corporate brochure - Thermax

TECHNOLOGY IN ACTION
Business to Business solutions from Thermax

Enhancing
process efficiency
and profitability
across applications

Energy-efficient and eco-friendly solutions from Thermax
Welcome to Thermax - an engineering company
providing sustainable solutions in Energy and
Environment. Its systems, products and project
management capabilities help industry achieve better
resource productivity and improve bottom lines, while
maintaining a cleaner environment.
Thermax offers systems and products for process
heating, cooling, water and waste management, and
speciality chemicals. Thermax also designs, builds and
commissions large boilers for steam and power
generation, turnkey power plants, industrial and
municipal wastewater treatment plants, waste heat
recovery systems and air pollution control projects.
Operating on a wide range of fuels, including biomass
and waste from industrial processes, Thermax heating
systems help customers achieve higher levels of
energy efficiency. Its eco-friendly vapour absorption
chillers work on heat from any source and replace
power guzzling cooling equipment. Thermax also
integrates its expertise in diverse areas to create
combined heating, power and cooling solutions. An
established player in captive power plants, Thermax is
today building independent power plants. It is one of
the few Indian companies that has sourced
supercritical technology to build boilers for mega
power plants.
Thermax's solutions reach clients in 75 countries across
Asia Pacific, Africa, Middle East, Europe, CIS countries,
USA and South America. Its business operations are
supported by 19 international offices, sales and service
teams, a network of Thermax Channel Associates, a
robust and innovative R&D setup, and 4 world class
facilities – three of which are in India and one in China
– that manufacture to stringent international codes.
Thermax's vision for the future is firmly anchored in the
belief that to stay competitive, companies need to
adopt sustainable development practices.
Quality assured manufacturing
to international codes
Through its water and waste management solutions,
the company supports industries and civic bodies to
reduce pollution, recycle resources and to generate
revenue from waste. Also on offer are value added
services for retrofits and rebuilds, design and
implementation of optimal energy use in processes,
and for managing utilities.

Large Boilers and
Fired Heaters
Thermax provides equipment and
steam generation solutions for
process and power needs. On offer
are a range of options covering
combustion of various solid, liquid
and gaseous fuels, heat recovery
from turbine/ engine exhaust and
waste heat recovery from industrial
processes. In fired heaters, our
solutions include various
applications in the chemical,
petrochemical and refinery
segments. Also available are
renovation and modernization
(R&M) solutions for old boilers and
heaters.
For power utilities, Thermax also
offers pulverised coal-fired boilers
based on subcritical and supercritical
parameters.
Among the major industry segments
served by Thermax in India and
around the world are steel,
refineries, petrochemicals, power,
cement, sugar, fertilizers, paper,
chemicals, non-ferrous metals and
textiles.

Steam for process and power needs of industry
Solid Fuels, Agro Waste, Biomass
Circulating Fluidized Bed Combustion
Boilers (CFBC)
Capacity : Up to 680 TPH
Pressure :
2
Up to 200 kg/cm (g)
Temperature :
O
Up to 560 C
Fuel : Coal, lignite, petroleum coke, sludge, oil
pitches, biomass, high sulphur coal,
petcoke, washery rejects
Atmospheric Fluidized Bed Combustion
Boilers (AFBC)
Capacity : Up to 300 TPH
Pressure :
2
Up to 160 kg/cm (g)
Temperature :
O
Up to 540 C
Fuel : Coal, lignite, rice husk, petcoke, spent
coffee grounds, washery rejects, low ash
coal, paper sludge, roasted chaffs, DOB,
bagasse, pith wood chips, biomass
Traveling Grate
Capacity : Up to 180 TPH
2
Pressure : Up to 135 kg/cm (g)
O
Temperature : Up to 540 C
Fuel : Biomass, lignite, rice husk, spent coffee
grounds, washery rejects, low ash coal,
paper sludge, roasted chaffs, DOB,
bagasse, pith wood chips, coal
Oil and Gas
Bi-Drum Packaged/ Site Erected
Boilers (FM / HCFM / PFM)
Capacity : Up to 300 TPH
Pressure :
2
Up to 110 kg/cm (g)
Temperature :
O
Up to 538 C
Fuel : All liquid and gaseous fuels, waste fuels,
tar, hydrogen, refinery gases
Single Drum High Capacity Boilers
(Radiant Boiler)
Capacity : Up to 500 TPH
Pressure :
2
Up to 160 kg/cm (g)
Temperature :
O
Up to 560 C
Fuels : Liquid fuels such as natural gas, purge
gas, coke oven gas, #2 oil, #6 oil, heavy
fuel oil, residue oil, HSD, naphtha,
hydrogen gas, biogas, waste gas
Heat Recovery Steam Generators (HRSG)
Capacity : Gas turbine size of 320 MW
Pressure :
2
Up to 160 kg/cm (g)
Temperature :
O
Up to 560 C
Fuel : Natural gas, naphtha, HSD, kerosene,
refinery fuel gas, etc.

Steam for process and power needs of industry
Fired Heaters
Petrochemical
Capacity : Up to 70 MM Kcal/hr (single unit)
Refinery
Capacity : From 2 to 30 MM Kcals/hr
Lean Gas Fired Boilers
Blast Furnace Gas, Coke Oven Gas, Corex Gas
Fired Boiler
Capacity : Up to 500 TPH
Pressure :
2
Up to 100 kg/cm (g)
Temperature :
O
Up to 560 C
Fuel : Blast Furnace gas, coke oven gas, corex
gas, LD gas and other lean gases
CO / H2 Gas Fired Boilers
Capacity : Up to 250 TPH
2
Pressure : Up to 100 kg/cm (g)
O
Temperature : Up to 560 C
Waste Heat Recovery Boilers
(WHRB)
Sponge Iron
Capacity : For all sponge iron plants
Pressure :
2
From 44 to 115 kg/cm (g)
Temperature :
O
Up to 540 C
Coke Oven
Capacity : For any size of coke oven
Pressure :
2
Up to 120 kg/cm (g)
Temperature :
O
Up to 540 C
Non Ferrous
Capacity
Pressure
:
:
For any size of copper smelters, zinc pyrite
roasters or copper convertors
2
45 to 60 kg/cm (g)
Temperature :
O
Up to 400 C

Refinery and Petrochemical
Capacity : For any size of refinery
Pressure :
2
Up to 75 kg/cm (g)
Temperature :
O
Up to 540 C
Cement
Capacity : For any size of clinker production
Chemical
Capacity : For any size of sulfuric acid production
Sulphur Recovery
WHB downstream of tail gas incinerator
Water tube/ fire tube design
Modularised construction
Experience in supplying superheater made of T22, T91,
Incoloy
Exhaust Gas Boiler
EGB installed on 0.5 MW to 50 MW genset installation
2 stroke and 4 stroke engines
Light oil, heavy oil and gas fired engines
Hydrogen Plants
Capacity : 30 to 5000 TPD hydrogen production
Glass Furnace
Capacity : Any size of glass furnace
Waste to Energy
Municipal solid waste/ refuse derived fuel fired boiler
Handling of wide variation in fuel type, moisture and
particle sizes
Complete combustion due to tumbling action enforced on
fuel; reduced suspension burning due to silent
combustion
Positive movement of fuel over the grate minimizes
clinkering and blockages
Ram feeding system ensures uniform distribution of fuel
on to the grate
Special rate and air plenum sections provided to ensure
better distribution/ control
Carefully chosen grate area ensures consistency in
combustion for varying fuel characteristics

Packaged
Heating Systems
As leaders in process heat over the
last four decades, Thermax has been
pioneering innovative solutions for a
wide range of industrial heating
applications. This experience,
coupled with its manufacturing
strength and technology know-how,
have helped the company script
several innovations to support its
clients. Fuel shift is an example,
allowing businesses to switch to
almost every available low cost fuel -
fossil (oil, gas, coal, lignite etc.) or
biomass (agriculture waste, process
waste etc.). Today, with over 35,000
installations across the world,
Thermax's customer list has small
and medium firms to Fortune 500
companies.
On offer are steam boilers, thermal
oil heaters, hot water generators,
thermosyphons, waste heat recovery
solutions from engines; systems for
incidental and cogeneration power
requirements. Modular in
construction, these are available in
standard packaged configurations,
and can also be custom designed to
meet specific requirements or
offered as part of a turnkey solution.
Customer benefits
Recovery of waste heat for
heating, cooling and power
generation
Generation of power and heat
from one fuel source
Energy maximisation schemes
through fuel optimisation and
system configurations
Product recovery from particulate
emissions and effluents

Heating applications for wide ranging industries
Steam Boilers
Capacity : 0.05 to 40 TPH
Pressure : Up to 66 ata/ barg
Superheat :
O
Up to 485 C
Fuel : Oil, gas, solid fuel (over 150 types of fossil
and biomass fuels)
Thermal Oil Heaters
Capacity : Up to 17 Gcal/h
Temperature :
O
Up to 380 C
Medium : Liquid and vapor phase for indirect
heating application
Combustor for : Atmospheric fluidized bed, inclined
water/ air cooled, pulsating grate, solid
fuel firing chain grate stoker/ traveling
grate, fixed grate, dumping grate
Thermosyphon
Capacity : Up to 2.5 Gcal/h
Temperature :
O
up to 280 C
Heating medium: Water
Combustor for : Atmospheric fluidized bed, inclined
water/ air cooled, pulsating grate, solid
fuel firing chain grate stoker/ traveling
grate, fixed grate, dumping grate
Gas/ Oil Engine Heat Recovery
System
Engine capacity : 0.5 to 5 MW
Compact containerized solutions can be offered.
Hot Water Generators
Capacity : Up to17 Gcal/h
Temperature :
O
up to 200 C
Combustor for : Atmospheric fluidized bed, inclined
water/ air cooled, pulsating grate, solid
fuel firing chain grate stoker/ traveling
grate, fixed grate, dumping grate

Absorption
Chillers
Thermax pioneered vapour
absorption technology in India and
still continues to be the leader in this
field. Absorption cooling has
emerged as a viable alternative to
conventional electric systems due to
a variety of reasons - shortage of
power, the move towards
distributed power, planned phase
out of the CFC/ HCFC based
refrigerants and growing concerns
about global warming. The
technology is based on heat – steam,
hot water, exhaust gases and other
fuels – replacing electricity for
cooling. As water is used as the
refrigerant, absorption technology
has zero ozone depletion potential
and it rules out any future
conversion cost. Moreover, it
reduces green house emissions by
50%.
Thermax offers the largest product
range in the world, designed to suit
every process – chilling and air
conditioning as well as customized
requirements. Vapour absorption
technology from Thermax is at work
for clients in the pharmaceutical,
chemical, fertilizer, textile and
automobile industries, as well as in
hotels, cinema halls, shopping
complexes and office buildings.
Today, specialised applications such
as inlet air-cooling with Thermax
chillers are improving output and
productivity in the petrochemical
and power industries. Also on offer
are CHPC (Combined Heating Power
and Cooling) solutions for greater
energy efficiency.
Customer benefits
Efficient and optimal use of
energy
In-depth process and application
knowledge of heat recovery
systems
Delivering without time or cost
overruns

Eco-friendly cooling solutions
Steam Fired
Range : 50 - 3,500 NTR
2
Steam pressures : 3.5 - 10.5 Kg/cm g
Applications : Ideal for process and comfort cooling
Hot Water Fired
Range : 100 - 3,500 NTR
Hot water
Temperature :
O
70 - 200 C
Applications : Ideal for any process and comfort cooling
Range : 10 - 80 NTR
Applications : For microturbines and diesel generators
(COGEN)
Heat Pump
Range : 500 KW - 12 MW
Heat source : Steam/ hot water/ exhaust/ fuels /
geothermal or a combination of these
Applications : District heating, process heating and feed
water application for boilers
Ammonia Based Machines
Range : 50 - 1000 NTR
Heat source : Steam / hot water/ fuel and exhaust
Application :
O
Negative chilling, from below 0 C
O
up to – 60 C
Direct Fired
Range : 40 - 1,500 NTR
Fuel : HFO, natural gas, SKO, biogas and other
liquid or gaseous fuels
Applications : Ideal for any process and comfort cooling
Multi-Energy
Range : 40 - 3,500 NTR
Utilises : Steam, hot water, exhaust or direct firing
of liquid/ gaseous fuels or a combination
of these
Applications : Ideal for waste heat recovery from
engine/ turbine exhaust and coolant -
cogeneration and trigeneration

Power
Plants
With more than 60 power/ cogeneration
projects (executed and
under execution) across the globe,
Thermax has built a credible track
record in the electrical power
generation industry. On offer are
captive plants and cogeneration
systems for industry, and independent
power plants in the utility space using
the EPC (Engineering, Procurement &
Construction) route. This turnkey
approach enables the delivery of fast
track power projects with the least
lifetime cost. And, with its combustion
experience in more than 100 different
fuels, Thermax has the distinctive
edge in designing, engineering and
executing complete power plants with
assured performance standards and
fuel flexibility.
Thermax is committed to providing
reliable power at the most
competitive cost per megawatt over
the lifetime of the plant. It also offers
comprehensive operation and
maintenance services for power plants
through its own manpower and
proprietary processes. The key
objective is to keep customer
investments productive, by
continuously optimising their
operations through enhanced plant
availability, output, efficiency and life.
Customer benefits
Single point responsibility for time,
cost and quality
Effective solutions for cogen and
power generation
Least cost option for decentralised
power and cogen
Fast track solutions for
implementation

Power for captive and utility applications
Power Plants on Turnkey Basis
Power plants with single unit size up to 300 MW
Coal/ lignite/ petroleum coke/ washery reject/ biomass
based power plants
Balance of Plant for power plants
Complete BOP for power plants up to 1,200 MW
Mechanical installation and civil work for large capacity
utility power plants
O&M Services for power plants
Guaranteed power plant availability and power plant
performance
Gas fired power plants
Experience of supplying HRSG downstream of Frame 9FA
and equivalent machines
Experience of engineering combined cycle power plants
of 150 MW capacity
Waste heat recovery based power in iron & steel
industry
Up to 16 MW of power can be generated through waste
heat recovery from a 650 TPD sponge iron kiln
Blast furnace gas (BFG)/ corex gas/ coke oven gas fired
power plants
Integrated Sustainable Solutions for Green Power
Possible equity participation, arranging for finance and
ensuring growth of your organisation, through reduced
and fixed cost of operations and de-risking your business
from price fluctuations and fuel availability
Optimum configuration for your biomass, cement waste
heat, steel and sponge iron waste heat, coke oven waste
heat and solar power plants
Waste heat recovery based power in cement
industry
4 stage/ 5 stage/ 6 stage pre-heater design for generation
of power from waste heat in cement manufacturing
process
Commissioned installation at JK Nimbahera Cement
Works, generating 13.2 MW of power

Air Pollution
Control Systems
Thermax set up the Enviro Division
with the conviction that pollutants
are inevitable but pollution is not.
Today, in the business of air
pollution control and air purification,
Thermax Enviro is a key player in
gaseous and particulate emission
control. The business offers broad
based, single source expertise and
flange to flange solutions in all areas
of environment protection – from
products and systems for air
pollution control and air purification,
to retrofit and rebuild services.
Extensive engagement with diverse
industry sectors and tie-ups with
technology majors enable the group
to execute and commission turnkey
projects from concept to
commissioning. Industries are
supported with clean technologies
that help recover pollutants, thus
reducing their hazardous impact on
the environment and, in many cases,
enabling resource recovery from
processes.
Today, Thermax products and
turnkey solutions are helping
improve the quality of air in the iron
& steel, cement, fertilizer, chemical
and other industries.
Customer benefits
A wide range to choose from in
particulate or gaseous emission
abatement
Excellent application engineering
base
Cost effective solutions
Support from concept to
commissioning

Clearing the air for better returns
Products
Electrostatic precipitators (ESPs): Dry and wet
Bag Filters: Pulsejet bag filter (PJBF), Reverse air bag house
(RABH), Insertable bag filters
Scrubbers: Cyclonic & venturi for particulate removal, and
tray/ packed/ open spray towers for gaseous scrubbing
Modular gas coolers/ heat exchangers
Systems
Dust and fume extraction systems
Flue gas desulphurisation (FGD) systems
Gas cleaning plants for metallurgical applications
Coal & petcoke preparation plants
Coal injection and cast house dedusting systems for blast
furnaces
Pushing emission control systems for coke ovens
Air purification systems with chemical air filters for removal
of corrosive/ toxic/ odorous gases - equipment and media
(Purafil range)

Water and Wastewater
Management
Thermax has vast experience in
industrial water treatment, and
offers state-of-the-art technology
solutions. On offer are green
solutions in the field of water and
wastewater treatment and recycling
for industrial, commercial, defense,
hospitality and municipal sectors. Its
Water and Waste Solutions (WWS)
Division provides clients total water
management and zero liquid
discharge (ZLD) solutions, on both
turnkey/ EPC (Engineering
Procurement Construction) basis for
large capacities as well as in
standardised product range.
In India, Thermax has pioneered
tube settler technology in pretreatment
of water and the
development of compact, modular,
decentralized biological treatment
plants for wastewater treatment and
recycling, that significantly reduce
space and operating costs. Till date,
more than 10,000 installations have
been designed, engineered,
supplied, erected, tested and
commissioned. WWS has also
developed and successfully
commercialized effective biological
and non-biological technology
alternatives for the treatment of
municipal sewage and industrial
effluents, and recycling. Thermax
adds value to its solutions portfolio,
through partnerships with global
technology leaders like GE Water for
sewage treatment based on
membrane bio reactor (MBR), and
Wehrle Umwelt GmbH for difficultto-degrade
industrial effluents.
Customer benefits
Compact plants with low life time
cost
Meeting stringent pollution
norms
Superior technologies for better
results
Enhancement of plant capacity
through augmentation and
revamp of existing water and
sewage treatment plants

Making water work
Water Treatment Solutions
Integrated zero liquid effluent discharge system
Water softeners and demineralisers: for total removal of
dissolved ions
Ultra pure water for the food processing and mineral water
industries
Sea water desalination and brackish water reverse osmosis
plants
Nano filtration for hardness removal and polishing
Condensate polishing units using ion exchange techniques
Wastewater Treatment Solutions
Industrial effluent treatment for various sectors like power,
textile, steel, automobile, dairy, food, etc.
Sequential Batch Reactors (SBR) for sewage treatment with
nutrients removal
Fluidized Aerobic Bio Reactor (FAB) for wastewater
treatment
Municipal sewage treatment and recycle system
Colour removal system for textile industry effluents
Technology tie-up with GE Water for Ultra filtration &
Membrane Bio Reactor (MBR): Standardised plants up to
3
500 m /day
Technology tie-up with Wehrle Umwelt GmbH for toughto-degrade
effluents

Ion Exchange
Resins and
Performance
Chemicals
Thermax manufactures and markets
a wide range of specialty chemicals
to help improve processes and
product performance across a
spectrum of industries. Asia's largest
manufacturer and exporter of ion
exchange resins and a pioneer in
chemicals for water and wastewater
treatment, Thermax also supplies
chemicals for paper and pulp and for
oil field operations. Powered by
technological expertise and
capabilities honed over more than
four decades, the chemical business
supports the entire spectrum of
Thermax's energy and environment
businesses.
Backed by extensive R&D
experience, and in-depth
knowledge of customer
requirements, the business has built
a client base in USA, Japan, South
East Asia, India and the Middle East.
Customer benefits
State-of-the-art manufacturing
facilities with automated control
of processes that provides
consistent quality to customers
Single point responsibility for
water and fuel management
Customised and cost effective
solutions
Knowledge of the chemical
industry
Prevention of plant shutdown
Reduction in production losses
Delivery without time or cost
overruns

Chemicals for boosting performance
Ion Exchange Resins
Softening Dealkalisation Demineralisation
Condensate Polisher Nuclear Grade Resin Chelating
Resin Pharmaceutical Formulation Investment Casting -
Polymer Catalyst Grade Resin Speciality resins for removal
recovery, separation and purification
Cooling Water Chemicals
Corrosion Inhibitors Biocides - Oxidising and Non
Oxidising Biodispersants Antiscalants Polymeric
Dispersants
Boiler Feed Water Chemicals
Scale and Corrosion Inhibitors Boiler Descaling chemicals
Sludge Conditioner / Antifoam Chemicals Range of
Amines Range of Oxygen Scavengers
Fireside Chemicals
Range of products for on-line cleaning of flue gas path of
boiler / heater by removal of deposits (for Heavy Oils /Solid
Fuels)
Reverse Osmosis Chemicals
Antiscalants Antifoulants Cleaning Chemicals
(Inorganic & Organic ) Biocides
Oilfield Chemicals
Pour point depressants Corrosion and Scale Inhibitors
Biocides Oxygen Scavengers Deoiler Demulsifiers
Paper Chemicals
Coagulants and Flocculants Sizing Chemicals
Microbiocides/ deposit control Dry strength resins Wet
strength resins Surface size Antifoam Deinking/
Bleaching additive Coating
Reverse Osmosis Membranes
Thermax Chemical Division offers RO Membranes from GE
Water & Process Technologies
Fuel Oil Conditioning with Water
Emulsification
Range of fuel additives for liquid fuels as well as solid fuels
(for Boilers / Heaters / Furnaces) Additives for IC Engines
Polyelectrolytes
For ETP water, raw water and colour removal application
Anion Powder form products Cation Powder form
products Cation Liquid form products Emulsion products

Solar Energy
Applications
Thermax offers energy solutions in
power, heating and cooling.
Leveraging its core strengths in
absorption cooling and process
heating, Thermax offers optimised,
turnkey, single point, solar power
based solutions in these areas,
across various applications. They
make use of the company's
extensive and varied experience
with industrial processes, expertise
in application R&D, and its trained
and dedicated manpower.
Thermax is also pioneering the
indigenous development of cost
competitive solar thermal power
plants using solar concentrators.
Drawing on its EPC capability in the
power sector, Thermax provides
solar thermal and photovoltaic
solution.
Thermax's solar thermal offerings
reflect the growing international
concern about the volatile prices of
conventional energy and the threat
from the impact of carbon dioxide
emissions from energy
consumption, and the growing
possibilities of harnessing solar
energy as a perennial, nonpolluting
energy source.
Customer benefits
Reliable and eco-friendly
technology
Reduces carbon footprint
Single window solution in
integrated packages
Saves operating cost
Maximum capture of solar
energy

Harnessing the power of the sun
Solar Thermal Cooling
Thermax provides solar thermal cooling solutions, using
parabolic concentrators integrated with thermally driven
double effect absorption chillers, which substantially reduce
the power consumption as compared to conventional
electrically powered ACs.
Buildings consume more than 40% of the world's energy (IEA
2007), with the main areas of usage being
Product features
Fixed focus
PLC based daily tracking system
Auto focus, defocus and refocus controls
Space saving design
Modular design for safe and easy operation & maintenance
Concentration ratio of more than 70
Heating (Hot Water, Process Steam, Space Heating
Cooling (Air Conditioning, Cold Storage)
Electricity
Lighting (Artificial, Ambient)
50% of electrical usage is for ACs, which together with
lighting account for the biggest use of electricity.
Solar Thermal Heating
Use of parabolic solar concentrating technology is a tested
and proven method of generating steam using solar energy.
The Thermax system tracks the sun automatically throughout
the day, has a provision for seasonal tracking, and the process
of steam generation is natural, eco-friendly and for long
stretches of time.
Using solar parabolic concentrators, the system generates hot
0
water at temperatures as high as 140 C, and saturated steam
at pressures of 3 to 4 bar.
Some application areas
Boiler feed water preheating
Washing in laundries
Space heating
Oil preheating
Metal pretreatment in paint shops
Milk pasteurisation
Steam cooking

Services
Thermax has dedicated service units
for its core energy and environment
businesses. They support clients
with O&M of power plants and water
and wastewater treatment plants,
retrofits and upgrades of
equipment, erection and
commissioning, spares, breakdown
maintenance services and energy
management in utilities.

Reliable support for maximum value
Operation & Maintenance
Power plants
Multi-utility process plants including boilers, chillers etc
Water and wastewater treatment plants.
Customised service, encompassing comprehensive O&M
Facility Management
Energy audit
Recommendations for optimum utilization of plant
resources and implementation
Water and chemical analysis for throughput improvement
and resource recovery
Piping design consultancy
Recommendations for meeting quality parameters
Turnkey Project Execution/
Balance of Plant
Design, turnkey supply, erection and commissioning of
boilers, heaters and other specialized revamp/ retrofit jobs,
including ducting, process piping, structurals, tanks,
refractory, electricals, insulation, instrumentation etc. on both
generation as well as utilization/ process side, which includes
fuel handling, statutory clearances etc.
Specialized Service Solutions
Condition Assessment & Remaining Life Analysis and
engineering studies
Comprehensive health check up services for boilers and
heaters
HAZOP study of boiler/ heater processes or operations, to
eliminate safety hazards
Re-commissioning/ pressure part repair/ masonry services
for boilers and heaters
Preventive maintenance, overhauling, breakdown visits
Efficiency/ performance trial and training
Steam Engineering Products &
Solutions
Complete solutions in steam generation, distribution,
utilisation and condensate recovery through integrated
service. Offerings include all types of steam traps/ modules,
pressure reducing stations, PRDSH, bellow seal valves,
condensate recovery systems, all steam line accessories etc
Renovation & Modernization
Retrofit and revamp of boilers & heaters including utility
boiler revamps
Retrofit of air pollution control systems
Efficiency improvement solutions and capacity upgrades
Fuel conversions and upgrades of firing systems
Waste heat recovery solutions
Energy efficient oil & gas burner systems
Automation solutions
Plant Improvement Projects (PIP)
Replacement in Kind (RIK)
Combustion engineering solutions
Spares
High quality genuine spares (Standard, Proprietary and
Bought out) for boilers, heaters, chillers etc for smooth
running & life cycle operation of the units.

The Way
Ahead

Technology partnerships
New directions
To make its offerings more relevant for client businesses,
Thermax upgrades its technology portfolio in the energy and
environment space through tie-ups with global technology
majors. Some of the recent partnerships :
Babcock & Wilcox Power Generation Group, Inc., USA:
To engineer, manufacture and sell supercritical utility
boilers and subcritical boilers over 300 MW in size, in
thermal power plants. The joint venture, Thermax Babcock
and Wilcox Energy Solutions Private Limited will develop
and sustain this business.
SPX Corporation, USA:
For power plant accessories, balance of plant equipment,
air pollution control systems and energy efficiency
equipment for large power plants. This business is to be
nurtured by the Joint Venture, Thermax SPX Energy
Technologies Limited.
Georgia Pacific Corporation, USA:
For performance paper chemicals and specialty products to
improve productivity, reduce raw material and production
costs, and minimise plant downtime while enhancing
quality and safety for customers.
Wehrle Umwelt, Germany:
For membrane bio reactor (MBR) business and treatment of
'difficult to degrade' wastewaters.
Thermax is aligning its energy-environment offerings with the
emerging requirements of society and business. From
efficient power generation and outsourced energy
management to green energy solutions, some of the
initiatives that could break new ground:
Power sector:
Through new joint ventures formed with global industry
leaders, Thermax is diversifying its offerings: supercritical
boilers for power generation in independent thermal
power plants; allied power plant equipment inclusive of
balance of plant, air pollution control systems and energy
efficiency equipment for large power plants.
Outsourced energy management:
Onsite energy rental services where suitable boilers and
chillers are installed, commissioned and operated at client
premises, thus freeing customers from fuel sourcing,
logistics, waste disposal and spares management. Plants
opting for this service only pay per unit cost of steam or
chilled water
Green Energy programme:
Sustainable energy solutions related to the business of
clean development mechanism in light of the threat of
climate change and the need to reduce carbon emissions.
GE Water & Process systems, USA:
For compact & cost competitive Membrane Bio-Reactor
(MBR) advanced sewage treatment technology for
customers to reuse high quality treated water for various
applications.
Lambion Energy Solutions, Germany:
For eco-friendly and high efficiency combustion systems to
generate energy from waste (4 MW to 30 MW).

Some esteemed customers
Automobile
Bajaj Auto, India
Daewoo Motors, India
Ford, India
Hindustan Motors, India
Hyundai Motors, India
Maruti Udyog, India
Tata Motors, India
Toyota Motors, India
Cement
ABG Cement Ltd., India
Deccan Cement. India
Grasim Cement, India
Holcim
J. K. Lakshmi
J. K. Cements, India
Lafarge (Arsmeta)
Madras Cement, India
National Cement Company, Yemen
Saurashtra Cement
Ultratech Cements Ltd., India
Chemicals
Bharat Shell, India
Chemplast, India
Colgate Palmolive, India
DCW, India
Dupont, UK
Gujarat Heavy Chemicals Ltd., India
Hindustan Lever, India
Indian Rayon, India
Kanoria, India
SPIC, India
Tata Fertilizers, India
Consultants
Chemtex Engineering, India
DCL
EIL, India
Fichtner
Kvaerner Power Gas, India
Mecon, India
Tata Consulting Engineers, India
Toyo Engineering
UHDE, India
Edible Oil
Adani, India
Agrotech, India
Andhra Sugars, India
Cargill, India
Desmet, India
Golden Oil, Nigeria
Kewalram Oils, Malaysia
Oswal Agro, India
Patun Vegetable Oil, Thailand
Sulzer India, Saudi Arabia
EPC Majors
Bechtel, South Africa
JGC, Japan
Petrofac, Sharjah
Samsung, Korea
Stork Engineers & Contractors, Holland
Technip, Malaysia
Food
Cadbury's, India
Cargill, Philippines
Coke, India
Delmonte, Philippines
Dole, Philippines
Goodrick Tea, India
JFT Rice Mills, Vietnam
Kenya Tea Development Authority,
Kenya
Kuiburi Fruit Canning, Thailand
McDonald's, India
Nestle, India
Pepsi, India
Southdown Holdings, Zimbabwe
Hospitality
Apollo Group of Hospitals,
India & Sri Lanka
Bali Nirwana Resort, Indonesia
ITC Group, India
J. W. Marriot, India
Le-Meridien, India
Marriot, USA
Sun 'n' Sand, India & Kenya
Taj Group, India
Oil & Gas
ELF Petroleum/ Petrofac, Iran
Emirates Refining Company, UAE
Indian Oil Corporation, India
ISO Octane, Dubai
JGC, Turkmenisthan
MRPL, India
Oil and Natural Gas Corp., India
Oil India, India
Reliance Petroleum, India

Paper
Arab Papers, Saudi Arabia
Ballarpur Industries, India
Basundhara Paper, Bangladesh
EDFU Papers, Egypt
Indo-Afrique Paper, India
ITC, India
MEPCO, Dubai
Middle East Papers, Saudi Arabia
Mysore Paper, India
Phoenix Pulp & Paper, Thailand
South India Paper Mills, India
Tamilnadu Newsprint & Papers, India
Union Paper, Dubai
Petrochemicals
Arabian Petrochemicals, Saudi Arabia
Caltex, Dubai
Castrol, Dubai
Hitachi Zosen, Vietnam
Indian Petrochemical Corporation,
India
Kuwait National Petroleum Company
(KNPC), Kuwait
Reliance Petroleum, India
SABIC, Saudi Arabia
Pharma
Cheminor, India
Cipla, India
Dr. Reddy's Laboratories, India
German Remedies, India
Glaxo Smithkline, India
Global Capsules, Bangladesh
Lupin Ltd., India
Orchid Ltd., India
Pfizer, India
Ranbaxy, India
Square Pharma, Bangladesh
Wockhardt, India
Power
BHEL, India
Bhushan Power & Steel, India
Essar Power Ltd., India
KPCL, India
Neyveli Lignite Corporation Ltd., India
NTPC, India
Punj Lloyd Ltd., India
Reliance Infrastructure, India
Tata Power Co. Ltd., India
Space Heating
City Administration, Krasnayaminsk,
Russia
Dakshingangotri (Indian Expedition),
Antartica
Gaz Prom, Russia
Heating Networks, Archangelsk &
Semenov, Russia
Indian Army, India
Karstad, Sweden
Thisted, Denmark
Steel
Bhushan Steels & Strips Ltd., India
Essar Steel, India
SAIL, India
Strips Ltd., India
TISCO, India
Vikram Ispat, India
Welspun, India
Sugar
Lampang Sugar, Thailand
Oswal Sugar Mills, India
PT Bermeese Madhusejati, Indonesia
Sakthi Sugars, India
Vina Sugar, Vietnam
Tank Farm Heating
Bharat Petroleum Corporation, India
Hindustan Petroleum Corporation,
India
Indian Oil Corporation, India
Sharjah Oil, UAE
VOPAK, UAE
VOPAK-ENOC, UAE
Warm Seas/ Oil Serve, UAE
Textile
Apex Spinning, Bangladesh
Arvind Mills, India
Beximco Textile, Bangladesh
Bombay Rayon, India
Brandix Tectile, Sri Lanka
Ocean India, India
P. T. South Pacific Viscose, Indonesia
P. T. Texmaco, Indonesia
Printex Enpee, Nigeria
Raymonds , India
Reliance Industries, India
Vinphu Textile, Vietnam
Welspun, India
Tyres
Apollo, India
Ceat, India
Dunlop India with Bridgestone
Dunlop, India
Goodyear, India
MRF, India

A worldwide network
Overseas Offices
THERMAX LIMITED
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In view of our constant endeavour to improve the quality of our products, we reserve the right to alter or change specifications without prior
notice. All photographs shown in this publication are representative in purpose, and to be used for reference only. For actual details and
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