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Course Sponsor<br />

<strong>Dynamic</strong> <strong>and</strong> <strong>Static</strong><br />

<strong>Head</strong>-<strong>of</strong>-<strong>Wall</strong> <strong>Joint</strong> <strong>Fire</strong> <strong>Protection</strong><br />

California Exp<strong>and</strong>ed Metal<br />

Company<br />

263 North Covina Lane<br />

City <strong>of</strong> Industry, CA 91744<br />

Phone<br />

425-591-4174<br />

<strong>Dynamic</strong> <strong>and</strong> <strong>Static</strong> <strong>Head</strong>-<strong>of</strong>-<strong>Wall</strong> <strong>Joint</strong> <strong>Fire</strong> <strong>Protection</strong><br />

E-mail<br />

arosin@cemcosteel.com<br />

Web<br />

www.cemcosteel.com<br />

Course Number<br />

CEM05A<br />

Please note: you will need to complete the conclusion<br />

quiz online at ronblank.com to receive credit<br />

An AIA Continuing Education Program<br />

Credit for this course is 1 AIA/ CES HSW Learning Unit


An American Institute <strong>of</strong> Architects (AIA)<br />

Continuing Education Program<br />

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Ron Blank & Associates, Inc. is a registered provider with The American Institute <strong>of</strong><br />

Architects Continuing Education System. Credit earned upon completion <strong>of</strong> this<br />

program will be reported to CES Records for AIA members. Certificates <strong>of</strong><br />

Completion are available for all course participants upon completion <strong>of</strong> the course<br />

conclusion quiz with +80%.<br />

Please view the following slide for more information on Certificates <strong>of</strong> Completion<br />

through RBA<br />

This program is registered with the AIA/CES for continuing pr<strong>of</strong>essional<br />

education. As such, it does not include content that may be deemed<br />

or construed to be an approval or endorsement by the AIA or Ron<br />

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An American Institute <strong>of</strong> Architects (AIA)<br />

Continuing Education Program<br />

Course Format: This is a structured, web-based, self study course with<br />

a final exam.<br />

Course Credit: 1 Health Safety & Welfare (HSW) learning unit (LU)<br />

Completion Certificate: A copy is sent to you by email, you can print<br />

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from your RonBlank.com transcript. If you have any difficulties printing<br />

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Design pr<strong>of</strong>essionals, please remember to print your certificate<br />

<strong>of</strong> completion after successfully completing a course<br />

conclusion quiz. All AIA <strong>and</strong> non-AIA members will be sent a<br />

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Copyright Material<br />

This presentation is protected by U.S. <strong>and</strong> International<br />

copyright laws. Reproduction, distribution, display <strong>and</strong><br />

use <strong>of</strong> the presentation without written permission <strong>of</strong><br />

© Ron Blank & Associates, Inc. 2009<br />

<strong>and</strong><br />

© California Exp<strong>and</strong>ed Metal Company 2009<br />

is prohibited.


Course Objectives<br />

Upon Completion <strong>of</strong> this course the Design Pr<strong>of</strong>essional will be<br />

able to:<br />

• Explain what a <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> joint is<br />

• Describe what constitutes a <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> assembly<br />

• Explain what information is contained in the heading <strong>of</strong> a UL<br />

listed assembly<br />

• Explain how the four st<strong>and</strong>ards are measured to determine UL<br />

2079 approval<br />

• Determine the deflection capacity <strong>of</strong> joint treatments<br />

• Explain the hourly rating <strong>of</strong> joint treatments<br />

• Explain what comprises the L-rating <strong>of</strong> joint treatments<br />

• List the joint treatment types <strong>and</strong> what the<br />

advantages/disadvantages <strong>of</strong> each are<br />

• Describe what Architect, Engineer, <strong>and</strong> Specification<br />

pr<strong>of</strong>essionals consider when specifying protection <strong>of</strong> dynamic<br />

or static head <strong>of</strong> wall joints


What is a <strong>Head</strong>-<strong>of</strong>-<strong>Wall</strong> <strong>Joint</strong><br />

<strong>Joint</strong>


What Is A <strong>Head</strong> Of <strong>Wall</strong> <strong>Joint</strong><br />

• A head <strong>of</strong> wall joint is the gap distance between the wall or<br />

wall sheathing <strong>and</strong> the overhead structure.<br />

• The joint (based on amount <strong>of</strong> deflection required) is<br />

designed <strong>and</strong> constructed to allow for vertical movement<br />

(allowing wall to move independent <strong>of</strong> the structure) due to<br />

forces such as Live/Dead loading, thermal<br />

expansion/contraction, wind sway, or seismic movements.<br />

• The head <strong>of</strong> wall joint allows vertical movement without<br />

damaging the wall or wall sheathing


What Constitutes A<br />

What Constitutes A<br />

<strong>Head</strong> Of <strong>Wall</strong> Assembly


What Is A Cold Formed Steel/Gypsum<br />

<strong>Head</strong> Of <strong>Wall</strong> Assembly<br />

• A head <strong>of</strong> wall assembly is comprised <strong>of</strong> <strong>and</strong> defined by the<br />

• A head <strong>of</strong> wall assembly is comprised <strong>of</strong> <strong>and</strong> defined by the<br />

following elements:<br />

• Overhead structure<br />

• Top <strong>of</strong> wall framing deflection system<br />

• Fill, void, or cavity materials protecting any joints


Types Of Overhead Structures<br />

Overhead structure pr<strong>of</strong>iles:<br />

Fluted pan deck<br />

Includes either floor or ro<strong>of</strong> pan deck assemblies varying in<br />

flute size, height, <strong>and</strong> configuration<br />

Flat Concrete<br />

Any overhead consisting <strong>of</strong> a concrete surface having a flat<br />

surface area<br />

Structural steel support<br />

Cases where a wall is aligned underneath a structural steel<br />

support such as steel I-beam or open web truss


Typical Top Of <strong>Wall</strong> Deflection Systems<br />

Single long leg track<br />

U-shaped track having typically longer legs<br />

Double track<br />

A nested track configuration <strong>of</strong> two u-shaped pr<strong>of</strong>iles<br />

Slotted track<br />

U-shaped track having vertical slots located in the legs<br />

allowing for fastener attachment through the slots<br />

Clipped track<br />

U-shaped track having pre-installed slotted clips that allow for<br />

attachment <strong>of</strong> fasteners through the slots


Typical Top Of <strong>Wall</strong> Deflection Systems<br />

“T” shaped “shoulder” track<br />

“T” shaped track that creates a shoulder which allows for<br />

attachment <strong>of</strong> drywall rips aligned with the exterior surface <strong>of</strong><br />

the wall to protect the head <strong>of</strong> wall gap<br />

U-shaped filled track<br />

U-shaped track which incorporates the use <strong>of</strong> plastic bags<br />

<strong>and</strong> fire pro<strong>of</strong>ing fill in a composite assembly<br />

Shoulder Track<br />

U-Shaped Track


Types Of Fill, Void, Or Cavity Materials<br />

Used In <strong>Joint</strong> <strong>Protection</strong><br />

Mineral wool<br />

Mineral based wool insulation<br />

Caulks/sprays<br />

Uncured mastic materials applied “wet” typically having<br />

some elastomeric <strong>and</strong> intumescent properties<br />

Drywall<br />

Rips <strong>of</strong> drywall or gypsum sheet material<br />

Flute plates<br />

Materials used to protect flute (i.e. contour cut drywall or<br />

metal plate enclosures)<br />

<strong>Fire</strong> pro<strong>of</strong>ing<br />

Cement or fiber based spray on materials<br />

Steel Intumescent <strong>Fire</strong> Stop<br />

Composite intumescent material metal pr<strong>of</strong>ile<br />

configurations


What Information Is Contained In The<br />

What Information Is Contained In The<br />

<strong>Head</strong>ing Of A UL Listed Assembly


What Information Is Presented In The<br />

<strong>Head</strong>er Section Of A UL Listing<br />

UL listing example<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 HR (see item 2)<br />

– L Rating at Ambient – Less Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than 1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in. <strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100% Compression<br />

<strong>and</strong> Extension


<strong>Dynamic</strong> Or <strong>Static</strong> Designation<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 HR (see item 2)<br />

– L Rating at Ambient – Less Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than 1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in. <strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100% Compression<br />

<strong>and</strong> Extension<br />

• <strong>Head</strong> <strong>of</strong> wall system listings are designated by the “HW”<br />

• <strong>Dynamic</strong> assemblies allowing movement have the “D”<br />

included in the system number<br />

• <strong>Static</strong> assemblies rated as having no movement capabilities<br />

would be designated with an “S” in lieu <strong>of</strong> the “D” included in<br />

the system number


Hourly Rating Of Assembly<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 HR (see item 2)<br />

– L Rating at Ambient – Less Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than 1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in. <strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100% Compression<br />

<strong>and</strong> Extension<br />

The rating allowed by the assembly is listed on the second line<br />

<strong>and</strong> is outlined in the detail section specifying the layers <strong>and</strong><br />

type <strong>of</strong> sheathing or thickness <strong>of</strong> wall materials


L-rating (Optional Air Leakage)<br />

<strong>of</strong> Assembly<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 HR (see item 2)<br />

– L Rating at Ambient – Less Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than 1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in. <strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100% Compression<br />

<strong>and</strong> Extension<br />

If the assembly has been tested in accordance with the<br />

optional air leakage test the measured ratings will be listed at<br />

both ambient (room) <strong>and</strong> elevated (400 deg F) temperatures


Nominal <strong>Joint</strong> Width<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2<br />

HR (see item 2)<br />

– L Rating at Ambient – Less<br />

Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than<br />

1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in.<br />

<strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement<br />

Capabilities – 100%<br />

Compression <strong>and</strong> Extension<br />

The nominal or “installed” joint width is specified as this is the base<br />

from which to calculate the overall deflection capacity <strong>of</strong> the joint<br />

materials used in the assembly


Movement Class And Capabilities<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 HR (see item 2)<br />

– L Rating at Ambient – Less Than 1 CFM/Lin ft<br />

– L Rating at 400 F – Less Than 1 CFM/Lin ft<br />

– Nominal <strong>Joint</strong> Width – ½ in. <strong>and</strong> 1 in. (see item 3)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100%<br />

Compression <strong>and</strong> Extension<br />

The class <strong>of</strong> movement (cycles/min) provides a rating on how<br />

much cyclical movement joint materials can h<strong>and</strong>le without<br />

failure <strong>of</strong> the joint materials or attachment<br />

The compression <strong>and</strong> extension rating define the joint material<br />

capabilities <strong>and</strong> how far the assembly can deflect from the<br />

installed or nominal gap without adversely affecting the joint<br />

materials or wall assembly


Which Four St<strong>and</strong>ards Are Measured To<br />

Determine UL 2079 Approval


UL 2079<br />

• Four measured st<strong>and</strong>ards for certification<br />

1) Cyclical Testing (Movement)<br />

2) Flame passage (F-rating)<br />

3) Thermal passage (T-rating)<br />

4) Hose Stream (H-rating)<br />

• Optional rating<br />

1) Leakage rating (L-rating)


What Is The UL 2079 Test St<strong>and</strong>ard<br />

• The majority <strong>of</strong> building codes relating to the fire protection <strong>of</strong><br />

dynamic joints at the top <strong>of</strong> fire rated partitions are based on<br />

the UL 2079 test st<strong>and</strong>ards<br />

• The UL 2079 st<strong>and</strong>ards are the most current criteria for testing<br />

dynamic joints <strong>and</strong> fire protection <strong>of</strong> them<br />

• Additional test st<strong>and</strong>ards <strong>and</strong> criteria which are incorporated<br />

• Additional test st<strong>and</strong>ards <strong>and</strong> criteria which are incorporated<br />

into the UL 2079:<br />

– ASTM E-119<br />

– ASTM E-814<br />

– ASTM E-1966


How Do You Determine The Deflection<br />

Capacity Of <strong>Joint</strong> Treatments<br />

t


What Is The <strong>Dynamic</strong> Cycle Test<br />

The dynamic cycle test is when an entire assembly including<br />

the wall, wall framing, sheathing, overhead, <strong>and</strong> joint<br />

materials are cycled to determine movement capabilities<br />

before the fire <strong>and</strong> hose stream test<br />

Three measurements are used to determine the class rating<br />

<strong>and</strong> deflection capabilities <strong>of</strong> the assembly <strong>and</strong> joint materials<br />

• Cyclical abilities <strong>of</strong> the joint materials<br />

• Nominal gap <strong>of</strong> the joint<br />

• Movement Capabilities ii i


Level Of Cycle In <strong>Joint</strong> <strong>Protection</strong><br />

Entire assembly <strong>and</strong> joint materials are cycled prior to fire<br />

exposure determining the limit <strong>and</strong> rating at which level the<br />

materials <strong>and</strong> connection to the structure remain in tact<br />

• Three levels <strong>of</strong> cycle<br />

– Level I = 1 cycle/min for 500 cycles (Thermal)<br />

– Level II = 10 cycles/min for 500 cycles (Wind Sway)<br />

– Level III = 30 cycles/min for 500 cycles (Seismic)


Nominal (Installed) Gap <strong>and</strong><br />

Movement Capabilities<br />

• The vertical gap distance between the overhead structure an<br />

the wall/ wall sheathing is measured at time <strong>of</strong> installation<br />

• This nominal distance is then used as the base to determine<br />

the overall movement capabilities <strong>of</strong> the joint materials<br />

• Movement capabilities are expressed as a % <strong>of</strong> the nominal<br />

installed gap distance that joint materials can move during<br />

compression <strong>and</strong> extension at a specified level <strong>of</strong> cycle<br />

without adversely affecting the protection provided by the<br />

joint materials


Example Of Movement Calculation<br />

Table For UL Listing 25% Capability<br />

System No. HW-D-0321<br />

• Assembly ratings – 1 <strong>and</strong> 2 Hr (See Items 2 & 3A)<br />

• Nominal <strong>Joint</strong> Width – 1 In. Max<br />

• Class II Movement Capabilities – 25% Compression or<br />

Extension<br />

Nominal<br />

<strong>Joint</strong> Width<br />

25%<br />

Compressi<br />

on<br />

25%<br />

Extension<br />

Two Way =<br />

Compress. +<br />

Ext.<br />

Compression<br />

Only<br />

½” 1/8” 1/8” ¼” 1/8”<br />

1” ¼” ¼” ½” 1/4”<br />

2” ½” ½” 1” 1/2”<br />

4” 1” 1” 2” 1”


Example Of Movement Calculation<br />

Table For UL Listing 100% Capability<br />

System No. HW-D-0420<br />

• Assembly Rating – 1 <strong>and</strong> 2 Hr (See Item 2)<br />

• L Rating at Ambient – Less than 1 CFM/Lin Ft<br />

• L Rating at 400 deg F – Less than 1 CFM/Lin Ft<br />

• Nominal <strong>Joint</strong> Width – ½ to 1 In. (See Item 2A)<br />

• Class II <strong>and</strong> III Movement Capabilities – 100% Compression or<br />

Extension<br />

Nominal<br />

<strong>Joint</strong><br />

Width<br />

100%<br />

Compressi<br />

on<br />

100%<br />

Extension<br />

Two Way =<br />

Compress. +<br />

Ext.<br />

Compressi<br />

on Only<br />

½” (FS1) ½” ½” 1” ½”<br />

¾” (FS1)* ¾” ¼” 1”* ¾”<br />

1” (FS2) 1” 1” 2” 1”<br />

2” (FS2) 2” --- --- 2”


What Are Hourly Rating Of <strong>Joint</strong><br />

What Are Hourly Rating Of <strong>Joint</strong><br />

Treatments


F & T Rating (Burn Test)<br />

• After cycling <strong>of</strong> assembly the head <strong>of</strong> wall joint is opened to<br />

the maximum allowable joint distance based on the cycle<br />

test.<br />

• Entire assembly subjected to fire measuring the thermal<br />

passage <strong>of</strong> heat <strong>and</strong> restriction <strong>of</strong> flame through the assembly<br />

• Maximum allowable rise in temperature on unexposed side <strong>of</strong><br />

wall/wall sheathing, fire stop materials, <strong>and</strong> joint materials is<br />

350 deg F above ambient or 425 deg F.<br />

• Assembly <strong>and</strong> joint materials must restrict the passage <strong>of</strong> any<br />

flame or fire through to unexposed side to meet test criteria


Burn Test<br />

• Left: The wall assembly from the "exposed" side after being<br />

subjected to 2 hour burn<br />

• Right: Close up <strong>of</strong> exp<strong>and</strong>ed intumescent; Steel<br />

Intumescent <strong>Fire</strong> Stop still in place, <strong>and</strong> burnt mineral wool in<br />

flute


Example UL Listing Hourly Rating<br />

Gypsum/CFS framing<br />

• System No. HW-D-0420<br />

– Assembly Rating – 1 <strong>and</strong> 2 Hr (See Item 2)<br />

– L Rating at Ambient – Less than 1 CFM/Lin Ft<br />

– L Rating at 400 deg F – Less than 1 CFM/Lin Ft<br />

– Nominal <strong>Joint</strong> Width – ½ to 1 In. (See Item 2A)<br />

– Class II <strong>and</strong> III Movement Capabilities – 100% Compression<br />

or Extension<br />

• Item 2 from listing<br />

• <strong>Wall</strong> Assembly – The 1 or 2 hr fire rated gypsum board/steel<br />

stud wall assembly shall be constructed <strong>of</strong> the materials <strong>and</strong><br />

in the manner described in the individual U400-Series <strong>Wall</strong> or<br />

Partition Design in the UL <strong>Fire</strong> Resistance Directory <strong>and</strong> shall<br />

include the following construction features


Item 2 <strong>Wall</strong> Assembly<br />

• Included in the <strong>Wall</strong> Assembly section details are the<br />

approved materials <strong>and</strong> required installation <strong>of</strong>:<br />

1) Ceiling/floor runners (track)<br />

2) Studs or <strong>Wall</strong> Material (CMU/Block)<br />

3) Gypsum board or <strong>Wall</strong> Sheathing


H – Rating (Hose Stream)<br />

• Assembly removed from oven <strong>and</strong> subjected to a fire hose<br />

stream test<br />

– Water applied across entire assembly at 35 psi for approx<br />

30 seconds (joint testing) from straight nozzle fire hose<br />

– Test the effects <strong>of</strong> rapid cooling<br />

– Measure performance <strong>of</strong> assembly to restrict any direct<br />

stream <strong>of</strong> water from penetrating through the assembly<br />

out the unexposed side<br />

– Observe all materials including mineral wool or fire<br />

pro<strong>of</strong>ing in deck flutes to avoid dislodging <strong>of</strong> materials<br />

• Mineral wool in flutes<br />

•<strong>Fire</strong> pro<strong>of</strong>ing in flutes<br />

• <strong>Wall</strong>/<strong>Wall</strong> Sheathing on unexposed side<br />

• <strong>Fire</strong> resistive joint materials<br />

• Studs


H – Rating (Hose Stream)<br />

Shaft wall coming <strong>of</strong>f oven


H – Rating (Hose Stream)<br />

Shaft wall assembly red hot<br />

Shaft wall exposed side<br />

1800 deg F


H – Rating (Hose Stream)<br />

Hose stream completed


H – Rating (Hose Stream)<br />

• Exposed side after cycle,<br />

burn, <strong>and</strong> hose stream<br />

• Non-exposed side after fire<br />

<strong>and</strong> hose stream


<strong>Joint</strong> System Details<br />

• The joint system details will provide a specification <strong>of</strong> approved<br />

materials which can be used in the specific listing <strong>and</strong> the<br />

required manner in which they are to be installed<br />

• Materials which are specified in the <strong>Joint</strong> System section if<br />

necessary are:<br />

1) Forming Materials<br />

2) Fill, Void, Cavity Materials<br />

<strong>Joint</strong>


IBC 2006 – 713.6 <strong>Fire</strong>-resistant resistant <strong>Joint</strong><br />

Systems In Smoke Barriers<br />

New St<strong>and</strong>ard as <strong>of</strong> 2006<br />

• <strong>Fire</strong>-resistant joint systems in smoke barriers shall be tested in<br />

accordance with the requirements <strong>of</strong> UL 2079 for air leakage.<br />

The air leakage rate <strong>of</strong> the joint shall not exceed 5.0 cfm per<br />

lineal foot (0.00775 m3/slm) <strong>of</strong> joint at .30 inch (7.47 Pa) <strong>of</strong><br />

water for both the ambient temperature <strong>and</strong> elevated<br />

temperature tests.


Optional L- Rating (Air Leakage)<br />

• Measurement on non-fire exposed assembly <strong>of</strong> the air<br />

leakage rate through a fire stop system or fire-resistive joint<br />

system, tested under a differential pressure <strong>of</strong> 0.30 inches <strong>of</strong><br />

water column (75 Pa) at both 75 <strong>and</strong> 400 degrees Fahrenheit.<br />

The rate is expressed as a volumetric flow rate in units <strong>of</strong><br />

cfm/lft.<br />

• Assembly is cycled to level listed on individual listings<br />

• Assembly is then opened to max. capable opening based on<br />

movement ratings<br />

• Leakage measured at ambient (room temperature or 75 deg<br />

Fahrenheit)<br />

• Leakage measured at elevated temperature <strong>of</strong> 400 deg F<br />

• Rating calculated as CFM/lft (cubic feet per minute/ lineal<br />

feet <strong>of</strong> joint)


UL Listing Example<br />

• System No. HW-D-0420<br />

• Assembly Rating – 1 <strong>and</strong> 2 Hr (See Item 2)<br />

• L Rating at Ambient – Less than 1 CFM/Lin Ft<br />

• L Rating at 400 deg F – Less than 1 CFM/Lin Ft<br />

• Nominal <strong>Joint</strong> Width – ½ to 1 In. (See Item 2A)<br />

• Class II <strong>and</strong> III Movement Capabilities – 100% Compression or<br />

Extension<br />

• Cycled at a level III<br />

• Achieves the lowest leakage rate <strong>of</strong> “Less than 1”<br />

• Rating is includes assemblies using any <strong>of</strong> the alternate<br />

approved materials referenced in listing


<strong>Head</strong> <strong>of</strong> <strong>Wall</strong> <strong>Joint</strong> <strong>Protection</strong> System<br />

This course will now cover the more commonly used materials<br />

to protect head <strong>of</strong> wall joints providing a rated joint in wall<br />

partitions:<br />

• Caulk/spray<br />

• Drywall<br />

• <strong>Fire</strong> pro<strong>of</strong>ing<br />

• Steel intumescent fire stop<br />

<strong>Joint</strong>


Caulks/Sprays<br />

• <strong>Fire</strong> rated caulks <strong>and</strong> sprays<br />

typically have intumescent<br />

<strong>and</strong> elastomeric properties<br />

that allow for some range <strong>of</strong><br />

elongation <strong>and</strong><br />

compression<br />

• Products are br<strong>and</strong> specific<br />

<strong>and</strong> the amount <strong>of</strong> elasticity<br />

<strong>and</strong> intumescent properties<br />

are based on individual<br />

formulations<br />

• These products are applied in uncured “wet” state <strong>and</strong> can<br />

be used in the <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> gap or applied over a backing<br />

material such as mineral wool or foam backing rod


Caulk/Spray Advantages<br />

• Many br<strong>and</strong> formulations to choose from<br />

• Product can be applied by:<br />

– Spray on<br />

– Caulk tube application<br />

– Trowel applied<br />

• Elastomeric properties p allow for some amount <strong>of</strong> movement<br />

(see manufacturer’s recommendation)<br />

• Intumescent properties exp<strong>and</strong> material when exposed to<br />

flame or high temperatures to create a seal form heat,<br />

flame, <strong>and</strong> air passage


Caulk/Spray Advantages<br />

• Helps in retention <strong>of</strong> flute fill materials from dislodging from<br />

overhead flutes or head <strong>of</strong> wall gaps during fire hose stream<br />

application<br />

• Applied in accordance with manufacturer’s<br />

recommendations these materials provide a good air<br />

leakage seal<br />

• Can be applied to cover a variety <strong>of</strong> uneven surfaces


Caulk/Spray Disadvantages<br />

• Typically requires a clean, dry, frost <strong>and</strong> oil free surface for<br />

proper adhesion<br />

• Formulation may be affected by extreme temperatures<br />

• May experience fatigue (cracking, tearing, dislodging) during<br />

life cycle<br />

• May require additional “bond breaker” tape to be installed<br />

on metal surfaces to avoid three sided adhesion increasing<br />

installation costs<br />

• Possible overspray onto “unintended” surrounding surfaces or<br />

elements


Caulk/Spray Disadvantages<br />

• Avoid three sided adhesion


Caulk/Spray Disadvantages<br />

• Uneven application can result in under applied or excessive<br />

amounts <strong>of</strong> material<br />

• Restricted deflection capabilities<br />

• Potential for adhesive, cohesive, or substrate failure when<br />

movement occurs<br />

• Limited it cyclical l capabilities<br />

• Time to cure for effectiveness <strong>and</strong> odor free state


Caulk/Spray Disadvantages<br />

• Avoid Displacement from Compression


Caulk/Spray Disadvantages<br />

• Typical Failures <strong>of</strong> <strong>Joint</strong>s Using Sealant


Drywall “Rips”<br />

• Drywall rips can be installed in front <strong>of</strong> head <strong>of</strong> wall gaps to<br />

provide fire protection <strong>of</strong> equivalent ratings as the wall<br />

assembly<br />

• Can be attached to common cold formed steel angle via<br />

fasteners<br />

• Drywall rip/angle assembly can then be positively attached to<br />

structure with typical steel fasteners<br />

• Typically requires similar amount <strong>and</strong> pr<strong>of</strong>iles <strong>of</strong> gypsum panels<br />

used to achieve rating <strong>of</strong> wall assembly


Drywall Rip Advantages<br />

• Gypsum materials are readily available<br />

• Cold formed steel angles typically available<br />

• Positive attachment <strong>of</strong> the Drywall rip/Angle assembly to the<br />

structure<br />

• Sound Transmission reduction


Drywall Disadvantages<br />

• Labor required to “rip” or cut down to size gypsum sheets<br />

• Labor to install gypsum to cold formed steel angles typically<br />

8” O/C with fasteners<br />

• Fasteners extending into the <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> gap degrading top<br />

<strong>of</strong> wall sheathing during cyclical movement<br />

• Potential ti gaps at construction ti joints <strong>of</strong> drywall rips<br />

• Will still require installation <strong>of</strong> <strong>and</strong> additional materials to hold<br />

mineral wool in flutes above the wall assembly<br />

• No current listed system with “L-rating”


Angle Mesh with <strong>Fire</strong> Pro<strong>of</strong>ing<br />

• Metal angle “mesh” pr<strong>of</strong>ile<br />

which can be installed in<br />

front <strong>of</strong> head <strong>of</strong> wall gaps<br />

<strong>and</strong> coated with fire<br />

pro<strong>of</strong>ing materials<br />

• <strong>Fire</strong> pro<strong>of</strong>ing materials could<br />

be cement based<br />

• <strong>Fire</strong> pro<strong>of</strong>ing materials could<br />

be fiber based


Advantages <strong>of</strong> Angle Mesh/<strong>Fire</strong><br />

Pro<strong>of</strong>ing<br />

• Angle mesh pr<strong>of</strong>ile is positively attached to the overhead<br />

structure<br />

• Angle mesh pr<strong>of</strong>ile provides a “keyed” surface aiding in<br />

holding fire pro<strong>of</strong>ing materials in place<br />

• <strong>Fire</strong> pro<strong>of</strong>ing materials can be sprayed on covering the angle<br />

mesh <strong>and</strong> filling overhead flutes at the same time<br />

• <strong>Head</strong> <strong>of</strong> wall gap behind angle mesh provides 100%<br />

movement capabilities


Disadvantages <strong>of</strong> Angle<br />

Mesh/<strong>Fire</strong> Pro<strong>of</strong>ing<br />

• Angle Mesh <strong>and</strong> <strong>Fire</strong> pro<strong>of</strong>ing provide a rigid joint system <strong>and</strong><br />

cycle <strong>of</strong> the structure may crack <strong>and</strong> displace fire pro<strong>of</strong>ing<br />

materials<br />

• No expansion <strong>of</strong> joint materials during fire exposure to fill all<br />

gaps <strong>and</strong> cracks<br />

• Currently no UL leakage rating on joint assembly<br />

• Overspray <strong>of</strong> fire pro<strong>of</strong>ing onto wall <strong>and</strong> surrounding<br />

mechanical, electrical, or plumbing installations<br />

• Machinery needed to pump <strong>and</strong> spray install the materials


“Shoulder” Track Pr<strong>of</strong>ile And Systems<br />

Utilizing Drywall Rips<br />

• Shoulder track pr<strong>of</strong>ile which provides a “shoulder” to attach<br />

drywall rips covering the head <strong>of</strong> wall gap<br />

• Multiple pieces <strong>of</strong> metal pr<strong>of</strong>iles or drywall rips installed to<br />

Multiple pieces <strong>of</strong> metal pr<strong>of</strong>iles or drywall rips installed to<br />

create a “shoulder” for drywall rip attachment in front for<br />

head <strong>of</strong> wall gaps


Advantages Of “Shoulder”<br />

Drywall Rip Installation<br />

• Drywall materials are readily available <strong>and</strong> can be cut<br />

down <strong>and</strong> used for “rips” in front <strong>of</strong> head <strong>of</strong> wall gap<br />

• <strong>Head</strong> <strong>of</strong> wall gap doesn’t require any fill materials allowing<br />

for unencumbered movement<br />

• Allow for large amounts <strong>of</strong> uncompromised deflection<br />

• Reduces sound transmission through the head <strong>of</strong> wall joint


Disadvantages Of “Shoulder”<br />

Drywall Rip Installation<br />

• Shoulder tracks need to be formed to accommodate wall<br />

size, fire rating, <strong>and</strong> deflection movement<br />

• Installation <strong>of</strong> differing wall widths, fire ratings, <strong>and</strong><br />

deflection requirements require multiple track or material<br />

pr<strong>of</strong>iles<br />

• Labor to install drywall rips with a screw attachment every 3”<br />

OC both sides<br />

• Multiple layers <strong>and</strong> build up (i.e. for 2 hour rating) requires<br />

additional ii fasteners <strong>and</strong> labor to install 2 drywall rips per side


Disadvantages Of “Shoulder”<br />

Drywall Rip Installation<br />

• No expansion <strong>of</strong> materials to seal gaps or cracks when<br />

exposed to fire<br />

• Labor to install caulks which are still required between the<br />

drywall rips <strong>and</strong> contour <strong>of</strong> overhead structure<br />

• Drywall rips need to be additionally contour cut to provide<br />

flute fill retention<br />

• Possible “construction joints” at the intersection <strong>of</strong> drywall rips<br />

requiring additional materials for sealing against air leakage,<br />

flame, <strong>and</strong> thermal passage


Track With <strong>Fire</strong> Pro<strong>of</strong>ing Fill<br />

• Track pr<strong>of</strong>ile shape that is U-shaped <strong>and</strong> incorporates the use<br />

<strong>of</strong> plastic bags <strong>and</strong> fire pro<strong>of</strong>ing<br />

• Track is attached to the overhead structure via fasteners<br />

through return flanges on both sides <strong>of</strong> u-shape<br />

• Plastic bags are inserted into the u-shape having connections<br />

that allow for fire pro<strong>of</strong>ing to be pumped into the bag<br />

assemblies


Advantages Of Track With <strong>Fire</strong> Pro<strong>of</strong> Fill<br />

• The entire assembly can be installed <strong>and</strong> filled before<br />

mechanical, electrical, or plumbing installation<br />

• Bag inserts allow for fill <strong>of</strong> overhead flutes <strong>and</strong> holds fire<br />

pro<strong>of</strong>ing in place<br />

• Allows for unencumbered head <strong>of</strong> wall joint<br />

• No additional materials are required to provide flute fill<br />

retention<br />

• Provides sound reduction through the head <strong>of</strong> wall joint<br />

• <strong>Head</strong> <strong>of</strong> wall materials are not stressed by cyclical movement<br />

<strong>of</strong> the structure


Disadvantages Of Track<br />

With <strong>Fire</strong> Pro<strong>of</strong> Fill<br />

• Track pr<strong>of</strong>ile <strong>and</strong> required components (plastic bags, hose<br />

connections, pumps, <strong>and</strong> sealer) can be expensive<br />

• Labor required to install the pr<strong>of</strong>ile with bags inserted <strong>and</strong> to<br />

pump them full can be extensive<br />

• Pinched bags may not fill properly affecting the fire stopping<br />

or smoke propagation abilities <strong>of</strong> the system<br />

• No expansion capabilities to fill cracks or voids during fire<br />

• Custom lengths require modified bags <strong>and</strong> sealing machine<br />

to create sealed bags


The Solution: Steel<br />

Intumescent <strong>Fire</strong> Stops<br />

• <strong>Joint</strong> <strong>Protection</strong><br />

• Can be installed as wall is “topped out”<br />

• Can be installed before MEP’s<br />

• Requires only same fasteners used for track every 24” O/C<br />

• Can be installed during track installation<br />

ti<br />

• Eliminates sealant over application, build up, overspray <strong>and</strong><br />

materials “left in machine, hose, or tube” (unaccounted<br />

waste)<br />

• Eliminates i under application <strong>and</strong> rework<br />

• Provides “flute fill” retention eliminating labor to install<br />

caulks/sprays or flute plates<br />

• Eliminates materials <strong>and</strong> labor to “castle cut” or rip drywall for<br />

use to protect joints or flutes


Steel Intumescent <strong>Fire</strong> Stops<br />

The flexibility <strong>of</strong> the Steel Intumescent <strong>Fire</strong> Stop product is used to<br />

protect dynamic joints in both st<strong>and</strong>ard cold formed<br />

steel/gypsum <strong>and</strong> CMU/block walls. The unique design provides<br />

superior movement capabilities while eliminating any<br />

requirement for fire caulk, spray, flute plates, drywall rips, or<br />

contour drywall cuts throughout head <strong>of</strong> wall joint assemblies.<br />

The simple design provides<br />

a positively attached fire<br />

stopping that allows for<br />

100% unencumbered<br />

movement experiencing no<br />

fatigue during life <strong>of</strong> the<br />

assembly.


<strong>Joint</strong> <strong>Protection</strong> Using A Steel<br />

Intumescent <strong>Fire</strong> Stop<br />

• Metal pr<strong>of</strong>ile shaped to allow for adhesion <strong>of</strong> a cured<br />

intumescent material<br />

• Composite assembly is installed in front <strong>of</strong> head <strong>of</strong> wall gaps


Advantages Of Composite<br />

Metal/Intumescent <strong>Joint</strong> <strong>Protection</strong> Materials<br />

• Composite assembly is positively attached to the structure<br />

• Design <strong>of</strong> the metal pr<strong>of</strong>ile allows for unencumbered<br />

movement <strong>of</strong> the wall assembly<br />

• Cured intumescent is protected from degradation due to<br />

cyclical movement <strong>and</strong> is held in place via the metal pr<strong>of</strong>ile<br />

• No fatigue to the system for the<br />

assembly life cycle


Advantages Of Composite<br />

Metal/Intumescent <strong>Joint</strong> <strong>Protection</strong> Materials<br />

• Accommodates large amounts <strong>of</strong> deflection with smaller<br />

nominal gaps<br />

• UL listings provide the lowest leakage rating possible<br />

• One pr<strong>of</strong>ile provides consistent amount <strong>of</strong> active ingredient<br />

for both 1 <strong>and</strong> 2 hour assemblies<br />

• Aid in flute fill retention with no additional materials required


Disadvantages Of Composite<br />

Metal/Intumescent <strong>Joint</strong> <strong>Protection</strong> Materials<br />

• Potential “construction gaps” at intersecting joints requiring<br />

additional caulk for ambient air leakage<br />

• Build up outside the head <strong>of</strong> wall joint may interfere with<br />

Build up outside the head <strong>of</strong> wall joint may interfere with<br />

exposed finished applications


Steel Intumescent <strong>Fire</strong> Stops<br />

• The Following Slides Contain Details Of Steel Intumescent<br />

• The Following Slides Contain Details Of Steel Intumescent<br />

<strong>Fire</strong> Stops As Used In Different Construction Methods


Under Slab Assembly with Steel<br />

Under Slab Assembly with Steel<br />

Intumescent <strong>Fire</strong> Stop


Perpendicular To Fluted<br />

Perpendicular To Fluted<br />

Metal Deck With Concrete Fill


Parallel To Fluted<br />

Parallel To Fluted<br />

Metal Deck With Concrete Fill


Parallel To Fluted Deck<br />

Parallel To Fluted Deck<br />

With An Offset <strong>Wall</strong>


Parallel To Fluted Deck<br />

Parallel To Fluted Deck<br />

Centered Under Valley


Centered under Structural<br />

Centered under Structural<br />

Steel Support (Example I-Beam)


Full Height Parallel to<br />

Full Height Parallel to<br />

Structural Steel Support


CMU Block <strong>Wall</strong>


Design Considerations Of <strong>Dynamic</strong> <strong>Joint</strong><br />

<strong>Protection</strong> In <strong>Fire</strong> Rated Assemblies<br />

Good design practices take into consideration a number <strong>of</strong><br />

factors when specifying dynamic joint protection<br />

• Deflection requirements<br />

• Cyclical movement<br />

• Thermal protection<br />

• Air leakage<br />

• Fatigue <strong>of</strong> joint systems<br />

• Attachment <strong>of</strong> joint systems


Deflection <strong>and</strong> Cyclical Movement<br />

To ensure effective fire rated partitions one needs to consider<br />

the cyclical rating, amount <strong>of</strong> deflection capability, <strong>and</strong> post<br />

construction movement a structure will experience during it’s<br />

life cycle<br />

Items to consider:<br />

• Environmental forces / Geographic location (zones)<br />

– Earthquake<br />

– Tornado<br />

– Hurricane<br />

– Thermal<br />

– Wind sway<br />

• Live load <strong>and</strong> frequency <strong>of</strong> movement<br />

• Dead load


<strong>Joint</strong> Material Properties<br />

In specifying joint protection one should consider the material<br />

properties <strong>and</strong> how they factor in the installation <strong>and</strong><br />

continued protection on fire rated assemblies<br />

Several factors to also consider:<br />

• Thermal protection provided (1 <strong>and</strong> 2 hour)<br />

• Certified leakage ratings <strong>of</strong> joint system<br />

• The attachment t or adhesion <strong>of</strong> the fire stop materials<br />

• The elasticity (compression <strong>and</strong> extension capabilities) <strong>of</strong><br />

the joint materials<br />

• Fill, Void, or cavity material (expansion capabilities)<br />

• Longevity <strong>of</strong> materials<br />

• Environmental conditions affecting materials


Course Objectives<br />

The Design Pr<strong>of</strong>essional will now be able to:<br />

• Explain what a <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> joint is<br />

• Describe what constitutes a <strong>Head</strong> <strong>of</strong> <strong>Wall</strong> assembly<br />

• Explain what information is contained in the heading <strong>of</strong> a UL<br />

listed assembly<br />

• Explain how the four st<strong>and</strong>ards are measured to determine UL<br />

2079 approval<br />

• Determine the deflection capacity <strong>of</strong> joint treatments<br />

t t<br />

• Explain the hourly rating <strong>of</strong> joint treatments<br />

• Explain what comprises the L-rating <strong>of</strong> joint treatments<br />

• List the joint treatment types <strong>and</strong> what the<br />

advantages/disadvantages <strong>of</strong> each are<br />

• Describe what Architect, Engineer, <strong>and</strong> Specification<br />

pr<strong>of</strong>essionals consider when specifying protection <strong>of</strong> dynamic<br />

or static head <strong>of</strong> wall joints


Course Sponsor<br />

<strong>Dynamic</strong> <strong>and</strong> <strong>Static</strong><br />

<strong>Head</strong>-<strong>of</strong>-<strong>Wall</strong> <strong>Joint</strong> <strong>Fire</strong> <strong>Protection</strong><br />

California Exp<strong>and</strong>ed Metal<br />

Company<br />

263 North Covina Lane<br />

City <strong>of</strong> Industry, CA 91744<br />

Phone<br />

425-591-4174<br />

<strong>Dynamic</strong> <strong>and</strong> <strong>Static</strong> <strong>Head</strong>-<strong>of</strong>-<strong>Wall</strong> <strong>Joint</strong> <strong>Fire</strong> <strong>Protection</strong><br />

E-mail<br />

arosin@cemcosteel.comcom<br />

Web<br />

www.cemcosteel.com<br />

Course Number<br />

CEM05A<br />

Please note: you will need to complete the conclusion<br />

quiz online at ronblank.com to receive credit<br />

An AIA Continuing Education Program<br />

Credit for this course is 1 AIA/CES HSW Learning Unit

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