EF-Series - The Solder Connection
EF-Series - The Solder Connection
EF-Series - The Solder Connection
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
A L P H A<br />
ENABLING TECHNOLOGY LEADERSHIP<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
FLUXES<br />
Air.<br />
Earth.<br />
ALPHA<br />
<strong>EF</strong>-2202<br />
Flux<br />
Now you can protect the environment.<br />
• Remove VOCs<br />
• Transition to lead-free<br />
®<br />
Fire.<br />
Water.<br />
And your boards can survive heat and humidity.<br />
• Meet electrical reliability requirements<br />
Pass Bellcore<br />
Pass IPC<br />
Product Manual<br />
➜
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
FLUXES<br />
<strong>EF</strong>-2202 Environmentally Friendly Flux<br />
Information Manual<br />
A L P H A<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
WELCOME TO THE ALPHA<br />
<strong>EF</strong>-2202 INTERACTIVE<br />
PRODUCT MANUAL.<br />
SIMPLY CLICK ON THE<br />
NAVIGATION BUTTONS TO<br />
QUICKLY LOCATE SPECIFIC<br />
PRODUCT INFORMATION.<br />
THERE ARE LINKS TO OTHER<br />
DOCUMENTS AND TO<br />
COOKSON’S WEB SITE, WHERE<br />
YOU CAN OBTAIN ADDITIONAL<br />
INFORMATION. (TO USE THIS<br />
FEATURE YOU MUST LAUNCH<br />
YOUR INTERNET BROWSER.)<br />
ALPHA <strong>EF</strong>-2202 meets the needs of<br />
telecommunications companies, and<br />
EMS companies involved in processing<br />
a variety of board types, usually in a highproduct-mix<br />
environment.<br />
<strong>EF</strong>-2202, a water-based flux, delivers<br />
excellent solderability and reliability<br />
providing excellent wetting/hole fill versus<br />
its leading competitor. <strong>EF</strong>-2202 exhibits<br />
very low solderballing versus the leading<br />
competitor. In applications where cosmetics<br />
are a major factor in board acceptance,<br />
<strong>EF</strong>-2202 offers a very clear appearance<br />
with exceptional joint and board cosmetics.<br />
In addition to being lead-free process<br />
capable, <strong>EF</strong>-2202 is very low in VOC<br />
content and has no resin/rosin content.<br />
®<br />
ALPHA<br />
<strong>EF</strong>-2202<br />
Flux<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
<strong>EF</strong>-2202 is Bellcore compliant, provides<br />
excellent pin testability and minimizes<br />
equipment maintenance.<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
A L P H A<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
1.1 1.2<br />
<strong>EF</strong>-2202 PRODUCT PERFORMANCE SUMMARY<br />
<strong>EF</strong>-2202 Performance Summary<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
Process <strong>EF</strong>-2202 Attributes Performance Capability<br />
Benefit<br />
<strong>Solder</strong>balls<br />
On average 45% less micro solderballs than the<br />
leading competitor, dual wave; 60% less than NR-330<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
<strong>Solder</strong>ing<br />
Hole Fill (Lead-Free)<br />
Hole Fill (Sn/Pb)<br />
14% more holes filled versus leading competitor, single wave<br />
31% more holes filled versus leading competitor, dual wave<br />
12% more hole fill by weight versus leading competitor<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
Bridging<br />
Minimal bridging<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
Cosmetics<br />
<strong>Solder</strong> Joint With<br />
Sn 63 and Lead-free Alloys<br />
Flux Residue<br />
Smooth shiny joints with full fusion<br />
Clear, transparent residues<br />
VOC Leadership<br />
Lead-Free Leadership<br />
Selective<br />
<strong>Solder</strong>ing<br />
Compatibility<br />
Effective for use when selective solder pallets are used<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
In-Circuit<br />
Test Yield<br />
Pin Testability<br />
Full and reliable pin testability: no residue buildup<br />
Ease of Use Spray Fluxing Designed specifically for spray fluxing applications<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
A L P H A<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
1.1 1.2<br />
<strong>EF</strong>-2202 Key Attribute Benefits<br />
<strong>EF</strong>-2202 PRODUCT PERFORMANCE SUMMARY<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
Selective<br />
<strong>Solder</strong>ing<br />
Wetting/Holefill<br />
100%*<br />
75%<br />
Bridging<br />
<strong>EF</strong>-2202<br />
NR-330<br />
Leading Competitor<br />
3. Technical Bulletin<br />
4. MSDS<br />
50%<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
Cleanability<br />
25%<br />
Pin Testability<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
Conformal<br />
Coating<br />
0%<br />
EM<br />
EM, SIR<br />
Bellcore<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
Joint Cosmetics<br />
Bulk Insulation<br />
Resistance<br />
* 100% = best-in-product-class performance<br />
Micro <strong>Solder</strong>balls<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
2.1 2.2<br />
<strong>EF</strong>-2202 Wide Process Window<br />
A L P H A<br />
<strong>EF</strong>-2202 WIDE PROCESS WINDOW<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-2202<br />
Process<br />
Suggested Process Settings<br />
Parameters<br />
Sn/Pb Alloy System<br />
Lead-Free Alloy System<br />
Conveyor speed 1.0-1.5 m/min 1.0-1.5 m/min<br />
Flux loading 70-120 micrograms/cm2* 70-120 micrograms/cm2*<br />
Single Wave Topside preheat 100-113°C 100-115°C<br />
<strong>Solder</strong> pot temperature 240-260°C 255-265°C<br />
Wave height 1/2 to 2/3 of board thickness 1/2 to 2/3 of board thickness<br />
Conveyor speed 1.0-1.5 m/min 1.0-1.5 m/min<br />
Flux loading 140-200 micrograms/cm2* 140-200 micrograms/cm2*<br />
Dual Wave Topside preheat 100-113°C 100-115°C<br />
<strong>Solder</strong> pot temperature 240-260°C 255-265°C<br />
Wave height 1/2 to 2/3 of board thickness 1/2 to 2/3 of board thickness<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Note:<br />
<strong>The</strong>se process parameters were used in product development work and are guidelines only.<br />
<strong>The</strong>y may not be optimal for your process. You will need to optimize the process parameters for<br />
your particular application.<br />
* Flux weight after preheat.<br />
Global Availability<br />
➜<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
3.1<br />
A L P H A<br />
<strong>EF</strong>-2202 TECHNICAL BULLETIN<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
To view the <strong>EF</strong>-2202 Technical Bulletin, click here.<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
4.1<br />
A L P H A<br />
<strong>EF</strong>-2202 MSDS<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
To view the <strong>EF</strong>-2202 MSDS, click here<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
A L P H A<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
➜<br />
5.1<br />
<strong>EF</strong>-2202 Wave <strong>Solder</strong>ing Flux<br />
Recommended Process Guidelines<br />
Safety<br />
<strong>EF</strong>-2202 is a non-flammable, water<br />
based flux. Please refer to the<br />
<strong>EF</strong>-2202 Material Safety Data Sheet<br />
as the primary source of health and<br />
safety information.<br />
Storage<br />
Keep from freezing. If frozen, thaw<br />
and mix thoroughly before use.<br />
Shelf life<br />
Shelf life of material stored at a<br />
standard temperature of 25°C is 18<br />
months in a factory-sealed container.<br />
<strong>EF</strong>-2202<br />
Compatibility with<br />
ALPHA Pastes<br />
<strong>EF</strong>-2202 is tested and is compatible<br />
with ALPHA no-clean solder pastes<br />
and water-soluble solder pastes<br />
after cleaning.<br />
Cleaning<br />
<strong>EF</strong>-2202 is a no-clean flux and the<br />
residues are designed to be left on<br />
the board. If desired, flux residues<br />
can be removed with ALPHA<br />
EC-Ultra semi-aqueous cleaner or<br />
with other commercially available<br />
solvents.<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.<br />
<strong>EF</strong>-2202 PROCESS GUIDELINES<br />
Rework<br />
Use of the Cleanline Write Flux<br />
Applicator with NR-205 flux and<br />
Telecore Plus cored solder is<br />
recommended for hand soldering<br />
applications.<br />
For lead-free products, the following<br />
SAC 305 wires can be used: Telecore<br />
Plus and Fluitin1532.<br />
Wave soldering machines: Tested to work with convection and combination convection/IR preheat machines<br />
Process<br />
Suggested Process Settings<br />
Parameters SnPb Alloy System Lead-Free Alloy System<br />
Conveyor speed 1.0-1.5 m/min 1.0-1.5 m/min<br />
Flux loading 70-120 micrograms/cm2* 70-120 micrograms/cm2*<br />
Single Wave Topside preheat 100-113°C 100-115°C<br />
<strong>Solder</strong> pot temperature 240-260°C 255-265°C<br />
Wave height 1/2 to 2/3 of board thickness 1/2 to 2/3 of board thickness<br />
Conveyor speed 1.0-1.5 m/min 1.0-1.5 m/min<br />
Flux loading 140-200 micrograms/cm2* 140-200 micrograms/cm2*<br />
Dual Wave Topside preheat 100-113°C 100-115°C<br />
<strong>Solder</strong> pot temperature 240-260°C 255-265°C<br />
Wave height 1/2 to 2/3 of board thickness 1/2 to 2/3 of board thickness<br />
Note: <strong>The</strong>se process parameters were used in product development work and are guidelines only. <strong>The</strong>y may not be optimal for your process.<br />
You will need to optimize the process parameters for your particular application.<br />
* Flux weight after preheat.
➜<br />
A L P H A<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
6.1 6.2 6.3<br />
<strong>EF</strong>-2202 Flux Performance vs Competition<br />
Micro <strong>Solder</strong>balling Comparison<br />
Avg. Micro <strong>Solder</strong>balls / 100 Pins<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
Micro <strong>Solder</strong>balling Comparison<br />
Enthone Mask Dual Wave<br />
<strong>EF</strong>-2202<br />
Leading<br />
Competitor<br />
PSR4000 Mask Dual Wave<br />
<strong>EF</strong>-2202<br />
<strong>EF</strong>-2202 Enhanced Performance Attributes<br />
<strong>EF</strong>-2202 PERFORMANCE VERSUS COMPETITION<br />
Leading<br />
Competitor<br />
<strong>Solder</strong>balling – <strong>EF</strong>-2202 yields fewer solderballs than the leading<br />
competition for dual wave on Cu OSP.<br />
<strong>EF</strong>-2202<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
6.1 6.2 6.3<br />
<strong>EF</strong>-2202 Flux Performance<br />
Flux Residue Comparison<br />
A L P H A<br />
<strong>EF</strong>-2202 FLUX PERFORMANCE<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
<strong>EF</strong>-2202<br />
<strong>EF</strong>-2202 Enhanced Performance<br />
Attributes<br />
Selective <strong>Solder</strong>ing Flux Residue Cosmetics –<br />
<strong>EF</strong>-2202 leaves no residue around the pallet<br />
edges in contrast to the white residues left<br />
by the leading competitors.<br />
NR-330<br />
➜<br />
PCB with pallet bottom<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
A L P H A<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
6.1 6.2 6.3<br />
<strong>EF</strong>-2202 PERFORMANCE VERSUS COMPETITION<br />
<strong>EF</strong>-2202 Flux Performance vs Competition<br />
Hole Fill<br />
Percentage Hole Fill<br />
60<br />
50<br />
40<br />
30<br />
20<br />
Hole Fill Comparison – SAC 305<br />
Single Wave<br />
<strong>EF</strong>-2202<br />
Leading<br />
Competitor<br />
<strong>EF</strong>-2202<br />
Dual Wave<br />
Leading<br />
Competitor<br />
<strong>EF</strong>-2202<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
<strong>EF</strong>-2202 Enhanced Performance Attributes<br />
Wetting/Hole Fill (OSP on Cu finish) <strong>EF</strong>-2202 is clearly a significant<br />
improvement over the leading competitor.<br />
<strong>EF</strong>-2202 yields >12% more solderability for Sn/Pb versus the<br />
leading competitor.<br />
Conditions: Tested after single reflow with 160°C soak, 220°C peak, 55 sec TAL in air<br />
Leading Competitor<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
7.1 7.2 7.3<br />
<strong>EF</strong>-2202 Electrical Reliability<br />
A L P H A<br />
<strong>EF</strong>-2202 ELECTRICAL RELIABILITY DATA<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
Bellcore SIR<br />
IPC SIR<br />
Electromigration<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
SIR Test Report – Bellcore<br />
(per GR-78-CORE Issue 1, September 1997)<br />
Test: 0244-5b<br />
Date: 7/8/02<br />
T/H/B: 35/85/-48<br />
Material Tested/ SIR SIR<br />
Condition (1 day) (4 days)<br />
SIR Test Report – J-STD-004<br />
(per IPC-TM-650 Issue method 2.6.3.3)<br />
Test: 0244-5i<br />
Date: 7/26/02<br />
T/H/B: 85/85/-48<br />
Material Tested/ SIR SIR SIR<br />
Condition (1 day) (4 days) (7 days)<br />
EM – Bellcore<br />
(per GR-78-CORE Issue 1, September 1997)<br />
Test: 0244-5ep<br />
Date: 7/22/02<br />
T/H/B: 65/85/10V<br />
Material Tested/ SIR SIR<br />
Condition (96 hr) (500 hr bias)<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
Comb Down<br />
Geometric Mean: 1.30E+11 3.00E+11<br />
Comb Up<br />
Geometric Mean: 1.00E+12 2.20E+12<br />
Control Boards<br />
Geometric Mean: 1.10E+12 1.10E+12<br />
Comb Down<br />
Arithmetic Mean: 8.90E+09 7.40E+09 6.80E+09<br />
Comb Up<br />
Arithmetic Mean: 6.90E+09 6.40E+09 6.20E+09<br />
Control Boards<br />
Arithmetic Mean: 1.80E+10 1.40E+10 1.30E+10<br />
With Pallets<br />
Geometric Mean: 2.40E+09 7.20E+09<br />
Without Pallets<br />
Geometric Mean: 3.20E+10 1.10E+11 Comb Up<br />
1.20E+11 1.40E+11 Comb Down<br />
Passed electrical and visual requirements<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
Pass/Fail Limit: 1E+11 Ohms<br />
<strong>EF</strong>-2202 is Bellcore Compliant<br />
per GR-78-CORE.<br />
Pass/Fail Limit: 1E+08 Ohms<br />
<strong>EF</strong>-2202 meets the SIR<br />
requirement for J-STD-004.<br />
J-STD classification:<br />
ORL0<br />
Pass/Fail Limit: ≥0.1 Geometric Mean SIR Initial<br />
<strong>EF</strong>-2202 meets the<br />
GR-78-CORE and pending<br />
IPC J-STD-004 requirement<br />
for electromigration with and<br />
without pallets.<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
7.1 7.2 7.3<br />
<strong>EF</strong>-2202 In-Circuit Test Data<br />
A L P H A<br />
<strong>EF</strong>-2202 ICT DATA<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Material: <strong>EF</strong>-2202 wave flux<br />
Alloy:<br />
63/37 solder pot<br />
Process conditions: Wave soldered 105°C<br />
preheat, 1.1 m/min<br />
conveyor speed,<br />
250°C solder pot<br />
Process Date: 6/3/2002<br />
Pin Tip:<br />
Chisel<br />
Pin Force (oz.) = 3.5<br />
<strong>EF</strong>-2202<br />
Resistance (ohms) Board A Board B Board C Board D<br />
< 5 1000 999 1000 998<br />
5 - 10 0 0 0 0<br />
10 - 20 0 0 0 0<br />
20 - 50 0 0 0 0<br />
50 - 100 0 0 0 0<br />
100 - 200 0 0 0 0<br />
200 - 500 0 0 0 0<br />
500 - 1000 0 0 0 0<br />
1000 - 2000 0 0 0 0<br />
> 2000 (miss) 0 1* 0 2*<br />
Average 0.46 0.36 0.43 0.65<br />
Standard deviation 0.17 0.18 0.15 0.46<br />
Maximum 0.96 1.55 1.54 2.83<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
* Probe missed pad, producing no contact. Miss not related to flux.<br />
• Excellent pin testability<br />
• No significant residue build-up on probe<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
8.1 8.2 8.3<br />
<strong>EF</strong>-2202 Product Demonstration<br />
A L P H A<br />
<strong>EF</strong>-2202 QUALIFICATION TOOLS<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
Check List<br />
<strong>The</strong> intention of this<br />
check list is to act as a<br />
guide for setting up the<br />
equipment for running<br />
<strong>EF</strong>-2202 in a typical<br />
wave soldering<br />
process.<br />
1 Flush flux tank, hoses, and spray nozzles prior to any trial with appropriate solvent<br />
(DI water, ALPHA flux thinner or IPA). Perform final rinse with DI water. This is to<br />
avoid cross contamination from the prior flux.<br />
2 Check for uniform spray on the board and measure flux loading. Compare with<br />
recommended levels.<br />
3 Check fingers and pallets for cleanliness.<br />
4 Assure that the solder wave is free from dross. Remove dross if necessary.<br />
5 Check solder level in the pot. Make sure solder level is appropriate for the machine.<br />
6 Assure that the solder wave is level to the board. Use ALPHA Levchek, if necessary.<br />
7 Check the wave height to make sure it is set to 1/2 to 2/3 of the board thickness,<br />
including chip wave, if used.<br />
8 Set conveyor speed to the recommended level.<br />
9 Measure top side preheat with flux applied on the bottom side of the board. Adjust<br />
temperature settings on the machine to achieve the recommended temperature.<br />
Notes:<br />
1. Temperature tabs can be placed at multiple locations on the board (pick high density and<br />
low density areas to determine overall range of temperature).<br />
2. <strong>The</strong>rmocouple probes or moles can be used as well (choose high density and low density<br />
board areas to determine overall range of temperature).<br />
3. <strong>The</strong> highest and lowest measured top-side preheat temperatures should be within the<br />
recommended guidelines for <strong>EF</strong>-2202.<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
➜<br />
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
8.1 8.2 8.3<br />
<strong>EF</strong>-2202 Product Evaluation Guide<br />
A L P H A<br />
<strong>EF</strong>-2202 QUALIFICATION TOOLS<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
Product Focus and Key Features<br />
I. Exhibits minimum micro solderballs<br />
II.<br />
III.<br />
IV.<br />
Provides excellent board and solder-joint cosmetics<br />
Compatible with selective soldering pallets<br />
Provides for high yield production, minimum first pass defects<br />
V. Provides both single wave and dual wave capabilities<br />
Demonstration Procedure<br />
Run 5 boards with <strong>EF</strong>-2202 at suggested process parameters for either<br />
single wave or dual wave:<br />
I. Count micro solderballs on selected connectors<br />
• compare to current flux<br />
II.<br />
III.<br />
Evaluate residue<br />
• on board surface<br />
• at the edges where conveyor fingers or pallets were used<br />
• in areas where pallets were used for selective soldering<br />
- compare to current flux<br />
Count the number of bridges and icicles<br />
• compare to current flux<br />
m/min.<br />
1.75<br />
1.25<br />
0.75<br />
120<br />
°C 110<br />
100<br />
90<br />
micrograms/cm 2*<br />
240<br />
200<br />
160<br />
120<br />
80<br />
40<br />
280<br />
Conveyor Speed<br />
SnPb System Pb-Free System<br />
Single<br />
Single<br />
Dual<br />
Dual<br />
Single<br />
Single<br />
Dual<br />
Topside Preheat<br />
SnPb System Pb-Free System<br />
SnPb System<br />
Single<br />
Flux Loading<br />
Dual<br />
Single<br />
Dual<br />
Pb-Free System<br />
Dual<br />
Pot Temperature<br />
SnPb System Pb-Free System<br />
ALPHA FLUX Product Line<br />
°C<br />
270<br />
260<br />
Global Availability<br />
250<br />
240<br />
230<br />
Single<br />
Dual<br />
Single<br />
Dual<br />
➜<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.
ALPHA<br />
<strong>EF</strong>-<strong>Series</strong><br />
Environmentally Friendly<br />
Fluxes<br />
8.1 8.2 8.3<br />
<strong>EF</strong>-2202 Flux Loading Chart<br />
A L P H A<br />
<strong>EF</strong>-2202 QUALIFICATION TOOLS<br />
<strong>EF</strong>-<strong>Series</strong> Introduction<br />
<strong>EF</strong>-2202 Product Manual<br />
1. Performance Summary<br />
2. Wide Process Window<br />
3. Technical Bulletin<br />
4. MSDS<br />
5. Process Guidelines<br />
6. Performance vs Competition<br />
7. Electrical Reliability Data<br />
8. Qualification Tools<br />
<strong>EF</strong>-3001 Product Manual<br />
<strong>EF</strong>-3215 Product Manual<br />
<strong>EF</strong>-4102 Product Manual<br />
Troubleshooting Guide<br />
VOC Leadership<br />
Lead-Free Leadership<br />
ALPHA FLUX Product Line<br />
Global Availability<br />
➜<br />
Single Wave<br />
Dual Wave<br />
Coverage Suggested Suggested Suggested Suggested<br />
Area* Lower Limit Upper Limit Lower Limit Upper Limit<br />
(70 µg/cm 2) (120 µg/cm 2) (140 µg/cm 2) (200µg/cm 2)<br />
cm2 grams grams grams grams<br />
100 0.175 0.300 0.350 0.500<br />
150 0.263 0.450 0.525 0.750<br />
200 0.350 0.600 0.700 1.000<br />
250 0.438 0.750 0.875 1.250<br />
300 0.525 0.900 1.050 1.500<br />
350 0.613 1.050 1.225 1.750<br />
400 0.700 1.200 1.400 2.000<br />
450 0.788 1.350 1.575 2.250<br />
500 0.875 1.500 1.750 2.500<br />
550 0.963 1.650 1.925 2.750<br />
600 1.050 1.800 2.100 3.000<br />
650 1.138 1.950 2.275 3.250<br />
700 1.225 2.100 2.450 3.500<br />
750 1.313 2.250 2.625 3.750<br />
800 1.400 2.400 2.800 4.000<br />
850 1.488 2.550 2.975 4.250<br />
900 1.575 2.700 3.150 4.500<br />
950 1.663 2.850 3.325 4.750<br />
1000 1.750 3.000 3.500 5.000<br />
1050 1.838 3.150 3.675 5.250<br />
1100 1.925 3.300 3.850 5.500<br />
1150 2.013 3.450 4.025 5.750<br />
1200 2.100 3.600 4.200 6.000<br />
1250 2.188 3.750 4.375 6.250<br />
1300 2.275 3.900 4.550 6.500<br />
1350 2.363 4.050 4.725 6.750<br />
1400 2.450 4.200 4.900 7.000<br />
Suggested Wet Flux Weight (micrograms/cm2)<br />
Single Wave<br />
Dual Wave<br />
Coverage Suggested Suggested Suggested Suggested<br />
Area* Lower Limit Upper Limit Lower Limit Upper Limit<br />
(70 µg/cm 2) (120 µg/cm 2) (140 µg/cm 2) (200µg/cm 2)<br />
cm2 grams grams grams grams<br />
1450 2.538 4.350 5.075 7.250<br />
1500 2.625 4.500 5.250 7.500<br />
1550 2.713 4.650 5.425 7.750<br />
1600 2.800 4.800 5.600 8.000<br />
1650 2.888 4.950 5.775 8.250<br />
1700 2.975 5.100 5.950 8.500<br />
1750 3.063 5.250 6.125 8.750<br />
1800 3.150 5.400 6.300 9.000<br />
1850 3.238 5.550 6.475 9.250<br />
1900 3.325 5.700 6.650 9.500<br />
1950 3.413 5.850 6.825 9.750<br />
2000 3.500 6.000 7.000 10.000<br />
2050 3.588 6.150 7.175 10.250<br />
2100 3.675 6.300 7.350 10.500<br />
2150 3.763 6.450 7.525 10.750<br />
2200 3.850 6.600 7.700 11.000<br />
* Surface area of board and any pallet used that has flux applied to it.<br />
Note: If the process uses multiple<br />
boards with open areas on a single<br />
pallet, the open areas must be deducted<br />
from the total coverage area.<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding<br />
the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of this information or use of any materials designated.<br />
Pallet<br />
Board<br />
Flux coverage area<br />
(diagonal hatching)
A L P H A<br />
T E C H N I C A L B U L L E T I N<br />
ALPHA <strong>EF</strong>-2202 Low-VOC,No-Clean Flux<br />
GENERAL DESCRIPTION<br />
ALPHA <strong>EF</strong>-2202 is a low-VOC halide-free, rosin/resin-free, low<br />
solids no-clean flux which provides the highest activity of any<br />
low-VOC Bellcore compliant flux for defect-free soldering. It is<br />
formulated with a proprietary mixture of organic activators<br />
which deliver excellent wetting and top-side hole fill, even with<br />
OSP coated bare copper boards which have undergone prior<br />
thermal excursions. Several proprietary additives are also<br />
formulated into <strong>EF</strong>-2202 which act to reduce the surface<br />
tension between the solder mask and the solder; thereby,<br />
dramatically reducing the tendency of solderball generation.<br />
<strong>The</strong> formulation of <strong>EF</strong>-2202 is also designed to be more<br />
thermally stable; thereby, reducing the occurrence of solder<br />
bridging.<br />
FEATURES & BEN<strong>EF</strong>ITS<br />
• Bellcore compliant for assemblies requiring this standard.<br />
• Low-VOC to help meet air quality regulations.<br />
• Exceptional wetting for excellent hole-fill even with OSP<br />
coated bare copper boards, with prior reflows.<br />
• <strong>The</strong>rmally stable activators provide low solder bridging.<br />
• Reduces the surface tension between solder mask and solder<br />
to provide low solderball frequency.<br />
• Suitable for selective soldering process.<br />
• Very low level non-tacky residue to reduce interference with<br />
pin testing and good board cosmetics.<br />
APPLICATION GUIDELINES<br />
PREPARATION – In order to maintain consistent soldering<br />
performance and electrical reliability, it is important to begin<br />
the process with circuit boards and components that meet<br />
established requirements for solderability and ionic cleanliness.<br />
It is suggested that assemblers establish specifications on<br />
these items with their suppliers and that suppliers provide<br />
Certificates of Analysis with shipments and/or assemblers<br />
perform incoming inspection. A common specification for the<br />
ionic cleanliness of incoming boards and components is<br />
5mg/in 2 maximum, as measured by an Omegameter with<br />
heated solution.<br />
Care should be taken in handling the circuit boards throughout<br />
the process. Boards should always be held at the edges. <strong>The</strong><br />
use of clean, lint-free gloves is also recommended.<br />
Conveyors, fingers and pallets should be cleaned. Bioact SC-10<br />
Solvent Cleaner has been found to be very useful for these<br />
cleaning applications.<br />
FLUX APPLICATION – <strong>EF</strong>-2202 is formulated to be applied by<br />
spray method. When spray fluxing, the uniformity of the<br />
coating can be visually checked by running a piece of<br />
cardboard over the spray fluxer or by processing a board-sized<br />
piece of tempered glass through the spray and then through<br />
the preheat section.<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this<br />
data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated.<br />
600 Route 440, Jersey City, New Jersey 07304, 800-638-7942, www.alphametals.com<br />
➜<br />
RETURN TO PRODUCT MANUAL
ALPHA <strong>EF</strong>-2202 Low-VOC, No-Clean Flux<br />
OPERATING PARAMETER<br />
Amount of Flux Applied<br />
Top-Side Preheat Temperature<br />
Bottomside Preheat Temperature<br />
Recommended Preheat Profile<br />
Maximum Ramp Rate of Topside Temperature<br />
(to avoid component damage)<br />
Conveyor Angle<br />
Conveyor Speed<br />
GENERAL GUIDELINES FOR MACHINE SETTINGS<br />
TYPICAL LEVEL<br />
Contact Time in the <strong>Solder</strong> (includes Chip Wave and Primary Wave)<br />
<strong>Solder</strong> Pot Temperature:<br />
Sn63/Pb37 Alloy<br />
Lead-Free Alloys (99.3Sn/0.7Cu, 96.5/3.5Ag, 95.5Sn/4.0Ag/0.5Cu)<br />
Spray:
➜<br />
ALPHA <strong>EF</strong>-2202 Low-VOC, No-Clean Flux<br />
TECHNICAL SPECIFICATIONS<br />
PHYSICAL PROPERTIES TYPICAL VALUES PARAMETERS/TEST METHOD TYPICAL VALUES<br />
Appearance Clear, Colorless Liquid pH, as is 2.4<br />
Solids Content, wt/wt 3.5 Recommended Thinner DI Water<br />
Specific Gravity @ 25°C (77°C) 1.012±0.003 Shelf Life 18 months<br />
Acid Number (mg KOH/g) 30.0 ± 2.0 VOC Content (ASTM D2369) 1.5%<br />
Flash Point (T.C.C.) NONE IPC J-STD-004 Designation ORL0<br />
CORROSION AND ELECTRICAL TESTING<br />
CORROSION TESTING<br />
TEST REQUIREMENT FOR ORL0 RESULTS<br />
Silver Chromate Paper 1 IPC-TM 650 Test Method 2.3.33 No detection of halide Pass<br />
Copper Mirror Tests 1 (Modified IPC/Bellcore Method) No complete removal of copper Pass<br />
Copper Corrosion Test IPC-TM 650 Test Method 2.6.15 No evidence of corrosion Pass<br />
J-STD-004 SURFACE INSULATION RESISTANCE<br />
TEST CONDITION REQUIREMENTS 3 RESULTS 3<br />
“Comb-Down” Uncleaned 85°C/85% RH, 7 days 1.0 x 10 8 minimum 6.8 x 10 9<br />
“Comb-Up” Uncleaned 85°C/85% RH, 7 days 1.0 x 10 8 minimum 6.2 x 10 9<br />
Control Boards 85°C/85% RH, 7 days 2.0 x 10 8 minimum 1.3 x 10 10<br />
IPC Test Condition (per J-STD-004): -50V, measurement @ 100V/IPC B-24 board (0.4mm lines, 0.5mm spacing).<br />
BELLCORE SURFACE INSULATION RESISTANCE<br />
TEST CONDITION REQUIREMENTS 2 RESULTS 2<br />
“Comb-Down” Uncleaned 35°C/85% RH, 5 days 1.0 x 10 11 minimum 3.0 x 10 11<br />
“Comb-Up” Uncleaned 35°C/85% RH, 5 days 1.0 x 10 11 minimum 2.2 x 10 12<br />
Control Boards 35°C/85% RH, 5 days 2.0 x 10 11 minimum 1.1 x 10 12<br />
Bellcore Test Condition (per GR 78-CORE, Issue 1): 48 Volts, measurement @ 100V/25 mil lines/50 mil spacing.<br />
BELLCORE ELECTROMIGRATION<br />
TEST CONDITION SIR (INITIAL) 2 SIR (FINAL) 2 REQUIREMENT RESULT VISUAL RESULT<br />
“Comb-Up” Uncleaned 3.2 x 10 10 1.1 x 10 11 SIR (Initial)/SIR (Final)
A L P H A<br />
M A T E R I A L S A F E T Y D A T A S H E E T<br />
ALPHA <strong>EF</strong>-2202 FLUX<br />
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this<br />
data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated.<br />
600 Route 440, Jersey City, New Jersey 07304, 800-638-7942, www.alphametals.com<br />
➜<br />
RETURN TO PRODUCT MANUAL
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this<br />
data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated.<br />
➜<br />
➜<br />
RETURN TO PRODUCT MANUAL
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this<br />
data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated.<br />
➜<br />
➜<br />
RETURN TO PRODUCT MANUAL
<strong>The</strong> information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this<br />
data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated.<br />
➜<br />
RETURN TO PRODUCT MANUAL