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Terms and Conditions<br />

CREDIT/PAYMENT<br />

All purchases are C.O.D. unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require<br />

C.O.D. terms. Credit/Payment terms are Net 30 days <strong>from</strong> the date <strong>of</strong> invoice. Past due accounts are subject to interest charges. Early<br />

payment or cash discounts will not be accepted.<br />

<strong>Quality</strong> From the <strong>Cutting</strong> <strong>Edge</strong> <strong>of</strong> <strong>Fabrication</strong><br />

Thick Turret Tooling<br />

ORDERS<br />

Minimum <strong>of</strong> $25.00. Please write your Amada America, Inc. customer account number on all purchase orders to expedite<br />

processing. Also, please specify machine model, material type, and thickness.<br />

F.O.B.<br />

All orders are F.O.B. Batavia N.Y. (unless otherwise specified)<br />

SPECIAL ORDERS<br />

Special orders can NOT be cancelled, returned, or refunded.<br />

RETURNED MATERIAL<br />

Returns are only accepted with prior approval <strong>from</strong> Amada America, Inc.’s Tooling Department Manager. <strong>The</strong>re will be a 25% re-stocking<br />

fee on all standard items. All items must be returned unused and with freight prepaid. Returns will not be accepted after 30 days <strong>from</strong> the<br />

original shipment date.<br />

DELIVERY<br />

Delivery on special items will be established at time <strong>of</strong> order.<br />

PURCHASE ORDER NUMBER<br />

Purchase order number must accompany all telephone orders. Verbal orders will not be processed without a purchase<br />

order number.<br />

DAMAGE OR SHORTAGE CLAIMS<br />

All claims must be made within ten calendar days <strong>of</strong> receipt <strong>of</strong> tooling.<br />

PRICING<br />

All prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form <strong>of</strong> a written<br />

quotation are valid for thirty days following the date <strong>of</strong> the quote.<br />

Amada America, Inc.<br />

7025 Firestone Boulevard • Buena Park, CA 90621 • Tooling <strong>Order</strong> (<strong>800</strong>) 588-6683 • FAX (<strong>800</strong>) 423-7144<br />

www.amada.com • toolingsupport@amada.com


Table <strong>of</strong> Contents<br />

Standard Shapes<br />

Standard Shapes ......................................................................... 1<br />

Instructions for <strong>Order</strong>ing Tooling at Special Angles ..................... 2<br />

Product Information ..................................................................... 3<br />

Featured Products .................................................................... 4-5<br />

Z-Tooling ½˝ Station ..................................................................... 6<br />

Z-Tooling 1¼˝ Station ................................................................... 7<br />

2˝ Station / 3½˝ Station ................................................................ 8<br />

4½˝ Station / Insert Parting Tool .................................................. 9<br />

2˝ Alpha Guide / 3½˝ Alpha Guide ................... ............................. 10<br />

4½˝ Alpha Guide ........................................................................... 11<br />

3½˝ Alpha Blade .......................................................................... 12<br />

4½˝ Alpha Blade .......................................................................... 13<br />

NCT ½˝ Station ........................................................................... 14<br />

NCT 1¼˝ Station ......................................................................... 15<br />

Small Diameter Tooling .............................................................. 16<br />

Replacement Parts For Non-Adjustable Guides ......................... 17<br />

Accessories ...........................................................................18-20<br />

NCT Tooling Cabinet / Togu III Automatic Tool Grinder .............. 21<br />

Rectangle<br />

“A”<br />

180°<br />

0° “B”<br />

“CR” (4 PLC)<br />

(Optional)<br />

90°<br />

270°<br />

Single-D<br />

90°<br />

180° 0° “A”<br />

“B”<br />

270°<br />

Engineering Data<br />

Obround<br />

“A”<br />

90°<br />

Hexagon<br />

“B”<br />

90°<br />

Station Size/Perimeter Formulas<br />

B<br />

B<br />

B<br />

Shape<br />

F<br />

A<br />

A<br />

AF A<br />

A<br />

A<br />

F<br />

A<br />

F<br />

F = Station Size<br />

Calculation<br />

P = Perimeter<br />

F = Diameter P = F x 3.142<br />

F = “B” x 1.414<br />

P = 4 x “B”<br />

F = A² + B² P = 2 x (A + B)<br />

F = A P = 2A + 1.14B<br />

Material Multiplier Chart<br />

Steel<br />

Stainless<br />

Steel<br />

Aluminum<br />

Copper<br />

Material Multiplier<br />

Cold Rolled 25<br />

Hot Rolled 30<br />

1095 Spring Steel,<br />

Annealed<br />

50<br />

1095 Spring Steel,<br />

Tempered<br />

130<br />

202, Annealed 55<br />

302, 303, 304, 316,<br />

321, 430, All Annealed<br />

48<br />

2024 - 0 14<br />

2024 - T3 35<br />

6061 - 0 9<br />

6061 - T6 23<br />

5052 - H32 17<br />

Annealed 16<br />

Half Hard 21<br />

Hard 25<br />

Sheet Metal Gauges<br />

Ga.<br />

Approx.<br />

Thickness<br />

Ga.<br />

Approx.<br />

Thickness<br />

30 0.012˝ 16 0.060˝<br />

29 0.014˝ 15 0.067˝<br />

28 0.015˝ 14 0.075˝<br />

27 0.016˝ 13 0.090˝<br />

26 0.018˝ 12 0.105˝<br />

25 0.021˝ 11 0.120˝<br />

24 0.024˝ 10 0.135˝<br />

23 0.027˝ 9 0.150˝<br />

22 0.030˝ 8 0.164˝<br />

21 0.033˝ 7 0.179˝<br />

20 0.036˝ 6 0.194˝<br />

19 0.042˝ 5 0.209˝<br />

18 0.048˝ 4 0.224˝<br />

17 0.054˝ 3 0.239˝<br />

Square<br />

“CR” (4 PLC)<br />

(Optional)<br />

180° 0° “B”<br />

R = ½ “A”<br />

270°<br />

90°<br />

180°<br />

0° φ “B”<br />

Octagon<br />

180°<br />

180°<br />

270°<br />

120° TYP<br />

“B”<br />

90°<br />

0°<br />

0°<br />

135° (4 PLC)<br />

F<br />

F = B x 1.155 P = B x 3.462<br />

Tonnage Calculation<br />

Tonnage =<br />

Material Thickness x (P) Perimeter <strong>of</strong> Cut x Material Multiplier<br />

270°<br />

270°<br />

A<br />

A<br />

A<br />

B<br />

A<br />

B<br />

B<br />

B<br />

B<br />

F<br />

B<br />

A<br />

A<br />

F<br />

A<br />

F<br />

A<br />

F<br />

A<br />

F<br />

R=1/2 A<br />

F = B x 1.084 P = B x 3.312<br />

F = A² + B² P = R x 3.142 + 2B<br />

F = B P = (B x 3.142) - (B - A)<br />

F = B P = (B x 3.142) - (B - A)<br />

F = B P = (B x 3.142)<br />

F = A x 1.155 P = A x 3<br />

Example<br />

1˝ x 2˝ Rectangle Through 1 /8˝ Hot Rolled Steel. Tonnage = .125˝ x 6˝ x 30 = 22.5 Tons<br />

Recommended Die Clearance<br />

.750˝<br />

Diameter<br />

.758˝<br />

Diameter<br />

.758˝ - .750˝ = .008˝ = Total Clearance<br />

Sheet<br />

Metal Ga.<br />

Material<br />

Thickness<br />

20 0.036˝<br />

18 0.048˝<br />

16 0.060˝<br />

14 0.075˝<br />

12 0.105˝<br />

11 0.120˝<br />

10 0.135˝<br />

9 0.150˝<br />

8 0.164˝<br />

7 0.180˝<br />

0.250˝<br />

Recommended Clearance<br />

Mild<br />

Steel<br />

Alum.<br />

Stainless<br />

Steel<br />

.006˝ .006˝ .006˝<br />

.008˝ .008˝ .009˝<br />

.010˝ .010˝ .012˝<br />

.012˝ .012˝ .016˝<br />

.018˝ .018˝ .024˝<br />

.024˝ .020˝ .028˝<br />

.030˝ .022˝ .032˝<br />

.032˝ .026˝ .036˝<br />

.034˝ .028˝ .040˝<br />

.039˝ .032˝ .050˝<br />

.055˝ .042˝ .075˝<br />

Note: For material <strong>of</strong> .251˝ or greater use 25% <strong>of</strong> material<br />

thickness for die clearance.<br />

Double-D<br />

Quad-D<br />

“A”<br />

90°<br />

180° 0° φ “B”<br />

R = ½ “B”<br />

180°<br />

φ “B”<br />

270°<br />

90°<br />

0° “A”<br />

270°<br />

Long-D<br />

Triangle<br />

“A”<br />

R = ½ “A” 90°<br />

180° 0° “B”<br />

270°<br />

“A”<br />

90°<br />

180°<br />

0°<br />

270°<br />

TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com 1


Instructions For <strong>Order</strong>ing Tooling At Special Angles<br />

Product Information<br />

Key location for standard shapes<br />

(View is top <strong>of</strong> die)<br />

1/2" STATION 1/2" 1-1/4" STATION STATION<br />

1-1/4" 2" STATION<br />

½˝ Station<br />

1¼˝ Station<br />

3-1/2" STATION STATION<br />

3-1/2" 4-1/2" STATION<br />

4-1/2" STATION<br />

Coating<br />

ALL AMADA TURRETS<br />

Amada’s premium coating incorporates high-grade materials and the latest<br />

application technology to increase abrasion endurance, restrain edge<br />

decomposition and significantly increase tool life. Designed specifically<br />

for use with M2 tool steel, Amada has developed a perfect combination <strong>of</strong><br />

top quality steel and leading-edge coating technology to provide unparalleled<br />

punching performance.<br />

FEATURES<br />

• Available in Standard and Air Blow types<br />

• Available in NCT and Z-style<br />

• M2 tool steel exclusively<br />

ION<br />

1/2" 1-1/4" STATION STATION<br />

1/2" 1-1/4" STATION 2" STATION<br />

1-1/4" 3-1/2" STATION<br />

STATION<br />

3-1/2" STATION 4-1/2" STATION<br />

3-1/2" 4-1/2" STATION<br />

4-1/2" STATION<br />

2˝ Station 3½˝ Station 4½˝ Station<br />

Slug Pull Suppression Die<br />

ALL AMADA TURRETS<br />

S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES<br />

Amada’s SPS dies suppress slug pull while allowing<br />

the slugs to fall free <strong>from</strong> the die with each hit.<br />

Other designs retain the slug creating fused blocks<br />

<strong>of</strong> material which inhibit machine performance,<br />

increase tonnage, extend set-up times, and decrease<br />

punch tip life. SPS dies are designed to provide<br />

maximum grind life and are available in all station<br />

sizes and standard shapes.<br />

Key Angle Position<br />

FEATURES<br />

• Innovative design allows suppression <strong>of</strong> slug pull<br />

without slug buildup in the die<br />

• Maximum grind life while providing slug<br />

pull deterrence<br />

• Protects your sheetmetal investment<br />

135°<br />

S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES<br />

90°<br />

45°<br />

30°<br />

60°<br />

Power Vacuum Die<br />

EM, AE, C1<br />

180°<br />

0°<br />

30° Key Example 60° Key Example<br />

Available in ½˝ and 1¼˝ stations, the patented Power Vacuum Die works in<br />

combination with Amada’s EM model turret punch press to virtually eliminate<br />

slug pull. <strong>The</strong> EM’s forced-air system directs a continuous stream <strong>of</strong> air through<br />

the die to create directional airflow to the slug chute. In turn, this allows die<br />

penetration to be reduced to 1mm. Reduced die penetration equals reduced<br />

punching time and the faster part processing achievable with the EM machine.<br />

225°<br />

315°<br />

270°<br />

Turret Punch Press Clamp Position<br />

This example shows a rectangle shape oriented at 30º and Single-D shape at 60º. To ensure proper shape orientation, it is important<br />

that you follow these examples.<br />

2 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

3


Featured Products<br />

Featured Products<br />

Contouring Tool<br />

EM, AE, C1, VIPROS<br />

E-Fine Tool<br />

EM, AE, C1<br />

<strong>The</strong> Contouring Tool is a specially designed nibbling<br />

tool that allows nibbling at pitches <strong>of</strong> less than material<br />

thickness. <strong>The</strong> result is a fine contour that is not<br />

achievable with standard tools and the elimination <strong>of</strong><br />

secondary operations.<br />

Description (2mm Diameter) Code No. Price<br />

½˝ Station Punch Assembly 85100 $718.00<br />

Compared to conventional parting tools, use <strong>of</strong> the E-Fine tool results in greater sheet<br />

utilization by increasing the number <strong>of</strong> parts per sheet. This thinly-tapered tool is<br />

designed to withstand the stresses associated with punching narrow holes. <strong>The</strong> tool’s<br />

.0004 stripper clearance eliminates punch tip deflection. In addition, Amada’s M2 steel<br />

combined with proprietary ATLX coating, provide superior wear resistance and durability.<br />

Punch widths available are .039" (1mm), .079" (2mm) and .118" (3mm). Use <strong>of</strong> Power<br />

Vacuum dies along with the E-Fine tool ensures slug-free processing.<br />

½˝ Station Die Assembly 85120 $220.00<br />

Description Code No. Price<br />

Replacement Punch Chip 108830 $84.00<br />

1¼˝ E-Fine Punch Assembly (2mm Standard) 07720A $995.00<br />

O-Ring 91015K $2.00<br />

1¼˝ PV Die (2mm Standard) 271940 $57.00<br />

Flat Positioning (F/P) Tool<br />

ALL AMADA TURRETS<br />

Deburring Tool<br />

FOR ALL AMADA TURRETS<br />

Amada’s Flat Positioning ˝F/P˝ Tool was designed to eliminate the need for spot welding<br />

positioning jigs thus reducing the need for secondary operations. <strong>The</strong> F/P tool only forms<br />

on one side <strong>of</strong> your material eliminating the need to fill in the uneven surfaces. It is available<br />

for up form or down form applications in .031 ~ .063 mild steel and aluminum.<br />

Description<br />

Price<br />

l<br />

WORK<br />

Deburr parts quickly and without adding a second<br />

operation with this Deburring Tool. Utilizing a chamfered<br />

edge die, the burred edge <strong>of</strong> the punched part is pressed<br />

flat, making secondary deburring operations unnecessary.<br />

<strong>The</strong> Deburring Tool can be made to match any parting<br />

tool size.<br />

1¼˝ Form Up F/P Punch Assembly $867.00<br />

1¼˝ Form Up F/P Die $90.00<br />

Description<br />

Price<br />

1¼˝ Station Deburring Tool Punch Assembly $250.00<br />

1¼˝ Station Deburring Tool Die Assembly $295.00<br />

Slotting Tool<br />

Safety Inch Bend Tool<br />

ALL AMADA TURRETS<br />

With Air Blow System<br />

This specially designed punch and die assembly allows continuous material parting without<br />

the common overlap marks on the edge <strong>of</strong> the material. <strong>The</strong> Slotting Tool provides outstanding<br />

edge quality for cosmetic-sensitive parts and the elimination <strong>of</strong> secondary edge processing.<br />

This tool can be made for any Amada turret punch press equipped with an Air Blow system.<br />

In addition, the 4½˝ station design is <strong>of</strong> the Sheet Saver configuration with clamp relief on<br />

both sides <strong>of</strong> the punch and die assembly. Machine model must be specified at time <strong>of</strong> order.<br />

Description<br />

2˝ Station 3½˝ Station 4½˝ Station<br />

Tool Size<br />

Width <strong>of</strong> Punch .250˝ - .375˝<br />

Max Feed Pitch .750˝ 1.00˝ 1.25˝<br />

Mild Steel .063˝ .090˝<br />

Maximum Material<br />

Stainless .059˝ .079˝<br />

Thickness<br />

Aluminum .059˝ .120˝<br />

Price Quote Quote Quote<br />

EM, AE, C1<br />

Short flanges can be formed safely where processing on<br />

the press brake may not be possible. Made for the 2˝<br />

station, minimum flanges <strong>of</strong> 3 times material thickness<br />

to a maximum <strong>of</strong> 1.378˝ can be achieved with this tool.<br />

<strong>The</strong> Safety Inch Bend tool can form a maximum bend<br />

length <strong>of</strong> 1.181˝ in materials ranging <strong>from</strong> .020˝ to .063˝<br />

in thickness (CRS, AL, SS).<br />

Description Code No. Price<br />

2˝ Station Set With Guide Assembly 06140A Quote<br />

2˝ Station Replacement Punch Chip 61430 Quote<br />

High-Speed Marking Tool<br />

Form Down<br />

Strong Punch Tool<br />

Width needed at time <strong>of</strong> order.<br />

FOR ALL AMADA TURRETS<br />

Mark part numbers, lot numbers, manufacturing dates, etc.,<br />

with this marking tool and Amada’s AP100 programming<br />

s<strong>of</strong>tware. Add value to punched parts without adding<br />

secondary operations. Characters are created by punching<br />

.008˝ deep indentations on .020˝ centers.<br />

Description Code No. Price<br />

½˝ Station Punch Assembly 07586A $718.00<br />

½˝ Station Die 28200K $16.00<br />

Amada's Strong Punch Tool is designed to produce a hole<br />

size as small as 56% <strong>of</strong> material thickness. This specially<br />

designed Air Blow Stubby Style Punch with Amada's<br />

proprietary ATLX coating holds up on the most difficult<br />

applications. A specially designed Power Vacuum die with<br />

relief minimizes sheet distortion.<br />

EM, AE, C1<br />

Example:<br />

Material Thickness = .240˝<br />

.240˝ x 56% = .134˝<br />

Minimum Hole Size = .134˝<br />

Description<br />

Price<br />

Punch Assembly $354.00<br />

Power Vacuum Die With Relief $92.00<br />

Guide $110.00<br />

Punch Body $187.00<br />

Z-Spring Pack $72.00<br />

O-Ring $2.00<br />

4 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

5


Z-Tooling ½˝ Station<br />

Z-Tooling 1¼˝ Station<br />

D<br />

1 Punch Assembly<br />

C<br />

D<br />

1<br />

2<br />

A<br />

Standard<br />

Round<br />

Shaped<br />

.060˝ ~ .500˝ Within .500˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly (D2) 11142K $184.00 12142K $237.00<br />

Punch Assembly With ATLX Coating (M2) 11642K $191.00 12642K $255.00<br />

Die 21102K $15.00 22102K $35.00<br />

SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />

Power Vacuum Die - For Use In EM Machine 261920 $35.00 271920 $47.00<br />

Punch Body (D2) 41142K $30.00 42102K $59.00<br />

Punch Body With ATLX Coating (M2) 41642K $52.00 42602K $85.00<br />

B Guide (With O-Ring) - Closed End Only 51142K $45.00 52142K $83.00<br />

C Z-Spring Pack 59002K $50.00 59002K $50.00<br />

D O-Ring 90090K $2.00 90090K $2.00<br />

1 Punch Assembly<br />

E<br />

1<br />

2<br />

A<br />

B<br />

Round<br />

Shaped<br />

Standard<br />

.501˝ ~ .1.250˝ .501˝ ~ .1.250˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Assembly - Closed End Guide (D2) 11144K $239.00 12144K $317.00<br />

Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11644K $274.00 12644K $352.00<br />

Punch Assembly - Open End Guide (D2) 11154K $239.00 12154K $317.00<br />

Punch Assembly - With ATLX Coating - Open End Guide (M2) 11654K $274.00 12654K $352.00<br />

Die 21101K $19.00 22104K $45.00<br />

SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />

Power Vacuum Die - For Use In EM Machine 261940 $50.00 271940 $57.00<br />

Punch Body (D2) 41144K $47.00 42104K $90.00<br />

Punch Body With ATLX Coating (M2) 41644K $89.00 42604K $130.00<br />

Guide - Closed End 51144K $83.00 52144K $111.00<br />

Guide - Open End 51154K $78.00 52154K $95.00<br />

C Stripper Plate - For Open Guide 51165K $14.00 52165K $29.00<br />

A<br />

B<br />

1<br />

2<br />

A<br />

Air Blow<br />

Round<br />

Shaped<br />

.060˝ ~ .500˝ Within .500˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly (M2) 11842A $198.00 12842A $286.00<br />

Punch Assembly With ATLX Coating (M2) 11742A $210.00 12742A $296.00<br />

Die 21102K $15.00 22102K $35.00<br />

SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />

Power Vacuum Die - For Use In EM Machine 261920 $35.00 271920 $47.00<br />

Punch Body (M2) 41842A $65.00 42802A $99.00<br />

Punch Body With ATLX Coating (M2) 41742A $82.00 42702A $116.00<br />

B Guide (With O-Ring) - Closed End Only 51842A $79.00 52842A $122.00<br />

C Z-Spring Pack 59002K $50.00 59002K $50.00<br />

D O-Ring 90090K $2.00 90090K $2.00<br />

A<br />

B<br />

D Z-Spring Pack 59004K $72.00 59004K $72.00<br />

E O-Ring 91009K $2.00 91009K $2.00<br />

1<br />

2<br />

Air Blow<br />

Round<br />

Shaped<br />

.501˝ ~ .1.250˝ .501˝ ~ .1.250˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly - Closed End Guide (M2) 11844A $299.00 12844A $365.00<br />

Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11744A $325.00 12744A $368.00<br />

Punch Assembly - Open End Guide (M2) 11854A $309.00 12854A $352.00<br />

Punch Assembly - With ATLX Coating - Open End Guide (M2) 11754A $335.00 12754A $372.00<br />

Die 21101K $19.00 22104K $45.00<br />

SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />

Power Vacuum Die - For Use In EM Machine 261940 $50.00 271940 $57.00<br />

2 Die<br />

Notes and Recommendations:<br />

Maximum material thickness: 9 gauge Mild Steel<br />

Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />

Add $25.00 for each additional keyway<br />

SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />

(D2), (M2) denotes tool steel<br />

See page 1 for Standard Shapes<br />

2 Die<br />

A<br />

B<br />

Punch Body (M2) 41844A $111.00 42804A $136.00<br />

Punch Body With ATLX Coating (M2) 41744A $145.00 42704A $169.00<br />

Guide - Closed End 51844A $108.00 52844A $139.00<br />

Guide - Open End 51854A $100.00 52854A $110.00<br />

C Stripper Plate - For Open Guide 51865A $22.00 52865A $28.00<br />

D Z-Spring Pack 59004K $72.00 59004K $72.00<br />

E O-Ring 91009K $2.00 91009K $2.00<br />

C<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

Closed End Guide: Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />

Add $25.00 for each additional keyway<br />

Open End Guide: Standard Shaped Punch Assembly keying is 0°, 45° & 90°<br />

SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />

(D2), (M2) denotes tool steel<br />

See page 1 for Standard Shapes<br />

6 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

7


2˝ Station<br />

1 Punch Body<br />

3 Die 2<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />

Standard Punch keying is 0°, except Squares which are 0° & 45°<br />

For additional keyway on Punch Body or Die add $60.00<br />

(D2), (M2) denotes tool steel<br />

Maximum shape diagonal for Air Blow Stripper -Bolt on is 1.850˝<br />

See page 1 for Standard Shapes<br />

3½˝ Station<br />

1 Punch Body<br />

3 Die 2<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />

Standard Punch keying is 0°, except Squares which are 0° & 45°<br />

For additional keyway on Punch Body or Die add $60.00<br />

(D2), (M2) denotes tool steel<br />

Maximum shape diagonal for Air Blow Stripper Plate - Bolt On is 3.370˝<br />

3½˝ Station Tooling – Round<br />

For diameters less than 2.001˝ add $10.00 to Punch price<br />

3½˝ Station Tooling – Shaped<br />

For diagonals less than 2.001˝ add $15.00 to Punch price<br />

For 2° Ro<strong>of</strong>top Shear add $25.00<br />

See page 1 for Standard Shapes<br />

1<br />

Standard<br />

Round<br />

Shaped<br />

1.251˝ ~ 2.000˝ Within 2.000˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Body (D2) 41106K $70.00 42106K $117.00<br />

Punch Body With ATLX Coating (M2) 41606K $129.00 42606K $163.00<br />

2 Stripper Plate 51106K $25.00 52106K $37.00<br />

3<br />

1<br />

2<br />

3<br />

Die 21106K $66.00 22106K $129.00<br />

SPS Die - Slug Pull Suppression 21146K $88.00 22146K $138.00<br />

Round<br />

Shaped<br />

Air Blow<br />

1.251˝ ~ 2.000˝ Within 2.000˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Body (M2) 41806A $95.00 42806A $120.00<br />

Punch Body With ATLX Coating (M2) 41706A $117.00 42706A $167.00<br />

Stripper Plate - Bolt On 51806A $89.00 52806A $110.00<br />

Stripper Plate - Alpha Style 51896A $43.00 52896A $52.00<br />

Die 21106K $66.00 22106K $129.00<br />

SPS Die - Slug Pull Suppression 21146K $88.00 22146K $138.00<br />

2˝ Station Tooling – Round<br />

For diameters less than 1.251˝ add $10.00 to Punch price<br />

2˝ Station Tooling – Shaped<br />

For diagonals less than 1.251˝ add $15.00 to Punch price<br />

For 2º Ro<strong>of</strong>top Shear add $25.00<br />

1<br />

2<br />

3<br />

1<br />

2<br />

3<br />

Round<br />

Shaped<br />

Standard<br />

2.001˝ ~ 3.500˝ Within 3.500˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Body (D2) 41108K $115.00 42108K $171.00<br />

Punch Body With ATLX Coating (M2) 41608K $249.00 42608K $228.00<br />

Stripper Plate 51108K $37.00 52108K $55.00<br />

Alpha Guide Solid Stripper Cap 51708K $195.00 52708K $233.00<br />

Double-Relief Alpha Guide Stripper - - 52728K $224.00<br />

Die 21108K $101.00 22108K $172.00<br />

SPS Die - Slug Pull Suppression 21148K $135.00 22148K $189.00<br />

Single-Relief - Die - - 22916K $245.00<br />

Single-Relief - SPS Die - Slug Pull Suppression - - 22946K $265.00<br />

Double-Relief - Die - - 22996K $245.00<br />

Double-Relief - SPS Die - Slug Pull Suppression - - 22956K $265.00<br />

Round<br />

Shaped<br />

Air Blow<br />

1.851˝ ~ 3.500˝ Within 3.500˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Body (M2) 41808A $145.00 42808A $175.00<br />

Punch Body With ATLX Coating (M2) 41708A $190.00 42708A $234.00<br />

Stripper Plate - Bolt On 51808A $117.00 52808A $147.00<br />

Stripper Plate - Alpha Style 51898A $53.00 52898A $74.00<br />

Alpha A/B Guide Solid Stripper Cap 51708A $205.00 52708A $233.00<br />

Double-Relief Alpha Guide Stripper - - 52728A $285.00<br />

Die 21108K $101.00 22108K $172.00<br />

SPS Die - Slug Pull Suppression 21148K $135.00 22148K $189.00<br />

Single-Relief - Die - - 22916K $245.00<br />

Single-Relief - SPS Die - Slug Pull Suppression - - 22946K $265.00<br />

Double-Relief - Die - - 22996K $245.00<br />

Double-Relief - SPS Die - Slug Pull Suppression - - 22956K $265.00<br />

4½˝ Station<br />

1 Punch Body<br />

3 Die 2<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

Standard Die keying is 0° & 90°, except Squares which are 0° & 45°<br />

Standard Punch keying is 0°, except Squares which are 0° & 45°<br />

For additional keyway on Punch Body or Die add $60.00<br />

(D2), (M2) denotes tool steel<br />

Maximum shape diagonal for Air Blow Stripper -Bolt on is 4.350˝<br />

4½˝ Station Tooling – Round<br />

For diameters less than 3.501˝ add $10.00 to Punch price<br />

4½˝ Station Tooling – Shaped<br />

For Diagonals less than 3.501˝ add $25.00 to Punch price<br />

2º Ro<strong>of</strong>top Shear is standard<br />

See page 1 for Standard Shapes<br />

Insert Parting Tool (Not For Use With Alpha Blade)<br />

A<br />

B<br />

C<br />

D<br />

1<br />

2<br />

3<br />

1<br />

2<br />

3<br />

A<br />

B<br />

Round<br />

Shaped<br />

Standard<br />

3.501˝ ~ 4.500˝ Within 4.500˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Body (D2) 41109K $175.00 42109K $245.00<br />

Punch Body With ATLX Coating (M2) 41609K $359.00 42609K $315.00<br />

Stripper Plate 51109K $60.00 52109K $89.00<br />

Alpha Guide Solid Stripper Cap 51709K $213.00 52709K $255.00<br />

Double-Relief Alpha Guide Stripper - - 52729K $296.00<br />

Die 21109K $192.00 22109K $275.00<br />

SPS Die - Slug Pull Suppression 21149K $245.00 22149K $299.00<br />

Single-Relief - Die - - 22917K $355.00<br />

Single-Relief - SPS Die - Slug Pull Suppression - - 22947K $370.00<br />

Double-Relief - Die - - 22997K $355.00<br />

Double-Relief - SPS Die - Slug Pull Suppression - - 22957K $370.00<br />

Round<br />

Shaped<br />

Air Blow<br />

3.371˝ ~ 4.500˝ Within 4.500˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Body (M2) 41809A $210.00 42809A $256.00<br />

Punch Body With ATLX Coating (M2) 41709A $265.00 42709A $325.00<br />

Stripper Plate - Bolt On 51809A $144.00 52809A $175.00<br />

Stripper Plate - Alpha Style 51899A $74.00 52899A $108.00<br />

Alpha A/B Guide Solid Stripper Cap 51709A $224.00 52709A $255.00<br />

Double-Relief Alpha Guide Stripper - - 52729A $342.00<br />

Die 21109K $192.00 22109K $275.00<br />

SPS Die - Slug Pull Suppression 21149K $245.00 22149K $299.00<br />

Single-Relief - Die - - 22917K $355.00<br />

Single-Relief - SPS Die - Slug Pull Suppression - - 22947K $370.00<br />

Double-Relief - Die - - 22997K $355.00<br />

Double-Relief - SPS Die - Slug Pull Suppression - - 22957K $370.00<br />

Code<br />

3½˝ Station<br />

Price<br />

No.<br />

Holder 90117K $315.00<br />

Holder - Air Blow 90120A $390.00<br />

Blade (D2) 42138K $149.00<br />

Blade (M2) 42238K $165.00<br />

Blade With ATLX Coating (M2) 42638K $220.00<br />

C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00<br />

D Lock Washer 90081K $1.00<br />

A<br />

B<br />

4½˝ Station<br />

Code<br />

No.<br />

Price<br />

Holder 90118K $355.00<br />

Holder - Air Blow 90121A $415.00<br />

Blade (D2) 42139K $178.00<br />

Blade (M2) 42239K $215.00<br />

Blade With ATLX Coating (M2) 42639K $255.00<br />

C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00<br />

D Lock Washer 90081K $1.00<br />

8 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

9


2˝ Alpha Guide<br />

4½˝ Alpha Guide<br />

B<br />

G<br />

A<br />

C<br />

D<br />

H<br />

Description<br />

Code<br />

No.<br />

Price<br />

1 Guide Assembly 90743K $1,100.00<br />

2 Guide Body Assembly 907570 $468.00<br />

A Punch Head Set 907460 $48.00<br />

B Cap Screw (M8 x 25) 99946K $1.00<br />

C Spring Cover 907480 $4.00<br />

E<br />

G<br />

F<br />

A<br />

B<br />

C<br />

D<br />

H<br />

Description<br />

Code<br />

No.<br />

Price<br />

1 Guide Assembly 90720K $1,650.00<br />

2 Guide Body Assembly 907810 $500.00<br />

A Punch Head Set 907630 $61.00<br />

B Cap Screw (M8 x 20) 907640 $1.00<br />

C Spring Cover 907650 $25.00<br />

1 Guide Assembly<br />

2 Guide Body Assembly<br />

F<br />

I<br />

E<br />

J<br />

Draw bolt for<br />

Standard Punch Body<br />

M12 x 75<br />

D Disk Spring (16 total disks) 907490 $8.00ea.<br />

E Punch Driver Set 907500 $291.00<br />

F Retainer Collar Set 907510 $107.00<br />

G A/B Draw Bolt (M14 x 70) 907520 $17.00<br />

H Standard Draw Bolt (M12 x 75) 907530 $17.00<br />

I Lock Button Set 907550 $48.00<br />

J Guide Key Set 907560 $48.00<br />

K Stopper Set 907590 $5.00<br />

L Stripper Plate Clamp Ring 908460 $138.00<br />

M Stripper Plate Spring Package 907450 $38.00<br />

1 Guide Assembly<br />

2 Guide Body Assembly<br />

I<br />

J<br />

Draw<br />

bolt for<br />

Standard<br />

Punch Body<br />

D Disk Spring (9 total disks) 907660 $29.00ea.<br />

E Punch Driver Set 907<strong>800</strong> $271.00<br />

F Retainer Collar Set 907680 $61.00<br />

G A/B Draw Bolt (M14 x 80) 907690 $17.00<br />

H Standard Draw Bolt Set (M12 x 85) 907740 $17.00<br />

I Lock Button Set 907760 $23.00<br />

J Guide Key Set 907720 $82.00<br />

K Stripper Adapter Ring Set 907180 $205.00<br />

L Stripper Plate Spring Package 907780 $17.00<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

K<br />

M<br />

3½˝ Alpha Guide<br />

L<br />

K<br />

L<br />

1 Guide Assembly<br />

2 Guide Body Assembly<br />

G<br />

A<br />

B<br />

C<br />

D<br />

I<br />

F<br />

E<br />

J<br />

H<br />

Draw bolt<br />

for Standard<br />

Punch Body<br />

Description<br />

Code<br />

No.<br />

Price<br />

1 Guide Assembly 90719K $1,450.00<br />

2 Guide Body Assembly 907750 $588.00<br />

A Punch Head Set 907630 $61.00<br />

B Cap Screw (M8 x 20) 907640 $1.00<br />

C Spring Cover 907650 $25.00<br />

D Disk Spring (9 total disks) 907660 $29.00ea.<br />

E Punch Driver Set 907670 $314.00<br />

F Retainer Collar Set 907680 $61.00<br />

G A/B Draw Bolt (M14 x 80) 907690 $17.00<br />

H Standard Draw Bolt Set (M12x 85) 907740 $17.00<br />

I Lock Button Set 907760 $23.00<br />

J Guide Key Set 907720 $82.00<br />

K Stripper Adapter Ring Set 907170 $185.00<br />

L Stripper Plate Spring Package 907780 $17.00<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

Features: (2˝, 3½˝ & 4½˝ Stations)<br />

• Full adjustability on all large station guide assemblies; no shimming necessary<br />

• No hand tools necessary to adjust length<br />

• Accommodates both NCT and Air Blow style punch bodies<br />

• Guide Assemblies have keyways at 0˚ and 90˚ with the ability to additionally locate<br />

the punch body at 45˚ and 135˚<br />

Notes and Recommendations:<br />

Maximum material thickness: 3/8˝ Mild Steel<br />

K<br />

L<br />

10 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

11


3½˝ Alpha Blade<br />

4½˝ Alpha Blade<br />

A<br />

B<br />

Description<br />

Code<br />

No.<br />

Price<br />

1 Guide Assembly Without Adapter 90715E $1,895.00<br />

E<br />

A<br />

B<br />

Description<br />

Code<br />

No.<br />

Price<br />

1 Guide Assembly Without Adapter 90716E $2,025.00<br />

1 Guide Assembly<br />

G<br />

I<br />

C<br />

D<br />

F<br />

E<br />

2 Alpha Blade - Performa Steel With ATLX 42X48K $257.00<br />

3<br />

4<br />

Single-Relief Stripper Plate 52028K $224.00<br />

Air Blow Single-Relief Stripper Plate 52028A $285.00<br />

Double-Relief Stripper Plate 52728K $224.00<br />

Air Blow Double-Relief Stripper Plate 52728A $285.00<br />

Die 22108K $172.00<br />

SPS Die - Slug Pull Suppression 22148K $189.00<br />

Single-Relief Shearing Die 22916K $245.00<br />

Single-Relief Shearing Die - SPS Style 22946K $265.00<br />

Double-Relief Shearing Die 22996K $245.00<br />

1 Guide Assembly<br />

F<br />

G<br />

H<br />

C<br />

D<br />

I<br />

2 Alpha Blade - Performa Steel With ATLX 42X49K $286.00<br />

3<br />

4<br />

Single-Relief Stripper Plate 52029K $296.00<br />

Air Blow Single-Relief Stripper Plate 52029A $342.00<br />

Double-Relief Stripper Plate 52729K $296.00<br />

Air Blow Double-Relief Stripper Plate 52729A $342.00<br />

Die 22109K $275.00<br />

SPS Die - Slug Pull Suppression 22149K $299.00<br />

Single-Relief Shearing Die 22917K $355.00<br />

Single-Relief Shearing Die - SPS Style 22947K $370.00<br />

Double-Relief Shearing Die 22997K $355.00<br />

2<br />

H<br />

Double-Relief Shearing Die - SPS Style 22956K $265.00<br />

A Punch Head Set 907630 $61.00<br />

2<br />

Double-Relief Shearing Die - SPS Style 22957K $370.00<br />

A Punch Head Set 907630 $61.00<br />

B Cap Screw (M8 x 20) 907640 $1.00<br />

B Cap Screw (M8 x 20) 907640 $1.00<br />

C Spring Cover 907650 $25.00<br />

C Spring Cover 907650 $25.00<br />

D Disk Spring 907660 $29.00<br />

D Disk Spring 907660 $29.00<br />

3<br />

E Punch Body Set 907770 $823.00<br />

3<br />

E Punch Body Set 907830 $866.00<br />

F Retainer Collar Set 907680 $61.00<br />

F Retainer Collar Set 907680 $61.00<br />

4 Die<br />

K<br />

J<br />

G Punch Driver Key Set With Screw and Cap 908720 $127.00<br />

H Guide Body Set 907750B $588.00<br />

I Lock Button Set 907760 $23.00<br />

J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907170 $185.00<br />

K Stripper Plate Spring Package 907780 $17.00<br />

4 Die<br />

K<br />

J<br />

G Punch Driver Key Set With Screw and Cap 908720 $127.00<br />

H Guide Body Set 907810B $500.00<br />

I Lock Button Set 907820 $30.00<br />

J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907180 $205.00<br />

K Stripper Plate Spring Package 907780 $17.00<br />

Alpha Blade<br />

Amada’s NEW proprietary Performa TM high-speed steel with ATLX coating incorporates<br />

the latest in tool steel technology <strong>of</strong>fering industry leading performance!<br />

Cost-Saving Features<br />

Designed specifically for parting tool applications, Amada’s<br />

Alpha Blade maximizes the amount <strong>of</strong> hits between sharpenings,<br />

increases machine green light time and reduces the<br />

need for tool maintenance. <strong>The</strong> results are better looking<br />

parts with minimal maintenance costs!<br />

Quick-Release Stripper Plate<br />

Pressing lock buttons easily<br />

removes stripper<br />

Productivity<br />

Enhancing Features<br />

• Insert blade provides up to<br />

3 times the grind life compared<br />

to conventional (close-to-clamp)<br />

shearing tool designs.<br />

• Amada’s new Performa TM highspeed<br />

steel with ATLX significantly<br />

increases the number <strong>of</strong> hits<br />

between sharpenings.<br />

<strong>The</strong> Alpha Blade insert is precision ground and manufactured <strong>from</strong><br />

Amada’s new Performa TM high-speed steel. This premium steel features<br />

a high content <strong>of</strong> vanadium carbide – an extremely hard refractory<br />

material that provides a unique combination <strong>of</strong> wear resistance<br />

and high-impact strength.<br />

Performa TM high-speed steel with Amada’s<br />

ATLX coating significantly increases abrasion endurance, restrains<br />

cutting edge decomposition and greatly reduces galling – all <strong>of</strong> which<br />

extends tool life. Amada’s Alpha Blade triples the amount <strong>of</strong> grind life<br />

compared to competitive designs. <strong>The</strong>se factors maximize both<br />

productivity and cost savings.<br />

Performa TM<br />

high-speed steel<br />

Standard<br />

high-speed steel<br />

Double-Relief Stripper Plate<br />

Punch within 1.000˝ <strong>of</strong> clamps<br />

<strong>of</strong>fering better sheet utilization<br />

Push-Button Adjustment<br />

Fast and efficient<br />

• Precision-guided insert blade<br />

minimizes punch tip deflection.<br />

• High-precision keyway reduces<br />

slivering and premature wearing<br />

<strong>of</strong> punch edge.<br />

• Push-button punch length<br />

adjustment and quick-release<br />

stripper plate greatly reduce tool<br />

setup time.<br />

Performa’s homogeneous steel microstructure<br />

greatly increases all punching properties:<br />

• Impact Strength<br />

• Toughness<br />

• Wear Resistance<br />

• Hardness<br />

Superior toughness and excellent<br />

transverse bend strength are<br />

results <strong>of</strong> Performa TM highspeed<br />

steel’s uniform grain<br />

formation and the purity <strong>of</strong><br />

its metallurgy microstructure.<br />

12 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

13


NCT ½˝ Station<br />

NCT 1¼˝ Station<br />

E<br />

E<br />

C<br />

C<br />

1 Punch Assembly<br />

2 Die<br />

D<br />

G<br />

F<br />

A<br />

B<br />

1<br />

2<br />

A<br />

Standard<br />

Round<br />

Shaped<br />

.060˝ ~ .500˝ Within .500˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly (D2) 11102K $95.00 12102K $169.00<br />

Punch Assembly With ATLX Coating (M2) 11602K $118.00 12602K $186.00<br />

Die 21102K $15.00 22102K $35.00<br />

SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />

Punch Body (D2) 41102K $28.00 42102K $59.00<br />

Punch Body With ATLX Coating (M2) 41602K $52.00 42602K $85.00<br />

B Guide (With O-Ring) 51102K $48.00 52102K $76.00<br />

C Spring 90130K $4.00 90130K $4.00<br />

D Spring Cover 926120 $2.00 926120 $2.00<br />

E<br />

Punch Head (2 Pieces) 90140K $13.00 90140K $13.00<br />

Punch Head (1 Piece) 93500K $10.00 93500K $10.00<br />

F O-Ring 90090K $2.00 90090K $2.00<br />

G Retainer 90120K $4.00 90120K $4.00<br />

1<br />

2<br />

A<br />

Air Blow<br />

Round<br />

Shaped<br />

.060˝ ~ .500˝ Within .500˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly (M2) 11802A $179.00 12802A $265.00<br />

Punch Assembly With ATLX Coating (M2) 11702A $190.00 12702A $275.00<br />

Die 21102K $15.00 22102K $35.00<br />

SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00<br />

Punch Body (M2) 41802A $65.00 42802A $99.00<br />

Punch Body With ATLX Coating (M2) 41702A $89.00 42702A $116.00<br />

B Guide (With O-Ring) 51802A $85.00 52802A $129.00<br />

C Spring 90130K $4.00 90130K $4.00<br />

D Spring Cover 926120 $2.00 926120 $2.00<br />

E<br />

Punch Head (2 Pieces) 90147A $13.00 90147A $13.00<br />

Punch Head (1 Piece) 93500K $10.00 93500K $10.00<br />

F O-Ring 90090K $2.00 90090K $2.00<br />

G Retainer 90120K $4.00 90120K $4.00<br />

1 Punch Assembly<br />

2 Die<br />

D<br />

G<br />

F<br />

A<br />

B<br />

1<br />

2<br />

A<br />

Standard<br />

Round<br />

Shaped<br />

.501˝ ~ 1.250˝ Within 1.250˝<br />

Code<br />

No.<br />

Price<br />

Code<br />

No.<br />

Price<br />

Punch Assembly (D2) 11104K $177.00 12104K $256.00<br />

Punch Assembly With ATLX Coating (M2) 11604K $210.00 12604K $291.00<br />

Die 21101K $19.00 22104K $45.00<br />

SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />

Punch Body (D2) 41104K $47.00 42104K $90.00<br />

Punch Body With ATLX Coating (M2) 41604K $89.00 42604K $130.00<br />

B Guide (With O-Ring) 51104K $83.00 52104K $101.00<br />

C Spring 90131K $17.00 90131K $17.00<br />

D Spring Cover 926140 $4.00 926140 $4.00<br />

E<br />

Punch Head (2 Pieces) 90143K $21.00 90143K $21.00<br />

Punch Head (1 Piece) 93502K $18.00 93502K $18.00<br />

F O-Ring 91008K $2.00 91008K $2.00<br />

G Retainer 90121K $8.00 90121K $8.00<br />

1<br />

2<br />

A<br />

Round<br />

Shaped<br />

Air Blow<br />

.501˝ ~ 1.181˝ Within 1.181˝<br />

Code<br />

No.<br />

Price Code<br />

No.<br />

Price<br />

Punch Assembly (M2) 11804A $299.00 12804A $348.00<br />

Punch Assembly With ATLX Coating (M2) 11704A $325.00 12704A $367.00<br />

Die 21101K $19.00 22104K $45.00<br />

SPS Die - Slug Pull Suppression 21144K $36.00 22144K $55.00<br />

Punch Body (M2) 41804A $111.00 42804A $136.00<br />

Punch Body With ATLX Coating (M2) 41704A $145.00 42704A $169.00<br />

B Guide (With O-Ring) 51804A $129.00 52804A $141.00<br />

C Spring 90131K $17.00 90131K $17.00<br />

D Spring Cover 926140 $4.00 926140 $4.00<br />

E<br />

Punch Head (2 Piece) 90148A $21.00 90148A $21.00<br />

Punch Head (1 Piece) 93502K $18.00 93502K $18.00<br />

F O-Ring 91008K $2.00 91008K $2.00<br />

G Retainer 90121K $8.00 90121K $8.00<br />

Notes and Recommendations:<br />

Punch Assembly is standard with 2 piece Punch Head<br />

Maximum material thickness: 9 gauge mild steel for ½˝ station<br />

Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />

Add $25.00 for each additional keyway<br />

SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />

(D2), (M2) denotes tool steel<br />

See page 1 for Standard Shapes<br />

Notes and Recommendations:<br />

Punch Assembly is standard with 2 piece Punch Head, 1 Piece Punch Head avaliable upon request<br />

Maximum material thickness: 3/8˝ Mild Steel for 1¼˝ station<br />

Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°<br />

Add $25.00 for each additional keyway<br />

SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝<br />

(D2), (M2) denotes tool steel<br />

See page 1 for Standard Shapes<br />

14 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

15


Small Diameter Tooling<br />

Replacement Parts for Non-Adjustable Guide<br />

1 Punch Assembly<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

G<br />

H<br />

Description<br />

Round<br />

.031˝ ~ .059˝<br />

Code<br />

No.<br />

Price<br />

1 Punch Assembly 11111K $310.00<br />

2 Die 21102K $15.00<br />

A<br />

Punch Head (2 Pieces) 90140K $13.00<br />

Punch Head (1 Piece) 93500K $10.00<br />

B Spring 90130K $4.00<br />

C Spring Cover 926120 $2.00<br />

D Spring Retainer 90120K $4.00<br />

E O-Ring 90090K $2.00<br />

F Punch Driver 90670K $35.00<br />

G Set Screw (M10 x 10) 99950K $1.00<br />

H Parallel Pin (8 x 20) 99951K $1.00<br />

I Punch Chip (M2) 41101K $27.00<br />

J Guide 51111K $149.00<br />

K Punch Holder 90671K $86.00<br />

Notes and Recommendations:<br />

Punch Assembly is standard with 2 piece punch head<br />

Maximum material thickness: 16 gauge mild steel<br />

(D2), (M2) denotes tool steel<br />

D<br />

I<br />

H<br />

E<br />

B<br />

C<br />

G<br />

E<br />

F<br />

A<br />

B<br />

C<br />

2˝ Station<br />

Code<br />

No.<br />

Standard<br />

Price<br />

Code<br />

No.<br />

Air Blow<br />

Price<br />

A Guide 90072K $270.00 90065A $570.00<br />

B Punch Head 90102K $32.00 90105A $42.00<br />

C Punch Driver 90112K $57.00 90117A $72.00<br />

D Cap Screw (M8 x 25) 99946K $1.00 99946K $1.00<br />

E Draw Bolt (M12 x 50) 99944K $1.50 90190A $15.00<br />

F Key With Screws 90142K $43.00 90142K $43.00<br />

G Key 90132K $8.00ea. 90132K $8.00ea.<br />

H Stripper Clip 99869K $2.00 - -<br />

I Torx Screw (M4 x 5) 99870K $0.10 - -<br />

J Air Blow Stripper Bolt - - 99941A $1.00<br />

3½˝ Station<br />

Code<br />

No.<br />

Standard<br />

Price<br />

Code<br />

No.<br />

Air Blow<br />

Price<br />

A Guide 90073K $360.00 90066A $720.00<br />

B Punch Head 90103K $40.00 90106A $48.00<br />

J<br />

K<br />

I<br />

F<br />

H<br />

A<br />

J<br />

C Punch Driver 90113K $131.00 90118A $130.00<br />

D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00<br />

E Cap Screw(M8 x 25) 99946K $1.00 99946K $1.00<br />

F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00<br />

G Key 91011K $24.00 91011K $24.00<br />

H Spring 90133K $25.00ea. 90133K $25.00ea.<br />

I Stripper Clip 99869K $2.00 - -<br />

J<br />

G<br />

J Torx Screw (M4 x 5) 99870K $0.10 - -<br />

K Air Blow Stripper Bolt - - 99941A $1.00<br />

2 Die<br />

D<br />

I<br />

4½˝ Station<br />

Code<br />

No.<br />

Standard<br />

Price<br />

Code<br />

No.<br />

Air Blow<br />

Price<br />

A Guide 90074K $430.00 90067A $815.00<br />

B Punch Head 90104K $40.00 90107A $40.00<br />

C Punch Driver 90114K $233.00 90119A $200.00<br />

D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00<br />

E Cap Screw (M8 x 25) 99975K $1.00 99975K $1.00<br />

F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00<br />

G Key 91011K $24.00 91011K $24.00<br />

H Spring 90133K $25.00ea. 90133K $25.00ea.<br />

I Stripper Clip 99869K $2.00 - -<br />

K<br />

J Torx Screw (M4 x 5) 99870K $0.10 - -<br />

K Air Blow Stripper Bolt - - 99941A $1.00<br />

16 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

17


Accessories<br />

Accessories<br />

Slug Ejectors<br />

Standard Alignment Tool<br />

Description Code Number Price<br />

Description<br />

Code<br />

Number<br />

Price<br />

#1 Green 30 Pack 10031K $28.00<br />

½˝ Station Alignment Tool <strong>800</strong>06K $92.00<br />

#2 Blue 30 Pack 10032K $28.00<br />

1¼˝ Station Alignment Tool <strong>800</strong>08K $103.00<br />

#3 Dark Blue 30 Pack 10033K $28.00<br />

1¼˝ Auto Index Station Alignment Tool 81007K $356.00<br />

1¼˝ Auto Index Station Alignment T-Type Jig 83001K $384.00<br />

T-Jig For Above (2 Required) 84001K $312.00<br />

½˝ Station Alignment Tool, Octo 81005K $360.00<br />

Precision Ground Shims<br />

2˝ Station Alignment Tool 92100K $1,049.00<br />

3½˝ Station Alignment Tool 92200K $1,409.00<br />

Description<br />

Punch Shims<br />

Station Size<br />

Price<br />

4½˝ Station Alignment Tool 92300K $1,596.00<br />

Large Station Alignment Tool Set (2˝, 3½˝, 4½˝) 92400K $3,791.00<br />

Size<br />

2˝ Station<br />

$13.00 Each<br />

3½˝ Station<br />

$19.00 Each<br />

Code Number<br />

4½˝ Station<br />

$23.00 Each<br />

0.016˝ 00051K 00061K 00071K<br />

0.024˝ 00052K 00062K 00072K<br />

0.031˝ 00053K 00063K 00073K<br />

0.039˝ 00054K 00064K 00074K<br />

1/2" to 1 1/4" Station Adapter<br />

Adapt ½˝ station tool to 1¼˝ station.<br />

0.047˝ 00055K 00065K 00075K<br />

0.063˝ 00056K 00066K 00076K<br />

0.079˝ 00057K 00067K 00077K<br />

Description<br />

Code<br />

Number<br />

Price<br />

Punch Adapter 62001K $246.00<br />

Description<br />

½˝ Station<br />

$11.00 Each<br />

1¼˝ Station<br />

$13.00 Each<br />

Die Shims<br />

Station Size<br />

Price<br />

2˝ Station<br />

$19.00 Each<br />

3½˝ Station<br />

$25.00 Each<br />

4½˝ Station<br />

$32.00 Each<br />

Die Adapter 1* 91370K $190.00<br />

Die Adapter 2* 62002K $246.00<br />

* 1. For use in Turret Punch Press<br />

** 2. For use in Triple Track Holder<br />

Size<br />

Code Number<br />

0.016˝ 00001K 00011K 00021K 00031K 00041K<br />

0.024˝ 00002K 00012K 00022K 00032K 00042K<br />

0.031˝ 00003K 00013K 00023K 00033K 00043K<br />

0.039˝ 00004K 00014K 00024K 00034K 00044K<br />

0.047˝ 00005K 00015K 00025K 00035K 00045K<br />

0.063˝ 00006K 00016K 00026K 00036K 00046K<br />

0.079˝ 00007K 00017K 00027K 00037K 00047K<br />

Alpha Guide Assembly Tools<br />

Description Code Number Price<br />

Guide T-Handle Wrench (10mm) 10010K $12.00<br />

ADP-7<br />

Adapt one 4½˝ Auto Index station to seven ½˝ station tools. Increases turret<br />

capacity and minimizes run time by reducing turret rotation.<br />

• Maximum <strong>of</strong> seven ½˝ station tools<br />

• <strong>The</strong> center ½˝ station tool is 100% indexable<br />

• <strong>The</strong> outside ½˝ die stations are keyed at 0º - 90º - 180º - 270º<br />

• Use standard or air blow ½˝ station punch assemblies<br />

• No special tools to buy or assemble<br />

Stripper Plate Torx Wrench (T20) 10020K $7.00<br />

Description<br />

Code<br />

Number<br />

Price<br />

Guide T-Handle Wrench<br />

Stripper Plate Torx Wrench<br />

Punch Adapter 60001K $2,603.00<br />

Die Adapter 60002K $2,327.00<br />

18 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

19


Accessories<br />

Accessories<br />

Countersink Tool Kit<br />

All-In-One kit designed to form countersinks for a variety <strong>of</strong><br />

standard screw head sizes. Kit available in 82º and 100º styles for the<br />

most common sheet metal fasteners. <strong>The</strong> quick-adjust design allows<br />

quick set-up time on a variety <strong>of</strong> material types and thicknesses.<br />

Extruded Flange Tool Kit<br />

82-Degree<br />

100-Degree<br />

Form Direction: Form Down<br />

Station Size: ½˝<br />

All-In-One kit designed to form a wide range <strong>of</strong> extruded flanges in<br />

various material thicknesses. Kit contains tools to form extruded<br />

flanges for tap sizes shown in the chart to the right. <strong>The</strong> quick-adjust<br />

punch head allows for rapid set-up and adjustment. For use on mild<br />

steel and aluminum.<br />

Screw Size<br />

˝A˝ Dimension<br />

#3 0.199˝<br />

#4 0.225˝<br />

#6 0.279˝<br />

#8 0.332˝<br />

#10 0.385˝<br />

#12 0.438˝<br />

¼˝ 0.507˝<br />

Material Thickness Range<br />

For 82° For 100°<br />

18 Gauge To 11 Gauge<br />

Description Code Number Price<br />

82° Kit 95000K $1,200.00<br />

100° Kit 95100K $1,500.00<br />

Tooling Size<br />

Form Direction<br />

1¼˝ Station<br />

Form Up<br />

Applicable Tap Sizes<br />

American Standard<br />

#4-40, #6-32, #8-32, #10-32, ¼-20<br />

Applicable Material CRS Alu<br />

Material Thickness .030˝ - .075˝ .040˝ - .075˝<br />

Description<br />

Code Number<br />

30100K<br />

Price<br />

Quote<br />

Tooling Cabinet<br />

Togu III Automatic Tool Grinder<br />

High-precision, automated grinding<br />

designed specifically for turret punch<br />

press tooling. Servo-controlled, wet<br />

rotary grinding provides unsurpassed<br />

surface finish, significantly increasing<br />

tool life.<br />

Code Number<br />

99520200<br />

For specifications and price quote, please<br />

contact your local tooling sales engineer.<br />

Protect and organize your tooling investment<br />

• Organizes and protects up to 460 tools per cabinet<br />

• 8 lockable drawers:<br />

2 Drawers for ½˝ station tools<br />

3 Drawers for 1¼˝ station tools<br />

1 Drawer for 2˝ and 3½˝ station tools<br />

1 Drawer for 3½˝ and 4½˝ station tools<br />

1 Drawer for guide assemblies and large station form tooling<br />

• Standard configuration includes: retainer top, mat and mobile base.<br />

• Forklift base and maple top options avaliable<br />

• Cabinet dimensions as shown: 39˝ x 27˝ x 48˝.<br />

• Code number: 99570230<br />

Togu III Grinding Wheel<br />

Replacement grinding wheel for Togu III Tool Grinder.<br />

Description<br />

Code Number<br />

Price<br />

99520215 $480.00<br />

Retr<strong>of</strong>it Air Blow Kit<br />

Effectively prolongs tool life, eliminates punching problems and increases productivity<br />

by lubricating the tool and turret bore. <strong>The</strong> computer-controlled system can be<br />

retr<strong>of</strong>itted to your existing Pega, Vela or Coma turret punch presses.<br />

• Air Blow functions are computer controlled<br />

• Air Blow On-time and Off-time can be automatically set<br />

• Ability to set oil flow rate in 5% increments (<strong>from</strong> 0-100%)<br />

• Automatic Tool identification eliminates the need to modify existing programs<br />

• Retr<strong>of</strong>ittable to Pega, Coma and Vela machines<br />

• For a machine specific price quote, please contact your local tooling<br />

sales representative<br />

Alpha Blade Sharpening Jig<br />

for Togu III Tool Grinder<br />

Togu III Coolant<br />

Code Number<br />

Machine<br />

99530121 Pega/Vela II, 30 Ton (Production: Until December 1993)<br />

99530122 Pega 30 Ton (Production: January 1994 – September 1994)<br />

99530123 Apelio IIIV 30 Ton<br />

99530124 Coma 50 Ton<br />

99530125 Pega 20 Ton<br />

99530126 Apelio II/Apelio IIV 30 Ton<br />

99530127 Apelio IIV 20 Ton<br />

99530128 Aries 245<br />

99530129 EML<br />

Jig holds both 3 ½˝ and 4 ½˝ station Alpha Blades. It also fits into<br />

Togu III ro<strong>of</strong>top jig assembly allowing user to grind ro<strong>of</strong>tops on<br />

Alpha Blade<br />

Description Code Number Price<br />

Alpha Blade Sharpening Jig for Togu III 90710J $550.00<br />

Replacement grinding oil for Togu III Tool Grinder.<br />

Description<br />

Code Number<br />

Price<br />

74081151 $96.00<br />

20 TOOLING ORDER PHONE: <strong>800</strong>-588-6683 FAX: <strong>800</strong>-423-7144 EMAIL: toolingsupport@amada.com<br />

21

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