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SETEMBER 2005 CONTENTS - Mavilor

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<strong>SETEMBER</strong> <strong>2005</strong><br />

Following, there comes an<br />

article of a type of motor, the<br />

washdown. This article has<br />

been published on the website:<br />

http://www.touchbriefings.com.<br />

INFRANOR SWITZERLAND<br />

shows us an application for<br />

the defense industry.<br />

Thank you, the <strong>Mavilor</strong> team.<br />

INTRODUCTION<br />

On this occasion, in the <strong>Mavilor</strong><br />

Express we will find the last article<br />

entitled "Types of Motor", written by<br />

Prof.Dr.JC Compter, as you know a<br />

member of Eindhoven University. This<br />

article is a simple explanation of<br />

different types of motors.<br />

<strong>CONTENTS</strong><br />

1 Introduction<br />

2 Types of motors by Prof. D. JC Compter<br />

3 <strong>Mavilor</strong> Team, Medical Device.<br />

4 Servomotor Application Infranor CH<br />

5 <strong>Mavilor</strong> World Distributors<br />

MAVILOR MOTORS, S.A.<br />

Polígono Industrial URVASA,<br />

E- 08130 Santa Perpètua de Mogoda (Barcelona) Spain<br />

Tel. +34 93 574 36 90 - Fax: +34 93 574 35 70<br />

website: www.mavilor.es - e-mail: mavilor@mavilor.es


TYPES OF MOTOR<br />

by DR. J.C.COMPTER<br />

Given the current state of the art, the regulation or control of systems using<br />

electric motors is almost taken for granted. Certainly where high standards<br />

are expected of stability, reaction speed or accuracy, for example, electric<br />

drives are an obvious solution.<br />

Other drives such as hydraulic<br />

cylinders are also used in<br />

practice. In terms of power<br />

density these cylinders are far<br />

superior to electric system; but<br />

if high standards are going to be<br />

expected of dynamic behaviour,<br />

once again linear electric drive<br />

come to the fore.<br />

Hundreds of different types of<br />

electric motors have been<br />

developed over the past hundred<br />

years; only some of them are<br />

suitable for servo systems.<br />

Broadly speaking there are<br />

threee main types, as shown in<br />

Fig. 1.1:<br />

1) the stepping motor<br />

2) alternating current (AC)<br />

motors<br />

3) direct current (DC) motors<br />

ONLY in the case of DC motors<br />

can an outgoing quantity (the<br />

torque delivered) be regulated<br />

linearly, both statically and<br />

dynamically, by way of an imput<br />

quantity ( the current). Linear<br />

DIRECT CURRENT<br />

behaviour of the motor is almost<br />

a requirement where the design<br />

of regulated system is<br />

concerned. For this reason much<br />

of the focus of chapters below<br />

will be on the capabilities and<br />

limitations of the DC motor.<br />

For a number of applications the<br />

stepping motor is a cheaper<br />

solution than a DC motor,<br />

because it has no need of<br />

position sensors to function in<br />

a control. Apart from the lower<br />

costs, the main<br />

ELECTRIC MOTORS<br />

ALTERNMATING CURRENT STEPPING MOTORS<br />

Ext. Field universal PM<br />

serial asynchronous Hybrid<br />

shunt synchronous Var.reluct.<br />

compound<br />

PM<br />

reluctance<br />

Hysteresis<br />

etc.<br />

permanent magnet<br />

conmutator Brushless Linear motors<br />

iron armature<br />

Disc armature<br />

Hollow rotor<br />

Fig. 1.1 Overview of motors<br />

Sine EMF<br />

Square wave EMF<br />

weaknesses/strenghts of the<br />

stepping motor are:<br />

- considerable dissipation<br />

- poor damped vibrations<br />

following a step<br />

- discrete steps<br />

- limited acceleration<br />

- areas in which the motor does<br />

not function well in terms of<br />

rotational speed<br />

+little specific control<br />

engineering knowledge<br />

required<br />

+ no position sensor required<br />

+ long life<br />

2


<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />

It is therefore prudent when<br />

selecting a drive motor to start<br />

by analysing whether a stepping<br />

motor can meet the<br />

specification that have been laid<br />

down. Remember that if a<br />

position sensor is after all<br />

regarded as a requirement in<br />

the application, the cost price<br />

difference is negligible.<br />

DC <strong>Mavilor</strong> Servomotors<br />

AC motors can also be used as<br />

servomotors; the control of the<br />

motor itself is generally<br />

complex, because the<br />

frequency, the phase and the<br />

amplitude of current or voltage<br />

must all be regulated. The lower<br />

limit of commercially available<br />

systems is which a (n)<br />

(a)synchronous motor forms the<br />

core is now approximately 1<br />

kWatt. as it is only in benefits<br />

of the (digitally) controlled<br />

(a)synchronous motors<br />

(robustness, speed range)<br />

justify the high cost, we shall<br />

not be considering this type of<br />

motor any further here. We<br />

shall, however be looking at the<br />

synchronous AC motor as a<br />

form of construction of the<br />

brushless motor.<br />

AC <strong>Mavilor</strong> Servomotors<br />

3<br />

3


Medical Device<br />

a report by M a v i l o r M o t o r s , S . A .<br />

If there is a sector in which stringent<br />

professional standards, perfection<br />

in execution, risk-minimisation and<br />

hygiene dominate, it is in the<br />

medical sector.<br />

The medical sector depends on the<br />

skill and knowledge of excellent<br />

medical professionals, and those<br />

professionals depend on the quality<br />

of their equipment. In the last few<br />

years, the evolution of this<br />

equipment has been extraordinary<br />

and the incorporation of new<br />

technologies has produced levels<br />

of precision difficult to imagine even<br />

10 years ago.<br />

In order to provide these new<br />

medical tools, engineers and other<br />

professional technicians are<br />

working within their companies to<br />

bring their initiative, skills and<br />

ingenuity to the creation of products<br />

to meet the constantly evolving<br />

needs of the medical sector. These<br />

products must be designed<br />

specifically to meet the particular<br />

needs of this sector, which include<br />

strict hygiene standards, high<br />

speed, precision and reliability.<br />

T h e S e r v o m o t o r i n<br />

M e d i c a l T e c h n o l o g y.<br />

One of the essential components<br />

of medical technology is the electric<br />

servomotor. Motion control is the<br />

driving force behind many medical<br />

applications, including centrifuges,<br />

magnetic resonance imaging (MRI),<br />

dialysis machines, scanners,<br />

exploratory devices and all types<br />

of robots.<br />

Motion control technology delivers<br />

the highprecision and high-speed<br />

movement and position control<br />

required by these medical<br />

applications. M a v i l o r S e r<br />

v o m o t o r s <strong>Mavilor</strong> Motors,<br />

S.A., an Infranor Inter AG Swiss<br />

Group company, has been<br />

operating in the automation<br />

technology field since 1973.<br />

Infranor corporate headquarters<br />

are located in Zurich and<br />

the group comprises 20<br />

companies, some involved in<br />

application and sales and others<br />

in the manufacture of<br />

components for automation.<br />

<strong>Mavilor</strong> forms the branch<br />

specialising in the manufacture<br />

and sale of servomotors. At the<br />

core of the company objectives<br />

is a commitment to creating<br />

positive partnerships with their<br />

clients. Their 30 years of<br />

accumulated experience<br />

incorporating all stages of<br />

design, production and<br />

implantation make them much<br />

more than just excellent motor<br />

manufacturers, allowing them<br />

to act as technological partners<br />

with the capacity to provide the<br />

optimum solution for any<br />

automation need. Their highly<br />

specialised and competent<br />

team is ready to respond to the<br />

constant innovation challenges<br />

and changing needs that<br />

characterise the medical sector.<br />

Throughout their history,<br />

<strong>Mavilor</strong> Motors has introduced<br />

innovative products to the<br />

motion control industry. Their<br />

investment in research and<br />

development (R&D) and<br />

technical experience allow them<br />

to lead the market in offering<br />

new state-of-the art products<br />

every year. Modern and<br />

6<br />

4


5 5<br />

<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />

seamlessly integrated production<br />

systems allow <strong>Mavilor</strong> to offer<br />

extremely short lead times. The<br />

expert engineering team and<br />

quality team work together to<br />

constantly improve both the<br />

product and the production<br />

system in order to offer a<br />

competitively priced, innovative<br />

and durable product to the<br />

medical industry.<br />

<strong>Mavilor</strong> products include a wide<br />

range of direct current (DC)<br />

continuous current and<br />

alternating current (AC) and DC<br />

alternate current electric<br />

servomotors. These products are<br />

unique in their adaptability,<br />

offering both flat and elongated<br />

geometry for the maximum<br />

flexibility to meet the diverse<br />

needs of the market.<br />

These electric servomotors are<br />

characterised by an excellent<br />

capacity for acceleration, due to<br />

a design that permits high torque<br />

with low inertia. In addition, these<br />

servomotors offer highly desirable<br />

weight and volume ratios with low<br />

weight and compact size they are<br />

capable of delivering high<br />

torque and reaching high speeds.<br />

<strong>Mavilor</strong> sells its products around<br />

the world through a series of<br />

professional distributors who<br />

attend to the needs of their<br />

clients. In this way <strong>Mavilor</strong> and<br />

its distributors have maintained<br />

a worldwide clientele, offering<br />

technical support and post-sales<br />

service when necessary for the<br />

applications and equipment that<br />

incorporate <strong>Mavilor</strong> servomotors<br />

in each market. Currently, <strong>Mavilor</strong><br />

Motors operates worldwide<br />

through distributors in more than<br />

35 countries in order to guarantee<br />

that each client has immediate<br />

access to local support.<br />

The <strong>Mavilor</strong> strategy is based on<br />

exceptional professionalism and a<br />

constant striving to satisfy their<br />

clients and provide the optimum<br />

solution for the most demanding<br />

of applications. This philosophy has<br />

allowed them to maintain client<br />

partnerships for over years.<br />

M a v i l o r W a s h d o w n S e r i e<br />

s f o r t h e M e d i c a l S e c t o r<br />

The Washdown series has been<br />

developed to meet the exacting<br />

needs of the medical sector<br />

outlined by the following elements.<br />

H i g h S p e e d a n d P r e c i s i o n<br />

Powerful acceleration and high<br />

speed are achieved using <strong>Mavilor</strong>patented<br />

technology, a slotless<br />

design that eliminates induced<br />

currents and the magnet<br />

temperature elevation that results.<br />

This unique noncogging motor has<br />

been developed to deliver sensitive<br />

and precise position control<br />

without vibrations or modulations,<br />

due to its singular magnet<br />

distribution.<br />

The need for precise speed control<br />

and sensitive positioning control<br />

in medical sector applications is<br />

paramount. These applications<br />

demand perfection in positioning<br />

and an absolute control of speed,<br />

combined with extreme reliability,<br />

since any error could result in<br />

serious consequences. That is why<br />

instruments such as scanners,<br />

centrifuges and other radiological<br />

and surgical equipment find their<br />

ideal partner in <strong>Mavilor</strong> motion<br />

control systems.<br />

High speed is necessary in many<br />

hospital applications, for example<br />

centrifuges that require high<br />

speeds of between 20,000 and<br />

30,000rpm without vibrations,<br />

with the added demand of<br />

sudden and complete stops. High<br />

speed is also a crucial element<br />

in odontology equipment and<br />

many other hospital instrument<br />

applications.<br />

R e l i a b i l i t y<br />

Each <strong>Mavilor</strong> product is the result<br />

of an allencompassing quality<br />

control system: <strong>Mavilor</strong> Total<br />

Quality. This meticulous quality<br />

control produces extremely<br />

reliable motors capable of<br />

delivering the consistent and<br />

unfailing performance that is<br />

necessary in a busy medical care<br />

application.<br />

Hygiene<br />

These motors were developed to<br />

withstand the rigorous cleaning<br />

necessary for sterilisation. In<br />

addition, the motor is a<br />

completely closed unit, including<br />

flanges and exterior cables,<br />

which provides a superior level<br />

of IP67 protection.<br />

The specially designed rounded<br />

shape (no corners) prevents the<br />

accumulation of any deposits.<br />

These design features allow for<br />

an exceptional standard of<br />

cleanliness and hygiene.


S i l e n t<br />

O p e r a t i o n<br />

Through its<br />

<strong>Mavilor</strong>-patented<br />

design, this<br />

motor series has<br />

an extremely low<br />

level of audible<br />

noise, making it<br />

ideal for medical<br />

c a r e<br />

environments<br />

where noise<br />

contamination is<br />

not acceptable.<br />

Complete Motion<br />

Control Systems<br />

An extensive<br />

range of<br />

encoders and<br />

resolvers<br />

transmit<br />

position and<br />

s p e e d<br />

information and<br />

the precise<br />

electronic<br />

c o n t r o l<br />

necessary for<br />

seamless<br />

operation.<br />

The electronics stand out for<br />

their compact size and ease<br />

of use. The auto-tuning and<br />

auto-phasing features make<br />

system installation simple and<br />

allow the client to fine-tune<br />

the system for the best<br />

performance. In addition,<br />

various types of customised<br />

work cycles can be easily<br />

programmed.<br />

With this comprehensive<br />

product series, ranging from<br />

amplifiers to cables and<br />

connectors,<br />

<strong>Mavilor</strong> offers<br />

complete motion<br />

control systems for<br />

the medical sector.<br />

P a r t n e r s i n<br />

O p t i m i s a t i o n<br />

<strong>Mavilor</strong> offers<br />

superior support<br />

from its technical<br />

team of engineers<br />

and project<br />

managers who<br />

work with each<br />

client to provide<br />

the optimum<br />

solution for each<br />

application.<br />

The <strong>Mavilor</strong><br />

technical support<br />

team, driven by<br />

innovative and<br />

experienced<br />

professionals in<br />

the medical<br />

electronics field, is<br />

capable of<br />

anticipating the<br />

needs of each<br />

application and<br />

guiding the client<br />

towards the optimum motion<br />

control solution.<br />

They also create customised<br />

motors designed specifically<br />

to meet the needs of the<br />

client.<br />

6


<strong>Mavilor</strong> Express - Núm. 29 - Setember <strong>2005</strong><br />

INFRANOR<br />

SWITZERLAND<br />

APPLICATION<br />

CLIENT:<br />

CONTRAVES<br />

Skyshild has been<br />

developed by Infranor<br />

Switzerland and the <strong>Mavilor</strong><br />

technical engineering team.<br />

Using the SE-908 <strong>Mavilor</strong><br />

Motor, the technical<br />

aspects for the defense<br />

industry are the quality<br />

issues: the maximum<br />

resistance to temperature<br />

-40ºC+60ºC, vibrations,<br />

shock-15G, etc.<br />

7


Argentina +54 1142225040<br />

Australia +61 733974575<br />

Austria +43 225271110<br />

Brazil +55 1150941122<br />

Chile +56 2450 4200<br />

China/Beijing +86 10 8202 5588<br />

China/Shanghai +86 21 5435 4316<br />

China/Guangzhou +86 20 8759 1568<br />

Czech Republic +420 261123187<br />

Denmark +45 43718088<br />

France +33169633515<br />

Germany +49 6181180120<br />

Greece +30 3105566239<br />

Holland +31 186 610 155<br />

Hungary +36 1265 0677<br />

India +91 222 2872211<br />

Iran +98 2139 30203<br />

Israel +972 36470471<br />

Italy +39 266200980<br />

Japan +81 3 5298 2700<br />

Korea +82 27852262<br />

Malaysia +60 52538555<br />

Mexico +52 5553632331<br />

Norway +47 22335301<br />

Russia +7 095 9135161<br />

South Africa +27 114681881<br />

Spain +34 934601631<br />

Sweden +46 21 24860<br />

Switzerland +41 22 960 70 70<br />

Taiwan +886 229145767<br />

Turkey +90 216 641 6884<br />

United Kingdom +44 1522699500<br />

United States +1 2037298258

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