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Can hotmelt stabilizers improve the compatibility of uv cured silicones

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37. MÜNCHENER<br />

KLEBSTOFF- UND<br />

VEREDELUNGS-<br />

SYMPOSIUM 2012<br />

37. MUNICH<br />

ADHESIVES AND<br />

FINISHING<br />

SYMPOSIUM 2012<br />

Haftklebst<strong>of</strong>fe<br />

Pressure Sensitive<br />

Adhesives<br />

Dispersionen<br />

Lösemittelhaltige Produkte<br />

Reaktive Systeme<br />

HMPSA<br />

Dispersions<br />

Solvent-borne Products<br />

Reactive Systems<br />

HMPSA<br />

MUNICH ADHESIVES AND<br />

FINISHING SYMPOSIUM<br />

www.mkvs.de


37. Münchener Klebst<strong>of</strong>f- und<br />

Veredelungs-Symposium<br />

Haftklebst<strong>of</strong>fe<br />

Dispersionen - Lösemittelhaltige Produkte - Reaktive Systeme - HMPSA<br />

37. Munich Adhesives and<br />

Finishing Symposium<br />

Pressure Sensitive Adhesives<br />

Dispersions - Solvent-borne Products - Reactive Systems - HMPSA<br />

Editor / Herausgeber:<br />

MKVS GbR<br />

Stephan Hinterwaldner<br />

Dr. Michael Gerstenberger


Hardi Döhler; Evonik Industries; D-Essen<br />

KÖNNEN STABILISATOREN IM HOTMELT DIE KOMPATIBILITÄT ZU UV-<br />

HÄRTENDEN RC SILICONE VERBESSERN<br />

Die Trennwirkung einer Siliconschicht soll sich über lange Zeit möglichst wenig ändern. In einer<br />

Vorgängerstudie wurden neun HotMelt Klebst<strong>of</strong>fe mit stets dem gleichen phenolischen Stabilisator<br />

untersucht (unser Vortrag beim 36. MKVS). Mit zwei wichtigen HotMelt Typen, einem durch<br />

hydriertem und einem doppelbindungshaltigem System, wurde nun der Einfluss von verschiedenen<br />

Antioxidantien im HotMelt untersucht.<br />

Die Auswirkung auf den Klebst<strong>of</strong>f-Silicon-Verbund im Langzeitverhalten sowie auf nachträgliche<br />

UV Bestrahlung wurde untersucht. Es zeigt sich, dass die Auswahl der Antioxidantien im Klebst<strong>of</strong>f<br />

durchaus großen Einfluss auf die Kompatibilität mit der Trennschicht aus UV Siliconen hat.<br />

Auf gut gehärteten Siliconen zeigen sich ohnehin keine Alterungserscheinungen. Kann das Silicon<br />

aber nicht ausreichend inertisiert vernetzt werden, kann durch Klebst<strong>of</strong>fauswahl die Situation<br />

noch gerettet werden. Diese Ergebnis können wertvolle Hilfestellung bei der Entwicklung von<br />

Laminaten und Klebebändern mit HotMelt Klebst<strong>of</strong>fen und UV Siliconen geben. Die Prozessstabilität<br />

kann deutlich verbessert werden.<br />

179


Hardi Döhler; Evonik Industries; D-Essen<br />

CAN HOTMELT STABILIZERS IMPROVE THE COMPATIBILITY OF UV CURED SILI-<br />

CONES AND THE ADHESIVE<br />

The opening force <strong>of</strong> a laminate or adhesive tape should remain constant for a very long period <strong>of</strong><br />

time. In a previous study (our paper during <strong>the</strong> 36. MKVS), Evonik investigated nine different<br />

HotMelt formulations with always <strong>the</strong> same phenolic antioxidant. With two important types <strong>of</strong><br />

HotMelts, a hydrogenated type and a double bond containing type, we continued <strong>the</strong> investigation<br />

with a variation <strong>of</strong> different HotMelt <strong>stabilizers</strong>.<br />

We evaluated <strong>the</strong> long time ageing performance as well as <strong>the</strong> influence <strong>of</strong> a subsequent UV radiation<br />

on <strong>the</strong> laminate. We found a considerable influence on <strong>the</strong> long time <strong>compatibility</strong> as well<br />

as on <strong>the</strong> UV exposure depending on type <strong>of</strong> <strong>the</strong> stabilizer. With well <strong>cured</strong> RC Silicones long<br />

time stability <strong>of</strong> <strong>the</strong> laminate is no issue anyway. Is <strong>the</strong> silicone not sufficiently <strong>cured</strong>, i.e. due to<br />

higher than normal residual oxygen level, a laminate production may be possible by choosing <strong>the</strong><br />

right antioxidant for <strong>the</strong> HotMelt system. These results can contribute important information to <strong>the</strong><br />

development <strong>of</strong> laminates and adhesive tapes when it comes to UV Silicones. The process stability<br />

and reliability can be <strong>improve</strong>d.<br />

180


Hardi Döhler; Evonik Industries; D-Essen<br />

CAN HOTMELT STABILIZERS IMPROVE THE COMPATIBILITY OF UV CURED SILICONES AND THE ADHESIVE<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Printing unit<br />

increased<br />

release<br />

<br />

low release<br />

label stock<br />

No-label-look labels can show increased release caused by <strong>the</strong> UV dryers in<br />

<strong>the</strong> printing press.<br />

<strong>Can</strong> HotMelt <strong>stabilizers</strong><br />

<strong>improve</strong> <strong>the</strong> <strong>compatibility</strong><br />

<strong>of</strong> UV <strong>cured</strong> <strong>silicones</strong><br />

and <strong>the</strong> adhesive”<br />

A label print job requires 3 to 12 irradiations with UV-Light at 80 to 150 m/min.<br />

Our test condition applies 2 to 250 times higher UV dose.<br />

3<br />

3<br />

1<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Please see previous study presented during 36. MKVS:<br />

Nine HotMelt adhesives in long time storage at 40°C on RC Silicone<br />

Silicon surface with remaining<br />

reactive groups after siliconizing.<br />

• No significant increase <strong>of</strong> release with good <strong>cured</strong> silicone<br />

O<br />

O<br />

• Low UV Dose without negative effect<br />

Adhesive and face stock is applied.<br />

O O<br />

O<br />

H<br />

O O<br />

H<br />

O<br />

O<br />

O O<br />

H<br />

UV light<br />

O<br />

O O<br />

H<br />

UV light initiates unspecific reaction<br />

between silicone & adhesive components.<br />

• High residual oxygen is causing aging.<br />

Maintain <strong>the</strong> residual oxygen level below 50ppm!<br />

C5 tackifier with less effect with lousy <strong>cured</strong> silicone.<br />

Relevant for UV translucent facestock<br />

i.e. clear BoPP, PP, HDPE, LDPE.<br />

2 2<br />

4 4<br />

181


Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

UV light initiates a reaction between silicone & adhesive components<br />

Reactants from silicone: Residual acrylic groups<br />

(Hydro-) Peroxides caused by too high O 2 levels<br />

Photoinitiator<br />

6<br />

Reactants from adhesive: Radical formation in polymers 1)<br />

-CO-NH-CH 2 - -CH=CH-CH 2 -<br />

-CO-O-CH 2 - -CH 2 -CH-CH 2 -<br />

I<br />

-O-CH 2 -O-<br />

R<br />

1) Polymer Standards Service GmbH: Additive: Fluch oder Segen, 14. VDI-Kunstst<strong>of</strong>f-Forum Münster<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

5<br />

5<br />

6<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Two obvious effects:<br />

• Reactants from silicone - (Hydro-) Peroxides caused by too high O 2 levels<br />

• HotMelt with double bonds have little UV ageing.<br />

Hydrogenated HotMelts have major UV ageing.<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Reactants from adhesive and silicone.<br />

Adhesive R-H<br />

UV<br />

Oxygen<br />

Auto Oxidation Cycle<br />

R·<br />

RO· + ·OH<br />

Silicone ROOH<br />

UV<br />

7<br />

7<br />

8<br />

8<br />

182


Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Adhesive radicals react with activated (hydro-)peroxides <strong>of</strong> <strong>the</strong> silicone interface.<br />

Adhesive R-H<br />

UV<br />

Oxygen<br />

Auto Oxidation Cycle<br />

R·<br />

RO· + ·OH<br />

R<br />

I<br />

RO<br />

Silicone ROOH<br />

UV<br />

9<br />

9<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Adhesive DB are capable to react with UV formed adhesive<br />

radicals before <strong>the</strong>y interact with <strong>the</strong> silicone interface.<br />

R-C-C·<br />

crosslinking<br />

Oxygen<br />

Adhesive R-H<br />

Adhesive C=C<br />

UV<br />

Auto Oxidation Cycle<br />

R·<br />

RO· + ·OH<br />

R<br />

I<br />

RO<br />

Silicone ROOH<br />

UV<br />

10<br />

Silicone PSA Compatibility Study<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

Fast action antioxidants can do <strong>the</strong> same.<br />

Adhesive R-H<br />

UV<br />

Fast and efficient<br />

adhesive AO to prevent<br />

reaction into silicone layer<br />

R·<br />

RO· + ·OH<br />

R<br />

I<br />

RO<br />

Silicone ROOH<br />

UV<br />

11<br />

11<br />

Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HotMelt #1:<br />

Standard. Basis SIS with diblock, tackifier C5 not<br />

hydrogenated, aliphatic plasticizer.<br />

No UV ageing<br />

Hotmelt #7:<br />

Polymer hydrogenated (SEBS) with diblock,<br />

tackifier C9 hydrogenated, aliphatic plasticizer.<br />

Bad UV ageing<br />

12<br />

12<br />

10<br />

183


Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

Stabilizer package for non-hydrogenated (#1) HMPSA<br />

1 0,30% Irganox 1010 0,60% Irgaphos 168<br />

2 0,30% Irganox 565 0,50% Irgaphos 168 0,30% Irganox 3052FF<br />

3 0,30% Irganox 565 0,50% Irgaphos 168 0,30% Chimasorb 944<br />

4 0,30% Irganox 1010 0,60% Irgaphos 168 0,30% Irganox 3052FF<br />

5 0,30% Irganox 565 0,30% Irgaphos 168<br />

6 0,50% Irganox 1726<br />

7 0,50% Irganox 1726 0,30% Irganox 3052FF<br />

8 0,30% Irganox 1010 0,60% Irgaphos 168 0,50% Tin<strong>uv</strong>in 1577<br />

9 0,30% Irganox 1010 0,60% Irgaphos 168 0,50% Tin<strong>uv</strong>in 312<br />

Stabilizer package for hydrogenated (#7) HMPSA<br />

1 0,30% Irganox 1010 0,60% Irgaphos 168<br />

2 0,60% Irganox 1010 1,20% Irgaphos 168<br />

3 0,30% Irganox 1010 0,60% Irgaphos 168 0,20% Irganox 565<br />

4 0,30% Irganox 1010 0,60% Irgaphos 168 0,30% Irganox 3052FF<br />

5 0,30% Irganox 1010 1,20% Irganox FS 301<br />

6 0,30% Irganox 1010 0,60% Irgaphos 168 0,30% Chimasorb 944<br />

7 0,50% Irganox 1726 0,30% Irganox 3052FF<br />

8 0,50% Irganox 1726 0,50% Tin<strong>uv</strong>in 1577<br />

9 0,30% Irganox 1010 0,60% Irgaphos 168 0,50% Tin<strong>uv</strong>in 1577<br />

10 0,50% Irganox 1726 0,50% Tin<strong>uv</strong>in 312<br />

11 0,30% Irganox 1010 0,60% Irgaphos 168 0,50% Tin<strong>uv</strong>in 312<br />

Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #1 non-hydrogenated:<br />

Confirmed good UV aging with non-hydrogenated HMPSA<br />

13<br />

13<br />

14<br />

Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #1 non-hydrogenated:<br />

Stronger UV aging with 250ppm <strong>cured</strong> liner, exception #6 and 7!<br />

Irganox 1726<br />

has potential to help<br />

minimizing UV aging<br />

on release liner that has<br />

been <strong>cured</strong> in high oxygen.<br />

Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #7 hydrogenated:<br />

UV aging by factor <strong>of</strong> two is normal with hydrogenated adhesives.<br />

Irganox 1726<br />

has potential to help<br />

a little minimizing<br />

UV aging.<br />

15<br />

15<br />

16<br />

16<br />

14<br />

184


Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #7 hydrogenated:<br />

Strong UV aging on 250ppm <strong>cured</strong> liner with hydrogenated adhesives.<br />

Irganox 1726<br />

has potential to help<br />

a little minimizing<br />

UV aging.<br />

Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #7 hydrogenated:<br />

18<br />

Strong UV ageing on 250ppm liner when irradiated through face (BoPP) and HM.<br />

UV blocker to minimize UV ageing<br />

Tin<strong>uv</strong>in 1577<br />

<br />

Tin<strong>uv</strong>in 312<br />

17<br />

17<br />

18<br />

Silicone PSA Compatibility Study<br />

UV blocker to minimize UV ageing<br />

Absorption 240-300 nm important<br />

Tin<strong>uv</strong>in 1577<br />

(10 mg/l, Chlor<strong>of</strong>orm)<br />

Tin<strong>uv</strong>in 312<br />

(10 mg/l, Chlor<strong>of</strong>orm)<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

• Pronounced with hydrogenated adhesive components.<br />

• High residual O2 level cause strong UV ageing.<br />

• Irganox 1726 as adhesive AO is reducing <strong>the</strong> effect.<br />

• UV blocker in adhesive can eliminate <strong>the</strong> effect.<br />

19<br />

20<br />

185


Silicone PSA Compatibility Study<br />

Antioxidants tested in two HMPSA<br />

HMPSA #1 non-hydrogenated:<br />

All stabilizer packages deliver good release for 6 month 40°C <strong>the</strong>rmal ageing.<br />

Silicone PSA Compatibility Study<br />

22<br />

Antioxidants tested in two HMPSA<br />

HMPSA #1 non-hydrogenated.<br />

With 250ppm <strong>cured</strong> liner strong <strong>the</strong>rmal aging, exception #2 (, 4 and 7)!<br />

Irganox 3052FF<br />

has potential to help<br />

minimizing <strong>the</strong>rmal aging<br />

on release liner that has<br />

been <strong>cured</strong> in high oxygen.<br />

21<br />

22<br />

Effect <strong>of</strong> subsequent UV radiation (UV ageing)<br />

• Pronounced with hydrogenated adhesive components.<br />

• High residual O2 level cause strong UV ageing.<br />

• Irganox 1726 as adhesive AO is reducing <strong>the</strong> effect.<br />

• UV blocker in adhesive can eliminate <strong>the</strong> effect.<br />

Aging <strong>of</strong> <strong>the</strong> laminate for 6 month storage under load and 40°C<br />

• No significant increase <strong>of</strong> release with good <strong>cured</strong> silicone<br />

• Low UV Dose without negative effect<br />

• High residual oxygen is causing aging.<br />

Maintain <strong>the</strong> residual oxygen level below 50ppm!<br />

C5 tackifier with less effect with lousy <strong>cured</strong> silicone<br />

Irganox 3052FF is reducing <strong>the</strong>rmal ageing<br />

Special Thanks to<br />

We thank <strong>the</strong> suppliers <strong>of</strong> <strong>the</strong> raw materials for <strong>the</strong>ir support:<br />

Eastman Resin<br />

Kraton Polymers<br />

BASF (Ciba) Stabilizer<br />

Dr. Burth<br />

23<br />

24<br />

186

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