operation and maintenance manual for pemserter series 4 - model j ...

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Manual Tooling Guide For Series 100, 500, 1000, 2000, 4 & TECH2 TDO PEM® CABLE TIE HOOKS-CLINCHING – BULLETIN TD Size Punch Anvil 40 8006865 975200048 50 8006864 120 8006250 (1” dia) 8006863 Figure P-1 Figure A-11 TPS PEM® FLUSH-MOUNTED PILOT PINS – BULLETIN FH Size Punch 4”/101.6mm Long Anvil For material .060”+/1.7mm+ Anvil For material .040-.060”/ 1mm – 1.7mm .125 (.130) 8003278 8003284 .187 (.192) 8003279 8003285 .250 (.255) 8003280 8003286 975200048 4 mm (.161) 8003281 8003287 5 mm (.201) 8003282 8003288 6 mm (.290) 8003283 8003289 Figure P-1 Figure A-4 Figure A-9 TSO, TSOS, TSOA PEM® THREADED STANDOFFS FOR THIN SHEETS- BULLETIN SO Size Punch Anvil For material Anvil For material .025- .032” / .63mm - .81/.75mm .032”+/0.81mm+ 256 970200008300 8003291 440 970200008300 8003291 6256 970200012300 8003292 632 970200012300 8003292 6440 970200012300 8003292 975200048 M2.5 970200008300 8003291 M3 970200008300 8003291 6M25 970200012300 8003292 6M3 970200012300 8003292 M35 970200012300 8003292 Figure P-1 Figure A-4 Figure A-9 TY-D PEM® CABLE TIE-MOUNT SELF-CLINCHING – BULLETIN TD Size Punch Anvil 40 8006136 60 8006250 8006137 175 Figure P-1 (1” dia) 8006138 Figure A-8 (1” dia) Page 68
Manual Tooling Guide For Series 100, 500, 1000, 2000, 4 & TECH2 U, UL PEM® MINIATURE SELF-CLINCHING FASTENERS – BULLETIN FE Size Punch Anvil 256 975200048 975200020 Figure P-1 Figure A-5 TURRET ANVILS STUDS – FH 4 – ¼-20 STANDOFFS – SO 4 AND 6 980020018 STUDS – FH M3 – M8 980020047 STANDOFFS – SO 4/M3/6/M3.5/8/M4/10/M5 980020053 NUTS – S AND CLS 2 – ¼-20 / M2 – M6 980020019 NOTE: THE BOTTOM AND TOP MOUNT REVERSE FLANGE ANVIL HOLDERS ARE FOR THE SERIES 4 PRESS ONLY! TOOLS FOR SERIES 4 BOTTOM MOUNT REVERSE FLANGE ANVIL HOLDER KIT 980020025 INCLUDES LONG PUNCH AND FLAT ANVIL PUNCH 975201037825 ANVIL FLAT 975200725019 ANVIL S-440 975200841019 ANVIL S-632 975200842019 ANVIL S-832 975200843019 ANVIL S-1032 975200844019 ANVIL S-12-24 975200845019 TOOLS FOR SERIES 4 TOP MOUNT REVERSE FLANGE ANVIL HOLDER KIT 980020068 INCLUDES PUNCH AND FLAT ANVIL PUNCH 975200722025 ANVIL FLAT 975200046 NOTE: OTHER ANVILS ARE AVAILABLE FOR TOP AND BOTTOM MOUNT REVERSE FLANGE ANVIL HOLDERS. WORKPIECE ALIGNMENT PLATES KIT PART # 8004682 CONTAINS: ALIGNMENT PLATE ROUND 980020059 ALIGNMENT PLATE RECTANGULAR 980020060 Page 69
Page 1 and 2:
OPERATION AND MAINTENANCE MANUAL FO
Page 3 and 4:
SAFETY The Series 4 was designed to
Page 5 and 6:
PEMSERTER ® SERIES 4 PRESS OPERATI
Page 7:
AIR SUPPLY PREPARATION Recommended
Page 10:
UNPACKING AND INITIAL SET-UP Select
Page 20 and 21: OPERATOR SAFETY 20
Page 23 and 24: AIRBORNE NOISE EMISSIONS A PEMSERTE
Page 25: STANDARD PUNCH AND ANVILS 1. Refer
Page 29: TOP MOUNTED REVERSE FLANGE ANVIL HO
Page 32 and 33: PRESS SET-UP AND OPERATION 1. Set t
Page 35 and 36: PRESS MAINTENANCE AND ADJUSTMENTS 3
Page 39: WARNING: DISCONNECT THE AIR SUPPLY
Page 42 and 43: LEVER ROLLER VALVE BRACKET ADJUSTME
Page 44 and 45: TROUBLE SHOOTING GUIDE PROBLEM CAUS
Page 50 and 51: RECOMMENDED SPARE PARTS FOR PEMSERT
Page 53 and 54: TOOLING GUIDE 53
Page 55 and 56: Manual Tooling Guide For Series 100
Page 67: Manual Tooling Guide For Series 100
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