Diesel - Hydraulic Clamshell Grab Type DHS-B 8,0m³
Diesel - Hydraulic Clamshell Grab Type DHS-B 8,0m³
Diesel - Hydraulic Clamshell Grab Type DHS-B 8,0m³
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Technical Description<br />
<strong>Diesel</strong> - <strong>Hydraulic</strong> <strong>Clamshell</strong> <strong>Grab</strong><br />
<strong>Type</strong> <strong>DHS</strong>-B 8,0m³<br />
radio - controlled<br />
<strong>Diesel</strong> grab offer <strong>DHS</strong>-B 8.0 m3, AH 6065, tech. description<br />
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General<br />
The below described radio - controlled <strong>Diesel</strong> - hydraulic clamshell grab is a modern<br />
an robust high - performance bulk - handling machine.<br />
The grab consists mainly of the following components:<br />
1. Centre <strong>Grab</strong> Section with<br />
- <strong>Diesel</strong> engine and flanged - on variable axial hydraulic piston pump<br />
- <strong>Hydraulic</strong> - tank with integrated fuel - tank<br />
- Double - arm vertical support with mounted cross member and chain support<br />
- the radio - control receiver unit with connected electric controls motor electric<br />
and battery<br />
- the two hinged covers for the complete drive<br />
- the bearing points for the two working cylinders<br />
- the four bearings for the clamshell bolts at the bottom side<br />
2. Two double - acting hydraulic cylinders with cover<br />
3. <strong>Clamshell</strong>s with<br />
- sealed joint bearings in the clamshell - turning points<br />
- the bearings for the working cylinders<br />
- the lateral working cylinder protection in the centre of the clamshell, what is the<br />
slide - way for the working cylinder - cover at the same time<br />
After being hooked into the crane the grab is ready for operation.<br />
The functions:<br />
- <strong>Diesel</strong> engine " Start "<br />
- <strong>Diesel</strong> engine " Stop "<br />
- <strong>Grab</strong> " Open "<br />
- <strong>Grab</strong> " Close "<br />
are radio - controlled by the crane driver via the mobile transmitter in the crane cabin.<br />
The control of the grab can also be done by a man near the ship’s hatch if the grab is outside<br />
of the crane driver’s range of view.<br />
The max. transmitting range is approx. 200 m.<br />
The compact construction design in combination with a suitable arrangement of all components<br />
and the optimised grab kinematics are resulting in:<br />
- a suitable course of the grab closing forces (especially at the end of the closing<br />
process high closing forces are ensured)<br />
- an wide grabbing distance between the shells<br />
Additionally there is a good filling of the grab due to the suitable shell shape and grab<br />
curves.<br />
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A high utilisation of the crane’s lifting capacity and therefore an optimised load turn -<br />
over is guaranteed due to the minimised dead weight of the grab in combination with the<br />
designed grab volume and load capacity.<br />
The mechanical stability is guaranteed by a homogeneous construction, ample dimensioned<br />
components and a good welding workmanship.<br />
Centre <strong>Grab</strong> Section<br />
The centre grab section consists of a sturdy, welded steel construction made of high tensile<br />
steel quality St 52-3. It functions simultaneously as hydraulic tank with top-mounted<br />
fuel tank, support for the clamshells and bearing point for the working cylinders.<br />
The diesel - hydraulic drive unit is installed protected by foldable covers, the exhaust pipe<br />
unit is mounted at the outside.<br />
To avoid the exhaust pipe unit from the vibrations of the diesel engine a flexible pipe made<br />
of stainless steel is installed between the exhaust bend and the exhaust pipe.<br />
The fuel store is sufficient for a single - shift working day.<br />
The cross-member with shackle and chain is bolted to the vertical support arms.<br />
Drive Unit<br />
The drive unit consists of the diesel engine with directly flanged variable axial hydraulic<br />
piston pump. The complete unit is mounted onto the tank-top of the centre grab section.<br />
<strong>Diesel</strong> engine : <strong>Type</strong> KHD Deutz / Kubota<br />
Axial piston pump : Make Rexroth - Hydromatic or equal<br />
The hydraulic control valve, necessary remote control valves and remaining fittings are<br />
mounted on the top of the hydraulic - tank.<br />
Radio Control Unit<br />
<strong>Type</strong> : 4- Channel with German FTZ - Certificate<br />
The following functions are controlled via this mobile radio unit:<br />
- <strong>Diesel</strong> engine " Start "<br />
- <strong>Diesel</strong> engine " Stop "<br />
- <strong>Grab</strong> " Open "<br />
- <strong>Grab</strong> " Close "<br />
The receiver is mounted protected on the centre grab section below the foldable covers;<br />
the antenna is mounted at the outside of the centre machine unit.<br />
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<strong>Hydraulic</strong> cylinders<br />
Double - acting hydraulic cylinders with sea - water - resistant nickel - chrome - plated piston<br />
rods. The cylinders are protected against bulk a.s.o. by steel covers.<br />
<strong>Clamshell</strong>s<br />
The grab clamshells are of a welded, stiff steel construction with solid designed bearings<br />
to be connected to the main power section and to the hydraulic cylinders.<br />
A pipe of a large diameter is installed across to the clamshell upper section and both yoke<br />
plates, which are descending from the clamshell to the grab arm bearing point.<br />
This thick walled pipe is additionally stiffening the clamshell - side plates and provides a<br />
high constructive twist resistance.<br />
The bottom- and side - plates are of steel quality St 52 - 3.<br />
The clamshell bearings are arranged rearwards, in order to enable the grab gripping into<br />
the areas underneath the top wing tanks of the vessel. The knives are a massive construction<br />
of highly wear resistant steel type HARDOX400 (or similar quality). For an additional<br />
price standard type clamshell - teeth (choice of owner) are available.<br />
Bolts<br />
- Bolt clamshell - cylinder and case : X20Cr13<br />
- Bolt clamshell - case : 42CrMo4<br />
Bearings<br />
<strong>Clamshell</strong> connection to main power section and cylinders:<br />
Sealed joint bearings with additional sealing<br />
Lubrication<br />
Each bearing point is provided with an individual lubrication bore, witch ensures that all<br />
bearing points can be checked with regard to proper grease passing.<br />
Lubrication nipples: countersunk mounted high pressure nipples of DIN - type 71 412<br />
General remark<br />
All components are easily accessible and dismountable. Screws, axles, supports a.s.o. are<br />
DIN - standard type as far as possible.<br />
Connecting parts made from stainless steel (A4).<br />
Coatings<br />
Sandblasted SA 2,5<br />
First coat : Primer<br />
Top coat : synthetic resign vanish<br />
Colours : yellow RAL 1004<br />
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1 9 0<br />
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DATE:<br />
CONTR:<br />
REF. :<br />
G<br />
G<br />
T<br />
S a f e wor ki ng Load ( SWL) = 32 t<br />
P r üf l ast ( Test l oad) = 59 t<br />
CONSTR. / DRAW.:<br />
STAND. CONTR.::<br />
TRACED:<br />
APPROVED:<br />
CALC.:<br />
SCALE:<br />
0 9.0 4 . 9 8 Krebs 1/5<br />
PROJ. METH.:<br />
O R T S G m b H M a s c h i n enfabrik<br />
D 2 3 6 1 1 S e r e e t z<br />
Phone: 0451 / 398850 F a x : 392374<br />
RREPL. FOR:<br />
REPL. BY:<br />
Aufhängung<br />
(Suspension) 31105769<br />
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