REGIS PNEUMATIC - Solenoid Valve

Process Presentation

Summary
Solenoid valve play the most important role in Regis.
It is the first products we sold to USA in history;
The first patent certificate is on valve;
The products get the most capital allocation;
Strongest R&D ability;
100% Kits self-production;
Got the high reputation from it;
2012- Enter into car accessory industry. Be the sole provider
for air suspension system.

Directional Family

Solenoid Family

Air suspension System

Directional Valve Showroom

Process Introduction
1.1. Inter-structure

Process Introduction
1.2 Coils
1.2.1. Feature
Use superior thermoplastic/thermosetting plastic like PA,PBT,PET,BMC etc.
Use UL-Certified high quality enamel-insulated wires.
Use soft magnetic materials of low coercive force and high conductivity.
The insulation class covers Class B,F,H
The protection class reaches IP65
It can be customized.

Process Introduction
1.2 .2 Coil manufacturing
1We bought the fifth generation coil winding machines in 2009. It is the
most advanced machines in China.
2 Easy operation, it is only need worker to fetch – feed , all other steps can
be done by machines. The Max. speed is 24000r/min
3CNC control, Precision shift of the guide needle can be 0.01mm
Rolls no. precision can be controlled in 1 %

Process Introduction
1.2 .3 Technology of Insulated case
1.2.3.1 thermoplastic plastic
1 Coil Structure
2 Material: Coil Bone material : PET Insulate : PBT+30%GF or PA66+30%GF
3 Injection Mould.
1.2.3.2 thermosetting plastic
1 Coil Structure
2 Material: WH-P3
3 Injection Mould.
1.2.3.3 BMC plastic
1.2.3.4 Equipment

Process Introduction
1.2 .3 Technology of Insulated case
Temperature of Material barrel:
Set : 20 – 40 ℃
Sending : 20 – 40 ℃
Injection : 60 – 80 ℃
Pressure : 4 – 10 Mpa
Mould temperature : 125 - 160 ℃
Solidify : 25 - 60s
1.2.3.4 Equipment

Process Introduction
1.3 Pilot Head
Key words : Static core / Movable
core / Plunger tube / Spring
1.3.1. Feature
1 The static / movable core is made by rustproof and corrosion-resistant
material with high magnet conductivity, and it is also durable and quick.
2 The plunger tube is made by H62 Copper or SS304,with the thickness 0.25-
2.5mm
The seat of plunger is made by H59 Copper or SS304.
3 The spring is made by S.S. wire, which has good performance of pressure
and restore.

Process Introduction
Key words : Static core / Movable
core / Plunger tube / Spring
Key words : V Series 110V,210V,310V,410V Pilot Head

Process Introduction
1.4 Valve Body
1.4.1. Procedure
Inner Port machining :
First Machine inner port - Cut grooving – Second time machine inner port - rounding
chamfer Ra=0.2um.
Outer Port and thread machining : Made by CNC Center. It can machine 64Pcs at one
time.

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body
1.4.2. Procedure
Inner Port machining :
First Machine inner port - Cut grooving – Second time machine inner port - rounding
chamfer Ra=0.2um.
Outer Port and thread machining : Made by CNC Machining Center.

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4 Valve Body

Process Introduction
1.4.3. Machining Equipment
Equipment:
Numerical control grinder : 38 Set
CNC Machining Center : 9 Set
Spool Machining center : 5 Set

Process Introduction
1.4.3. Machining Equipment
Equipment:
Numerical control grinder : 38 Set
CNC Machining Center : 9 Set
Spool Machining center : 5 Set

Process Introduction
1.5 Spool
1.5.1. Procedure
Feed material - Axis machining – Rounding
chamfer - Oxidization – Warehouse
Concentricity =0.01.
Tolerance=0.02

Process Introduction
1.6 Testing Line

Process Introduction
1.7 Composing room

Process Introduction
1.7 Composing room

Process Introduction
1.7 Composing room

1.7 Meeting Room
Process Introduction

Process Introduction
1.8 Package

Process Introduction
1.8 Package

Process Introduction
1.8 Package

2.The Support
1/ Exhibition Support
2/ Advertisement
3/ New Products
4/ Sales promotion
5/ Web support

Warmly welcome you to be one part of REGIS Family !
THANK YOU !!