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Surface Mount Technology (SMT) - Hirox-USA

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2) Observation angle<br />

With the <strong>Hirox</strong> KH-7700 digital microscope,<br />

you can rotate the lens to change the angle of<br />

observation and acquire a different view of<br />

the same point.(Pictures 162) This rotation<br />

also causes the lighting effect to change.<br />

(Pictures 161)<br />

Picture 150: Errors that occurred during rework. Picture 151: Solder balls that dropped from the<br />

soldering iron tip and burned residual flux<br />

Although a technician performed the tasks, the work has not been checked carefully.<br />

Picture 152: Solder joint on the left side indicates s<br />

oldering with residual solder remaining on the<br />

soldering iron while the solder joint on the right side<br />

shows outcome with a clean soldering iron.<br />

Picture 161: Insufficient hole wetting<br />

Picture 162: Forked soldering iron tip<br />

IV. Inspection Process<br />

1) Observation points and remedies<br />

Changing the angle of observation gives a<br />

different view of the same land. (Pictures<br />

163 and 164)<br />

(1) Voids and blowholes<br />

Picture 163: Good wetting even on 4-layer boards<br />

Picture 164: Re-applied heat from the lead surface<br />

The ability to change the angle of observation<br />

is extremely important for complete<br />

observation.<br />

This allows for different views of the<br />

same land surface.<br />

Picture 153 Picture 154 Picture 155: Blowhole<br />

The small bubbles on the side of the fillet indicate the possibility of a void in the hole.<br />

(2) Land stripping<br />

Picture 165 (enlarged view of picture 141)<br />

Picture 166: Observing solder wetting from the part surface<br />

The holes in the side of the land indicate<br />

that a long preheating phase caused<br />

solder particles to oxidize.<br />

The result is unmelted solder balls that<br />

lost fluidity due to flux deterioration and<br />

were not attracted to the fillet.<br />

This problem can be solved by shortening<br />

the preheating phase.<br />

Picture 156: High solder well temperature causes<br />

land stripping<br />

Picture 157 Picture 158<br />

The land is not stripped, but there is residual flux.<br />

Picture 167 Picture 168<br />

The <strong>Hirox</strong> KH-7700 digital microscope<br />

allows for observation of halation by<br />

rotating the lens to change the angle of<br />

observation.<br />

This method can be used to check the<br />

status of residual flux. (MXG-5040RZ lens)<br />

In this case, the presence or absence or<br />

residual flux also indicates the presence<br />

of absence of land stripping.<br />

Although boards are normally judged by<br />

observing the condition of residual flux,<br />

most observation equipment lacks a<br />

powerful light source to show the<br />

differences. The KH-7700 <strong>Hirox</strong> digital<br />

microscope uses a metal-halide lamp that<br />

is very bright and provides numerous<br />

lighting options.<br />

Picture 159: No land stripping<br />

Picture 160: Land stripping and residual flux are visible<br />

on the bottom of the fillet.<br />

Picture 169<br />

Picture 170: Sample from Picture 169 observed through KH-7700<br />

20 ElectronicPackaging<strong>Technology</strong> ElectronicPackaging<strong>Technology</strong> 21

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