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MARCH 2012<br />

Volume 21 Nr 1<br />

<strong>AFMA</strong><br />

A bumpy 2012 ahead<br />

<strong>Matrix</strong><br />

Quarterly magazine of the Animal Feed Manufacturers Association<br />

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The BIOMIN solutions<br />

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CRAFTMANSHIP IN THE ANIMAL FEED AND FOOD PROCESSING INDUSTRY


<strong>AFMA</strong><br />

<strong>Matrix</strong><br />

CONTENTS<br />

MARCH 2012<br />

Volume 21 Nr 1<br />

EDITORIAL OFFICE<br />

Embankment Park, 194 Kwikkie Crescent,<br />

Centurion 0157<br />

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PUBLISHER<br />

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Fax: +27 12 663 9612<br />

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Website: www.afma.co.za<br />

ADVERTISEMENTS<br />

<strong>AFMA</strong><br />

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E-mail: admin@afma.co.za<br />

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DESIGN & LAYOUT<br />

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PRINTERS<br />

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Opinions expressed in articles are not<br />

necessarily endorsed by <strong>AFMA</strong>.<br />

© Copyright. Articles may be used with the<br />

necessary acknow ledgement to the author<br />

and <strong>AFMA</strong> MATRIX.<br />

Roles of tryptophan<br />

in pig nutrition<br />

2 Preface: A bumpy 2012 ahead<br />

By Loutjie Dunn – <strong>AFMA</strong> Chairperson<br />

4 Advertorial: Mycotoxins. Challenges and<br />

solutions in modern agricultural operations<br />

6 Developing sustainable feed technologies:<br />

optimization of the gut microenvironment<br />

for improved animal production and health<br />

By David M. Bravo – Head of R&D, PANCOSMA<br />

14 Betaine, or Choline + Methionine<br />

What are the benefits<br />

By Tim Horne – Chemunique International and Janet Remus –<br />

Danisco Animal Nutrition, Malborough, Wiltshire, UK<br />

22 Roles of tryptophan in pig nutrition<br />

By Dr. J. Htoo and F. Crots – Evonik Industries<br />

26 Optimal grinding of barley-rich<br />

pig feed with hammers and rollers<br />

By Thorsten Lucht – Amandus Kahl, Reinbek, Germany<br />

34 • Coming Events<br />

• Industry News:<br />

- Meadow Feeds: New appointment<br />

- Astral Foods: New appointment<br />

- Taking mother nature’s lead<br />

35 Industry News: ADVIT Animal Nutrition celebrating<br />

a quarter of a century of making feed better<br />

<strong>March</strong> 2012 <strong>AFMA</strong> MATRIX 1


PREFACE<br />

A bumpy 2012 ahead<br />

By Loutjie Dunn – <strong>AFMA</strong> Chairperson<br />

In times of change people love to look<br />

into the crystal ball and attempt to<br />

predict whether things will improve<br />

or deteriorate. One such change is<br />

the advent of a new calendar year,<br />

and I am quite sure that in the animal<br />

feed industry there are quite a few<br />

very different opinions regarding the<br />

prospects for 2012. I gladly share my<br />

view.<br />

There are two things that are of great<br />

importance to the feed industry: the<br />

availability of sufficient raw materials,<br />

and a sustained demand for animal<br />

feed. Of course other factors such<br />

as price and raw material quality,<br />

the foreign exchange rate, current<br />

economic situation, political climate,<br />

food safety and security, etc., must all<br />

be taken into consideration.<br />

Manufacturers of animal feed are able<br />

to produce animal feed from expensive<br />

and poor quality raw materials, but<br />

without these raw materials there will<br />

be no feed production. This is why<br />

it is so important to look into this<br />

essential aspect of feed manufacturing.<br />

Maize, soybeans, sunflower and other<br />

by-products provide adequately for<br />

approximately 60-90% of the raw<br />

products used to manufacture animal<br />

feed.<br />

Local availability<br />

Locally produced raw materials<br />

benefit our country and ourselves.<br />

This is why the cultivation of<br />

protein sources, especially soya, has<br />

been encouraged for many years.<br />

We welcome the growth in soya<br />

production over the past few years.<br />

I expect more growth in the coming<br />

years. In respect of raw material<br />

supply, however, this is probably the<br />

only positive development in 2012.<br />

In the current season we are already<br />

experiencing a shortage of maize and<br />

at this stage we are not sure whether<br />

this shortage will be recovered in<br />

the coming season. Sunflower supply<br />

is already limited and I expect the<br />

availability of sunflower to decrease in<br />

the next season.<br />

Raw material prices are determined<br />

mostly by demand and supply, and<br />

this is exactly the reason for the<br />

sharp increase in the maize price over<br />

the past few months. The price is<br />

expected to remain high during the<br />

next season and in some cases, such<br />

as sunflower oilcake, the price may<br />

increase even more. Raw material<br />

prices are the strongest driver of<br />

animal feed prices, as it comprises<br />

more than 80% of the total cost.<br />

Further sharp increases in the price of<br />

feed can be expected during 2012.<br />

Poultry industry<br />

The biggest consumer of animal feed<br />

is the poultry industry, but even<br />

here the prospects are bleak. More<br />

than 20% of the broilers consumed<br />

in 2011 were imported. This trend<br />

will probably continue to haunt us<br />

in 2012. In addition, local poultry<br />

producers have been experiencing<br />

serious setbacks due to contagious<br />

bronchitis over the past two years.<br />

The disease had a negative effect on<br />

both performance and feed intake.<br />

Numerous poultry producers believe<br />

that this problem will be even greater<br />

in 2012 unless approval is granted for<br />

the importation of the correct<br />

vaccine.<br />

The price of broilers remain under<br />

pressure – a different scenario from<br />

red meat, which experienced major<br />

price hikes at the end of 2011. Imports<br />

will probably continue to put pressure<br />

on the local poultry meat price in<br />

2012.<br />

A positive outlook<br />

Fortunately all is not doom and<br />

gloom. We also have to look at those<br />

aspects that can help to improve the<br />

situation. A substantial maize crop<br />

during the next season, with lower<br />

maize exports than in 2011, can have<br />

a positive effect on both raw material<br />

and animal feed prices during the last<br />

quarter of 2012. The 2012 maize crop<br />

is far from over and it is way too early<br />

to talk of a large crop. However, a<br />

good harvest is still possible.<br />

Maize export contracts for the new<br />

season are already being entered into.<br />

It is still not clear what the effect of<br />

these contracts will be on our maize<br />

supplies by the end of the next season.<br />

Maize is not destined for animal feeds<br />

only – it remains a staple food in South<br />

Africa, which is why I am expecting<br />

the maize supply to improve.<br />

Exported maize is used to feed<br />

imported chickens (directly<br />

or indirectly). I trust that the<br />

government will react positively<br />

to the call to act on the dumping of<br />

cheap broiler meat in our market,<br />

as it will create an opportunity to<br />

improve local facilities. This will<br />

in turn relieve price pressure and<br />

create job opportunities. I also expect<br />

the correct vaccine for contagious<br />

bronchitis to become available some<br />

time during 2012.<br />

This is going to be a difficult year<br />

for the animal feed industry, with<br />

few or no prospects for volume<br />

growth during times of high raw<br />

material prices. It will put financial<br />

performance under great pressure.<br />

While 2012 started off on the difficult<br />

side, it can be expected that it will<br />

become even more difficult before<br />

improvements show their face during<br />

the last quarter.<br />

2 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


WHEN IT COMES TO HER SAFETY,<br />

WE TAKE A CLOSER LOOK<br />

ENSURING FEED SAFETY<br />

KEMIN FOOD SAFETY initiative<br />

For more information about Kemin’s Food Safety initiative, please contact :<br />

Kemin Industries South Africa (Pty.) Ltd.<br />

email: info.sa@kemin.com<br />

tel: 08610 KEMIN (08610 53646)<br />

© 2011 Kemin Industries, Inc. and it group of companies 2011 All rights reserved. ® Trademark Registered by Kemin Industries, Inc. USA


ADVERTORIAL<br />

Mycotoxins<br />

Challenges and solutions in<br />

modern agricultural operations<br />

Optimising productivity and health in dairy and beef cattle is a lot easier to talk about<br />

than to achieve.<br />

The challenges that cattle-managers are confronted with every day are many and<br />

diverse; from weather to mycotoxins to nutrition to housing and more. How well<br />

management handles these challenges determines the economical output of the farm.<br />

Today, managers can select a binder,<br />

if that is all what is needed, or they<br />

can select a product containing a<br />

mycotoxin de-activator together with<br />

a binder to ensure that whatever<br />

mycotoxin is in the ration it will be<br />

managed properly (Table 2).<br />

Mycofix ® product line represents a<br />

complex solution for the successful<br />

mycotoxin risk management. The<br />

biotransformation agents (biological<br />

constituent and inactivated protein)<br />

may become the technology of<br />

choice, as enzymatic reaction offer a<br />

specific, irreversible and very efficient<br />

way of detoxification that leaves<br />

neither toxic residues nor undesirable<br />

by-products. The elimination of<br />

adsorbable mycotoxins, such as<br />

aflatoxins and ergot alkaloids can be<br />

achieved through adsorption while<br />

selected plant and algae extracts that<br />

counteract effects of non-degradable<br />

mycotoxins complete the picture for<br />

successful control of mycotoxins<br />

(Table 1).<br />

Mycotoxins<br />

The contamination of animal feed with<br />

mycotoxins is a worldwide problem<br />

in animal production and one of the<br />

challenges the modern herd manager<br />

faces. The complex diet of ruminants,<br />

consisting of forages and concentrates<br />

can be a source of diverse mixtures of<br />

mycotoxins that will influence animal<br />

performance negatively.<br />

A number of factors influence the<br />

incidence of mycotoxins in feedstuffs. The<br />

greatest contributor is weather. Different<br />

moulds favour different weather<br />

conditions to flourish and produce<br />

mycotoxins.<br />

Agricultural practices such as no-till<br />

and reduced crop rotation favour the<br />

overwintering of mould spores, which<br />

results in a greater mould infestation of<br />

plants, and significantly contributes to<br />

the incidence of mycotoxins.<br />

Identifying mycotoxicoses<br />

Unfortunately, unless the mycotoxicoses<br />

causes dramatic changes as a precipitous<br />

drop in milk production or average<br />

daily weight gain, lower feed intake or<br />

even sudden death it is usually difficult<br />

to know whether mycotoxins are the<br />

single factor causing the problems or a<br />

combination of factors, which are leading<br />

to decreased performance.<br />

Subclinical effects<br />

These subclinical effects appear as<br />

subtle increases in what may be<br />

considered common cow problems,<br />

especially in postpartum cows. It is well<br />

acknowledged that mycotoxins surpress<br />

the immune system, affect ruminal<br />

digestion and interfere in the hormonal<br />

balances of the animal, even at low levels<br />

of contamination.<br />

Growing cattle may have slightly<br />

lower daily weight gains, they may<br />

fail to develop the full immunity or<br />

may experience premature sexual<br />

development.<br />

These subclinical effects tend to lead<br />

to higher veterinary expenses, higher<br />

production costs and increased culling<br />

rates, just to mention a few.<br />

Cost of diseases in dairy<br />

Knowing the cost of common diseases<br />

can help dairy farmers and their<br />

veterinarians plan treatment and<br />

prevention strategies that are likely to<br />

improve the profitability of the dairy.<br />

Table 1: Cost of disease per incidence.<br />

Incidence/ Cost/<br />

lact (%) case ($)<br />

Milkfever 4 275<br />

Dystocia 21 228<br />

Retained placenta 15 315<br />

Ketosis 14 232<br />

Left displaced obamasum 4 494<br />

Mastitis 40 224<br />

Lameness 38 469<br />

Metritis 20 305<br />

Solutions<br />

Table 2: Binding possibilities of different<br />

mycotoxins.<br />

Mycotoxin Binding Deactivation<br />

Aflatoxins +++<br />

Ochratoxins +– +++<br />

Fumonisins +– +++<br />

Zearalenone* +– – +++<br />

DON (vomitoxin) +++<br />

Nivalenol +++<br />

T-2 toxin +++<br />

DAS, MAS +++<br />

Other trichothecenes +++<br />

(3-AcDON, 14-AcDon, Fus X, HT-2 toxin, etc)<br />

* Some zearalenone may be bound but most<br />

must be deactivated enzymatically.<br />

If the cost of the problem and the<br />

components of that cost are known, it<br />

is easier to judge whether allocation of<br />

resources can be expected to reduce that<br />

cost and return a net profit.<br />

The economical losses caused by<br />

diseases are enormous and therefore a<br />

careful strategy should be implemented.<br />

The focus should be on prevention rather<br />

than curing the animal. Implementing<br />

feeding and management strategies to<br />

help the animal during stressful periods<br />

will help to prevent the unnecessary<br />

occurrence of diseases.<br />

4 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


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As the market leader, you can be sure that you’re in safe hands when farming with Meadow Feeds, because<br />

we understand that in order to get the best out, you need to put only the best in.<br />

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NUTRITION<br />

Developing sustainable feed technologies:<br />

optimization of the gut microenvironment<br />

for improved animal production and health<br />

By David M. Bravo – Head of R&D, PANCOSMA<br />

Introduction<br />

For centuries, physiologists have viewed<br />

the gut as a simple organ whose primary<br />

role was to digest ingested food and<br />

absorb nutrients. Consequently, the<br />

gut has always been considered an<br />

unsophisticated organ when compared<br />

to other organ systems of the body.<br />

More recently, however, modern tools<br />

and technologies have vastly improved<br />

our knowledge of gut function and the<br />

factors that regulate it. Importantly,<br />

the presence of a complex microbial<br />

ecosystem in the gut has been described,<br />

and this “ecosystem” clearly has a<br />

symbiotic relationship with the host.<br />

Recent reports have shown that the gut<br />

ecosystem – the microbiota – contains<br />

many more microbial cells than the entire<br />

number of eukaryotic cells in the host,<br />

and DNA from the microbial cells encodes<br />

10 16 genes compared to 10 14 eukaryotic<br />

genes encoded by host DNA (Eberl,<br />

2010). In addition, the metabolic activity<br />

of the microbiota – which is capable of<br />

metabolic functions not encoded by the<br />

host genome (Salzman et al., 2007) – is<br />

similar to that of the liver (Sansonetti,<br />

2011). Interestingly, recent scientific<br />

developments have revealed that the<br />

DIGESTIVE<br />

LUMEN<br />

APICAL<br />

MEMBRANE<br />

WITH SENSE<br />

RECEPTORS<br />

ENTEROCYTE<br />

interactions between the host and the<br />

microbiota position the gut as a major<br />

immune organ which plays a critical role<br />

in determining the overall health of the<br />

host (Feng et Elson, 2011). An additional<br />

level of complexity was also revealed<br />

when Furness et al. (1999) proposed that<br />

the intestine is in fact a sensory organ,<br />

and data are still accumulating in support<br />

of this hypothesis. Because it exists in<br />

a constantly changing environment,<br />

the gut has highly specialized cells that<br />

inform the rest of the body about the<br />

environment to which it is being exposed.<br />

The ability of the gut to sense molecules<br />

in its environment plays a critical role in<br />

controlling multiple functions within the<br />

gut itself, and it also initiates hormonal<br />

or neuronal signals that control many<br />

systemic functions (Rozengurt, 2006).<br />

Therefore, in addition to being a sensory<br />

organ, the gut is a highly complex organ<br />

of communication, in constant dialogue<br />

with its environment and the rest of the<br />

body.<br />

The objective of this paper was to discuss<br />

the process of discovery and innovation<br />

in nutritional strategies – and the<br />

development of novel feed additives –<br />

ENTEROENDO-<br />

CRINE<br />

ENTEROCYTE<br />

LAMINA<br />

PROPRIA<br />

BASO<br />

LATERAL WITH<br />

EXOCYTOSIS<br />

VESICLES<br />

EXOCYTOSE<br />

VESICLES<br />

CONTAINING<br />

GUT<br />

HORMONES<br />

Figure 1: Schematization of an enteroendocrine cell surrounded by enterocytes Enteroendocrine cells,<br />

which constitute only 1% of gut cells, are specialised sensors of the gastrointertinal tract. Their apical<br />

membrane, which is in contact with the gut luminal content, expresses chemo sensory receptors. Their<br />

basolateral membrane, which is in contact with the lamina propria, is responsible for the release of gut<br />

hormones by exocytosis.<br />

based on our understanding of normal<br />

gut physiology. In particular, this paper<br />

will be focused on emphasizing the<br />

intestine as a highly complex organ with<br />

its own sensory system and apparent<br />

autonomy. Application of this new<br />

knowledge to animal nutrition can<br />

lead to the development of novel and<br />

sustainable feeding technologies. The<br />

use of an intense sweetener as a feed<br />

additive for promoting feed intake of the<br />

weaning piglet will be discussed.<br />

The role of the gut as an endocrine<br />

and sensory organ<br />

In addition to its role in digestion and<br />

absorption, the gut acts as a sensory<br />

organ with three functioning systems:<br />

neurons, endocrine cells and immune<br />

cells (Furness et al., 1999). Recently,<br />

the importance of the enteric nervous<br />

system has been re-discovered. It is a<br />

component of the peripheral nervous<br />

system, made up of some 500 hundred<br />

neurons, and can operate independently<br />

of the central nervous system (Wood,<br />

2011). Importantly, it directly controls the<br />

function of the gastro-intestinal tract. It<br />

has long been thought that the detection<br />

of the nutrients and non-nutrients in<br />

the gut lumen was mediated directly by<br />

enteric neurons (Furness et Poole, 2012).<br />

It was also though that the sole role of<br />

intestinal mucosal cells was to prevent<br />

bacteria from entering into the body and<br />

absorbing nutrients. However, tracing<br />

studies showed that intestinal nerves<br />

do not penetrate the epithelium, which<br />

excludes the possibility that they sense<br />

anything from the intestinal contents<br />

directly (Berthoud et al., 1995). This<br />

suggested that something in the mucosa<br />

should be the missing link between the<br />

gut lumen and the enteric neurons. Our<br />

understanding of the intestinal mucosa<br />

has changed considerably as new<br />

categories of cells have been described,<br />

among them the enteroendocrine cells<br />

(see figure 1, Dockray, 2003).<br />

><br />

6 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


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Tel +27 (11) 745 9600<br />

Fax +27 (86) 528 2600 up to 7<br />

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NUTRITION<br />

Enteroendocrine cells are specialized<br />

epithelial cells originating from<br />

intestinal stem cells, and they are<br />

considered part of the secretory cell<br />

family, along with paneth and goblet<br />

cells (Moran et al., 2008). They are<br />

randomly distributed among mucosal<br />

cells of the gastro-intestinal tract and<br />

represent less than 1% of the entire<br />

gut epithelial cell population (Sternini<br />

et al., 2008). More than 10 known<br />

types of enteroendocrine cells are<br />

distributed along the gastro-intestinal<br />

tract (Sundler et al., 1988). Their main<br />

function is to sense the luminal contents<br />

and distinguish between nutrients and<br />

non-nutrients (Nozawa et al., 2009).<br />

For this reason, enteroendocrine cells<br />

are morphologically oriented cells<br />

with 2 different membranes. Their<br />

apical membrane expresses a variety of<br />

receptors, including many chemosensory<br />

receptors, for the detection of molecules<br />

in the digestive lumen. Receptors for<br />

cold sensation, odor, bile acid (Kidd et<br />

al., 2008), Toll-like receptors (Bogunovic<br />

et al., 2007; Palazzo et al., 2007), and a<br />

variety of others such as alpha2A, beta1<br />

adrenoreceptors, muscarinic M3 and<br />

the GABA-A receptors (Schäfermayer et<br />

al., 2004) have been described. Taste<br />

receptors, and in particular the dimeric<br />

sweet taste receptor T1R2 / T1R3,<br />

have also been detected on the apical<br />

membrane of the enteroendocrine cells<br />

in rodents and humans (Sutherland et<br />

al., 2007; Jang et al., 2007; Bezençon<br />

et al., 2007; Margolskee et al., 2007).<br />

In contrast to the apical membrane,<br />

the basolateral membrane of the<br />

enteroendocrine cell is an exocytosis<br />

membrane. When such a cell senses a<br />

particular component in the digestive<br />

lumen, it secretes into the lamina propria<br />

a peptide with endocrine properties<br />

called gut hormone (Konturek et al.,<br />

2004). Together, these cells compose the<br />

largest endocrine organ of the human<br />

body with hundreds of thousands of<br />

enteroendocrine cells, producing more<br />

than 20 hormones (Furness et al.,<br />

1999). Gastrin, ghrelin, somatostatin,<br />

cholecystokinin, serotonin, glucosedependant<br />

insulinotropic peptide,<br />

glucacon-like peptides, oxyntomodulin,<br />

and peptide Y are the main gut<br />

hormones secreted by enteroendocrine<br />

cells (Sternini et al., 2008). For a review<br />

of the gut peptides controlling intake<br />

and energy homeostasis the reader can<br />

refer to Murphy et al. (2006). These<br />

peptides then diffuse across the lamina<br />

propria to activate nearby vagal or<br />

spinal afferent neurons as well as enteric<br />

neurons, whereas others can enter into<br />

the bloodstream and act systemically<br />

as hormones (Cummings and Overduin,<br />

2007). In summary, the function of<br />

enteroendocrine cells is to act as sensors<br />

for distinguishing nutrients and nonnutrients<br />

within the luminal contents.<br />

They are specialized transepithelial<br />

transducers of physiochemical luminal<br />

signals, which result in basolateral<br />

exocytosis of biological mediators (Moran<br />

et al., 2008). These mediators then act<br />

on nerve fibres to influence other local or<br />

distant targets (Buchan, 1999; Hofer and<br />

Drenckhahn, 1999). Via their secreted<br />

peptides, the enteroendocrine cells<br />

regulate key physiological variables such<br />

as gut motility, feed intake (Savastano<br />

and Covasa, 2007), and others. For<br />

example, abnormal enteroendocrine cell<br />

function is associated with increased<br />

predisposition to gastrointestinal<br />

inflammatory disorders (Moran et<br />

al., 2008), and mice deficient in<br />

enteroendocrine cells have altered lipid<br />

and glucose metabolism (Mellitzer et al.,<br />

2010).<br />

It is unknown whether the function of<br />

enteroendocrine cells can be altered<br />

by functional feed additives. This is<br />

particularly relevant because of the<br />

nature of the hormones that the<br />

enteroendocrine cells produce and<br />

their control of digestive processes. In<br />

human nutrition and health, Sternini et<br />

al. (2008) suggested that modification<br />

in the secretion of hormones from<br />

enteroendocrine cells could provide<br />

novel approaches to develop therapeutic<br />

agents. This was also emphasized by<br />

Moran et al. (2008) who noticed that<br />

these cells play a major role in several<br />

gastrointestinal pathologies. Finally,<br />

Rozengurt (2006) presented taste<br />

receptors expressed in enteroendocrine<br />

cells as major potential for discovery and<br />

design of novel molecules that modify<br />

responses elicited by the activation of<br />

these receptors. The same could be<br />

theorized for animal feed technologies<br />

(see figure 2).<br />

Classical use of intense sweeteners in<br />

feed: altering the sense of taste<br />

Intense artificial sweeteners are nonnutritional<br />

molecules which elicit a strong<br />

sweet taste. The main sweeteners used<br />

in animal feed are sodium saccharin<br />

(SS), sodium cyclamate, aspartame,<br />

acesulfame K, and neohesperidine<br />

dihydrochalcone (NHDC). For a review<br />

of the different types of sweeteners<br />

the reader can refer to Yang (2010).<br />

><br />

ADDITIVE<br />

ENTEROCYTE<br />

ENTEROCYTE<br />

ENTEROCYTE<br />

CHEMOSENSORY<br />

RECEPTORS<br />

GUT<br />

HORMONE<br />

VAGUE<br />

NERVE<br />

CHEMOSENSORY<br />

RECEPTORS<br />

ADDITIVE<br />

GUT<br />

HORMONE<br />

CHEMOSENSORY<br />

RECEPTORS<br />

ADDITIVE<br />

GUT<br />

HORMONE<br />

VAGUE<br />

NERVE<br />

ENTEROENDOCRINE<br />

ENTEROENDOCRINE<br />

ENTEROENDOCRINE<br />

ENTERIC<br />

NEURON<br />

ADDITIVE<br />

ENTEROCYTE<br />

ENTERIC<br />

NEURON<br />

ENTEROCYTE<br />

GUT LOCAL<br />

RESPONSESE<br />

ENTEROCYTE<br />

ENTERIC<br />

NEURON<br />

AMPLIFICATION OF SIGNAL<br />

LEADING TO: CONTROL OF<br />

FEED INTAKE DIGESTIVE<br />

SECRETION IMPROVED<br />

ABSORPTION; GUT MOTILITY<br />

BETTER GUT MUCOSA; ETC.<br />

CHEMOSENSORY<br />

RECEPTORS<br />

ADDITIVE<br />

ENTEROCYTE<br />

GUT<br />

HORMONE<br />

ENTEROENDOCRINE<br />

ENTERIC<br />

NEURON<br />

GUT LOCAL<br />

RESPONSESE<br />

ENTEROCYTE<br />

CHEMOSENSORY<br />

RECEPTORS<br />

ADDITIVE<br />

ENTEROCYTE<br />

ENTEROENDOCRINE<br />

ENTEROCYTE<br />

GUT<br />

HORMONE<br />

GUT/BRAIN AXIS<br />

VAGUE<br />

NERVE<br />

CHEMOSENSORY<br />

RECEPTORS<br />

ADDITIVE<br />

ENTEROCYTE<br />

VAGUE<br />

NERVE<br />

GUT<br />

HORMONE<br />

ENTEROENDOCRINE<br />

ENTERIC<br />

NEURON<br />

ENTEROCYTE<br />

Figure 2: Possible effects of targeting chemosensory receptors on the apical membrane of the enteroendocrine cells, possible consequences and schematic mode<br />

of action.<br />

8 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


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NUTRITION<br />

Interestingly, although the use of<br />

artificial sweeteners is practised in<br />

both animal and human nutrition,<br />

the desirable consequences are vastly<br />

different. Still, both applications rely on<br />

the fact that sweet taste and natural<br />

sweeteners are the main determinants<br />

of food palatability (Drewnowski 1999).<br />

It is interesting to note that in human<br />

nutrition, the addition of intense artificial<br />

sweeteners to a low-palatability diet<br />

should theoretically limit caloric intake.<br />

Because of this, both implicit and<br />

explicit messages from manufacturers<br />

have suggested that the use of artificial<br />

sweeteners would facilitate or even<br />

enhance weight loss, or, at least help<br />

prevent further gain (Fowler et al.,<br />

2008). However, research to critically<br />

examine whether or not intense artificial<br />

sweeteners promote food intake or body<br />

weight gain in humans has been limited<br />

by the lack of a physiologically-relevant<br />

model that describes the mechanistic<br />

basis for these outcomes, and it is still a<br />

long-standing controversial issue (Rolls,<br />

1991). However, there is considerable<br />

anecdotal and scientific evidence to<br />

suggest that the introduction of food<br />

and beverages sweetened with artificial<br />

sweeteners is not associated with weight<br />

losses but is clearly linked to increased<br />

caloric intake and weight gain(Bellisle<br />

and Drewnowski, 2007). In laboratory<br />

animals, the consumption of aspartame<br />

(Blundell and Hill, 1986) or saccharine<br />

(Tordoff and Friedman, 1989a, b, c and<br />

d) in drinking water was associated<br />

with increased feed intake. Therefore,<br />

it is consistently argued that the use of<br />

intense artificial sweeteners increases<br />

the appetite for sweet foods, promotes<br />

overeating, and may lead to weight gain<br />

and obesity (Bellisle et Drewnowski,<br />

2007; Mattes et Popkin, 2009). In<br />

agreement with this, supplementation of<br />

rats with saccharin on a fixed yogurt diet<br />

was associated with increased weight<br />

gain and impaired caloric compensation<br />

relative to rats given the same amount<br />

of yogurt mixed with glucose (Swithers<br />

and Davidson, 2008). Increased body<br />

weight gain was also observed when<br />

laboratory animals consumed a yogurt<br />

diet sweetened with either acesulfame<br />

K, or saccharine, that were calorically<br />

similar but nutritionally distinct from<br />

low-fat yogurt (Swithers et al., 2009).<br />

Moreover, the body weight differences<br />

persisted after saccharin-sweetened diets<br />

were discontinued and the animals were<br />

put on a diet sweetened with glucose<br />

(Swithers et al., 2009). In addition,<br />

rats first exposed to a diet sweetened<br />

with glucose still gained additional<br />

weight when subsequently exposed to<br />

a saccharin-sweetened diet (Swithers<br />

et al., 2009). Finally, the same research<br />

group showed that intake of feed or<br />

liquid containing an artificial sweetener<br />

increased feed intake, body weight<br />

gain, accumulation of body fat, and<br />

weaker caloric compensation compared<br />

to consumption of foods and fluids<br />

containing glucose (Swithers et al.,<br />

2010). Taken together, experiments in<br />

rodents have established a clear positive<br />

relationship between the use of artificial<br />

sweeteners in feed and body weight<br />

gain. These results are supported by<br />

epidemiological reports in humans, which<br />

revealed a correlation between negative<br />

health outcomes such as obesity,<br />

diabetes, and cardiovascular disease, and<br />

the consumption of beverages sweetened<br />

with intense artificial sweeteners.<br />

Specifically, Fowler et al. (2008) observed<br />

a positive dose–response relationship<br />

between the consumption of artificiallysweetened<br />

beverages and long-term<br />

weight gain. More recently, researchers<br />

have suggested that the reason behind<br />

the increase in energy balance and<br />

weight gain seen with the use of intense<br />

sweeteners could be due to a decrease<br />

in the ability of sweet tastes to evoke<br />

physiological responses that serve to<br />

regulate energy balance (Swithers et al.,<br />

2010).<br />

The reason for the use of intense<br />

artificial sweeteners in animal nutrition<br />

is to improve palatability and enhance<br />

feed intake of either low- or normalpalatability<br />

diets. It is for this reason<br />

that medicated weaning piglet diets,<br />

which usually have a low palatability,<br />

are often supplemented with intense<br />

artificial sweeteners (Hellal, 2003). The<br />

use of artificial sweeteners in feed has<br />

been described in published studies<br />

in domestic animal nutrition. Most of<br />

them refer to the commercial product<br />

SUC (PANCOSMA, Geneva, Switzerland),<br />

which is an SS and NHDC based artificial<br />

sweetener. The use of SUC has been<br />

shown to elicit dietary preference in<br />

dairy calves (Schlegel et al., 2006), and<br />

increased feed intake of steer calves<br />

(Ponce et al., 2007). In addition, SUC<br />

increased feed intake (+19%) and<br />

tended to increase body weight gain<br />

(+23%) when fed to calves during a 56-d<br />

receiving period (Brown et al., 2004).<br />

This finding was confirmed by another<br />

experiment on newly received calves<br />

with a tendency for an increase in body<br />

weight at the end of the receiving period<br />

(McMeniman et al., 2006). In that study,<br />

the authors reported either significant<br />

or a tendency for improvement of the<br />

gain:feed ratio from day 1 to 28 and<br />

from day 1 to 56 after receiving. In a<br />

trial conducted on weaning piglets,<br />

Sterk et al. (2008) reported that the<br />

addition of SUC to the diet prevented<br />

digestive disorders, and they observed an<br />

improvement in fecal consistency. Finally,<br />

in piglets, the addition of SUC improved<br />

gut histology with an increase in the<br />

height of villi as well as the ratio of villi<br />

height to crypth depth (Da Silva et al.,<br />

2001). These described effects of artificial<br />

sweeteners on increased feed intake,<br />

increased body weight gain and other<br />

outcomes such as gut histology are not<br />

easily understandable due to the paucity<br />

of knowledge and experimental data<br />

(Mattes and Popkin, 2009). However,<br />

new research findings, discussed below,<br />

might provide insight.<br />

New use of intense sweeteners in<br />

swine feed: exploiting gut sensing to<br />

optimize production performance<br />

Modern piglets are weaned and exposed<br />

to solid feed at as early as 3 to 4 weeks<br />

of life. It has been known for decades<br />

that early weaning causes a decrease<br />

in feed intake and sub-optimal piglet<br />

growth (Leibrandt et al., 1975). This<br />

post-weaning dramatic drop in feed<br />

intake can last several hours or even<br />

days (Le Dividich and Seve, 2000). It<br />

does not only limit the amount of energy<br />

and nutrients that the piglets receive,<br />

but it also depletes the gut mucosa of<br />

nutrients at a time when its growth and<br />

development are critical. This, in turn,<br />

creates a vicious cycle: nutrient intake<br />

is decreased; gut mucosa growth and<br />

development is stunted; and therefore<br />

the area available for the absorption of<br />

nutrients is decreased so that whatever<br />

nutrients are taken in, are not absorbed<br />

efficiently (Kelly and Coutts, 2000). In<br />

addition, low enteric stimulation seen<br />

with low feed intake is the main cause<br />

for compromised mucosal integrity in the<br />

piglet (Spreeuwenberg et al., 2001). The<br />

negative impact of early weaning on gut<br />

development and nutrient absorption<br />

has several implications for producers.<br />

First, decreased feed intake after<br />

weaning is associated with an increase<br />

><br />

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NUTRITION<br />

in susceptibility to disease (Boudry et al.,<br />

2004), and is also considered a risk factor<br />

for diarrhea (Madec et al., 1998). During<br />

bouts of diarrhea, nutrient absorption<br />

is further impaired, and the lack of<br />

nutrients has a marked negative impact<br />

on the immune system. Therefore, the<br />

health of the gut and the strength of the<br />

immune system are intimately linked. In<br />

the case that nutrient absorption and<br />

immunity are compromised, growth of<br />

the animal becomes sub-optimal, and<br />

this has serious economic consequences<br />

(Morméde and Hay, 2003) since body<br />

weight around the time of weaning is<br />

highly correlated with body weight at<br />

finishing and there does not appear to<br />

be growth compensation when animals<br />

are thrifty just after weaning (Williams,<br />

2003). Although there are strategies<br />

available for counteracting postweaning<br />

stress, few of them consider the<br />

physiology of gut development or factors<br />

that might stimulate gastrointestinal<br />

development in the neonate (Zabielski<br />

et al., 2008). Therefore, new strategies<br />

that exploit the normal physiology<br />

and development of the gut should be<br />

developed. In addition, as emphasised<br />

recently by Millet and Maertens (2010),<br />

the discovery and development of new<br />

feed additives must be accompanied<br />

by basic research so that there is a<br />

mechanistic understanding of how the<br />

product influences animal growth and<br />

health.<br />

A glucose-sensing system, made of<br />

the heterodimeric sweet taste receptor<br />

T1R2 and T1R3 and its partner taste<br />

G-protein, gusducin, is located in the<br />

apical membrane of enteroendocrine<br />

cells in piglets at weaning (Moran et al.,<br />

2010; Shirazi-Beechey et al., 2011). This<br />

has already been reported in rodents<br />

(Dyer et al., 2007). In piglets at weaning,<br />

the sensing of SUC (intense sweetener)<br />

by T1R2 and T1R3 enteroendocrine cell<br />

receptors leads to the up-regulation of<br />

the intestinal glucose transporter (SGLT1)<br />

mRNA expression, as well as increased<br />

translation of the protein and glucose<br />

absorption capacity in piglets (Moran<br />

et al., 2010). Finally, Shirazi-Beechey et<br />

al. (2011) underlined the pivotal role<br />

of glucagon-like peptide 2 (GLP2) in<br />

this mechanism. This gut hormone is<br />

released into the lamina propria by the<br />

enteroendocrine cells once activated, and<br />

is responsible for several downstream<br />

effects. The knowledge that SUC evokes<br />

GLP-2 release in the gut mucosa is<br />

highly relevant, especially with respect<br />

to weaning piglets. The intestinotrophic<br />

effects of GLP-2 are mainly due to<br />

mucosal growth mediated by an increase<br />

in intestinal crypt cell proliferation and a<br />

reduction in villous cell apoptosis (Wallis<br />

et al. 2011). Administration of feed using<br />

total parenteral nutrition leads to atrophy<br />

of the gut mucosa, and this was reversed<br />

by treatment with GLP-2, which rapidly<br />

activated intracellular signals involved in<br />

cell survival and proliferation followed<br />

by atrophic cellular kinetic effects in<br />

intestinal epithelial cells (Burrin et al.,<br />

2007). In addition, treatment with GLP-<br />

2 enhanced epithelial barrier capacity<br />

through decreases in transcellular and<br />

paracellular permeability, accelerated<br />

wound closure following injury, and<br />

stimulated intestinal blood flow and<br />

inhibited gastrointestinal motility (Dubé<br />

et Brubaker, 2007). Moreover, GLP-2 also<br />

regulates the size and integrity of the gut<br />

following insult, as well as in response<br />

to disease and altered nutrient status<br />

(Rowland et Brubaker, 2011). It plays<br />

a critical role in the adaptive intestinal<br />

growth that occurs in response to oral<br />

re-feeding after a period of nutrient<br />

deprivation (Rowland and Brubaker,<br />

2011). Finally, the interest in GLP-2 has<br />

recently been extended to ruminants<br />

with recent papers in ruminating calves<br />

(Taylor-Edwards et al., 2011) and on<br />

dairy cows (Connor et al., 2010). Among<br />

other responses to GLP-2, the improved<br />

glucose absorption is highly relevant<br />

with respect to weaning piglets (Moran<br />

et al., 2010). After being hydrolyzed by<br />

several enzymes (salivary and pancreatic<br />

amylases, brush-border membrane<br />

disaccharidases), complex dietary<br />

carbohydrates reach the gut absorption<br />

site under the form of monosaccharides.<br />

Among these, glucose is a major nutrient<br />

because it is the main energetic fuel for<br />

the brain and the cells of the body. The<br />

absorption of glucose from the gut is<br />

a critical step as it conditions the entry<br />

of the nutrient into the body and is the<br />

driving force behind energy homeostasis.<br />

Luminal glucose is mainly transported<br />

across the apical membrane of<br />

enterocytes by a specific protein: SGLT1.<br />

In fact, glucose per se plays a particularly<br />

critical role at weaning because it will be<br />

the major fuel for the gut mucosa, which<br />

uses glucose for growth. Moreover,<br />

glucose absorption decreases and<br />

reaches a minimum (-83%) on day 15<br />

post-weaning (Boudry et al., 2004). The<br />

absorption of glucose is very important<br />

because it is sodium dependant. This low<br />

absorptive capacity in the ileum could<br />

result in an increased risk of osmotic<br />

diarrhoea (Boudry et al., 2004). This<br />

suggests that active nutrient absorption<br />

in the piglet is not complete at weaning,<br />

and that when piglets are weaned<br />

earlier than at 3 weeks of age they are<br />

unable to sufficiently adapt to the new<br />

environment (Wijtten et al., 2011).<br />

Montagne et al. (2007) proposed that<br />

glucose absorption be used as a marker<br />

(together with others) for gut maturation<br />

in the postweaning piglet. Along these<br />

lines, the use of an intense sweetener<br />

in feed of weaning piglets presents an<br />

opportunity to potentially increase feed<br />

intake and growth efficiency.<br />

Conclusion<br />

Fundamental research on feed additives<br />

is essential for the development of<br />

efficient and innovative strategies to<br />

promote animal health and growth, and<br />

to provide us with a better understanding<br />

of the efficiency and mode of action<br />

of the product. The results of research<br />

on gut physiology revealed that<br />

the enteroendocrine cell of the gut<br />

itself acts as an extremely sensitive<br />

detection system, playing a critical<br />

role in the detection and the transfer<br />

of signals within the gut. However,<br />

the amplification of the signals by<br />

enteroendocrine cells is poor. In contrast,<br />

enteric neurons compose a highly<br />

efficient signal amplification system,<br />

but they are poor at signal detection.<br />

Therefore, enteroendocrine cells and the<br />

enteric neurons have a critical synergistic<br />

relationship which consists of signal<br />

detection by one and signal amplification<br />

by the other. Finally, enterocytes only<br />

know how to absorb nutrients. They obey<br />

to the signal which has been amplified<br />

sent by the enteric neurons following<br />

an order given by the enteroendocrine<br />

cells. Research in this area indicates<br />

that a potential opportunity, among<br />

many others, is the use of an intense<br />

sweetener for weaning piglets as a tool<br />

for improving feed intake and animal<br />

growth. Further elucidation of the<br />

interplay between gut cells, and how<br />

these react to signals from the diet could<br />

facilitate the discovery of novel feed<br />

additives and the design of sustainable<br />

technologies for improving production<br />

efficiency.<br />

For more information or references<br />

please contact the <strong>AFMA</strong> Office.<br />

12 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


NUTRITION<br />

Betaine, or Choline + Methionine<br />

What are the benefits<br />

By Tim Horne – Chemunique International and Janet Remus – Danisco Animal Nutrition,<br />

Malborough, Wiltshire, UK<br />

Introduction<br />

Betaine, the trimethyl derivative<br />

of the amino acid glycine, has long<br />

been known for its ability to provide<br />

significant performance benefits<br />

to commercial pig and poultry<br />

operations, particularly by allowing<br />

animals to maintain high levels of<br />

performance under times of heat and<br />

disease stress. These effects of betaine<br />

coupled with the ability of including<br />

it in diets at almost no additional cost<br />

through the replacement of added<br />

choline and methionine, has resulted<br />

in demand consistently outstripping<br />

supply of the product globally.<br />

However, recent investment in global<br />

betaine production facilities has<br />

allowed feed producers greater access<br />

to a more sustainable supply chain.<br />

This has in-turn resulted in renewed<br />

scientific and commercial interest in<br />

the benefits this molecule can provide<br />

to integrators.<br />

To understand the role of betaine in<br />

the feed, as well as its metabolism,<br />

an understanding of the molecular<br />

structure of the compound is required<br />

(Figure 1). Each betaine molecule has<br />

three methyl groups that are labile,<br />

and allow it to function as<br />

a methyl donor in metabolism.<br />

The second keypoint to consider is<br />

that the betaine molecule has both<br />

a positive and negative charge on<br />

the molecule, which means that it<br />

is non-perturbing to the cellular<br />

metabolism when accumulated to<br />

high levels. Along with other factors<br />

this lends it the characteristics of an<br />

osomlyte, meaning that the animal<br />

requires less water inside its cells,<br />

and consequently uses less energy to<br />

maintain osmotic balance. Although<br />

the benefits of betaine to the animal<br />

are numerous, essentially all of these<br />

have their origin in either the methyl,<br />

or the osmolytic capacities of the<br />

molecule.<br />

Betaine as a Methyl Donor<br />

As a methyl donor, betaine is more<br />

efficient than either methionine or<br />

choline, that are routinely added to<br />

broiler and pig diets. The greater<br />

efficacy of betaine is the result of<br />

choline chloride having to be first<br />

converted to betaine in metabolic<br />

processes to play a role as a methyl<br />

donor (Figure 2). Therefore, whilst<br />

there is a dietary specific minimum<br />

requirement for both choline and<br />

methionine to support non-methyl<br />

roles, directly adding betaine to the<br />

diet is more effective than adding<br />

synthetic choline. Several studies that<br />

have investigated the interchange of<br />

betaine and choline have concluded<br />

that supplemental choline chloride<br />

can, in most instances, be completely<br />

removed from the diet as the<br />

endogenous choline from the raw<br />

materials is usually sufficient to<br />

meet the animal’s choline-specific<br />

requirements (for non-methyl needs).<br />

This was illustrated by a study in<br />

Sweden with broilers using wheatbased<br />

diets, where the substitution of<br />

0,03% choline for a similar quantity<br />

of Betafin resulted in similar growth,<br />

but a significant reduction in FCR.<br />

A similar study at the Instituto<br />

Internacional de Investgacion Animal,<br />

Mexico confirmed these results using<br />

sorghum-based diets. In the case of<br />

methionine, dietary supplementation<br />

will still be required, although the<br />

levels may be significantly reduced.<br />

Trial work in Istanbul, Turkey<br />

showed that the replacement of 20%<br />

of total methionine and all added<br />

choline chloride by Betaine in broiler<br />

diets resulted in no significant<br />

reduction in performance relative to<br />

a positive control with maize-based<br />

diets.<br />

><br />

Cysteine<br />

Specific requirement<br />

3 methyl<br />

groups<br />

H<br />

H<br />

C<br />

H<br />

H<br />

H<br />

H<br />

C<br />

N<br />

C<br />

H<br />

H<br />

H<br />

C<br />

H<br />

Osmolyte<br />

C<br />

O<br />

O<br />

Important functions:<br />

• DNA/RNA synthesis<br />

• Immunity functions<br />

• Protein synthesis<br />

• Choline synthesis<br />

• Other<br />

Methyl group<br />

Choline<br />

1<br />

Betaine<br />

4<br />

Homocysteine<br />

3<br />

CH 3<br />

2<br />

Methionine<br />

SAM<br />

H<br />

SAM = S-adenosyl methionine<br />

PP = pyrophosphate<br />

PI = inorganic phosphate<br />

ATP Protein synthesis<br />

PP + Pi<br />

Figure 1: Structure of the Betaine Molecule.<br />

Figure 2: The Methylation Cycle.<br />

14 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


NUTRITION<br />

Betaine reduces Osmotic Stress<br />

The osmolytic effects of betaine<br />

are well-documented, and provide<br />

substantially more benefits to poultry<br />

and swine than the simple role of<br />

betaine as a methyl donor. As a part of<br />

this function, betaine enables animals<br />

to maintain water balance in tissues<br />

and cells, whilst having no adverse<br />

effect on cell function. To appreciate<br />

the exact mechanism, it is necessary<br />

to understand what happens when<br />

animals are heat stressed, and as a<br />

result, marginally dehydrated. Cells<br />

are subjected to hyper-osmotic stress<br />

as a result of higher concentrations<br />

of ions outside of the cell. The loss of<br />

water from the cell and an increased<br />

concentration of ions inside the cell<br />

interfere with protein and enzyme<br />

structure, ATP production, and<br />

may ultimately cause cell death if<br />

uncorrected. In order to alleviate<br />

osmotic stress, cells activate Na / K<br />

pumps that attempt to rectify the ionic<br />

balance across the cell membrane.<br />

This is an energetically expensive<br />

process, as for every ion exchange<br />

one unit of ATP is used. By providing<br />

supplementary betaine and increasing<br />

intra-cellular betaine concentrations,<br />

there is a lower need for cells to pump<br />

ions to maintain osmotic balance, thus<br />

effectively reducing the maintenance<br />

energy requirements of the animal<br />

(Figure 3). This effect has been well<br />

demonstrated in pigs given betaine<br />

via feed where it was estimated that<br />

maintenance energy sparing due to<br />

dietary betaine was approximately<br />

10% of total maintenance energy,<br />

or 3,2% of total dietary energy<br />

(Partridge 2002). In situations<br />

where environmental heat stress is<br />

experienced, the beneficial effects of<br />

betaine’s osmotic properties become<br />

particularly apparent. Betaine can<br />

help maintain water balance in all<br />

cells but is used as a methyl source<br />

in the liver of farm animals, although<br />

some species can also use betaine<br />

methyl source in the kidney. So it is<br />

possible to obtain both methyl and<br />

osmotic benefits of betaine from the<br />

same inclusion.<br />

Work done by Mooney et al. (1998)<br />

demonstrated that water retention<br />

in broilers improved in diets<br />

supplemented with Betaine, and that<br />

the magnitude of this effect appeared<br />

to increase with environmental<br />

stress (Figure 4), either from heat<br />

or a coccidiosis challenge. Cronje<br />

(2006) suggested that exposure to<br />

heat results in the redistribution of<br />

blood to the periphery of the body and<br />

compensatory reduction in the blood<br />

supply to the gut, which damages<br />

the cell lining of the gut, permitting<br />

endotoxin to enter the body. This<br />

effect is potentially enhanced in<br />

production livestock where energy<br />

dense diets are known to cause<br />

damage to the gut lining. In summary,<br />

the osmolytic benefits of betaine not<br />

only ameliorate performance losses<br />

in heat-stressed animals, but also<br />

render them more resilient to episodes<br />

of heat stress. This effect is likely to<br />

be largely driven by the increased<br />

water-holding capacity of the cells<br />

at an intestinal level, reducing<br />

the overall maintenance energy<br />

requirement of the gut and improving<br />

its functionality.<br />

Osmolytic Effects of Betaine on<br />

Gut Health<br />

In addition to the functional<br />

properties of betaine as an osmolyte<br />

inside cells, multiple studies have<br />

shown improvements in the tensile<br />

strength of the gut following<br />

the addition of betaine to diets of<br />

broilers. This increased resilience<br />

of the gut wall can have extremely<br />

positive effects on its functionality<br />

to protect the animal from specific<br />

disease challenges. For example,<br />

work conducted at Colorado Quality<br />

Research, USA showed that dietary<br />

Betaine significantly increased<br />

gut tensile strength in Coccidiachallenged<br />

birds (Remus and Quarles,<br />

2000). This effect is further supported<br />

by work done on Coccidia-challenged<br />

broilers at PARC Institute, USA<br />

where it was shown that lesion scores<br />

at 21 days were reduced when betaine<br />

was supplemented to diets containing<br />

varying levels of Salinomycin.<br />

Similar positive effects on FCR were<br />

observed.<br />

These performance improvements<br />

from betaine are most likely<br />

driven by either a reduction in the<br />

maintenance requirement of the gut,<br />

or by improvements in the integrity<br />

of the intestine and an associated<br />

increase in the digestibility and<br />

absorption of dietary nutrients. For<br />

example, supplementing broiler diets<br />

with 1,5 kgs Betafin improved the<br />

digestibility of protein, lysine, fat,<br />

and carotenoids in broilers subjected<br />

to a cocci challenge (Figure 5, Remus<br />

et al. 1995). Other benefits related<br />

><br />

Water<br />

balance<br />

maintained<br />

Cell<br />

volume<br />

maintained<br />

Lower<br />

energy<br />

cost<br />

H +<br />

Na + Stable<br />

0<br />

K +<br />

electrolyte<br />

concentration<br />

in the cell<br />

-10<br />

-20<br />

HCO<br />

Cl -<br />

3<br />

- Na + Stable<br />

metabolism<br />

-30<br />

-40<br />

Ion pumps<br />

Betaine<br />

-50<br />

-60<br />

-70<br />

No stress Heat stress Cocci stress Heat+Cocci<br />

Control<br />

Betafin<br />

Figure 3: The osmolytic effect of betaine reduces the energy<br />

requirements of the cells ion pumps<br />

Figure 4: Dietary betaine increases water retention in broilers<br />

(after Mooney et al. 1998)<br />

16 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


NUTRITION<br />

Digestibility %<br />

85<br />

80<br />

75<br />

70<br />

65<br />

60<br />

55<br />

b<br />

a<br />

Protein<br />

Figure 5: The effect of 1,5kg/t Betafin on nutrient digestibility during a cocci<br />

challenge, and in the presence of Salinomycin (Remus et al. 1995).<br />

to the role of betaine as an osmolyte<br />

have shown extremely positive<br />

effects on carcass composition,<br />

which is of significant importance<br />

to poultry and swine integrators<br />

that profit from supplying a leaner<br />

product. For example, Maghoul<br />

et al. (2009) found that replacing<br />

choline with betaine increased breast<br />

weight and reduced abdominal fat in<br />

broilers. A further trial conducted at<br />

Colorado Quality Research, USA also<br />

confirmed improved broiler FCR and<br />

increased breast yield where betaine<br />

replaced Choline without sparing<br />

methionine. In a trial done on pigs<br />

(Partridge 2002), supplementary<br />

betaine improved or maintained<br />

daily gain whilst improving lean<br />

meat percentage, meat thickness,<br />

and reducing drip loss. In layer hens,<br />

betaine tended to reduce the incidence<br />

of over-sized eggs in older hens<br />

(Castaing et al. 2002).<br />

Therefore, although enzymes have<br />

been shown for many years to have a<br />

proven record of improving nutrient<br />

digestibility, bird performance, and<br />

uniformity, other feed additives<br />

b<br />

a<br />

a<br />

a<br />

Fat Lysine Phosphorus Carotenoids<br />

b<br />

a<br />

b<br />

a<br />

Control<br />

Betafin<br />

a,b<br />

P


WM/78/ALPCOCC/2011/11/07/ADD<br />

1


NUTRITION<br />

Roles of tryptophan in pig nutrition<br />

By Dr. J. Htoo and F. Crots – Evonik Industries<br />

Key important functions associated<br />

with Tryptophan:<br />

• Required for protein synthesis<br />

• Precursor for serotonin<br />

• Maximizing feed intake and growth<br />

performance<br />

• Required in the immune response<br />

system<br />

Introduction<br />

Tryptophan (Trp) is one of the most<br />

complex essential amino acids (AA),<br />

and this complexity is due to the many<br />

different metabolic roles that Trp has<br />

in the body, despite the fact that the<br />

concentration of Trp is the lowest of all<br />

AAs in the body of the pig. In addition<br />

to its role as a building block of body<br />

protein, Trp is needed for the synthesis<br />

of serotonin, a neurotransmitter, which<br />

is known to be involved in the regulation<br />

of feed intake, aggression and stress<br />

response behaviour. A metabolite of<br />

serotonin degradation, melatonin, may<br />

act as a free radical scavenger and have<br />

antioxidant properties. Another pathway<br />

of Trp metabolism, quantitatively more<br />

important, is the kynurenine pathway<br />

which is associated with the immune<br />

response mechanism.<br />

In addition to its involvement in different<br />

roles in the body, Trp also is complex due<br />

to its low concentrations in several of the<br />

feedstuffs used in swine feed, apart from<br />

the difficulty associated with analyzing<br />

for Trp content. Unlike other AAs that are<br />

isolated by acid hydrolysis, Trp content<br />

has to be measured separately following<br />

alkaline hydrolysis, since it is destroyed<br />

during acidic hydrolysis with hydrochloric<br />

acid. The content and digestibility of Trp<br />

moreover varies widely among common<br />

feedstuffs. Ingredients that contain a<br />

relatively high Trp content include blood<br />

meal, casein, fish meal, whole egg,<br />

potato protein, and soybean meal. The<br />

tryptophan content is extremely low in<br />

corn, tapioca, and sorghum. Tryptophan<br />

is usually considered the 4 th limiting AA in<br />

typical cereal-based swine diets.<br />

There is considerable variation in the<br />

Trp requirements of the pig as well<br />

as ideal dietary Trp:Lys ratios among<br />

published data. Undoubtedly, the<br />

reasons for these inconsistencies may be<br />

attributed to many factors highlighted<br />

above. The aim of this review is not<br />

to give Trp requirement or ideal ratio<br />

recommendations (which will be<br />

addressed in another paper), but rather<br />

to focus on the following objectives:<br />

1) to describe metabolic pathways<br />

and roles of Trp besides that in body<br />

protein synthesis, 2) to review the<br />

effects of dietary Trp on brain serotonin<br />

concentration and its mechanisms<br />

in regulating feed intake and stress<br />

response, and 3) to review the effect of<br />

dietary Trp on immune response and<br />

related mechanisms.<br />

Role of tryptophan for serotonin<br />

synthesis<br />

As one of the dietary essential AAs, Trp<br />

plays an important role in body protein<br />

synthesis. A stimulatory effect of Trp<br />

on protein synthesis in the liver, muscle<br />

and skin of pigs has been demonstrated<br />

(Ponter et al., 1994).<br />

In addition to protein synthesis, Trp is<br />

also involved in many complex metabolic<br />

pathways. Once absorbed in the small<br />

intestine, Trp enters the portal vein and<br />

passes into the liver; a portion is used<br />

for protein synthesis and the remaining<br />

Trp not utilized for protein synthesis can<br />

follow two major metabolic pathways.<br />

Firstly, a small proportion of it is used<br />

to synthesize a neurotransmitter,<br />

serotonin, mainly in the gut, platelets<br />

and brain, while the second pathway,<br />

known as the kynurenine pathway,<br />

leads to the formation of various<br />

products including 3-hydroxykynurenine,<br />

3-hydroxyanthranilic acid, quinolinic acid,<br />

kynurenic acid, and niacin (Brown, 1995).<br />

N<br />

H<br />

H<br />

C<br />

H<br />

H<br />

C COOH<br />

NH 2<br />

Figure 1: Chemical structure of tryptophan.<br />

In the brain, serotonin synthesis<br />

mainly occurs in serotonergic nerves,<br />

enterochromaffinic cells, thrombocytes,<br />

and mast cells. It is also widely<br />

distributed in the hypothalamus<br />

(Saavedra et al., 1974). In mammals<br />

about 90 % of total plasma Trp is<br />

bound to albumin. The remaining Trp,<br />

which is in a free form, can enter the<br />

brain through the blood-brain barrier<br />

(BBB; Madras, et al., 1974) to be<br />

converted by the enzyme tryptophan<br />

hydroxylase in the pinealocytes into<br />

5-hydroxytryptophan, which is then<br />

converted by decarboxylation to<br />

serotonin (Figure 2).<br />

As a neurotransmitter, serotonin is<br />

involved in regulating a variety of<br />

behavioural processes such as appetite,<br />

feeding, impulsivity, aggression, sexual<br />

behavior, temperature regulation, pain<br />

perception, and mood control. As a<br />

neurohormone, melatonin plays a role in<br />

the control of the day-night rhythm, and<br />

serves as an intracellular scavenger of<br />

hydroxyl and peroxide radicals (Reiter et<br />

al., 1994).<br />

Role of tryptophan on appetite and<br />

feed intake regulation<br />

Voluntary feed intake determines nutrient<br />

intake levels and as such it is very<br />

important for efficient pig production<br />

especially in weaned piglets and lactating<br />

sows for which adequate feed intake<br />

is normally challenging. Due to its<br />

specific role in serving as a precursor of<br />

brain serotonin, Trp is involved in the<br />

regulation of feed intake. Many studies<br />

have demonstrated that feeding Trp<br />

deficient diets typically reduced feed<br />

intake and growth performance in piglets<br />

in growing-finishing pigs and in lactating<br />

sows. In these studies, the impact of<br />

dietary Trp was more marked for growth<br />

rate than for feed efficiency, suggesting<br />

that a portion of the enhanced growth<br />

was due to increased feed intake.<br />

A few theories have been postulated to<br />

explain the control of feed intake. First,<br />

dietary Trp content is closely correlated<br />

to brain serotonin concentration.<br />

><br />

22 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


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NUTRITION<br />

Although the mechanisms responsible for<br />

reduced feed intake induced by low brain<br />

serotonin are not fully understood, it<br />

has been proposed that serotonin might<br />

influence in selecting between protein<br />

and carbohydrate by acting as a sensor<br />

to detect the proportions of energy from<br />

protein and carbohydrate in the diet.<br />

The second theory is the role of Trp<br />

in modulating insulin secretion. It has<br />

been demonstrated that a Trp-adequate<br />

diet increased both plasma insulin and<br />

glucose concentrations compared with<br />

a Trp-deficient diet in piglets. This was<br />

supported by Ponter et al. (1994) who<br />

also observed increased plasma insulin<br />

in weaned pigs fed a Trp-adequate diet<br />

and concluded that higher levels of Trp<br />

increased the rate of glucose absorption<br />

and gastric emptying, thus stimulating<br />

feed intake.<br />

Thirdly, feed intake can be influenced by<br />

AA imbalances – a fast and marked drop<br />

in feed intake being a typical sign. In the<br />

event of AA imbalance, i.e., Trp nonspecific<br />

mechanism, the concentration<br />

of the limiting AA declines in both<br />

blood plasma and muscle. A change in<br />

the plasma AA pattern may provide the<br />

metabolic signal to appetite-regulating<br />

regions of the brain for suppressing feed<br />

intake (D’Mello, 2000).<br />

Role of tryptophan in immune<br />

response<br />

There is no doubt that the health<br />

status of animals greatly influences<br />

the efficiency of nutrient utilization<br />

and growth performance. Several AAs<br />

including Trp play important roles in<br />

the functioning of the immune system.<br />

Melchior et al. (2004) reported a decline<br />

in plasma Trp concentration in pigs<br />

suffering from inflammation and disease,<br />

suggesting an increased utilization of Trp<br />

in such situations.<br />

In addition to being involved in protein<br />

synthesis and serotonin regulation, Trp<br />

is also metabolized through a specific<br />

kynurenine pathway initiated by two<br />

enzymes. The enzyme tryptophan-2,<br />

3-dioxygenase in the liver regulates<br />

homeostatic plasma Trp concentration<br />

and is induced by glucocorticoids and<br />

Trp. The second enzyme, indoleamine-2,<br />

3-dioxygenase, is present in a variety<br />

of body tissues including the intestine,<br />

stomach, lungs and brain as well as<br />

in macrophages, and is induced by<br />

Tryptophan<br />

5 hydroxy tryptophan<br />

5 hydroxy tryptamine<br />

(Serotonin)<br />

N-acetylserotonin<br />

Melatonin<br />

Tryptophan<br />

hydroxylase<br />

Decarboxylase<br />

N-acetyl<br />

transferase<br />

Quinolinate<br />

transphosphoribosylase<br />

Figure 2: Metabolic pathway of serotonin and<br />

melatonin synthesis.<br />

interferon gamma during immune system<br />

stimulation, and during infection and<br />

tissue inflammation. The mechanisms<br />

that mediate immune tolerance are<br />

complex, and the role of Trp in the<br />

kynurenine metabolic pathway has been<br />

proposed as one of the mechanisms<br />

involved in the control of immune<br />

response (Takikawa et al. 1986; Moffett<br />

and Namboodiri, 2003).<br />

It has been estimated that only about<br />

1% of dietary Trp not utilized for protein<br />

synthesis is converted to serotonin, while<br />

more than 95% is metabolized via the<br />

kynurenine pathway. Thus, Trp metabolism<br />

through the kynurenine pathway is<br />

quantitatively the most important function<br />

after protein synthesis.<br />

Melchior et al. (2004) reported that<br />

plasma Trp levels were consistently lower<br />

in pigs induced with a lung inflammation<br />

compared to pair-fed healthy<br />

piglets. Interestingly, Trp was the only AA<br />

exhibiting such a response. This was supported<br />

by Le Floc’h et al. (2004) who also<br />

reported that pigs suffering from lung<br />

inflammation had higher IDO activity in<br />

lungs and associated lymph nodes than<br />

pair-fed healthy piglets. Furthermore,<br />

they observed that piglets fed a low Trp<br />

diet had a higher plasma concentration<br />

of a major acute phase protein haptoglobin<br />

(indicator of inflammation) compared<br />

with pigs fed a Trp-adequate diet.<br />

These results suggest that Trp catabolism<br />

via the kynurenine pathway is increased<br />

after immune challenge, and dietary Trp<br />

seems to alleviate the negative effect of<br />

lung inflammation in piglets. Thus, the<br />

Trp requirement for pigs may increase<br />

during inflammatory and immune system<br />

stimulation, e.g. during the period immediately<br />

after weaning or during lactation.<br />

Interestingly, feeding high dietary Trp<br />

(0,5%, total basis) diets to weaned piglets<br />

increased the intestinal villus to crypt<br />

ratio, which is an indication of improved<br />

gut health (Koopmans et al., 2006).<br />

In a review paper, Le Floc’h and Seve<br />

(2007) mentioned 3 major mechanisms<br />

that involve in the immune response via<br />

the kynurenine pathway. The first one<br />

is related to the antimicrobial effects by<br />

IDO induction, i.e., inhibiting the growth<br />

of pathogens, possibly through the<br />

ability of IDO to reduce Trp availability<br />

for the pathogens in the infected cell<br />

area. Secondly, cells expressing IDO such<br />

as macrophages and dendrite cells are<br />

capable of inhibiting T cell proliferation<br />

in response to antigenic challenge<br />

by reducing the supply of Trp. The<br />

third theory suggests that several Trp<br />

metabolites produced not only along the<br />

kynurenine pathway such as 3-hydroxy<br />

kynurenine and 3-hydroxy anthranilic<br />

acid, but also melatonin, a metabolite of<br />

the serotonin pathway, may act as free<br />

radical scavengers and have antioxidant<br />

properties.<br />

In addition, poor sanitary status of<br />

pig housing can induce a moderate<br />

inflammatory response in weaned<br />

piglets. Recently, Le Floc’h et al. (2007)<br />

demonstrated that weaned piglets kept<br />

under poor sanitary housing conditions<br />

resulted in reduced feed intake and<br />

growth rate, but the magnitude of<br />

responses in terms of feed intake and<br />

weight gain to increasing levels of Trp<br />

were higher compared with those kept<br />

under good sanitary conditions. These<br />

results suggest that the Trp requirement<br />

for optimum growth performance may<br />

be higher when pigs are kept under poor<br />

sanitary conditions.<br />

Overall, Trp plays a key role in swine<br />

nutrition. The multi-purpose roles of<br />

Trp in the body, in addition to protein<br />

deposition, such as serotonin synthesis,<br />

feed intake regulation, immune response,<br />

coping with stress and the impact of<br />

dietary Trp to LNAA ratio on serotonin<br />

should be considered in supplying dietary<br />

Trp for optimum growth and economic<br />

performance.<br />

For more information or references<br />

please contact the <strong>AFMA</strong> Office.<br />

24 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


PROCESSING<br />

Optimal grinding of barley-rich pig<br />

feed with hammers and rollers<br />

By Thorsten Lucht – Amandus Kahl, Reinbek, Germany<br />

Particle size in pig feed matters. This article describes how the particle size structure of a pig<br />

feed mixture with a high barley content can be optimised by means of stage grinding with a<br />

hammer mill and a downstream crushing roller mill.<br />

Animal nutrition research findings<br />

have shown that an increased content<br />

of fines in the pig feed meal can have<br />

a negative influence on the health<br />

and performance of the animals. This<br />

is caused by the formation of gastric<br />

ulcers in the animals, by a nonoptimal<br />

pH-regime in the stomach,<br />

and by health problems caused by<br />

pathogens in the gastrointestinal<br />

tract. From the technical point of<br />

view, a non-uniform particle size<br />

spectrum leads to segregation, and<br />

a high fines percentage to poor flow<br />

properties in the silo.<br />

Almost all feed mills are traditionally<br />

equipped with hammer mills which<br />

are mainly used in mixed grinding.<br />

Despite the use of stage grinding<br />

with pre-/post-mill and intermediate<br />

screening it is not possible to keep the<br />

fines content at an acceptable level.<br />

In flour (roller) milling, crushing<br />

of wheat and rye with a low fines<br />

content in the first grinding stage is<br />

customary. If, however, only roller<br />

mills are used for grinding pig feed,<br />

problems arise when crushing the<br />

husks of barley or oats. Very early it<br />

was realised that stage grinding with<br />

a roller mill in the second grinding<br />

stage is more suitable for the grinding<br />

of barley.<br />

For this reason it is necessary to find<br />

a compromise that combines grinding<br />

with a low fines content by means<br />

of rollers, and crushing by means of<br />

a hammer mill suitable for crushing<br />

husks. To this end, a compound<br />

feed manufacturer and German feed<br />

equipment builder, Amandus Kahl,<br />

Table 1: Grinding machines characteristics.<br />

Type of grinder<br />

Double Crushing<br />

roller mill<br />

initiated a project that was conducted<br />

by students of the German Milling<br />

School Braunschweig with the aim of<br />

producing pig feed rich in barley with<br />

a low fines content (max. 25%


Complete Plants and Machines<br />

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Continuous mixer<br />

Annular gap expander<br />

Extruder OEE<br />

Flat die pelleting presses<br />

Reactor<br />

Rotospray ®<br />

High-capacity crumbler<br />

Special Plants for:<br />

Compound Feed, Shrimp and Fish Feed, Petfood, Premix/Concentrate,<br />

Roughage Feed, Untraditional Feed Mills.<br />

AMANDUS KAHL GmbH & Co. KG<br />

Dieselstrasse 5, D-21465 Reinbek / Hamburg, Germany<br />

Phone: +49 (0)40 727 71-0, Fax: +49 (0)40 727 71-100<br />

info@amandus-kahl-group.de<br />

www.akahl.de<br />

Johannes Schuback & Sons<br />

(S.A.) PTY Limited<br />

Johannesburg / RSA<br />

Phone: +27 11 7062270<br />

Fax: +27 11 7069236<br />

jsssa@mweb.co.za


PROCESSING<br />

Figure 1: Fast running (left) and slowly running roller (right).<br />

Figure 2: Undersize cumulative distribution curve BWS versus<br />

HM+HM versus HM+BWS<br />

firmly adjusted, although speed<br />

modification and a change of the lead<br />

during operation would be ideal.<br />

The particle size obtained with the<br />

crushing roller mill (Figure 2) is<br />

determined among other factors by<br />

the corrugation /circumference, the<br />

lead and the grinding gap. If the<br />

formulae are frequently changed, an<br />

automatic grinding gap measurement<br />

and remote adjustment of the<br />

roller distance are advantageous.<br />

It is important for the rollers to<br />

be fed over their entire width by a<br />

suitable feeding device to achieve a<br />

uniform load of the rollers and the<br />

highest possible throughput. The<br />

grinding machines that were used are<br />

illustrated in Table 1.<br />

Four variants were chosen for the<br />

study:<br />

1. BWS = Crushing roller mill, (two<br />

stages/twice) without intermediate<br />

screening<br />

2. HM + HM = Stage grinding:<br />

hammer mill, with pre-mill / postmill<br />

and intermediate screening<br />

3. HM + BWS = Stage grinding:<br />

hammer mill + crushing roller mill<br />

(single stage) with intermediate<br />

screening<br />

4. HM + LMW = Stage grinding:<br />

hammer mill + laboratory grinder<br />

with intermediate screening<br />

The variant crushing roller mill<br />

+ hammer mill with intermediate<br />

screening (BWS+HM) was not<br />

included in the comparison.<br />

Preliminary tests gave similar results<br />

for the crushing of husks using the<br />

arrangement hammer mill +crushing<br />

roller mill (HM+BWS), having a<br />

sequence that provides better results<br />

than the reverse order. A hammer mill<br />

in the second grinding stage produces<br />

more fines than a hammer mill in the<br />

first grinding stage.<br />

All tests were conducted under<br />

practice conditions and with high<br />

throughputs, excepting the test with<br />

the combination HM + LMW.<br />

In this case, the product was crushed<br />

at a high capacity in the first stage,<br />

and subsequently part of the material<br />

was post-crushed on a laboratory<br />

grinder.<br />

Results<br />

To assess the crushing results,<br />

particle sizes were rated fine ( 2,0 mm). The aim was to obtain<br />

a maximum accumulation in the<br />

medium range with a medium grain<br />

size of 1,0 – 1,1 mm. The percentage<br />

of fine particles should be as low as<br />

possible and not exceed 25 %. In this<br />

context it has to be pointed out that<br />

the indication “medium particle size”<br />

does not imply any information on<br />

the percentage of fines <br />

28 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


PROCESSING<br />

Figure 1: Fast running (left) and slowly running roller (right).<br />

Figure 2: Undersize cumulative distribution curve BWS versus<br />

HM+HM versus HM+BWS<br />

firmly adjusted, although speed<br />

modification and a change of the lead<br />

during operation would be ideal.<br />

The particle size obtained with the<br />

crushing roller mill (Figure 2) is<br />

determined among other factors by<br />

the corrugation /circumference, the<br />

lead and the grinding gap. If the<br />

formulae are frequently changed, an<br />

automatic grinding gap measurement<br />

and remote adjustment of the<br />

roller distance are advantageous.<br />

It is important for the rollers to<br />

be fed over their entire width by a<br />

suitable feeding device to achieve a<br />

uniform load of the rollers and the<br />

highest possible throughput. The<br />

grinding machines that were used are<br />

illustrated in Table 1.<br />

Four variants were chosen for the<br />

study:<br />

1. BWS = Crushing roller mill, (two<br />

stages/twice) without intermediate<br />

screening<br />

2. HM + HM = Stage grinding:<br />

hammer mill, with pre-mill / postmill<br />

and intermediate screening<br />

3. HM + BWS = Stage grinding:<br />

hammer mill + crushing roller mill<br />

(single stage) with intermediate<br />

screening<br />

4. HM + LMW = Stage grinding:<br />

hammer mill + laboratory grinder<br />

with intermediate screening<br />

The variant crushing roller mill<br />

+ hammer mill with intermediate<br />

screening (BWS+HM) was not<br />

included in the comparison.<br />

Preliminary tests gave similar results<br />

for the crushing of husks using the<br />

arrangement hammer mill +crushing<br />

roller mill (HM+BWS), having a<br />

sequence that provides better results<br />

than the reverse order. A hammer mill<br />

in the second grinding stage produces<br />

more fines than a hammer mill in the<br />

first grinding stage.<br />

All tests were conducted under<br />

practice conditions and with high<br />

throughputs, excepting the test with<br />

the combination HM + LMW.<br />

In this case, the product was crushed<br />

at a high capacity in the first stage,<br />

and subsequently part of the material<br />

was post-crushed on a laboratory<br />

grinder.<br />

Results<br />

To assess the crushing results,<br />

particle sizes were rated fine ( 2,0 mm). The aim was to obtain<br />

a maximum accumulation in the<br />

medium range with a medium grain<br />

size of 1,0 – 1,1 mm. The percentage<br />

of fine particles should be as low as<br />

possible and not exceed 25 %. In this<br />

context it has to be pointed out that<br />

the indication “medium particle size”<br />

does not imply any information on<br />

the percentage of fines <br />

28 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


PROCESSING<br />

Variant 1: Crushing using a crushing roller mill, BWS two stages<br />

The result shows that the fines content is lower than 25%. Yet there is a<br />

percentage of about 20 % in the “very coarse range” although this does not<br />

have to be considered negative. The structure is relatively broad. As there is<br />

no intermediate screening and no post-crushing, the coarse fraction mainly<br />

consists of husks.<br />

Stage grinding with crushing roller mill<br />

Variant 2: Crushing with hammer mill stage grinding, HM + HM<br />

Though a large screen perforation in the pre-mill and a low circumferential<br />

speed have been selected, a very high fines content is produced.<br />

Stage grinding with hammer mill<br />

Crushing roller<br />

mill, two stage<br />

First<br />

grinding stage<br />

Batch mixer<br />

Sampling<br />

Second<br />

grinding stage<br />

Batch mixer<br />

Result of stage grinding with crushing roller mill<br />

60<br />

Result of stage grinding with hammer mill<br />

60<br />

(%)<br />

30<br />

(%)<br />

30<br />

0<br />

fine medium coarse very coarse<br />

(mm)<br />

0<br />

fine medium coarse very coarse<br />

(mm)<br />

Variant 3: Stage grinding with hammer mill and crushing roller<br />

mill, HM + BWS<br />

With this variant a very good result is achieved which meets the objective<br />

in every respect. The percentage of fines


NAMIBIA<br />

VACANCY:FINANCIAL MANAGER<br />

An excellent career opportunity exists for interested and qualified<br />

candidates to apply for the above mentioned position at Feedmaster<br />

(Pty) Ltd in Windhoek.<br />

The candidate will form part of the company’s senior management team.<br />

KEY FUNCTIONS AND<br />

RESPONSIBILITIES<br />

• Coordinates financial and management<br />

accounting, and supplies statistical data.<br />

• Prepares and compiles annual IFRS financial<br />

statements and the annual budget.<br />

• Approves and authorises payments to service<br />

providers, verify assets and inventory register.<br />

• Releases and verifies salary payments to<br />

employees and the board of directors.<br />

• Responsible for the coordination, estimation,<br />

and calculation of all statutory tax returns.<br />

• Participates and reports on all financial matters.<br />

• Performs due-diligence exercises for any new<br />

investment opportunities.<br />

• Identify profit enhancement opportunities.<br />

• Stock control.<br />

• Raw material and final product costing.<br />

• Gross profit management.<br />

• Reconciliation of supplier contracts.<br />

• Compiles month-end journals.<br />

• Drafts monthly management statements.<br />

• Reconciles GL accounts on a monthly basis.<br />

• Conducts viability studies.<br />

• Compile board motivations.<br />

COMPETENCIES REQUIRED<br />

• Ability to work under pressure.<br />

• Interpersonal skills.<br />

• Problem solving skills.<br />

• Presentation skills.<br />

• Knowledge about SAFEX markets, and the<br />

functioning thereof.<br />

• Trading on SAFEX markets (maize).<br />

MINIMUM REQUIREMENTS FOR THIS<br />

POSITION<br />

• B.Comm Hons. with articles and preferably CA/<br />

MBA.<br />

• Industry knowledge and at least five years’<br />

experience in a similar position.<br />

• Strong general business/commercial acumen<br />

with the ability to enhance profitability.<br />

• Computer literate with a good mastering of<br />

Microsoft Word, Excel, Outlook, and PowerPoint.<br />

• Accpac experience will be an added advantage.<br />

• Namibian Citizen.<br />

The company offers a competitive salary and<br />

a range of employee benefits which are market<br />

related.<br />

CV’S WITH FULL DETAILS CAN BE<br />

DELIVERED OR FORWARDED TO:<br />

Sonja van der Hoven<br />

Feedmaster (Pty) Ltd, P.O. Box 20276, Windhoek<br />

Tel: +264 (0)61 290 1000<br />

Fax: +264 (0)61 290 1080<br />

E-mail: hr@namibmills.com.na<br />

ONLY SHORTLISTED CANDIDATES WILL BE<br />

CONTACTED FOR INTERVIEWS<br />

CLOSING DATE FOR APPLICATIONS:<br />

15 APRIL 2012<br />

FEEDMASTER (PTY) LTD<br />

Co. Reg. No: 83/052<br />

c/o Iscor & Dortmund St<br />

P.O. Box 20276<br />

Windhoek<br />

Tel: +264 61 218 713<br />

Fax: +264 61 262 056<br />

Siding 941875<br />

Windhoek<br />

info@feedmaster.com.na


PROCESSING<br />

• Grinding using a BWS or<br />

HM+BWS causes a significantly<br />

lower fines content compared to<br />

crushing using HM+HM. The<br />

intended set point value of max.<br />

25%


COMING EVENTS<br />

DATE EVENT VENUE ENQUIRIES<br />

15 - 18 May 2012 NAMPO Harvest Day NAMPO Park<br />

Bothaville<br />

South Africa<br />

29 - 31 May 2012 AVI Africa 2012 Emperors Palace<br />

Gauteng<br />

South Africa<br />

1 August 2012 <strong>AFMA</strong> / AFRI<br />

COMPLIANCE<br />

Annual Golf day<br />

Meadow Feeds<br />

New appointment<br />

Centurion Residential Estate<br />

and Country Club<br />

Highveld<br />

South Africa<br />

Wim Venter<br />

Tel: +27 56 515 2145<br />

Fax: +27 86 509 7274<br />

E-mail: wim@grainsa.co.za<br />

Website: www.nampo.co.za<br />

Hendrien Erasmus<br />

Tel: +27 11 795 2051<br />

Fax: +27 86 500 4149<br />

E-mail: hendrien@sapoultry.co.za<br />

Website: www.sapoultry.co.za<br />

Teresa Struwig<br />

Tel: +27 12 663 9097<br />

Fax: +27 12 663 9612<br />

E-mail: admin@afma.co.za<br />

Website: www.afma.co.za<br />

Andy Crocker was appointed as Managing<br />

Director, Meadow Feeds on 2 February 2012.<br />

Having previously farmed in the KwaZulu-Natal<br />

midlands, Andy joined Meadow Feeds as a<br />

Technical Adviser in 1998 as part of the team that<br />

established the Eastern Cape operations. He holds<br />

a BSc. Agriculture (University of KZN) and a Masters<br />

in Business Management (Henley Management<br />

College, UK), and is a Registered Professional<br />

Scientist with the South African Council for Natural<br />

Scientific Professions. In 2000 he became the<br />

Technical Support Manager for the Eastern Cape<br />

before moving to Meadow Paarl as Sales Manager<br />

in 2002. Originally appointed as General Manager<br />

of the Port Elizabeth mill in <strong>March</strong> 2005 he became<br />

Chief Operating Officer of the Eastern Cape region<br />

in July 2006 before heading the formation of the<br />

Cape Region in November 2010 as Chief Operating<br />

Officer responsible for the Paarl, Ladismith and<br />

Port Elizabeth operations. Andy will serve as<br />

an Executive Director on the Board of Astral<br />

Operations from <strong>March</strong> 2012.<br />

Astral Foods<br />

New appointment<br />

Taking mother nature’s lead<br />

ADDCON Africa is proud to announce<br />

the arrival of PHYTOBIOTICS GmbH of<br />

Germany into the Southern African<br />

market. Both companies have just<br />

entered into an exclusive distribution<br />

agreement and ADDCON has already<br />

started the registration process of the<br />

new products becoming available to<br />

Roedolf Steenkamp was appointed to the<br />

position of Managing Director: Africa Operations<br />

for Astral Foods in February 2012.<br />

Roedolf is responsible for all the current feed<br />

and poultry operations in Africa and for all new<br />

developments in Africa.<br />

the local feed market. The well known<br />

product SANGROVIT ® will be the first to<br />

be introduced to South Africa. A 100%<br />

plant based product that is derived<br />

He joined the company on 2 April 2002 as General<br />

Manager of the Group’s feed milling operations<br />

in Zambia and Zimbabwe. In November 2005, he<br />

was promoted to Chief Operating Officer – Africa.<br />

In June 2009 he was promoted to the position<br />

of Managing Director: Feed Division of Astral<br />

Operations.<br />

from an extraordinary disease resistant<br />

perennial plant, which in turn produces<br />

the active substances used as protective<br />

agents to shield against various<br />

infections and diseases. The product is<br />

highly effective for all type of animals.<br />

For further information, please contact<br />

Johann@tega.co.za or 082 780 5240.<br />

34 <strong>AFMA</strong> MATRIX <strong>March</strong> 2012


INDUSTRY NEWS<br />

ADVIT Animal Nutrition<br />

Celebrating a quarter of a<br />

century of making feed better<br />

ADVIT Animal Nutrition is<br />

celebrating its 25 th anniversary<br />

in 2012. There have been a lot of<br />

changes and improvements since the<br />

company was first registered in 1987,<br />

but their vision still remains the same,<br />

to be the preferred supplier of vitamin<br />

and mineral premixes to the South<br />

African feed industry. ADVIT opened<br />

two depots in the last 2 years, one in<br />

Howick, Kwa-Zulu Natal (2010) and<br />

one in Port Elizabeth, Eastern Cape<br />

(2011) to enable them to ensure even<br />

better service to their clients in those<br />

areas.<br />

To celebrate their 25 th anniversary,<br />

ADVIT has a few exciting projects<br />

lined up for this year. They aim<br />

to expand their existing product<br />

portfolio with a few new ranges of<br />

premixes specifically designed for the<br />

ruminant industry. They will also be<br />

improving their quality system by<br />

implementing HACCAP and<br />

ISO 22000 in addition to their<br />

ISO 9001 certification. They are<br />

in the process of upgrading their<br />

production system by installing<br />

micro-bins which will be an<br />

integral part of their aim to<br />

have a fully automated production<br />

system.<br />

ADVIT sees this anniversary as<br />

merely the beginning of a new era<br />

of producing high quality research<br />

driven vitamin and mineral premixes<br />

to the animal feed industry and look<br />

forward to the next 25 years.<br />

A Partnership<br />

that makes a difference<br />

Healthy animals result in healthy people<br />

and ultimately a healthy, sustainable planet.<br />

Globally, approximately 60 million ton animal feed is produced annually;<br />

making the role of the animal feed manufacturer such a vital one.<br />

KK Animal Nutrition would like to join you in contributing to a sustainable<br />

planet. Therefore, enter into a partnership with us and experience the<br />

difference our top quality products and service can make.<br />

We specialise in the following products:<br />

Kynofos 21 – Reg. No. V2851<br />

Kimtrafos 12 Grandé – Reg. No. V18670<br />

PhosSure 12 – Reg. No. V12858<br />

PhosSure 6 – Reg. No. V11350<br />

Feed Grade Urea – Reg. No. V15681<br />

Kalorie 3000 – Reg. No. V2809<br />

Feed Grade Sulphur – Reg. No. V16738<br />

(All products are registered under Act 36 of 1947)<br />

Advanced solutions in animal nutrition!<br />

A04309/AM<br />

KK Animal Nutrition (Pty) Ltd. Reg. No. 2001/025850/07 • PO Box 449, Umbogintwini, 4120<br />

Tel: +27 (0)31 910-5100 • Fax: +27 (0)31 904-3741 • E-mail: kk@kkan.com<br />

www.kkan.com


8 to 12 April 2013<br />

Sun City, South Africa<br />

www.gffc2013.com

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