Quality from The Cutting Edge of Fabrication - (800)626-6612, Order ...
Quality from The Cutting Edge of Fabrication - (800)626-6612, Order ...
Quality from The Cutting Edge of Fabrication - (800)626-6612, Order ...
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Terms and Conditions<br />
CREDIT/PAYMENT<br />
All purchases are C.O.D. unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require<br />
C.O.D. terms. Credit/Payment terms are Net 30 days <strong>from</strong> the date <strong>of</strong> invoice. Past due accounts are subject to interest charges. Early<br />
payment or cash discounts will not be accepted.<br />
<strong>Quality</strong> From the <strong>Cutting</strong> <strong>Edge</strong> <strong>of</strong> <strong>Fabrication</strong><br />
Thick Turret Tooling<br />
ORDERS<br />
Minimum <strong>of</strong> $25.00. Please write your Amada America, Inc. customer account number on all purchase orders to expedite<br />
processing. Also, please specify machine model, material type, and thickness.<br />
F.O.B.<br />
All orders are F.O.B. Batavia N.Y. (unless otherwise specified)<br />
SPECIAL ORDERS<br />
Special orders can NOT be cancelled, returned, or refunded.<br />
RETURNED MATERIAL<br />
Returns are only accepted with prior approval <strong>from</strong> Amada America, Inc.’s Tooling Department Manager. <strong>The</strong>re will be a 25% re-stocking<br />
fee on all standard items. All items must be returned unused and with freight prepaid. Returns will not be accepted after 30 days <strong>from</strong> the<br />
original shipment date.<br />
DELIVERY<br />
Delivery on special items will be established at time <strong>of</strong> order.<br />
PURCHASE ORDER NUMBER<br />
Purchase order number must accompany all telephone orders. Verbal orders will not be processed without a purchase<br />
order number.<br />
DAMAGE OR SHORTAGE CLAIMS<br />
All claims must be made within ten calendar days <strong>of</strong> receipt <strong>of</strong> tooling.<br />
PRICING<br />
All prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form <strong>of</strong> a written<br />
quotation are valid for thirty days following the date <strong>of</strong> the quote.<br />
Amada America, Inc.<br />
7025 Firestone Boulevard • Buena Park, CA 90621 • Tooling <strong>Order</strong> (<strong>800</strong>) 588-6683 • FAX (<strong>800</strong>) 423-7144<br />
www.amada.com • toolingsupport@amada.com
Table <strong>of</strong> Contents<br />
Standard Shapes<br />
Standard Shapes ......................................................................... 1<br />
Instructions for <strong>Order</strong>ing Tooling at Special Angles ..................... 2<br />
Product Information ..................................................................... 3<br />
Featured Products .................................................................... 4-5<br />
Z-Tooling ½˝ Station ..................................................................... 6<br />
Z-Tooling 1¼˝ Station ................................................................... 7<br />
2˝ Station / 3½˝ Station ................................................................ 8<br />
4½˝ Station / Insert Parting Tool .................................................. 9<br />
2˝ Alpha Guide / 3½˝ Alpha Guide ................... ............................. 10<br />
4½˝ Alpha Guide ........................................................................... 11<br />
3½˝ Alpha Blade .......................................................................... 12<br />
4½˝ Alpha Blade .......................................................................... 13<br />
NCT ½˝ Station ........................................................................... 14<br />
NCT 1¼˝ Station ......................................................................... 15<br />
Small Diameter Tooling .............................................................. 16<br />
Replacement Parts For Non-Adjustable Guides ......................... 17<br />
Accessories ...........................................................................18-20<br />
NCT Tooling Cabinet / Togu III Automatic Tool Grinder .............. 21<br />
Rectangle<br />
“A”<br />
180°<br />
0° “B”<br />
“CR” (4 PLC)<br />
(Optional)<br />
90°<br />
270°<br />
Single-D<br />
90°<br />
180° 0° “A”<br />
“B”<br />
270°<br />
Engineering Data<br />
Obround<br />
“A”<br />
90°<br />
Hexagon<br />
“B”<br />
90°<br />
Station Size/Perimeter Formulas<br />
B<br />
B<br />
B<br />
Shape<br />
F<br />
A<br />
A<br />
AF A<br />
A<br />
A<br />
F<br />
A<br />
F<br />
F = Station Size<br />
Calculation<br />
P = Perimeter<br />
F = Diameter P = F x 3.142<br />
F = “B” x 1.414<br />
P = 4 x “B”<br />
F = A² + B² P = 2 x (A + B)<br />
F = A P = 2A + 1.14B<br />
Material Multiplier Chart<br />
Steel<br />
Stainless<br />
Steel<br />
Aluminum<br />
Copper<br />
Material Multiplier<br />
Cold Rolled 25<br />
Hot Rolled 30<br />
1095 Spring Steel,<br />
Annealed<br />
50<br />
1095 Spring Steel,<br />
Tempered<br />
130<br />
202, Annealed 55<br />
302, 303, 304, 316,<br />
321, 430, All Annealed<br />
48<br />
2024 - 0 14<br />
2024 - T3 35<br />
6061 - 0 9<br />
6061 - T6 23<br />
5052 - H32 17<br />
Annealed 16<br />
Half Hard 21<br />
Hard 25<br />
Sheet Metal Gauges<br />
Ga.<br />
Approx.<br />
Thickness<br />
Ga.<br />
Approx.<br />
Thickness<br />
30 0.012˝ 16 0.060˝<br />
29 0.014˝ 15 0.067˝<br />
28 0.015˝ 14 0.075˝<br />
27 0.016˝ 13 0.090˝<br />
26 0.018˝ 12 0.105˝<br />
25 0.021˝ 11 0.120˝<br />
24 0.024˝ 10 0.135˝<br />
23 0.027˝ 9 0.150˝<br />
22 0.030˝ 8 0.164˝<br />
21 0.033˝ 7 0.179˝<br />
20 0.036˝ 6 0.194˝<br />
19 0.042˝ 5 0.209˝<br />
18 0.048˝ 4 0.224˝<br />
17 0.054˝ 3 0.239˝<br />
Square<br />
“CR” (4 PLC)<br />
(Optional)<br />
180° 0° “B”<br />
R = ½ “A”<br />
270°<br />
90°<br />
180°<br />
0° φ “B”<br />
Octagon<br />
180°<br />
180°<br />
270°<br />
120° TYP<br />
“B”<br />
90°<br />
0°<br />
0°<br />
135° (4 PLC)<br />
F<br />
F = B x 1.155 P = B x 3.462<br />
Tonnage Calculation<br />
Tonnage =<br />
Material Thickness x (P) Perimeter <strong>of</strong> Cut x Material Multiplier<br />
270°<br />
270°<br />
A<br />
A<br />
A<br />
B<br />
A<br />
B<br />
B<br />
B<br />
B<br />
F<br />
B<br />
A<br />
A<br />
F<br />
A<br />
F<br />
A<br />
F<br />
A<br />
F<br />
R=1/2 A<br />
F = B x 1.084 P = B x 3.312<br />
F = A² + B² P = R x 3.142 + 2B<br />
F = B P = (B x 3.142) - (B - A)<br />
F = B P = (B x 3.142) - (B - A)<br />
F = B P = (B x 3.142)<br />
F = A x 1.155 P = A x 3<br />
Example<br />
1˝ x 2˝ Rectangle Through 1 /8˝ Hot Rolled Steel. Tonnage = .125˝ x 6˝ x 30 = 22.5 Tons<br />
Recommended Die Clearance<br />
.750˝<br />
Diameter<br />
.758˝<br />
Diameter<br />
.758˝ - .750˝ = .008˝ = Total Clearance<br />
Sheet<br />
Metal Ga.<br />
Material<br />
Thickness<br />
20 0.036˝<br />
18 0.048˝<br />
16 0.060˝<br />
14 0.075˝<br />
12 0.105˝<br />
11 0.120˝<br />
10 0.135˝<br />
9 0.150˝<br />
8 0.164˝<br />
7 0.180˝<br />
0.250˝<br />
Recommended Clearance<br />
Mild<br />
Steel<br />
Alum.<br />
Stainless<br />
Steel<br />
.006˝ .006˝ .006˝<br />
.008˝ .008˝ .009˝<br />
.010˝ .010˝ .012˝<br />
.012˝ .012˝ .016˝<br />
.018˝ .018˝ .024˝<br />
.024˝ .020˝ .028˝<br />
.030˝ .022˝ .032˝<br />
.032˝ .026˝ .036˝<br />
.034˝ .028˝ .040˝<br />
.039˝ .032˝ .050˝<br />
.055˝ .042˝ .075˝<br />
Note: For material <strong>of</strong> .251˝ or greater use 25% <strong>of</strong> material<br />
thickness for die clearance.<br />
Double-D<br />
Quad-D<br />
“A”<br />
90°<br />
180° 0° φ “B”<br />
R = ½ “B”<br />
180°<br />
φ “B”<br />
270°<br />
90°<br />
0° “A”<br />
270°<br />
Long-D<br />
Triangle<br />
“A”<br />
R = ½ “A” 90°<br />
180° 0° “B”<br />
270°<br />
“A”<br />
90°<br />
180°<br />
0°<br />
270°<br />
TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com 1
Instructions For <strong>Order</strong>ing Tooling At Special Angles<br />
Product Information<br />
Key location for standard shapes<br />
(View is top <strong>of</strong> die)<br />
1/2" STATION 1/2" 1-1/4" STATION STATION<br />
1-1/4" 2" STATION<br />
½˝ Station<br />
1¼˝ Station<br />
3-1/2" STATION STATION<br />
3-1/2" 4-1/2" STATION<br />
4-1/2" STATION<br />
Coating<br />
ALL AMADA TURRETS<br />
Amada’s premium coating incorporates high-grade materials and the latest<br />
application technology to increase abrasion endurance, restrain edge<br />
decomposition and significantly increase tool life. Designed specifically<br />
for use with M2 tool steel, Amada has developed a perfect combination <strong>of</strong><br />
top quality steel and leading-edge coating technology to provide unparalleled<br />
punching performance.<br />
FEATURES<br />
• Available in Standard and Air Blow types<br />
• Available in NCT and Z-style<br />
• M2 tool steel exclusively<br />
ION<br />
1/2" 1-1/4" STATION STATION<br />
1/2" 1-1/4" STATION 2" STATION<br />
1-1/4" 3-1/2" STATION<br />
STATION<br />
3-1/2" STATION 4-1/2" STATION<br />
3-1/2" 4-1/2" STATION<br />
4-1/2" STATION<br />
2˝ Station 3½˝ Station 4½˝ Station<br />
Slug Pull Suppression Die<br />
ALL AMADA TURRETS<br />
S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES<br />
Amada’s SPS dies suppress slug pull while allowing<br />
the slugs to fall free <strong>from</strong> the die with each hit.<br />
Other designs retain the slug creating fused blocks<br />
<strong>of</strong> material which inhibit machine performance,<br />
increase tonnage, extend set-up times, and decrease<br />
punch tip life. SPS dies are designed to provide<br />
maximum grind life and are available in all station<br />
sizes and standard shapes.<br />
Key Angle Position<br />
FEATURES<br />
• Innovative design allows suppression <strong>of</strong> slug pull<br />
without slug buildup in the die<br />
• Maximum grind life while providing slug<br />
pull deterrence<br />
• Protects your sheetmetal investment<br />
135°<br />
S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES<br />
90°<br />
45°<br />
30°<br />
60°<br />
Power Vacuum Die<br />
EM, AE, C1<br />
180°<br />
0°<br />
30° Key Example 60° Key Example<br />
Available in ½˝ and 1¼˝ stations, the patented Power Vacuum Die works in<br />
combination with Amada’s EM model turret punch press to virtually eliminate<br />
slug pull. <strong>The</strong> EM’s forced-air system directs a continuous stream <strong>of</strong> air through<br />
the die to create directional airflow to the slug chute. In turn, this allows die<br />
penetration to be reduced to 1mm. Reduced die penetration equals reduced<br />
punching time and the faster part processing achievable with the EM machine.<br />
225°<br />
315°<br />
270°<br />
Turret Punch Press Clamp Position<br />
This example shows a rectangle shape oriented at 30º and Single-D shape at 60º. To ensure proper shape orientation, it is important<br />
that you follow these examples.<br />
2 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
3
Featured Products<br />
Featured Products<br />
Contouring Tool<br />
EM, AE, C1, VIPROS<br />
E-Fine Tool<br />
EM, AE, C1<br />
<strong>The</strong> Contouring Tool is a specially designed nibbling<br />
tool that allows nibbling at pitches <strong>of</strong> less than material<br />
thickness. <strong>The</strong> result is a fine contour that is not<br />
achievable with standard tools and the elimination <strong>of</strong><br />
secondary operations.<br />
Description (2mm Diameter) Code No. Price<br />
½˝ Station Punch Assembly 85100 $718.00<br />
Compared to conventional parting tools, use <strong>of</strong> the E-Fine tool results in greater sheet<br />
utilization by increasing the number <strong>of</strong> parts per sheet. This thinly-tapered tool is<br />
designed to withstand the stresses associated with punching narrow holes. <strong>The</strong> tool’s<br />
.0004 stripper clearance eliminates punch tip deflection. In addition, Amada’s M2 steel<br />
combined with proprietary ATLX coating, provide superior wear resistance and durability.<br />
Punch widths available are .039" (1mm), .079" (2mm) and .118" (3mm). Use <strong>of</strong> Power<br />
Vacuum dies along with the E-Fine tool ensures slug-free processing.<br />
½˝ Station Die Assembly 85120 $220.00<br />
Description Code No. Price<br />
Replacement Punch Chip 108830 $84.00<br />
1¼˝ E-Fine Punch Assembly (2mm Standard) 07720A $995.00<br />
O-Ring 91015K $2.00<br />
1¼˝ PV Die (2mm Standard) 271940 $57.00<br />
Flat Positioning (F/P) Tool<br />
ALL AMADA TURRETS<br />
Deburring Tool<br />
FOR ALL AMADA TURRETS<br />
Amada’s Flat Positioning ˝F/P˝ Tool was designed to eliminate the need for spot welding<br />
positioning jigs thus reducing the need for secondary operations. <strong>The</strong> F/P tool only forms<br />
on one side <strong>of</strong> your material eliminating the need to fill in the uneven surfaces. It is available<br />
for up form or down form applications in .031 ~ .063 mild steel and aluminum.<br />
Description<br />
Price<br />
l<br />
WORK<br />
Deburr parts quickly and without adding a second<br />
operation with this Deburring Tool. Utilizing a chamfered<br />
edge die, the burred edge <strong>of</strong> the punched part is pressed<br />
flat, making secondary deburring operations unnecessary.<br />
<strong>The</strong> Deburring Tool can be made to match any parting<br />
tool size.<br />
1¼˝ Form Up F/P Punch Assembly $867.00<br />
1¼˝ Form Up F/P Die $90.00<br />
Description<br />
Price<br />
1¼˝ Station Deburring Tool Punch Assembly $250.00<br />
1¼˝ Station Deburring Tool Die Assembly $295.00<br />
Slotting Tool<br />
Safety Inch Bend Tool<br />
ALL AMADA TURRETS<br />
With Air Blow System<br />
This specially designed punch and die assembly allows continuous material parting without<br />
the common overlap marks on the edge <strong>of</strong> the material. <strong>The</strong> Slotting Tool provides outstanding<br />
edge quality for cosmetic-sensitive parts and the elimination <strong>of</strong> secondary edge processing.<br />
This tool can be made for any Amada turret punch press equipped with an Air Blow system.<br />
In addition, the 4½˝ station design is <strong>of</strong> the Sheet Saver configuration with clamp relief on<br />
both sides <strong>of</strong> the punch and die assembly. Machine model must be specified at time <strong>of</strong> order.<br />
Description<br />
2˝ Station 3½˝ Station 4½˝ Station<br />
Tool Size<br />
Width <strong>of</strong> Punch .250˝ - .375˝<br />
Max Feed Pitch .750˝ 1.00˝ 1.25˝<br />
Mild Steel .063˝ .090˝<br />
Maximum Material<br />
Stainless .059˝ .079˝<br />
Thickness<br />
Aluminum .059˝ .120˝<br />
Price Quote Quote Quote<br />
EM, AE, C1<br />
Short flanges can be formed safely where processing on<br />
the press brake may not be possible. Made for the 2˝<br />
station, minimum flanges <strong>of</strong> 3 times material thickness<br />
to a maximum <strong>of</strong> 1.378˝ can be achieved with this tool.<br />
<strong>The</strong> Safety Inch Bend tool can form a maximum bend<br />
length <strong>of</strong> 1.181˝ in materials ranging <strong>from</strong> .020˝ to .063˝<br />
in thickness (CRS, AL, SS).<br />
Description Code No. Price<br />
2˝ Station Set With Guide Assembly 06140A Quote<br />
2˝ Station Replacement Punch Chip 61430 Quote<br />
High-Speed Marking Tool<br />
Form Down<br />
Strong Punch Tool<br />
Width needed at time <strong>of</strong> order.<br />
FOR ALL AMADA TURRETS<br />
Mark part numbers, lot numbers, manufacturing dates, etc.,<br />
with this marking tool and Amada’s AP100 programming<br />
s<strong>of</strong>tware. Add value to punched parts without adding<br />
secondary operations. Characters are created by punching<br />
.008˝ deep indentations on .020˝ centers.<br />
Description Code No. Price<br />
½˝ Station Punch Assembly 07586A $718.00<br />
½˝ Station Die 28200K $16.00<br />
Amada's Strong Punch Tool is designed to produce a hole<br />
size as small as 56% <strong>of</strong> material thickness. This specially<br />
designed Air Blow Stubby Style Punch with Amada's<br />
proprietary ATLX coating holds up on the most difficult<br />
applications. A specially designed Power Vacuum die with<br />
relief minimizes sheet distortion.<br />
EM, AE, C1<br />
Example:<br />
Material Thickness = .240˝<br />
.240˝ x 56% = .134˝<br />
Minimum Hole Size = .134˝<br />
Description<br />
Price<br />
Punch Assembly $354.00<br />
Power Vacuum Die With Relief $92.00<br />
Guide $110.00<br />
Punch Body $187.00<br />
Z-Spring Pack $72.00<br />
O-Ring $2.00<br />
4 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
5
Z-Tooling ½˝ Station<br />
Z-Tooling 1¼˝ Station<br />
D<br />
1 Punch Assembly<br />
C<br />
D<br />
1<br />
2<br />
A<br />
Standard<br />
Round<br />
Shaped<br />
.060˝ ~ .500˝ Within .500˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly (D2) 11142K $184.00 12142K $237.00<br />
Punch Assembly With ATLX Coating (M2) 11642K $191.00 12642K $255.00<br />
Die 21102K $15.00 22102K $35.00<br />
SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />
Power Vacuum Die - For Use In EM Machine 261920 $35.00 271920 $47.00<br />
Punch Body (D2) 41142K $30.00 42102K $59.00<br />
Punch Body With ATLX Coating (M2) 41642K $52.00 42602K $85.00<br />
B Guide (With O-Ring) - Closed End Only 51142K $45.00 52142K $83.00<br />
C Z-Spring Pack 59002K $50.00 59002K $50.00<br />
D O-Ring 90090K $2.00 90090K $2.00<br />
1 Punch Assembly<br />
E<br />
1<br />
2<br />
A<br />
B<br />
Round<br />
Shaped<br />
Standard<br />
.501˝ ~ .1.250˝ .501˝ ~ .1.250˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Assembly - Closed End Guide (D2) 11144K $239.00 12144K $317.00<br />
Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11644K $274.00 12644K $352.00<br />
Punch Assembly - Open End Guide (D2) 11154K $239.00 12154K $317.00<br />
Punch Assembly - With ATLX Coating - Open End Guide (M2) 11654K $274.00 12654K $352.00<br />
Die 21101K $19.00 22104K $45.00<br />
SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />
Power Vacuum Die - For Use In EM Machine 261940 $50.00 271940 $57.00<br />
Punch Body (D2) 41144K $47.00 42104K $90.00<br />
Punch Body With ATLX Coating (M2) 41644K $89.00 42604K $130.00<br />
Guide - Closed End 51144K $83.00 52144K $111.00<br />
Guide - Open End 51154K $78.00 52154K $95.00<br />
C Stripper Plate - For Open Guide 51165K $14.00 52165K $29.00<br />
A<br />
B<br />
1<br />
2<br />
A<br />
Air Blow<br />
Round<br />
Shaped<br />
.060˝ ~ .500˝ Within .500˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly (M2) 11842A $198.00 12842A $286.00<br />
Punch Assembly With ATLX Coating (M2) 11742A $210.00 12742A $296.00<br />
Die 21102K $15.00 22102K $35.00<br />
SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />
Power Vacuum Die - For Use In EM Machine 261920 $35.00 271920 $47.00<br />
Punch Body (M2) 41842A $65.00 42802A $99.00<br />
Punch Body With ATLX Coating (M2) 41742A $82.00 42702A $116.00<br />
B Guide (With O-Ring) - Closed End Only 51842A $79.00 52842A $122.00<br />
C Z-Spring Pack 59002K $50.00 59002K $50.00<br />
D O-Ring 90090K $2.00 90090K $2.00<br />
A<br />
B<br />
D Z-Spring Pack 59004K $72.00 59004K $72.00<br />
E O-Ring 91009K $2.00 91009K $2.00<br />
1<br />
2<br />
Air Blow<br />
Round<br />
Shaped<br />
.501˝ ~ .1.250˝ .501˝ ~ .1.250˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly - Closed End Guide (M2) 11844A $299.00 12844A $365.00<br />
Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11744A $325.00 12744A $368.00<br />
Punch Assembly - Open End Guide (M2) 11854A $309.00 12854A $352.00<br />
Punch Assembly - With ATLX Coating - Open End Guide (M2) 11754A $335.00 12754A $372.00<br />
Die 21101K $19.00 22104K $45.00<br />
SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />
Power Vacuum Die - For Use In EM Machine 261940 $50.00 271940 $57.00<br />
2 Die<br />
Notes and Recommendations:<br />
Maximum material thickness: 9 gauge Mild Steel<br />
Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />
Add $25.00 for each additional keyway<br />
SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />
(D2), (M2) denotes tool steel<br />
See page 1 for Standard Shapes<br />
2 Die<br />
A<br />
B<br />
Punch Body (M2) 41844A $111.00 42804A $136.00<br />
Punch Body With ATLX Coating (M2) 41744A $145.00 42704A $169.00<br />
Guide - Closed End 51844A $108.00 52844A $139.00<br />
Guide - Open End 51854A $100.00 52854A $110.00<br />
C Stripper Plate - For Open Guide 51865A $22.00 52865A $28.00<br />
D Z-Spring Pack 59004K $72.00 59004K $72.00<br />
E O-Ring 91009K $2.00 91009K $2.00<br />
C<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
Closed End Guide: Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />
Add $25.00 for each additional keyway<br />
Open End Guide: Standard Shaped Punch Assembly keying is 0°, 45° & 90°<br />
SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />
(D2), (M2) denotes tool steel<br />
See page 1 for Standard Shapes<br />
6 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
7
2˝ Station<br />
1 Punch Body<br />
3 Die 2<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />
Standard Punch keying is 0°, except Squares which are 0° & 45°<br />
For additional keyway on Punch Body or Die add $60.00<br />
(D2), (M2) denotes tool steel<br />
Maximum shape diagonal for Air Blow Stripper -Bolt on is 1.850˝<br />
See page 1 for Standard Shapes<br />
3½˝ Station<br />
1 Punch Body<br />
3 Die 2<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />
Standard Punch keying is 0°, except Squares which are 0° & 45°<br />
For additional keyway on Punch Body or Die add $60.00<br />
(D2), (M2) denotes tool steel<br />
Maximum shape diagonal for Air Blow Stripper Plate - Bolt On is 3.370˝<br />
3½˝ Station Tooling – Round<br />
For diameters less than 2.001˝ add $10.00 to Punch price<br />
3½˝ Station Tooling – Shaped<br />
For diagonals less than 2.001˝ add $15.00 to Punch price<br />
For 2° Ro<strong>of</strong>top Shear add $25.00<br />
See page 1 for Standard Shapes<br />
1<br />
Standard<br />
Round<br />
Shaped<br />
1.251˝ ~ 2.000˝ Within 2.000˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Body (D2) 41106K $70.00 42106K $117.00<br />
Punch Body With ATLX Coating (M2) 41606K $129.00 42606K $163.00<br />
2 Stripper Plate 51106K $25.00 52106K $37.00<br />
3<br />
1<br />
2<br />
3<br />
Die 21106K $66.00 22106K $129.00<br />
SPS Die - Slug Pull Suppression 21146K $88.00 22146K $138.00<br />
Round<br />
Shaped<br />
Air Blow<br />
1.251˝ ~ 2.000˝ Within 2.000˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Body (M2) 41806A $95.00 42806A $120.00<br />
Punch Body With ATLX Coating (M2) 41706A $117.00 42706A $167.00<br />
Stripper Plate - Bolt On 51806A $89.00 52806A $110.00<br />
Stripper Plate - Alpha Style 51896A $43.00 52896A $52.00<br />
Die 21106K $66.00 22106K $129.00<br />
SPS Die - Slug Pull Suppression 21146K $88.00 22146K $138.00<br />
2˝ Station Tooling – Round<br />
For diameters less than 1.251˝ add $10.00 to Punch price<br />
2˝ Station Tooling – Shaped<br />
For diagonals less than 1.251˝ add $15.00 to Punch price<br />
For 2º Ro<strong>of</strong>top Shear add $25.00<br />
1<br />
2<br />
3<br />
1<br />
2<br />
3<br />
Round<br />
Shaped<br />
Standard<br />
2.001˝ ~ 3.500˝ Within 3.500˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Body (D2) 41108K $115.00 42108K $171.00<br />
Punch Body With ATLX Coating (M2) 41608K $249.00 42608K $228.00<br />
Stripper Plate 51108K $37.00 52108K $55.00<br />
Alpha Guide Solid Stripper Cap 51708K $195.00 52708K $233.00<br />
Double-Relief Alpha Guide Stripper - - 52728K $224.00<br />
Die 21108K $101.00 22108K $172.00<br />
SPS Die - Slug Pull Suppression 21148K $135.00 22148K $189.00<br />
Single-Relief - Die - - 22916K $245.00<br />
Single-Relief - SPS Die - Slug Pull Suppression - - 22946K $265.00<br />
Double-Relief - Die - - 22996K $245.00<br />
Double-Relief - SPS Die - Slug Pull Suppression - - 22956K $265.00<br />
Round<br />
Shaped<br />
Air Blow<br />
1.851˝ ~ 3.500˝ Within 3.500˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Body (M2) 41808A $145.00 42808A $175.00<br />
Punch Body With ATLX Coating (M2) 41708A $190.00 42708A $234.00<br />
Stripper Plate - Bolt On 51808A $117.00 52808A $147.00<br />
Stripper Plate - Alpha Style 51898A $53.00 52898A $74.00<br />
Alpha A/B Guide Solid Stripper Cap 51708A $205.00 52708A $233.00<br />
Double-Relief Alpha Guide Stripper - - 52728A $285.00<br />
Die 21108K $101.00 22108K $172.00<br />
SPS Die - Slug Pull Suppression 21148K $135.00 22148K $189.00<br />
Single-Relief - Die - - 22916K $245.00<br />
Single-Relief - SPS Die - Slug Pull Suppression - - 22946K $265.00<br />
Double-Relief - Die - - 22996K $245.00<br />
Double-Relief - SPS Die - Slug Pull Suppression - - 22956K $265.00<br />
4½˝ Station<br />
1 Punch Body<br />
3 Die 2<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />
Standard Punch keying is 0°, except Squares which are 0° & 45°<br />
For additional keyway on Punch Body or Die add $60.00<br />
(D2), (M2) denotes tool steel<br />
Maximum shape diagonal for Air Blow Stripper -Bolt on is 4.350˝<br />
4½˝ Station Tooling – Round<br />
For diameters less than 3.501˝ add $10.00 to Punch price<br />
4½˝ Station Tooling – Shaped<br />
For Diagonals less than 3.501˝ add $25.00 to Punch price<br />
2º Ro<strong>of</strong>top Shear is standard<br />
See page 1 for Standard Shapes<br />
Insert Parting Tool (Not For Use With Alpha Blade)<br />
A<br />
B<br />
C<br />
D<br />
1<br />
2<br />
3<br />
1<br />
2<br />
3<br />
A<br />
B<br />
Round<br />
Shaped<br />
Standard<br />
3.501˝ ~ 4.500˝ Within 4.500˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Body (D2) 41109K $175.00 42109K $245.00<br />
Punch Body With ATLX Coating (M2) 41609K $359.00 42609K $315.00<br />
Stripper Plate 51109K $60.00 52109K $89.00<br />
Alpha Guide Solid Stripper Cap 51709K $213.00 52709K $255.00<br />
Double-Relief Alpha Guide Stripper - - 52729K $296.00<br />
Die 21109K $192.00 22109K $275.00<br />
SPS Die - Slug Pull Suppression 21149K $245.00 22149K $299.00<br />
Single-Relief - Die - - 22917K $355.00<br />
Single-Relief - SPS Die - Slug Pull Suppression - - 22947K $370.00<br />
Double-Relief - Die - - 22997K $355.00<br />
Double-Relief - SPS Die - Slug Pull Suppression - - 22957K $370.00<br />
Round<br />
Shaped<br />
Air Blow<br />
3.371˝ ~ 4.500˝ Within 4.500˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Body (M2) 41809A $210.00 42809A $256.00<br />
Punch Body With ATLX Coating (M2) 41709A $265.00 42709A $325.00<br />
Stripper Plate - Bolt On 51809A $144.00 52809A $175.00<br />
Stripper Plate - Alpha Style 51899A $74.00 52899A $108.00<br />
Alpha A/B Guide Solid Stripper Cap 51709A $224.00 52709A $255.00<br />
Double-Relief Alpha Guide Stripper - - 52729A $342.00<br />
Die 21109K $192.00 22109K $275.00<br />
SPS Die - Slug Pull Suppression 21149K $245.00 22149K $299.00<br />
Single-Relief - Die - - 22917K $355.00<br />
Single-Relief - SPS Die - Slug Pull Suppression - - 22947K $370.00<br />
Double-Relief - Die - - 22997K $355.00<br />
Double-Relief - SPS Die - Slug Pull Suppression - - 22957K $370.00<br />
Code<br />
3½˝ Station<br />
Price<br />
No.<br />
Holder 90117K $315.00<br />
Holder - Air Blow 90120A $390.00<br />
Blade (D2) 42138K $149.00<br />
Blade (M2) 42238K $165.00<br />
Blade With ATLX Coating (M2) 42638K $220.00<br />
C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00<br />
D Lock Washer 90081K $1.00<br />
A<br />
B<br />
4½˝ Station<br />
Code<br />
No.<br />
Price<br />
Holder 90118K $355.00<br />
Holder - Air Blow 90121A $415.00<br />
Blade (D2) 42139K $178.00<br />
Blade (M2) 42239K $215.00<br />
Blade With ATLX Coating (M2) 42639K $255.00<br />
C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00<br />
D Lock Washer 90081K $1.00<br />
8 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
9
2˝ Alpha Guide<br />
4½˝ Alpha Guide<br />
B<br />
G<br />
A<br />
C<br />
D<br />
H<br />
Description<br />
Code<br />
No.<br />
Price<br />
1 Guide Assembly 90743K $1,100.00<br />
2 Guide Body Assembly 907570 $468.00<br />
A Punch Head Set 907460 $48.00<br />
B Cap Screw (M8 x 25) 99946K $1.00<br />
C Spring Cover 907480 $4.00<br />
E<br />
G<br />
F<br />
A<br />
B<br />
C<br />
D<br />
H<br />
Description<br />
Code<br />
No.<br />
Price<br />
1 Guide Assembly 90720K $1,650.00<br />
2 Guide Body Assembly 907810 $500.00<br />
A Punch Head Set 907630 $61.00<br />
B Cap Screw (M8 x 20) 907640 $1.00<br />
C Spring Cover 907650 $25.00<br />
1 Guide Assembly<br />
2 Guide Body Assembly<br />
F<br />
I<br />
E<br />
J<br />
Draw bolt for<br />
Standard Punch Body<br />
M12 x 75<br />
D Disk Spring (16 total disks) 907490 $8.00ea.<br />
E Punch Driver Set 907500 $291.00<br />
F Retainer Collar Set 907510 $107.00<br />
G A/B Draw Bolt (M14 x 70) 907520 $17.00<br />
H Standard Draw Bolt (M12 x 75) 907530 $17.00<br />
I Lock Button Set 907550 $48.00<br />
J Guide Key Set 907560 $48.00<br />
K Stopper Set 907590 $5.00<br />
L Stripper Plate Clamp Ring 908460 $138.00<br />
M Stripper Plate Spring Package 907450 $38.00<br />
1 Guide Assembly<br />
2 Guide Body Assembly<br />
I<br />
J<br />
Draw<br />
bolt for<br />
Standard<br />
Punch Body<br />
D Disk Spring (9 total disks) 907660 $29.00ea.<br />
E Punch Driver Set 907<strong>800</strong> $271.00<br />
F Retainer Collar Set 907680 $61.00<br />
G A/B Draw Bolt (M14 x 80) 907690 $17.00<br />
H Standard Draw Bolt Set (M12 x 85) 907740 $17.00<br />
I Lock Button Set 907760 $23.00<br />
J Guide Key Set 907720 $82.00<br />
K Stripper Adapter Ring Set 907180 $205.00<br />
L Stripper Plate Spring Package 907780 $17.00<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
K<br />
M<br />
3½˝ Alpha Guide<br />
L<br />
K<br />
L<br />
1 Guide Assembly<br />
2 Guide Body Assembly<br />
G<br />
A<br />
B<br />
C<br />
D<br />
I<br />
F<br />
E<br />
J<br />
H<br />
Draw bolt<br />
for Standard<br />
Punch Body<br />
Description<br />
Code<br />
No.<br />
Price<br />
1 Guide Assembly 90719K $1,450.00<br />
2 Guide Body Assembly 907750 $588.00<br />
A Punch Head Set 907630 $61.00<br />
B Cap Screw (M8 x 20) 907640 $1.00<br />
C Spring Cover 907650 $25.00<br />
D Disk Spring (9 total disks) 907660 $29.00ea.<br />
E Punch Driver Set 907670 $314.00<br />
F Retainer Collar Set 907680 $61.00<br />
G A/B Draw Bolt (M14 x 80) 907690 $17.00<br />
H Standard Draw Bolt Set (M12x 85) 907740 $17.00<br />
I Lock Button Set 907760 $23.00<br />
J Guide Key Set 907720 $82.00<br />
K Stripper Adapter Ring Set 907170 $185.00<br />
L Stripper Plate Spring Package 907780 $17.00<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
Features: (2˝, 3½˝ & 4½˝ Stations)<br />
• Full adjustability on all large station guide assemblies; no shimming necessary<br />
• No hand tools necessary to adjust length<br />
• Accommodates both NCT and Air Blow style punch bodies<br />
• Guide Assemblies have keyways at 0˚ and 90˚ with the ability to additionally locate<br />
the punch body at 45˚ and 135˚<br />
Notes and Recommendations:<br />
Maximum material thickness: 3/8˝ Mild Steel<br />
K<br />
L<br />
10 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
11
3½˝ Alpha Blade<br />
4½˝ Alpha Blade<br />
A<br />
B<br />
Description<br />
Code<br />
No.<br />
Price<br />
1 Guide Assembly Without Adapter 90715E $1,895.00<br />
E<br />
A<br />
B<br />
Description<br />
Code<br />
No.<br />
Price<br />
1 Guide Assembly Without Adapter 90716E $2,025.00<br />
1 Guide Assembly<br />
G<br />
I<br />
C<br />
D<br />
F<br />
E<br />
2 Alpha Blade - Performa Steel With ATLX 42X48K $257.00<br />
3<br />
4<br />
Single-Relief Stripper Plate 52028K $224.00<br />
Air Blow Single-Relief Stripper Plate 52028A $285.00<br />
Double-Relief Stripper Plate 52728K $224.00<br />
Air Blow Double-Relief Stripper Plate 52728A $285.00<br />
Die 22108K $172.00<br />
SPS Die - Slug Pull Suppression 22148K $189.00<br />
Single-Relief Shearing Die 22916K $245.00<br />
Single-Relief Shearing Die - SPS Style 22946K $265.00<br />
Double-Relief Shearing Die 22996K $245.00<br />
1 Guide Assembly<br />
F<br />
G<br />
H<br />
C<br />
D<br />
I<br />
2 Alpha Blade - Performa Steel With ATLX 42X49K $286.00<br />
3<br />
4<br />
Single-Relief Stripper Plate 52029K $296.00<br />
Air Blow Single-Relief Stripper Plate 52029A $342.00<br />
Double-Relief Stripper Plate 52729K $296.00<br />
Air Blow Double-Relief Stripper Plate 52729A $342.00<br />
Die 22109K $275.00<br />
SPS Die - Slug Pull Suppression 22149K $299.00<br />
Single-Relief Shearing Die 22917K $355.00<br />
Single-Relief Shearing Die - SPS Style 22947K $370.00<br />
Double-Relief Shearing Die 22997K $355.00<br />
2<br />
H<br />
Double-Relief Shearing Die - SPS Style 22956K $265.00<br />
A Punch Head Set 907630 $61.00<br />
2<br />
Double-Relief Shearing Die - SPS Style 22957K $370.00<br />
A Punch Head Set 907630 $61.00<br />
B Cap Screw (M8 x 20) 907640 $1.00<br />
B Cap Screw (M8 x 20) 907640 $1.00<br />
C Spring Cover 907650 $25.00<br />
C Spring Cover 907650 $25.00<br />
D Disk Spring 907660 $29.00<br />
D Disk Spring 907660 $29.00<br />
3<br />
E Punch Body Set 907770 $823.00<br />
3<br />
E Punch Body Set 907830 $866.00<br />
F Retainer Collar Set 907680 $61.00<br />
F Retainer Collar Set 907680 $61.00<br />
4 Die<br />
K<br />
J<br />
G Punch Driver Key Set With Screw and Cap 908720 $127.00<br />
H Guide Body Set 907750B $588.00<br />
I Lock Button Set 907760 $23.00<br />
J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907170 $185.00<br />
K Stripper Plate Spring Package 907780 $17.00<br />
4 Die<br />
K<br />
J<br />
G Punch Driver Key Set With Screw and Cap 908720 $127.00<br />
H Guide Body Set 907810B $500.00<br />
I Lock Button Set 907820 $30.00<br />
J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907180 $205.00<br />
K Stripper Plate Spring Package 907780 $17.00<br />
Alpha Blade<br />
Amada’s NEW proprietary Performa TM high-speed steel with ATLX coating incorporates<br />
the latest in tool steel technology <strong>of</strong>fering industry leading performance!<br />
Cost-Saving Features<br />
Designed specifically for parting tool applications, Amada’s<br />
Alpha Blade maximizes the amount <strong>of</strong> hits between sharpenings,<br />
increases machine green light time and reduces the<br />
need for tool maintenance. <strong>The</strong> results are better looking<br />
parts with minimal maintenance costs!<br />
Quick-Release Stripper Plate<br />
Pressing lock buttons easily<br />
removes stripper<br />
Productivity<br />
Enhancing Features<br />
• Insert blade provides up to<br />
3 times the grind life compared<br />
to conventional (close-to-clamp)<br />
shearing tool designs.<br />
• Amada’s new Performa TM highspeed<br />
steel with ATLX significantly<br />
increases the number <strong>of</strong> hits<br />
between sharpenings.<br />
<strong>The</strong> Alpha Blade insert is precision ground and manufactured <strong>from</strong><br />
Amada’s new Performa TM high-speed steel. This premium steel features<br />
a high content <strong>of</strong> vanadium carbide – an extremely hard refractory<br />
material that provides a unique combination <strong>of</strong> wear resistance<br />
and high-impact strength.<br />
Performa TM high-speed steel with Amada’s<br />
ATLX coating significantly increases abrasion endurance, restrains<br />
cutting edge decomposition and greatly reduces galling – all <strong>of</strong> which<br />
extends tool life. Amada’s Alpha Blade triples the amount <strong>of</strong> grind life<br />
compared to competitive designs. <strong>The</strong>se factors maximize both<br />
productivity and cost savings.<br />
Performa TM<br />
high-speed steel<br />
Standard<br />
high-speed steel<br />
Double-Relief Stripper Plate<br />
Punch within 1.000˝ <strong>of</strong> clamps<br />
<strong>of</strong>fering better sheet utilization<br />
Push-Button Adjustment<br />
Fast and efficient<br />
• Precision-guided insert blade<br />
minimizes punch tip deflection.<br />
• High-precision keyway reduces<br />
slivering and premature wearing<br />
<strong>of</strong> punch edge.<br />
• Push-button punch length<br />
adjustment and quick-release<br />
stripper plate greatly reduce tool<br />
setup time.<br />
Performa’s homogeneous steel microstructure<br />
greatly increases all punching properties:<br />
• Impact Strength<br />
• Toughness<br />
• Wear Resistance<br />
• Hardness<br />
Superior toughness and excellent<br />
transverse bend strength are<br />
results <strong>of</strong> Performa TM highspeed<br />
steel’s uniform grain<br />
formation and the purity <strong>of</strong><br />
its metallurgy microstructure.<br />
12 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
13
NCT ½˝ Station<br />
NCT 1¼˝ Station<br />
E<br />
E<br />
C<br />
C<br />
1 Punch Assembly<br />
2 Die<br />
D<br />
G<br />
F<br />
A<br />
B<br />
1<br />
2<br />
A<br />
Standard<br />
Round<br />
Shaped<br />
.060˝ ~ .500˝ Within .500˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly (D2) 11102K $95.00 12102K $169.00<br />
Punch Assembly With ATLX Coating (M2) 11602K $118.00 12602K $186.00<br />
Die 21102K $15.00 22102K $35.00<br />
SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />
Punch Body (D2) 41102K $28.00 42102K $59.00<br />
Punch Body With ATLX Coating (M2) 41602K $52.00 42602K $85.00<br />
B Guide (With O-Ring) 51102K $48.00 52102K $76.00<br />
C Spring 90130K $4.00 90130K $4.00<br />
D Spring Cover 926120 $2.00 926120 $2.00<br />
E<br />
Punch Head (2 Pieces) 90140K $13.00 90140K $13.00<br />
Punch Head (1 Piece) 93500K $10.00 93500K $10.00<br />
F O-Ring 90090K $2.00 90090K $2.00<br />
G Retainer 90120K $4.00 90120K $4.00<br />
1<br />
2<br />
A<br />
Air Blow<br />
Round<br />
Shaped<br />
.060˝ ~ .500˝ Within .500˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly (M2) 11802A $179.00 12802A $265.00<br />
Punch Assembly With ATLX Coating (M2) 11702A $190.00 12702A $275.00<br />
Die 21102K $15.00 22102K $35.00<br />
SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />
Punch Body (M2) 41802A $65.00 42802A $99.00<br />
Punch Body With ATLX Coating (M2) 41702A $89.00 42702A $116.00<br />
B Guide (With O-Ring) 51802A $85.00 52802A $129.00<br />
C Spring 90130K $4.00 90130K $4.00<br />
D Spring Cover 926120 $2.00 926120 $2.00<br />
E<br />
Punch Head (2 Pieces) 90147A $13.00 90147A $13.00<br />
Punch Head (1 Piece) 93500K $10.00 93500K $10.00<br />
F O-Ring 90090K $2.00 90090K $2.00<br />
G Retainer 90120K $4.00 90120K $4.00<br />
1 Punch Assembly<br />
2 Die<br />
D<br />
G<br />
F<br />
A<br />
B<br />
1<br />
2<br />
A<br />
Standard<br />
Round<br />
Shaped<br />
.501˝ ~ 1.250˝ Within 1.250˝<br />
Code<br />
No.<br />
Price<br />
Code<br />
No.<br />
Price<br />
Punch Assembly (D2) 11104K $177.00 12104K $256.00<br />
Punch Assembly With ATLX Coating (M2) 11604K $210.00 12604K $291.00<br />
Die 21101K $19.00 22104K $45.00<br />
SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />
Punch Body (D2) 41104K $47.00 42104K $90.00<br />
Punch Body With ATLX Coating (M2) 41604K $89.00 42604K $130.00<br />
B Guide (With O-Ring) 51104K $83.00 52104K $101.00<br />
C Spring 90131K $17.00 90131K $17.00<br />
D Spring Cover 926140 $4.00 926140 $4.00<br />
E<br />
Punch Head (2 Pieces) 90143K $21.00 90143K $21.00<br />
Punch Head (1 Piece) 93502K $18.00 93502K $18.00<br />
F O-Ring 91008K $2.00 91008K $2.00<br />
G Retainer 90121K $8.00 90121K $8.00<br />
1<br />
2<br />
A<br />
Round<br />
Shaped<br />
Air Blow<br />
.501˝ ~ 1.181˝ Within 1.181˝<br />
Code<br />
No.<br />
Price Code<br />
No.<br />
Price<br />
Punch Assembly (M2) 11804A $299.00 12804A $348.00<br />
Punch Assembly With ATLX Coating (M2) 11704A $325.00 12704A $367.00<br />
Die 21101K $19.00 22104K $45.00<br />
SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />
Punch Body (M2) 41804A $111.00 42804A $136.00<br />
Punch Body With ATLX Coating (M2) 41704A $145.00 42704A $169.00<br />
B Guide (With O-Ring) 51804A $129.00 52804A $141.00<br />
C Spring 90131K $17.00 90131K $17.00<br />
D Spring Cover 926140 $4.00 926140 $4.00<br />
E<br />
Punch Head (2 Piece) 90148A $21.00 90148A $21.00<br />
Punch Head (1 Piece) 93502K $18.00 93502K $18.00<br />
F O-Ring 91008K $2.00 91008K $2.00<br />
G Retainer 90121K $8.00 90121K $8.00<br />
Notes and Recommendations:<br />
Punch Assembly is standard with 2 piece Punch Head<br />
Maximum material thickness: 9 gauge mild steel for ½˝ station<br />
Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />
Add $25.00 for each additional keyway<br />
SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />
(D2), (M2) denotes tool steel<br />
See page 1 for Standard Shapes<br />
Notes and Recommendations:<br />
Punch Assembly is standard with 2 piece Punch Head, 1 Piece Punch Head avaliable upon request<br />
Maximum material thickness: 3/8˝ Mild Steel for 1¼˝ station<br />
Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />
Add $25.00 for each additional keyway<br />
SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />
(D2), (M2) denotes tool steel<br />
See page 1 for Standard Shapes<br />
14 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
15
Small Diameter Tooling<br />
Replacement Parts for Non-Adjustable Guide<br />
1 Punch Assembly<br />
A<br />
B<br />
C<br />
D<br />
E<br />
F<br />
G<br />
H<br />
Description<br />
Round<br />
.031˝ ~ .059˝<br />
Code<br />
No.<br />
Price<br />
1 Punch Assembly 11111K $310.00<br />
2 Die 21102K $15.00<br />
A<br />
Punch Head (2 Pieces) 90140K $13.00<br />
Punch Head (1 Piece) 93500K $10.00<br />
B Spring 90130K $4.00<br />
C Spring Cover 926120 $2.00<br />
D Spring Retainer 90120K $4.00<br />
E O-Ring 90090K $2.00<br />
F Punch Driver 90670K $35.00<br />
G Set Screw (M10 x 10) 99950K $1.00<br />
H Parallel Pin (8 x 20) 99951K $1.00<br />
I Punch Chip (M2) 41101K $27.00<br />
J Guide 51111K $149.00<br />
K Punch Holder 90671K $86.00<br />
Notes and Recommendations:<br />
Punch Assembly is standard with 2 piece punch head<br />
Maximum material thickness: 16 gauge mild steel<br />
(D2), (M2) denotes tool steel<br />
D<br />
I<br />
H<br />
E<br />
B<br />
C<br />
G<br />
E<br />
F<br />
A<br />
B<br />
C<br />
2˝ Station<br />
Code<br />
No.<br />
Standard<br />
Price<br />
Code<br />
No.<br />
Air Blow<br />
Price<br />
A Guide 90072K $270.00 90065A $570.00<br />
B Punch Head 90102K $32.00 90105A $42.00<br />
C Punch Driver 90112K $57.00 90117A $72.00<br />
D Cap Screw (M8 x 25) 99946K $1.00 99946K $1.00<br />
E Draw Bolt (M12 x 50) 99944K $1.50 90190A $15.00<br />
F Key With Screws 90142K $43.00 90142K $43.00<br />
G Key 90132K $8.00ea. 90132K $8.00ea.<br />
H Stripper Clip 99869K $2.00 - -<br />
I Torx Screw (M4 x 5) 99870K $0.10 - -<br />
J Air Blow Stripper Bolt - - 99941A $1.00<br />
3½˝ Station<br />
Code<br />
No.<br />
Standard<br />
Price<br />
Code<br />
No.<br />
Air Blow<br />
Price<br />
A Guide 90073K $360.00 90066A $720.00<br />
B Punch Head 90103K $40.00 90106A $48.00<br />
J<br />
K<br />
I<br />
F<br />
H<br />
A<br />
J<br />
C Punch Driver 90113K $131.00 90118A $130.00<br />
D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00<br />
E Cap Screw(M8 x 25) 99946K $1.00 99946K $1.00<br />
F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00<br />
G Key 91011K $24.00 91011K $24.00<br />
H Spring 90133K $25.00ea. 90133K $25.00ea.<br />
I Stripper Clip 99869K $2.00 - -<br />
J<br />
G<br />
J Torx Screw (M4 x 5) 99870K $0.10 - -<br />
K Air Blow Stripper Bolt - - 99941A $1.00<br />
2 Die<br />
D<br />
I<br />
4½˝ Station<br />
Code<br />
No.<br />
Standard<br />
Price<br />
Code<br />
No.<br />
Air Blow<br />
Price<br />
A Guide 90074K $430.00 90067A $815.00<br />
B Punch Head 90104K $40.00 90107A $40.00<br />
C Punch Driver 90114K $233.00 90119A $200.00<br />
D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00<br />
E Cap Screw (M8 x 25) 99975K $1.00 99975K $1.00<br />
F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00<br />
G Key 91011K $24.00 91011K $24.00<br />
H Spring 90133K $25.00ea. 90133K $25.00ea.<br />
I Stripper Clip 99869K $2.00 - -<br />
K<br />
J Torx Screw (M4 x 5) 99870K $0.10 - -<br />
K Air Blow Stripper Bolt - - 99941A $1.00<br />
16 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
17
Accessories<br />
Accessories<br />
Slug Ejectors<br />
Standard Alignment Tool<br />
Description Code Number Price<br />
Description<br />
Code<br />
Number<br />
Price<br />
#1 Green 30 Pack 10031K $28.00<br />
½˝ Station Alignment Tool <strong>800</strong>06K $92.00<br />
#2 Blue 30 Pack 10032K $28.00<br />
1¼˝ Station Alignment Tool <strong>800</strong>08K $103.00<br />
#3 Dark Blue 30 Pack 10033K $28.00<br />
1¼˝ Auto Index Station Alignment Tool 81007K $356.00<br />
1¼˝ Auto Index Station Alignment T-Type Jig 83001K $384.00<br />
T-Jig For Above (2 Required) 84001K $312.00<br />
½˝ Station Alignment Tool, Octo 81005K $360.00<br />
Precision Ground Shims<br />
2˝ Station Alignment Tool 92100K $1,049.00<br />
3½˝ Station Alignment Tool 92200K $1,409.00<br />
Description<br />
Punch Shims<br />
Station Size<br />
Price<br />
4½˝ Station Alignment Tool 92300K $1,596.00<br />
Large Station Alignment Tool Set (2˝, 3½˝, 4½˝) 92400K $3,791.00<br />
Size<br />
2˝ Station<br />
$13.00 Each<br />
3½˝ Station<br />
$19.00 Each<br />
Code Number<br />
4½˝ Station<br />
$23.00 Each<br />
0.016˝ 00051K 00061K 00071K<br />
0.024˝ 00052K 00062K 00072K<br />
0.031˝ 00053K 00063K 00073K<br />
0.039˝ 00054K 00064K 00074K<br />
1/2" to 1 1/4" Station Adapter<br />
Adapt ½˝ station tool to 1¼˝ station.<br />
0.047˝ 00055K 00065K 00075K<br />
0.063˝ 00056K 00066K 00076K<br />
0.079˝ 00057K 00067K 00077K<br />
Description<br />
Code<br />
Number<br />
Price<br />
Punch Adapter 62001K $246.00<br />
Description<br />
½˝ Station<br />
$11.00 Each<br />
1¼˝ Station<br />
$13.00 Each<br />
Die Shims<br />
Station Size<br />
Price<br />
2˝ Station<br />
$19.00 Each<br />
3½˝ Station<br />
$25.00 Each<br />
4½˝ Station<br />
$32.00 Each<br />
Die Adapter 1* 91370K $190.00<br />
Die Adapter 2* 62002K $246.00<br />
* 1. For use in Turret Punch Press<br />
** 2. For use in Triple Track Holder<br />
Size<br />
Code Number<br />
0.016˝ 00001K 00011K 00021K 00031K 00041K<br />
0.024˝ 00002K 00012K 00022K 00032K 00042K<br />
0.031˝ 00003K 00013K 00023K 00033K 00043K<br />
0.039˝ 00004K 00014K 00024K 00034K 00044K<br />
0.047˝ 00005K 00015K 00025K 00035K 00045K<br />
0.063˝ 00006K 00016K 00026K 00036K 00046K<br />
0.079˝ 00007K 00017K 00027K 00037K 00047K<br />
Alpha Guide Assembly Tools<br />
Description Code Number Price<br />
Guide T-Handle Wrench (10mm) 10010K $12.00<br />
ADP-7<br />
Adapt one 4½˝ Auto Index station to seven ½˝ station tools. Increases turret<br />
capacity and minimizes run time by reducing turret rotation.<br />
• Maximum <strong>of</strong> seven ½˝ station tools<br />
• <strong>The</strong> center ½˝ station tool is 100% indexable<br />
• <strong>The</strong> outside ½˝ die stations are keyed at 0º - 90º - 180º - 270º<br />
• Use standard or air blow ½˝ station punch assemblies<br />
• No special tools to buy or assemble<br />
Stripper Plate Torx Wrench (T20) 10020K $7.00<br />
Description<br />
Code<br />
Number<br />
Price<br />
Guide T-Handle Wrench<br />
Stripper Plate Torx Wrench<br />
Punch Adapter 60001K $2,603.00<br />
Die Adapter 60002K $2,327.00<br />
18 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
19
Accessories<br />
Accessories<br />
Countersink Tool Kit<br />
All-In-One kit designed to form countersinks for a variety <strong>of</strong><br />
standard screw head sizes. Kit available in 82º and 100º styles for the<br />
most common sheet metal fasteners. <strong>The</strong> quick-adjust design allows<br />
quick set-up time on a variety <strong>of</strong> material types and thicknesses.<br />
Extruded Flange Tool Kit<br />
82-Degree<br />
100-Degree<br />
Form Direction: Form Down<br />
Station Size: ½˝<br />
All-In-One kit designed to form a wide range <strong>of</strong> extruded flanges in<br />
various material thicknesses. Kit contains tools to form extruded<br />
flanges for tap sizes shown in the chart to the right. <strong>The</strong> quick-adjust<br />
punch head allows for rapid set-up and adjustment. For use on mild<br />
steel and aluminum.<br />
Screw Size<br />
˝A˝ Dimension<br />
#3 0.199˝<br />
#4 0.225˝<br />
#6 0.279˝<br />
#8 0.332˝<br />
#10 0.385˝<br />
#12 0.438˝<br />
¼˝ 0.507˝<br />
Material Thickness Range<br />
For 82° For 100°<br />
18 Gauge To 11 Gauge<br />
Description Code Number Price<br />
82° Kit 95000K $1,200.00<br />
100° Kit 95100K $1,500.00<br />
Tooling Size<br />
Form Direction<br />
1¼˝ Station<br />
Form Up<br />
Applicable Tap Sizes<br />
American Standard<br />
#4-40, #6-32, #8-32, #10-32, ¼-20<br />
Applicable Material CRS Alu<br />
Material Thickness .030˝ - .075˝ .040˝ - .075˝<br />
Description<br />
Code Number<br />
30100K<br />
Price<br />
Quote<br />
Tooling Cabinet<br />
Togu III Automatic Tool Grinder<br />
High-precision, automated grinding<br />
designed specifically for turret punch<br />
press tooling. Servo-controlled, wet<br />
rotary grinding provides unsurpassed<br />
surface finish, significantly increasing<br />
tool life.<br />
Code Number<br />
99520200<br />
For specifications and price quote, please<br />
contact your local tooling sales engineer.<br />
Protect and organize your tooling investment<br />
• Organizes and protects up to 460 tools per cabinet<br />
• 8 lockable drawers:<br />
2 Drawers for ½˝ station tools<br />
3 Drawers for 1¼˝ station tools<br />
1 Drawer for 2˝ and 3½˝ station tools<br />
1 Drawer for 3½˝ and 4½˝ station tools<br />
1 Drawer for guide assemblies and large station form tooling<br />
• Standard configuration includes: retainer top, mat and mobile base.<br />
• Forklift base and maple top options avaliable<br />
• Cabinet dimensions as shown: 39˝ x 27˝ x 48˝.<br />
• Code number: 99570230<br />
Togu III Grinding Wheel<br />
Replacement grinding wheel for Togu III Tool Grinder.<br />
Description<br />
Code Number<br />
Price<br />
99520215 $480.00<br />
Retr<strong>of</strong>it Air Blow Kit<br />
Effectively prolongs tool life, eliminates punching problems and increases productivity<br />
by lubricating the tool and turret bore. <strong>The</strong> computer-controlled system can be<br />
retr<strong>of</strong>itted to your existing Pega, Vela or Coma turret punch presses.<br />
• Air Blow functions are computer controlled<br />
• Air Blow On-time and Off-time can be automatically set<br />
• Ability to set oil flow rate in 5% increments (<strong>from</strong> 0-100%)<br />
• Automatic Tool identification eliminates the need to modify existing programs<br />
• Retr<strong>of</strong>ittable to Pega, Coma and Vela machines<br />
• For a machine specific price quote, please contact your local tooling<br />
sales representative<br />
Alpha Blade Sharpening Jig<br />
for Togu III Tool Grinder<br />
Togu III Coolant<br />
Code Number<br />
Machine<br />
99530121 Pega/Vela II, 30 Ton (Production: Until December 1993)<br />
99530122 Pega 30 Ton (Production: January 1994 – September 1994)<br />
99530123 Apelio IIIV 30 Ton<br />
99530124 Coma 50 Ton<br />
99530125 Pega 20 Ton<br />
99530126 Apelio II/Apelio IIV 30 Ton<br />
99530127 Apelio IIV 20 Ton<br />
99530128 Aries 245<br />
99530129 EML<br />
Jig holds both 3 ½˝ and 4 ½˝ station Alpha Blades. It also fits into<br />
Togu III ro<strong>of</strong>top jig assembly allowing user to grind ro<strong>of</strong>tops on<br />
Alpha Blade<br />
Description Code Number Price<br />
Alpha Blade Sharpening Jig for Togu III 90710J $550.00<br />
Replacement grinding oil for Togu III Tool Grinder.<br />
Description<br />
Code Number<br />
Price<br />
74081151 $96.00<br />
20 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />
21