SETEMBER 2005 CONTENTS - Mavilor
SETEMBER 2005 CONTENTS - Mavilor
SETEMBER 2005 CONTENTS - Mavilor
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<strong>SETEMBER</strong> <strong>2005</strong><br />
Following, there comes an<br />
article of a type of motor, the<br />
washdown. This article has<br />
been published on the website:<br />
http://www.touchbriefings.com.<br />
INFRANOR SWITZERLAND<br />
shows us an application for<br />
the defense industry.<br />
Thank you, the <strong>Mavilor</strong> team.<br />
INTRODUCTION<br />
On this occasion, in the <strong>Mavilor</strong><br />
Express we will find the last article<br />
entitled "Types of Motor", written by<br />
Prof.Dr.JC Compter, as you know a<br />
member of Eindhoven University. This<br />
article is a simple explanation of<br />
different types of motors.<br />
<strong>CONTENTS</strong><br />
1 Introduction<br />
2 Types of motors by Prof. D. JC Compter<br />
3 <strong>Mavilor</strong> Team, Medical Device.<br />
4 Servomotor Application Infranor CH<br />
5 <strong>Mavilor</strong> World Distributors<br />
MAVILOR MOTORS, S.A.<br />
Polígono Industrial URVASA,<br />
E- 08130 Santa Perpètua de Mogoda (Barcelona) Spain<br />
Tel. +34 93 574 36 90 - Fax: +34 93 574 35 70<br />
website: www.mavilor.es - e-mail: mavilor@mavilor.es
TYPES OF MOTOR<br />
by DR. J.C.COMPTER<br />
Given the current state of the art, the regulation or control of systems using<br />
electric motors is almost taken for granted. Certainly where high standards<br />
are expected of stability, reaction speed or accuracy, for example, electric<br />
drives are an obvious solution.<br />
Other drives such as hydraulic<br />
cylinders are also used in<br />
practice. In terms of power<br />
density these cylinders are far<br />
superior to electric system; but<br />
if high standards are going to be<br />
expected of dynamic behaviour,<br />
once again linear electric drive<br />
come to the fore.<br />
Hundreds of different types of<br />
electric motors have been<br />
developed over the past hundred<br />
years; only some of them are<br />
suitable for servo systems.<br />
Broadly speaking there are<br />
threee main types, as shown in<br />
Fig. 1.1:<br />
1) the stepping motor<br />
2) alternating current (AC)<br />
motors<br />
3) direct current (DC) motors<br />
ONLY in the case of DC motors<br />
can an outgoing quantity (the<br />
torque delivered) be regulated<br />
linearly, both statically and<br />
dynamically, by way of an imput<br />
quantity ( the current). Linear<br />
DIRECT CURRENT<br />
behaviour of the motor is almost<br />
a requirement where the design<br />
of regulated system is<br />
concerned. For this reason much<br />
of the focus of chapters below<br />
will be on the capabilities and<br />
limitations of the DC motor.<br />
For a number of applications the<br />
stepping motor is a cheaper<br />
solution than a DC motor,<br />
because it has no need of<br />
position sensors to function in<br />
a control. Apart from the lower<br />
costs, the main<br />
ELECTRIC MOTORS<br />
ALTERNMATING CURRENT STEPPING MOTORS<br />
Ext. Field universal PM<br />
serial asynchronous Hybrid<br />
shunt synchronous Var.reluct.<br />
compound<br />
PM<br />
reluctance<br />
Hysteresis<br />
etc.<br />
permanent magnet<br />
conmutator Brushless Linear motors<br />
iron armature<br />
Disc armature<br />
Hollow rotor<br />
Fig. 1.1 Overview of motors<br />
Sine EMF<br />
Square wave EMF<br />
weaknesses/strenghts of the<br />
stepping motor are:<br />
- considerable dissipation<br />
- poor damped vibrations<br />
following a step<br />
- discrete steps<br />
- limited acceleration<br />
- areas in which the motor does<br />
not function well in terms of<br />
rotational speed<br />
+little specific control<br />
engineering knowledge<br />
required<br />
+ no position sensor required<br />
+ long life<br />
2
<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />
It is therefore prudent when<br />
selecting a drive motor to start<br />
by analysing whether a stepping<br />
motor can meet the<br />
specification that have been laid<br />
down. Remember that if a<br />
position sensor is after all<br />
regarded as a requirement in<br />
the application, the cost price<br />
difference is negligible.<br />
DC <strong>Mavilor</strong> Servomotors<br />
AC motors can also be used as<br />
servomotors; the control of the<br />
motor itself is generally<br />
complex, because the<br />
frequency, the phase and the<br />
amplitude of current or voltage<br />
must all be regulated. The lower<br />
limit of commercially available<br />
systems is which a (n)<br />
(a)synchronous motor forms the<br />
core is now approximately 1<br />
kWatt. as it is only in benefits<br />
of the (digitally) controlled<br />
(a)synchronous motors<br />
(robustness, speed range)<br />
justify the high cost, we shall<br />
not be considering this type of<br />
motor any further here. We<br />
shall, however be looking at the<br />
synchronous AC motor as a<br />
form of construction of the<br />
brushless motor.<br />
AC <strong>Mavilor</strong> Servomotors<br />
3<br />
3
Medical Device<br />
a report by M a v i l o r M o t o r s , S . A .<br />
If there is a sector in which stringent<br />
professional standards, perfection<br />
in execution, risk-minimisation and<br />
hygiene dominate, it is in the<br />
medical sector.<br />
The medical sector depends on the<br />
skill and knowledge of excellent<br />
medical professionals, and those<br />
professionals depend on the quality<br />
of their equipment. In the last few<br />
years, the evolution of this<br />
equipment has been extraordinary<br />
and the incorporation of new<br />
technologies has produced levels<br />
of precision difficult to imagine even<br />
10 years ago.<br />
In order to provide these new<br />
medical tools, engineers and other<br />
professional technicians are<br />
working within their companies to<br />
bring their initiative, skills and<br />
ingenuity to the creation of products<br />
to meet the constantly evolving<br />
needs of the medical sector. These<br />
products must be designed<br />
specifically to meet the particular<br />
needs of this sector, which include<br />
strict hygiene standards, high<br />
speed, precision and reliability.<br />
T h e S e r v o m o t o r i n<br />
M e d i c a l T e c h n o l o g y.<br />
One of the essential components<br />
of medical technology is the electric<br />
servomotor. Motion control is the<br />
driving force behind many medical<br />
applications, including centrifuges,<br />
magnetic resonance imaging (MRI),<br />
dialysis machines, scanners,<br />
exploratory devices and all types<br />
of robots.<br />
Motion control technology delivers<br />
the highprecision and high-speed<br />
movement and position control<br />
required by these medical<br />
applications. M a v i l o r S e r<br />
v o m o t o r s <strong>Mavilor</strong> Motors,<br />
S.A., an Infranor Inter AG Swiss<br />
Group company, has been<br />
operating in the automation<br />
technology field since 1973.<br />
Infranor corporate headquarters<br />
are located in Zurich and<br />
the group comprises 20<br />
companies, some involved in<br />
application and sales and others<br />
in the manufacture of<br />
components for automation.<br />
<strong>Mavilor</strong> forms the branch<br />
specialising in the manufacture<br />
and sale of servomotors. At the<br />
core of the company objectives<br />
is a commitment to creating<br />
positive partnerships with their<br />
clients. Their 30 years of<br />
accumulated experience<br />
incorporating all stages of<br />
design, production and<br />
implantation make them much<br />
more than just excellent motor<br />
manufacturers, allowing them<br />
to act as technological partners<br />
with the capacity to provide the<br />
optimum solution for any<br />
automation need. Their highly<br />
specialised and competent<br />
team is ready to respond to the<br />
constant innovation challenges<br />
and changing needs that<br />
characterise the medical sector.<br />
Throughout their history,<br />
<strong>Mavilor</strong> Motors has introduced<br />
innovative products to the<br />
motion control industry. Their<br />
investment in research and<br />
development (R&D) and<br />
technical experience allow them<br />
to lead the market in offering<br />
new state-of-the art products<br />
every year. Modern and<br />
6<br />
4
5 5<br />
<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />
seamlessly integrated production<br />
systems allow <strong>Mavilor</strong> to offer<br />
extremely short lead times. The<br />
expert engineering team and<br />
quality team work together to<br />
constantly improve both the<br />
product and the production<br />
system in order to offer a<br />
competitively priced, innovative<br />
and durable product to the<br />
medical industry.<br />
<strong>Mavilor</strong> products include a wide<br />
range of direct current (DC)<br />
continuous current and<br />
alternating current (AC) and DC<br />
alternate current electric<br />
servomotors. These products are<br />
unique in their adaptability,<br />
offering both flat and elongated<br />
geometry for the maximum<br />
flexibility to meet the diverse<br />
needs of the market.<br />
These electric servomotors are<br />
characterised by an excellent<br />
capacity for acceleration, due to<br />
a design that permits high torque<br />
with low inertia. In addition, these<br />
servomotors offer highly desirable<br />
weight and volume ratios with low<br />
weight and compact size they are<br />
capable of delivering high<br />
torque and reaching high speeds.<br />
<strong>Mavilor</strong> sells its products around<br />
the world through a series of<br />
professional distributors who<br />
attend to the needs of their<br />
clients. In this way <strong>Mavilor</strong> and<br />
its distributors have maintained<br />
a worldwide clientele, offering<br />
technical support and post-sales<br />
service when necessary for the<br />
applications and equipment that<br />
incorporate <strong>Mavilor</strong> servomotors<br />
in each market. Currently, <strong>Mavilor</strong><br />
Motors operates worldwide<br />
through distributors in more than<br />
35 countries in order to guarantee<br />
that each client has immediate<br />
access to local support.<br />
The <strong>Mavilor</strong> strategy is based on<br />
exceptional professionalism and a<br />
constant striving to satisfy their<br />
clients and provide the optimum<br />
solution for the most demanding<br />
of applications. This philosophy has<br />
allowed them to maintain client<br />
partnerships for over years.<br />
M a v i l o r W a s h d o w n S e r i e<br />
s f o r t h e M e d i c a l S e c t o r<br />
The Washdown series has been<br />
developed to meet the exacting<br />
needs of the medical sector<br />
outlined by the following elements.<br />
H i g h S p e e d a n d P r e c i s i o n<br />
Powerful acceleration and high<br />
speed are achieved using <strong>Mavilor</strong>patented<br />
technology, a slotless<br />
design that eliminates induced<br />
currents and the magnet<br />
temperature elevation that results.<br />
This unique noncogging motor has<br />
been developed to deliver sensitive<br />
and precise position control<br />
without vibrations or modulations,<br />
due to its singular magnet<br />
distribution.<br />
The need for precise speed control<br />
and sensitive positioning control<br />
in medical sector applications is<br />
paramount. These applications<br />
demand perfection in positioning<br />
and an absolute control of speed,<br />
combined with extreme reliability,<br />
since any error could result in<br />
serious consequences. That is why<br />
instruments such as scanners,<br />
centrifuges and other radiological<br />
and surgical equipment find their<br />
ideal partner in <strong>Mavilor</strong> motion<br />
control systems.<br />
High speed is necessary in many<br />
hospital applications, for example<br />
centrifuges that require high<br />
speeds of between 20,000 and<br />
30,000rpm without vibrations,<br />
with the added demand of<br />
sudden and complete stops. High<br />
speed is also a crucial element<br />
in odontology equipment and<br />
many other hospital instrument<br />
applications.<br />
R e l i a b i l i t y<br />
Each <strong>Mavilor</strong> product is the result<br />
of an allencompassing quality<br />
control system: <strong>Mavilor</strong> Total<br />
Quality. This meticulous quality<br />
control produces extremely<br />
reliable motors capable of<br />
delivering the consistent and<br />
unfailing performance that is<br />
necessary in a busy medical care<br />
application.<br />
Hygiene<br />
These motors were developed to<br />
withstand the rigorous cleaning<br />
necessary for sterilisation. In<br />
addition, the motor is a<br />
completely closed unit, including<br />
flanges and exterior cables,<br />
which provides a superior level<br />
of IP67 protection.<br />
The specially designed rounded<br />
shape (no corners) prevents the<br />
accumulation of any deposits.<br />
These design features allow for<br />
an exceptional standard of<br />
cleanliness and hygiene.
S i l e n t<br />
O p e r a t i o n<br />
Through its<br />
<strong>Mavilor</strong>-patented<br />
design, this<br />
motor series has<br />
an extremely low<br />
level of audible<br />
noise, making it<br />
ideal for medical<br />
c a r e<br />
environments<br />
where noise<br />
contamination is<br />
not acceptable.<br />
Complete Motion<br />
Control Systems<br />
An extensive<br />
range of<br />
encoders and<br />
resolvers<br />
transmit<br />
position and<br />
s p e e d<br />
information and<br />
the precise<br />
electronic<br />
c o n t r o l<br />
necessary for<br />
seamless<br />
operation.<br />
The electronics stand out for<br />
their compact size and ease<br />
of use. The auto-tuning and<br />
auto-phasing features make<br />
system installation simple and<br />
allow the client to fine-tune<br />
the system for the best<br />
performance. In addition,<br />
various types of customised<br />
work cycles can be easily<br />
programmed.<br />
With this comprehensive<br />
product series, ranging from<br />
amplifiers to cables and<br />
connectors,<br />
<strong>Mavilor</strong> offers<br />
complete motion<br />
control systems for<br />
the medical sector.<br />
P a r t n e r s i n<br />
O p t i m i s a t i o n<br />
<strong>Mavilor</strong> offers<br />
superior support<br />
from its technical<br />
team of engineers<br />
and project<br />
managers who<br />
work with each<br />
client to provide<br />
the optimum<br />
solution for each<br />
application.<br />
The <strong>Mavilor</strong><br />
technical support<br />
team, driven by<br />
innovative and<br />
experienced<br />
professionals in<br />
the medical<br />
electronics field, is<br />
capable of<br />
anticipating the<br />
needs of each<br />
application and<br />
guiding the client<br />
towards the optimum motion<br />
control solution.<br />
They also create customised<br />
motors designed specifically<br />
to meet the needs of the<br />
client.<br />
6
<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />
INFRANOR<br />
SWITZERLAND<br />
APPLICATION<br />
CLIENT:<br />
CONTRAVES<br />
Skyshild has been<br />
developed by Infranor<br />
Switzerland and the <strong>Mavilor</strong><br />
technical engineering team.<br />
Using the SE-908 <strong>Mavilor</strong><br />
Motor, the technical<br />
aspects for the defense<br />
industry are the quality<br />
issues: the maximum<br />
resistance to temperature<br />
-40ºC+60ºC, vibrations,<br />
shock-15G, etc.<br />
7
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