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LED backlight 23inch LCD TV save25%.pdf - eu energy star

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SID May 22 nd , 2003 Baltimore, Maryland<br />

www.lumileds.com<br />

High Brightness Direct <strong>LED</strong> Backlight for <strong>LCD</strong>-<strong>TV</strong><br />

R. Scott West<br />

Huub Konijn, Willem Sillevis-Smitt, Smitt, Simon Kuppens, Nicola Pfeffer, Yourii Martynov<br />

Yagi Takaaki, Stefan Eberle, Tien Wei Tan, Choon Earn Chan, Gerard rd Harbers, Paul S. Martin<br />

1 Copyright (c) Lumileds Lighting LLC Company Confidential


Agenda<br />

1) Design - Luxeon Direct<br />

- Light source - color sequence<br />

- pitch<br />

- System - Mechanical /Optical<br />

>20” <strong>backlight</strong><br />

2) System calculation model<br />

3) 23” <strong>LCD</strong> <strong>TV</strong> demo<br />

4) Conclusions<br />

Luxeon Side Emitter<br />

2<br />

08/07/01<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Side Emitter - Optical<br />

Ray Trace<br />

Upper zone<br />

> φ c<br />

Path 1<br />

Extended<br />

source effect<br />

Lower zone<br />

α<br />

Path 2<br />

Lens<br />

Die<br />

Body<br />

3<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Color sequence and Pitch<br />

1) Color sequence - GRBG<br />

2) Pitch = 9mm center to center<br />

9mm<br />

Theoretical analysis - 32 <strong>LED</strong>s @9mm pitch<br />

Color coordinates<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

Color coordinates<br />

0.5<br />

0.45<br />

0.4<br />

0.35<br />

0.3<br />

0.25<br />

u<br />

v<br />

Color deviation<br />

0.02<br />

0.015<br />

0.01<br />

0.005<br />

delta uv<br />

20<br />

0.2<br />

0<br />

-400 -200 0 200 400<br />

Horizontal position, mm<br />

4<br />

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0.15<br />

-400 -200 0 200 400<br />

Horizontal position, mm<br />

Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential<br />

0<br />

-400 -200 0 200 400<br />

Horizontal pos ition, mm


Mechanical - CAD layout<br />

Complete <strong>backlight</strong><br />

Diffuser plate<br />

diverter<br />

Diffuse reflector film<br />

Metal case<br />

Side Emitter 1W<br />

MCPCB<br />

5<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Optical - Raytrace<br />

~5-8% of the light emitted from the side emitter will be<br />

reflected by the diverter preventing color spots on the<br />

screen<br />

Side light<br />

35%<br />

60%<br />

80% of the light<br />

within + 20 degrees<br />

6<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Agenda<br />

1) Design - Luxeon Direct<br />

- Light source - color sequence<br />

- pitch<br />

- System - Mechanical /Optical<br />

>20” <strong>backlight</strong><br />

2) System calculation model<br />

3) 23” <strong>LCD</strong> <strong>TV</strong> demo<br />

4) Conclusions<br />

Luxeon Side Emitter<br />

7<br />

08/07/01<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


8<br />

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System Calculation Model<br />

Luxeon Direct - system calculation model model<br />

Inputs Independent of Time Assumptions revision #14 5/19/2003<br />

Inputs Independent of Time Assumptions revision #14 5/19/2003<br />

BEF III 50%<br />

BEF III 50%<br />

DBEF 30% Input field - Current<br />

DBEF 30% Input field - Current<br />

Min/Max Brightness Ratio 50% Input field - Production - typical #'s<br />

Min/Max Brightness Ratio 50% Input field - Production - typical #'s<br />

Average<br />

Average<br />

to<br />

to<br />

Peak<br />

Peak<br />

Brightness<br />

Brightness<br />

Ratio<br />

Ratio<br />

75.0%<br />

75.0%<br />

Aspect<br />

Aspect<br />

Ratio<br />

Ratio<br />

(e.g.<br />

(e.g.<br />

4:3<br />

4:3<br />

= 1.33)<br />

1.33)<br />

1.60<br />

1.60<br />

Diagonal Screen Size Size (inches) (inches) 23 23<br />

Width of of Display (cm) (cm) 49.5 49.5<br />

Display Area (square meters) 0.153 0.153<br />

Thickness < 20mm Thickness


Agenda<br />

1) Design - Luxeon Direct<br />

- Light source - color sequence<br />

- pitch<br />

- System - Mechanical /Optical<br />

>20” <strong>backlight</strong><br />

2) System calculation model<br />

3) 23” <strong>LCD</strong> <strong>TV</strong> demo<br />

4) Conclusions<br />

Luxeon Side Emitter<br />

9<br />

08/07/01<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Cebit 23” Luxeon Direct demo<br />

Luxeon RGB side emitters<br />

2 luxeon lightsources, total 104 <strong>LED</strong>S<br />

Backlight thickness 50 mm.<br />

Heatsink thickness 15 mm.<br />

Optical films : diffuser plate, BEF<br />

10<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential<br />

260 nits<br />

80 Watt<br />

55 o C no fan


Light distribution<br />

Luminance - Cd/m^2<br />

Luminance - Cd/m^2<br />

Backlight RGB 100 %<br />

10197.<br />

9853<br />

9510<br />

9166<br />

8823<br />

8479<br />

8136<br />

7793<br />

7449<br />

7106<br />

6762<br />

6419<br />

6076<br />

5732<br />

5389<br />

5045<br />

4702<br />

Monitor, whitepoint set<br />

318.750<br />

305.000<br />

291.250<br />

277.500<br />

263.750<br />

250.000<br />

236.250<br />

222.500<br />

208.750<br />

195.000<br />

181.250<br />

167.500<br />

153.750<br />

139.999<br />

: .000; Y: .000; Value = 0<br />

X: .000; Y: .000; Value = 0<br />

100 % RGB Whitepoint<br />

Peak luminance 10197 8492<br />

Backlight brightness Center luminance 10065 8386<br />

Average luminance 7555 6270<br />

Peak luminance 384 316<br />

Monitor Brightness Center luminance 381 313<br />

Average luminance 307 252<br />

11<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Color Uniformity, monitor<br />

0.009<br />

0.008<br />

0.007<br />

0.006<br />

0.005<br />

0.004<br />

0.003<br />

0.002<br />

0.001<br />

-0.001<br />

color uniformity on u’ v’ with<br />

respect to center screen<br />

12<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Luxeon Spectra & color gamut<br />

Monitor<br />

20 x 10-3 spectra<br />

15<br />

Monitor red<br />

Monitor green<br />

Monitor blue<br />

10<br />

5<br />

0<br />

-5<br />

350 400 450 500 550 600 650 700 750 800<br />

wavelength (nm)<br />

Luxeon red<br />

Luxeon green<br />

Luxeon blue<br />

Color Gamut Relative to NTSC<br />

on u’v’:<br />

Monitor FOS: 116 %<br />

13<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Agenda<br />

1) Design - Luxeon Direct<br />

- Light source - color sequence<br />

- pitch<br />

- System - Mechanical /Optical<br />

>20” <strong>backlight</strong><br />

2) System calculation model<br />

3) 23” <strong>LCD</strong> <strong>TV</strong> demo<br />

4) Conclusions<br />

Luxeon Side Emitter<br />

14<br />

08/07/01<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Conclusions<br />

Phase I Development<br />

Design<br />

- Simplistic Direct <strong>LED</strong> <strong>backlight</strong><br />

- Shallow reflective cavity ~50mm depth<br />

- >20” <strong>LCD</strong> <strong>TV</strong>/monitor<br />

- Light weight<br />

Performance<br />

- Optical efficiency ~ 70%<br />

- Low power<br />

- No fans required (minimum heat)<br />

- Color uniformity 95% of NTSC<br />

- Long life > 50,000 hrs<br />

- blinking <strong>backlight</strong><br />

Phase II Development<br />

- Started - April ’03<br />

Key Goals<br />

1) Thinner designs - target 35mm depth<br />

2) Reduced <strong>LED</strong> content<br />

- brightness dictates # of <strong>LED</strong>s not area<br />

3) Maintain or improve front of<br />

screen performance<br />

15<br />

08/07/01<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


High Brightness Direct <strong>LED</strong> Backlight for <strong>LCD</strong> <strong>TV</strong>/monitor<br />

Thank you<br />

16<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Light distribution <strong>backlight</strong>,<br />

horizontal & vertical center screen<br />

Percent of Max<br />

100.000<br />

90.000<br />

80.000<br />

70.000<br />

60.000<br />

50.000<br />

40.000<br />

30.000<br />

20.000<br />

10.000<br />

0.000<br />

Min = 67.8 % o f Ma x<br />

Max = 98.3 % of Max<br />

Average = 88.5 % of Max<br />

-0.20000<br />

-0.10000<br />

0.00000 0.10000 0.20000<br />

Meters<br />

Horizontal<br />

Percent of Max<br />

100.000<br />

90.000<br />

80.000<br />

70.000<br />

60.000<br />

50.000<br />

40.000<br />

30.000<br />

20.000<br />

10.000<br />

0.000<br />

Min = 56.9 % o f Ma x<br />

Max = 98.2 % of Max<br />

Average = 80.1 % of Max<br />

-0.12000<br />

-0.08000<br />

-0.04000<br />

0.00000 0.04000 0.08000 0.12000 0.16000<br />

Meters<br />

17<br />

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Vertical<br />

Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Luxeon Spectra & color gamut<br />

Backlight<br />

0.6<br />

0.5<br />

spectra<br />

Luxeon red image<br />

Luxeon green image<br />

Luxeon blue image<br />

0.4<br />

0.3<br />

0.2<br />

0.1<br />

0<br />

-0.1<br />

350 400 450 500 550 600 650 700 750 800<br />

wavelength (nm)<br />

Luxeon red<br />

Luxeon green<br />

Luxeon blue<br />

Color Gamut Relative to<br />

NTSC on u’v’:<br />

Luxeon: 148 %<br />

18<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Luxeon lightsource(@350 mA/25°C Tj)<br />

Vf(avg) Lm/W(avg) Ldom(avg) x(avg) y(avg)<br />

Red 2.765 40.900 625.7 0.701 0.298<br />

Green 3.570 42.968 529.0 0.185 0.714<br />

Blue 3.690 4.256 454.1 0.154 0.025<br />

Red l2 no 638-639<br />

50000<br />

lumen(mlm)<br />

40000<br />

30000<br />

20000<br />

10000<br />

0<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26<br />

number<br />

green ledstrip 638-639<br />

70000<br />

60000<br />

lumen(mlm)<br />

50000<br />

40000<br />

30000<br />

20000<br />

10000<br />

0<br />

1<br />

4<br />

7<br />

10<br />

13<br />

16<br />

19<br />

22<br />

25<br />

28<br />

31<br />

34<br />

37<br />

40<br />

43<br />

46<br />

49<br />

52<br />

Series1<br />

number<br />

L2 no 638-639 Blue<br />

19<br />

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lumen(mlm)<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26<br />

number<br />

Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Luxeon – Structurally Different<br />

Cross section view of 5mm <strong>LED</strong><br />

Cross section view of Luxeon Emitter<br />

20<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


White <strong>LED</strong> Lumen Maintenance<br />

120%<br />

Relative Light Output<br />

100%<br />

80%<br />

60%<br />

40%<br />

20%<br />

0%<br />

Lighting Research Center - Sept 2002<br />

0 2000 4000 6000 8000 10000 12000 14000<br />

Time (hrs)<br />

5-mm white <strong>LED</strong><br />

High-Power <strong>LED</strong><br />

• Luxeon <strong>LED</strong>s have superior lumen maintenance to epoxy encapsulated (5mm, surface<br />

mount, etc.) <strong>LED</strong>s by design<br />

• Ongoing tests show Luxeon is stable through 10,000 hours by which time 5mm <strong>LED</strong>s have<br />

degraded ~70% and Incandescent bulbs have died<br />

• Luxeon (colored and white) is expected to show an astounding 70% average lumen<br />

maintenance (30% degradation) even after 50,000 hours<br />

21<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential


Additional information<br />

More technical information<br />

http://www.lumileds.com/solutions/<strong>LCD</strong>/techinfo_index.htm<br />

Information on Luxeon<br />

www.luxeon.com<br />

Information on Lumileds<br />

www.lumileds.com<br />

22<br />

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Copyright (c) Lumileds Lighting LLC<br />

Lumileds Confidential

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