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AMP MCP Interconnection System<br />

Catalog 1307998-1<br />

Issued 9-2008.<br />

Quality Guidelines<br />

Incorrect<br />

Terminal twisted<br />

Terminal damaged<br />

Cut off tab too long<br />

Crimp barrel distorted<br />

Cut off tab deformed<br />

Crimp height too tight<br />

Insulation inside the wire crimp<br />

Conductor Brush protruding into terminal body<br />

Terminal bend<br />

Bellmouth on wrong end<br />

INSULATION CRIMP<br />

Insulation is pierced and could damage conductor<br />

Insulation material is pierced<br />

Insulation is not<br />

securely held<br />

Insulation is over<br />

crimped<br />

Insulation legs are not closed<br />

Insulation is not securely held<br />

Legs do not overlap<br />

WIRE CRIMP<br />

Incorrect applicator adjustment<br />

Asymmetric<br />

crimp<br />

Unacceptable<br />

formation excessive<br />

flash and/or cracks<br />

Incorrect terminal/wire selection<br />

Wire size too large<br />

Wire size too small<br />

Incorrect crimp height adjustment<br />

Crimp height<br />

too loose<br />

Crimp height<br />

too tight<br />

Terminal feed<br />

incorrectly adjusted<br />

Anvil and crimper<br />

not aligned or worn<br />

Crimp barrel<br />

does not close<br />

Legs too close<br />

to bottom of crimp.<br />

Insufficient deformation<br />

of strands,<br />

showing voids<br />

Insufficient<br />

deformation,<br />

showing voids<br />

Flash at under<br />

side of crimp,<br />

due to over crimping<br />

10<br />

All specifications subject to change. Consult Tyco Electronics for latest specifications.

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