ceremony,<br />

attracted entrants from many countries including the<br />

Netherlands, Germany, Russia, Pakistan, China, Indonesia<br />

and India.<br />

According to recent analysis, in 2013 when the Russian-operated<br />

GLONASS and the European GALILEO<br />

have completed their capacity expansions, the effect will<br />

be felt within the peripheral satellite service industries<br />

and demand for navigation equipped cell phones. The<br />

expansion is expected to generate NTD 3.7 trillion in end<br />

user business opportunities. In addition, the global smart<br />

phone industry has also benefited from the vigorous development<br />

of the satellite navigation industry. Peripheral<br />

navigation application services are also springing up,<br />

and this is where Taiwan’s niche opportunity lies.<br />

Mr. Chan Wen-hsin, Advisor of Department of Industrial<br />

Technology, Ministry of Economic Affairs noted<br />

<strong>ITRI</strong> MSL’ s “Credit Card Identification by Knowing Where You Are” awarded a gold medal at<br />

2010 ESNC. Chan Wen-hsin (left), advisor of MOEA, presents the prize to the winning team.<br />

Photograph by Tsai Hung-mou<br />

that the EU has made the upgrade of Galileo a priority.<br />

From 2010 to 2011 there has been a steady stream of<br />

satellite launches and of projects entering the testing<br />

phase before moving on to the path verification phase.<br />

It is expected that 2011 will see six satellites in use with<br />

the eventual expansion planned to reach 14 by 2013.<br />

With Taiwan’s manufacturing experience and exemplary<br />

effort in this year’s competition, MOEA hopes that the<br />

opportunity can be seized, peripheral products developed<br />

and a leading position can be established in the<br />

global navigation industry.<br />

What’s EGNOS<br />

EGNOS is a satellite based augmentation system<br />

consisting of 3 geostationary satellites, 4 Mission<br />

Control Centers, 34 Ranging and Integrity Monitoring<br />

Stations, and 6 Navigation Land Earth Stations.<br />

It provides Europe with information regarding the<br />

reliability and accuracy of the signals, performing a<br />

function similar to that of the North American Wide<br />

Area Augmentation System (WAAS).


[ INTERNATIONAL AFFAIRS ]<br />

<strong>ITRI</strong> and Oxford Instruments<br />

Cooperate on HB-LED<br />

Packaging Process Technology<br />

<strong>ITRI</strong> and Oxford Instruments,<br />

a world-renowned equipment<br />

manufacturer, recently announced<br />

the formal establishment of a joint<br />

R&D center that will focus on the<br />

back-wafer level packaging process<br />

and the integrated micro-structure<br />

technology of the HB-LED (High-<br />

Brightness LED).<br />

Dr. Shyu Jyuo-min, President of<br />

<strong>ITRI</strong>, commented that MEMS technology<br />

is the key technology in the<br />

back-wafer level packaging process<br />

of the HB-LED, and the MEMS<br />

Open Laboratory of <strong>ITRI</strong> has received<br />

long-term support from<br />

Taiwan’s Ministry of Economic<br />

Affairs (MOEA). The laboratory<br />

is currently the only one in Taiwan<br />

with an R&D lab that contains the<br />

2 to 8-inch MEMS wafer fabrication<br />

technology. This can help the<br />

industry to carry out component<br />

design, manufacturing, packaging,<br />

testing, trial production and other<br />

services.<br />

Dr. Shyu Jyuo-min believes the<br />

collaboration with Oxford Instruments<br />

will accelerate technology integration<br />

for LED wafer packaging,<br />

and enhance the competitiveness<br />

of the domestic HB-LED industry.<br />

<strong>ITRI</strong> and Oxford Instruments are jointly developing new and improved technology for HB-LED.<br />

Source: <strong>ITRI</strong><br />

<strong>ITRI</strong> will also plan for the longterm<br />

development of micro-nanonel<br />

for the research and developdant<br />

supply of energies and personelectromechanical<br />

critical process ment of LED, Oxford Instruments<br />

technology, thereby making Taiwan’s<br />

LED and micro-nano elec-<br />

overseas R&D center in <strong>ITRI</strong> to<br />

is delighted to be able to set up its<br />

tromechanical industry chain more serve the demands of LED manufacturers<br />

in the Asia Pacific. In<br />

comprehensive and giving it a solid<br />

technical basis.<br />

addition, Oxford Instruments will<br />

Mr. Jonathan Flint, CEO of also search for suitable Taiwanese<br />

Oxford Instruments, said that the companies to join its machine parts<br />

company has over 25 years of experience<br />

focusing on plasma etch-<br />

company to put down roots in Asia,<br />

supplier network, in order for the<br />

ing and chemical vapor deposition while at the same time reducing the<br />

technology, providing key leading equipment costs and speeding up<br />

equipment for LED upstream patterned<br />

substrate epitaxy and middle Finally, it is the company’s wish<br />

the time to market.<br />

grain manufacturing. Because of for Taiwan to become the machine<br />

noting the growing importance assembling center in the Asia Pacific<br />

region in the future.<br />

of the Asia Pacific market for the<br />

world’s economy, and <strong>ITRI</strong>’s abun-<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

7


[ R&D FOCUS ]<br />

Rapid Color Gamut<br />

Measurement Technology<br />

Creating Real, Vivid Colors<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

8<br />

With advanced algorithms and color gamut<br />

measurement, LCD displays have reached<br />

more consistent color quality.<br />

Photograph by Hsu Yu-kai<br />

Whether for printed products<br />

or displays, one universal<br />

challenge lies in the physical limits<br />

of color performance, meaning that<br />

whether displayed on a monitor or<br />

printed paper, it is never possible to<br />

completely reproduce all the identifiable<br />

variety of colors visible in the<br />

natural world. Thus, defining and<br />

displaying hue and saturation along<br />

the color gamut to yield more realistic,<br />

aesthetically pleasing colors,<br />

has remained a key challenge for all<br />

display makers.<br />

Most display makers choose a<br />

palette of basic colors for their new<br />

products based on the colors which<br />

appeal to the majority of consumers<br />

as evinced from their existing product<br />

choices. During the product<br />

development process, LCD makers<br />

first select the “screening” panel,<br />

providing all the panel characteristics<br />

and parameters, to determine<br />

whether the desired color effects<br />

can be produced within the system’s<br />

range or color gamut; then it<br />

is necessary to “adjust” the color, to<br />

match the colors displayed as close<br />

as possible to the desired colors.<br />

This is followed by “optimization”,<br />

whereby the display maker combines<br />

desired color performance<br />

factors, taking into account the demands<br />

of consumer aesthetic appeal<br />

preferences, to establish the distinctive<br />

‘look’ and image quality that<br />

differentiates their products from<br />

competing brands.<br />

Precise Measurement,<br />

Accurate Adjustment<br />

In the past, precise color measurement<br />

equipment did not exist,<br />

so manufacturers relied on the aesthetic<br />

sensibilities of selected master<br />

craftsmen to determine appropriate<br />

color adjustments. Early color gamut<br />

data measurement technologies<br />

such as the CA-210 color analyzer<br />

could only evaluate a single point<br />

at a time, and given the tremendous<br />

number of discrete data points in<br />

any image, processing times were<br />

simply too long.<br />

However, the “Rapid Color Gam-


ut Measurement Technology” developed<br />

by <strong>ITRI</strong>’s Center for Measurement<br />

Standards (CMS) reduces the<br />

time required to evaluate 100,000<br />

individual data points from almost<br />

two full computational days to about<br />

5 hours, an efficiency increase of<br />

more than 10 times. This means that<br />

both in terms of time and manpower<br />

requirements, greater color adjustment<br />

operations and more varied<br />

product development activities can<br />

be undertaken. <strong>ITRI</strong> CMS Senior<br />

Engineer Chien Yuh-der noted that<br />

use of better instrumentation and<br />

equipment and development of<br />

more advanced algorithms ensure<br />

more efficient evaluation, reducing<br />

the time required, allowing for more<br />

precise color tuning adjustments and<br />

reducing the concerns resulting from<br />

human factors, thus affording better<br />

and more consistent color quality.<br />

Using 2D-colorimeter technologies<br />

with the new algorithm for<br />

Rapid Color Gamut Measurement<br />

Technology allows display makers<br />

more filtering hardware (panel)<br />

parameters and color reproduction<br />

choices, and much speedier access<br />

to the color data needed to provide<br />

appropriate adjustments. These developments<br />

have resulted from close<br />

cooperation between the <strong>ITRI</strong> CMS<br />

and the Chi Mei Group’s NEXGEN<br />

MediaTech firm, building on prior<br />

product design collaboration results.<br />

Achieving Solid Color<br />

Performance<br />

<strong>ITRI</strong> CMS Scientist Pong Baojen<br />

further explains that when<br />

engaged in analytic processing of<br />

color data, the Rapid Color Gamut<br />

Measurement Technology provides<br />

advantages by allowing simultaneous<br />

analysis of three RGB inputs,<br />

providing full correspondence to the<br />

visual field of monitor viewer LCH<br />

parameters of lightness, chroma<br />

and hue. In the resplendent world<br />

of natural colors, brightness is an<br />

essential factor. Previously only<br />

simple measurement and adjustments<br />

to brightness were possible to<br />

aid in obtaining better values for hue<br />

and saturation, but at the expense of<br />

better color performance possibilities.<br />

With the Rapid Color Gamut<br />

Measurement Technology and its<br />

faster processing abilities, however,<br />

we can not only accurately account<br />

for brightness parameters, but also<br />

provide for three-dimensional variations<br />

yielding a “3D color gamut”,<br />

which enhances the color variety<br />

available from monitors, allowing<br />

richer results much closer to natural<br />

color.<br />

The new technology also creates<br />

opportunities for collaboration with<br />

IC makers to develop image control<br />

IC, which can deploy rapid color<br />

gamut measurement techniques<br />

directly on IC, allowing modular<br />

systems solutions for makers. Currently<br />

LCD panels and IC hardware<br />

have reached high quality levels,<br />

with many makers using pretty<br />

much equivalent panels or IC. In<br />

the future, differentiation may lie in<br />

the image processing technologies<br />

deployed, including the algorithms,<br />

databases, knowhow and so on, all<br />

of which will serve to enhance domestic<br />

makers’ and the industry’s<br />

competitiveness.<br />

Photograph by Hsu Yu-kai<br />

<strong>ITRI</strong>’s Rapid Color<br />

Gamut Measurement<br />

Technology allows<br />

display makers much<br />

speedier access to the<br />

color data needed to<br />

make appropriate<br />

adjustments.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

9


[ R&D FOCUS ]<br />

Advanced Backstage<br />

Processing Enhances<br />

Chip Yield<br />

sion circuits, but as the chips get<br />

smaller the line-widths reduce, and<br />

the accuracy requirements increase.<br />

To ensure the optimum quality there<br />

is a need for more overlay metrology<br />

sampling and a focus on the accuracy<br />

of the layering/stacking systems.<br />

The patent for In-chip overlay<br />

metrology developed by Dr. Ku and<br />

the team makes innovative use of<br />

optical diffraction limits and optical<br />

detection methods, and can detect<br />

any error inside the chip overlay.<br />

This is different from older mea-<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

10<br />

The patent for In-chip overlay metrology<br />

developed by <strong>ITRI</strong> can detect any error<br />

inside the chip overlay and increase the<br />

accuracy of the layering/stacking systems.<br />

Photograph by Tzou Fu-sheng<br />

As 3C consumer electronics<br />

products become lighter, thinner,<br />

and more efficient, improvements<br />

in chip yield and performance<br />

become the common goals of the<br />

international semiconductor industry.<br />

Dr. Ku Yi-sha, lead researcher<br />

of <strong>ITRI</strong>’ s Center for Measurement<br />

Standards (CMS) has developed the<br />

innovative In-chip Overlay metrology<br />

patent. Given a 32 nanometer<br />

process, in 2009 measurement accuracy<br />

could measured within 0.57<br />

nanometers, making this technology<br />

the leader and standard setter for International<br />

Technology Roadmap of<br />

Semiconductor (ITRS) for the past<br />

4 years.<br />

Dr. Ku Yi-sha explains that highperformance<br />

chips depend on preci-<br />

surement technology, which could<br />

only measure the chip’s peripheral<br />

defects. This new detection method<br />

not only gives immediate and rapid<br />

responses but it has also improved<br />

the level of accuracy by 50%, and<br />

made a great contribution to chip<br />

yield. It has been implemented in<br />

large semiconductor enterprises<br />

such as TSMC and AMD. For<br />

TSMC this has led to a reduction<br />

in production costs, to the tune of<br />

more than NTD 500 billion in annual<br />

output value.<br />

Breakthroughs Through<br />

Collaboration<br />

Dr. Ku Yi-sha has led the advanced<br />

semiconductor process<br />

technology program in developing<br />

a number of core technologies,


such as lightfield microscope image<br />

detection technology, laser scattering<br />

detection technology, and now<br />

the world leading In-chip Overlay<br />

metrology. Dr. Ku also emphasized<br />

that the continual development and<br />

improvements made in detection<br />

and testing come from the crucial<br />

work done during cooperative efforts<br />

between international players.<br />

For example, Accent Optical Technologies<br />

(UK) and Nanometrics<br />

(US) have both provided their optimized<br />

measurement design and innovation<br />

into numerical algorithms<br />

to improve the performance of the<br />

online testing machine.<br />

From 2004 to 2007, Dr. Ku led<br />

her team along with TSMC and Accent<br />

Optical to challenge the ITRS’<br />

standard- 45 nanometers process<br />

technology by 2010. TSMC’ s<br />

group took their Overlay metrology<br />

technology and combined this<br />

with a 193 nanometer immersion<br />

lithography and mask technology.<br />

Accent Optical provided a 12-inch<br />

diameter testing device technology.<br />

Dr. Ku’s team provided the Inchip<br />

overlay metrology and also<br />

developed the nano image design<br />

and new algorithms. The joint effort<br />

was successful in receiving TSMC<br />

accreditation.<br />

Next Challenge: 3D IC Process<br />

and Test Technology<br />

Dr. Ku is certainly not shy of<br />

change, and has been in recent<br />

years an advocate for innovation in<br />

IC applications and in 3D IC processing<br />

and testing. She stressed the<br />

importance of line-width reduction<br />

in the semiconductor manufacturing<br />

process. The move from the previous<br />

90-nm, to 65 nm, 45 nm, 32 nm<br />

or even to 22 nm is a trend that in<br />

next generation will become costly.<br />

In order to make headway, the<br />

manufacturers need to expend huge<br />

resources developing new processing<br />

equipment.<br />

Dr. Ku adds that the recent rise of<br />

3D IC process detection technology<br />

is different from the existing twodimensional<br />

integrated circuit chips<br />

which continue to get smaller and<br />

smaller. The 3D IC process is maximised<br />

by three-dimensional integrated<br />

circuit stacking methods which<br />

achieve the same density, lightness,<br />

thinness, height and performance.<br />

Because of the structural density of<br />

the 3D IC product as well as the optical<br />

diffraction limit, there are limitations<br />

on testing and detection abilities.<br />

However with infrared confocal<br />

<strong>ITRI</strong>’s Bright-field Microscopy Overlay<br />

Metrology has been transferred to<br />

Nanometrics Inc.<br />

Source: CMS/<strong>ITRI</strong><br />

microscope, the high-density stacked<br />

structure can be tested without the<br />

chip. This coupled with instant online<br />

feedback will allow Taiwan to compete<br />

on the world stage as leaders in<br />

this 3D IC field.<br />

In-chip overlay<br />

metrology not only<br />

gives immediate and<br />

rapid responses but<br />

it has also improved<br />

the level of accuracy<br />

by 50%, and made a<br />

great contribution to<br />

chip yield.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

11


[ R&D FOCUS ]<br />

RFID Embedded in PCBs for<br />

Carbon Footprint Tracking<br />

dynamically tracking the carbon<br />

emission rates of the product at<br />

its various stages, showing which<br />

production stages emit the highest<br />

amount of carbon so that proper<br />

modifications can be made, to make<br />

the product even more energyconserving<br />

and efficient.<br />

This new technology is far superior<br />

to traditional barcodes, which<br />

are bulky and have limited storage<br />

volume. RFID chips are slim and<br />

product’s “Carbon Footprint”<br />

A refers to the precise measurement<br />

of carbon emission over its<br />

With RFID reader embedded into the PCB,<br />

the finished product need not be taken<br />

apart to read the product number, and the<br />

chip also displays the product content,<br />

materials, and carbon amount.<br />

Photograph by Tsai Hung-mou<br />

board). <strong>ITRI</strong>’s Service Systems<br />

Technology Center (SSTC) has<br />

developed microstrip antennas for<br />

compact, ideal for use within circuit<br />

boards that are also designed to be<br />

as thin as possible. The chip also<br />

includes memory devices, so that<br />

the circuit board manufacturer can<br />

track parts and finished products<br />

at any time. With the RFID reader<br />

installed, the finished product does<br />

entire life cycle, from the initial pro-<br />

general use, which can be embed-<br />

not even have to be taken apart for<br />

duction stage as raw material to its<br />

ded within the PCB without modi-<br />

the product number, product con-<br />

manufacturing, packaging, delivery,<br />

fying the original processing flow.<br />

tent, materials, and carbon amount<br />

consumer usage, and eventual dis-<br />

Each PCB will then have a unique<br />

to be read. This is extremely con-<br />

card. Such a carbon tracking system<br />

identifying EPC (electronic product<br />

venient in terms of subsequent<br />

is needed globally, so that all prod-<br />

code). The RFID reader will record<br />

product tracking, carbon tracking,<br />

ucts can be designed to conform to<br />

the product information within the<br />

distribution management, product<br />

low-carbon-emission standards. Yet<br />

RFID chip, and then store the data<br />

recall, and product maintenance.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

Product Carbon Footprint Tracking<br />

also faces critical challenges. Even<br />

with identical products, carbon<br />

emission varies with use of different<br />

supply chains or sales distribution<br />

channels. The solution to this problem<br />

is to apply RFID tagging.<br />

Just about all consumer electron-<br />

including information on carbon<br />

emission into the system’s product<br />

data file. Using devices from the<br />

EPCglobal (standard promotional<br />

unit) Network Structure, products<br />

tagged with EPC codes can be<br />

individually tracked via EPCIS<br />

(Electronic Product Code Informa-<br />

Real Time Calculation and Precise<br />

Tracking<br />

Figure 1 shows how the RFID<br />

reader monitors the product<br />

manufacturing process and carbon<br />

amount. The manufacturer needs to<br />

first setup a parameter database for<br />

12<br />

ics contain a PCB (printed circuit<br />

tion Services). RFID is capable of<br />

product carbon tracking, and also


set the retrieval time and method for<br />

carbon tracking data. Parameters for<br />

greenhouse gas emission and carbon<br />

tracking will be estimated by carbon<br />

factors retrieved at various production<br />

stages. During the manufacturing<br />

process, an intelligent meter will<br />

automatically retrieve power usage<br />

and operation time parameters at<br />

each process stage, and then apply<br />

this data within the carbon tracking<br />

parameter automatic measurement<br />

system, to obtain the carbon amount<br />

emitted at each production stage for<br />

various product parts. The data will<br />

be completely recorded within the<br />

RFID tag embedded within the PCB<br />

and back-end EPCIS. The EPCglobal<br />

network structure can then integrate<br />

front and back-end supply chain<br />

vendors to immediately track carbon<br />

emission, and adjust the emission<br />

amounts.<br />

<strong>ITRI</strong>’s SSTC has already achieved<br />

excellent results in creating addon<br />

value for electronic products<br />

by embedding its RFID within the<br />

product PCB. In 2009, <strong>ITRI</strong> worked<br />

with TECO by embedding intelligent<br />

RFID tags on PCBs to reduce<br />

manufacturing errors in the production<br />

line, and to help distribution<br />

channels to launch product marketing<br />

more smoothly. In 2011, <strong>ITRI</strong><br />

plans to integrate the RFID chip<br />

and temperature sensor into a kit<br />

that can merge effortlessly with unaltered<br />

processing, to lower production<br />

costs and elevate customer satisfaction<br />

at the same time. Because<br />

<strong>ITRI</strong>’s new technology has yet to be<br />

approved by the MOEA’s Bureau of<br />

Standards, Metrology, and Inspection,<br />

it will be another six months or<br />

Figure 1<br />

Structure for monitoring and calculation of Carbon Tracking<br />

Source: SSTC/ <strong>ITRI</strong><br />

so before it can be commercialized. is integrated with the PCB to create<br />

Apart from TECO, <strong>ITRI</strong>’s SSTC is a parameter database that includes<br />

also negotiating concerning joint circuit volume, power usage, and<br />

projects with renowned corporations<br />

such as Tatung and Simplo. ness.<br />

rating for environmental friendli-<br />

Compared with automatic power-cut<br />

devices commonly used in global standard is to utilize RFID<br />

The main purpose of the EPC-<br />

household appliances, <strong>ITRI</strong>’s RFID technology to track and trace<br />

utilizes its sensor tag to detect temperature,<br />

allowing the user to view network structures. With RFID<br />

products, using currently existing<br />

temperature information of their technology and PCB Sensor tags,<br />

device at any time. When the user comprehensive carbon tracking data<br />

feels that the device temperature is within a product’s entire life cycle<br />

too high, power can be adjusted immediately,<br />

thus preventing hazards sured, via the EPCglobal network’s<br />

can be precisely recorded and mea-<br />

caused by electronic overheating. integration of supply chain vendors,<br />

Maintenance personnel can also manufacturers, and distributors.<br />

read the historical data stored in the Helping suppliers pinpoint the biggest<br />

carbon sources will work to the<br />

chip, to accurately diagnose and fix<br />

any problems. The advantage of benefit of the entire global population<br />

in the long this innovative technology is that it<br />

run.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

13


[ COLLABORATIONS ]<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

14<br />

<strong>ITRI</strong> and Top<br />

Japanese Financial<br />

Group Sign MOC<br />

<strong>ITRI</strong> President, Dr. Shyu Jyuo-min (left) and Managing Executive Officer of Mizuho Corp.<br />

Bank, Keizo Ohashi (right), signed a business and technology development MOC.<br />

Photograph by Tsai Hung-mou<br />

In efforts to fast track integration<br />

between Taiwanese small- and<br />

mid-sized enterprises and their international<br />

counterparts, as well as<br />

broaden their reach in global markets,<br />

<strong>ITRI</strong> and one of the top three<br />

Japanese financial institutions – Mizuho<br />

Financial Group – have signed<br />

a business and technology development<br />

Memorandum of Cooperation<br />

(MOC). The MOC is expected to<br />

assist Taiwanese industry in learning<br />

from the operations management,<br />

brand marketing and service<br />

standards experience of Japanese<br />

firms.<br />

<strong>ITRI</strong> President, Dr. Shyu Jyuomin,<br />

points out that <strong>ITRI</strong> has always<br />

had a mission of technological and<br />

economic development, but this year<br />

it has added an emphasis on promoting<br />

R&D alliances and upgrading<br />

local industry. The focus will furthermore<br />

be linking up <strong>ITRI</strong>’s “innovation<br />

company” with external investment<br />

and seeing industrialization<br />

of early stage technologies brought to<br />

fruition.<br />

Aside from information exchange<br />

and increasing Taiwanese enterprises’<br />

competitive strength in international<br />

markets, the MOC with Mizuho Financial<br />

Group will also emphasize<br />

two large areas of development:<br />

medicine and green energy. In the<br />

future, Taiwanese start-ups hope to<br />

attract financial support from foreign<br />

venture capital funds with the assistance<br />

of Mizuho Financial Group, as<br />

well as its operational recommendations.<br />

Keizo Ohashi, Managing Executive<br />

Officer of Mizuho Corporate<br />

Bank in Asia and Oceania, states<br />

that Mizuho Financial Group hopes<br />

to support Japanese enterprises in<br />

breaking into rapidly emerging Asian<br />

markets by building on <strong>ITRI</strong>’s development<br />

and achievements and<br />

Mizuho Financial Group’s wide client<br />

base. Ohashi further expects that<br />

Mizuho’s collaboration with <strong>ITRI</strong><br />

will promote technology exchange<br />

between Taiwanese and Japanese<br />

start-ups, particularly in areas of mutual<br />

focus such as environmental and<br />

energy technology.<br />

Mizuho Financial Group is one<br />

of the three largest multi-service<br />

financial institutions in Japan, including<br />

under its banner a bank, a credit<br />

agency (trust bank), a securities<br />

company, as well as a research institute.<br />

It transacts with 70% of listed<br />

Japanese companies and has a clientele<br />

of approximately 100,000 smalland<br />

mid-sized firms. Mizuho has<br />

established a foothold in 29 nations<br />

and has roughly 40,000 employees<br />

worldwide, with total assets of 1.6<br />

trillion USD. With its Taipei branch<br />

established in 1959 as the Kangyo<br />

Bank, it was Taiwan’s first foreign<br />

business bank, and it currently has<br />

branches in Taipei, Taichung, and<br />

Kaohsiung.


[ COLLABORATIONS ]<br />

<strong>ITRI</strong>’s WAVE/ DSRC<br />

Communications<br />

Unit 2.0 Selected<br />

by the U.S.<br />

DOT for ITS<br />

<strong>ITRI</strong>’s WAVE/ DSRC Communications Unit 2.0 elicited<br />

deep interest from leading domestic companies at the<br />

Achievements in Critical Telematics Technology and Company<br />

Exchange Conference.<br />

Source: <strong>ITRI</strong><br />

<strong>ITRI</strong>’s WAVE/ DSRC Communications<br />

Unit 2.0 was one of eight<br />

devices chosen by the U.S. Depart-<br />

Information & Communications<br />

Research Labs (ICL) with support<br />

from the Department of Industrial<br />

communication systems inside and<br />

outside the vehicle, form an interlocking<br />

network environment that<br />

ment of Transportation for the ‘Here<br />

Technology, MOEA. Many indus-<br />

provides seamless access service at<br />

I Am’ IntelliDrive Safety Program.<br />

try leaders such as HAITEC General<br />

any time or location, and provide<br />

For <strong>ITRI</strong>, the sole contractor from<br />

Manager Liu Yi-cheng, Advantech<br />

vehicle to infrastructure (V2I), ve-<br />

Asia selected for the project, this<br />

Chief Technology Officer Jeff Chen<br />

hicle to vehicle (V2V) and vehicle<br />

represented a major breakthrough<br />

and Microsoft came to the confer-<br />

to person (V2P) functions. For the<br />

which is comparable to gaining an<br />

ence to explore topics including tele-<br />

IntelliDrive Safety Program, <strong>ITRI</strong><br />

admission ticket to participate in<br />

matic R&D developments, business<br />

will provide IWCU 2.0 devices that<br />

the U.S. Intelligent Transport Sys-<br />

opportunities and how automotive<br />

will be added to a DOT Qualified<br />

tem (ITS). Besides opening up new<br />

companies can develop applica-<br />

Product List and be eligible to join<br />

prospects for international coopera-<br />

tions from vehicle communication<br />

the IntelliDrive Safety Pilot model<br />

tion, this integration of automotive<br />

technology.<br />

deployment, provided that the de-<br />

information and intelligent transport<br />

Last year, <strong>ITRI</strong> ICL completed<br />

vices pass U.S. DOT certification<br />

systems gives domestic electron-<br />

Taiwan’s first prototype <strong>ITRI</strong><br />

testing.<br />

ics, software, service, consumer<br />

WAVE/DSRC Communications<br />

Taiwan is already well known for<br />

and system integration companies<br />

Unit (IWCU) system. IWCU 2.0<br />

its prowess in the information and<br />

a foothold to enter and compete in<br />

is now entering the most challeng-<br />

communications technology (ICT)<br />

international markets.<br />

ing R&D stage, upgrading single<br />

field. <strong>ITRI</strong> hopes that these efforts<br />

This accomplishment elicited<br />

deep interest from Hua-chuang<br />

Automobile Information Technical<br />

Center (HAITEC), Advantech and<br />

other leading domestic companies<br />

at the Achievements in Critical<br />

Telematics Technology and Company<br />

Exchange Conference. The<br />

conference was held by <strong>ITRI</strong>’s<br />

WAVE/DSRC interface automotive<br />

communication devices into multivehicle<br />

wireless and wired interface<br />

gateway devices. In addition to<br />

supporting WAVE/DSRC vehicle<br />

communication protocol, it also<br />

supports CAN bus, WiFi, WiMAX,<br />

and 3G/3.5G communication protocols<br />

to fully connect to information<br />

can help Taiwan’s ICT firms quickly<br />

make the leap over to the automotive<br />

electronics market. By linking<br />

up to international markets, Taiwan<br />

can play a pivotal role in international<br />

automotive supply chain, giving<br />

new competitive strength to the<br />

ICT industry in Taiwan.<br />

<strong>ITRI</strong> <strong>TODAY</strong><br />

▂<br />

SPRING Quarter 2011<br />

▂<br />

15


Publisher: Jyuo-Min Shyu<br />

<strong>ITRI</strong> is Taiwan’s largest applied technology<br />

R&D institution. Since its founding in 1973,<br />

<strong>ITRI</strong> has accomplished to promote development<br />

of Taiwan’s high-tech industry. To date,<br />

<strong>ITRI</strong> has accumulated over 10,000 patents,<br />

cultivated 70 CEOs and has assisted in the<br />

creation of over 165 start-ups and spinoffs,<br />

including global semiconductor leaders TSMC<br />

and UMC. Our current focus areas include<br />

Information and Communications; Electronics<br />

and Optoelectronics; Chemical and Nanotechnology;<br />

Biomedical Technology and Device;<br />

Advanced Manufacturing and Systems;<br />

and Green Energy and Environment.<br />

Editor in Chief: Betsy Fan<br />

Managing Editor: Jeanne Yeh<br />

Contributing Editor: Dan King, Kristie Lee<br />

Art Designer: Karen Hsu<br />

Printed by: Yuen Foong Paper Co., LTD.<br />

Subscription Inquiries:<br />

E-mail:enews@itri.org.tw<br />

Fax: +886-3-582-0494<br />

Finding Past Issues: http://www.itri.org.tw/eng/publication/index.asp<br />

Published by:<br />

Industrial Technology Research Institute<br />

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Chutung, Hsinchu, Taiwan 310, R.O.C.<br />

Tel: +886-3-582-0100<br />

Fax: +886-3-582-0045<br />

Web site: http://www.itri.org.tw/eng<br />

© 2011 All rights reserved.<br />

<strong>ITRI</strong>’s Worldwide Offices<br />

<strong>ITRI</strong> International Inc.<br />

2880 Zanker Rd., Suite 109,<br />

San Jose, CA 95134, U.S.A.<br />

Tel: +1-408-428-9988<br />

Fax: +1-408-428-9388<br />

Website: http://www.itri.com<br />

E-mail: seanwang@itri.com<br />

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TTD Bldg. 3F,1-2-18 Mita,<br />

Minato-Ku, Tokyo 108-0073,<br />

Japan<br />

Tel: +81-3-5419-3836<br />

Fax: +81-3-3455-5079<br />

Website: http://w3.itri.org.tw/<br />

japan/<br />

E-mail: info@itri-tokyo.jp<br />

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Hohenzollerndamm 187, 7<br />

OG., D-10713 Berlin, Germany<br />

Tel: +49-30-8609-360 ext.11<br />

Fax: +49-30-8642-0677<br />

Website: http://www.itri.de<br />

E-mail: LHsieh@itri.de<br />

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Office 303, Build. 15, 1-st<br />

Brestskaya Street, 125047,<br />

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Website: http://www.itri.de<br />

E-mail: SteveCHLin@itri.org.tw

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