PRESENTATION ON LUBIMBI COALFIELD, by Peter Mutsinya
PRESENTATION ON LUBIMBI COALFIELD, by Peter Mutsinya
PRESENTATION ON LUBIMBI COALFIELD, by Peter Mutsinya
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
THE FOSSIL FUEL FOUNDATI<strong>ON</strong><br />
ZIMBABWE COAL INDABA<br />
<strong>PRESENTATI<strong>ON</strong></strong> <strong>ON</strong> <strong>LUBIMBI</strong><br />
<strong>COALFIELD</strong> AT THE ROSEBANK HOTEL,<br />
JOHANNESBURG, SOUTH AFRICA <strong>ON</strong><br />
30 MARCH 2012<br />
<strong>by</strong><br />
Eng. <strong>Peter</strong> <strong>Mutsinya</strong><br />
Technical Director<br />
Liberation Mining (Pvt) Limited,
Demand(Mt/annum) 2007 2008 2009 2010 2011F 2012F<br />
Western Europe 50 49 40 42 46 48<br />
Eastern Europe 16 20 14 16 17 19<br />
Brazil 11 12 10 11 14 15<br />
Other 24 21 18 21 22 24<br />
Japan 66 64 53 57 58 60<br />
Korea 14 21 19 21 23 25<br />
Taiwan 10 6 5 6 7 9<br />
China 3 3 9 6 6 6<br />
India 23 26 26 27 30 33<br />
Totals 217 222 194 207 223 239
Supply (Mt/annum) 2007 2008 2009 2010 2011F 2012F<br />
Australia HCC 84 84 83 91 97 103<br />
Australia SSCC/PCI 54 51 46 49 53 53<br />
Canada 25 25 21 24 25 26<br />
USA 26 35 27 25 25 25<br />
China 3 3 3 3 3 3<br />
Russia 13 14 15 15 16 18<br />
Poland 2 1 1 1 1 1<br />
Indonesia 2 2 3 4 4 6<br />
Mozambique 2 5<br />
Other 8 8 6 6 6 7<br />
Total Supply 217 223 205 218 232 247
COAL MINING IN SADC<br />
Background: History, Current, Trends<br />
SADC Picture: Coal<br />
SADC Coal Production Trends 2005=100%<br />
1600%<br />
800%<br />
400%<br />
200%<br />
100%<br />
50%<br />
25%<br />
13%<br />
6%<br />
2005 2006 2007 2008 2009<br />
Botswana<br />
DRC<br />
Malawi<br />
Mocambique<br />
South Africa<br />
Swaziland<br />
Tanzania<br />
Zambia<br />
Zimbabwe<br />
SADC<br />
The Majority of SADC<br />
countries’ production has<br />
been steady for the past five<br />
years (2005-2009).<br />
Mocambique’s production has<br />
spiked up and Zambia’s<br />
dropped drastically.
ZIM. HISTORICAL KNOWN COAL RESOURCES<br />
(2003)<br />
COAL DEPOSIT INSITU (million No. of Drill Holes<br />
tonnes)<br />
Mid-Zambezi<br />
Hwange 1418 3 900<br />
Chaba 103 150<br />
Western area 952 26<br />
Entuba 532 34<br />
Lubimbi 21 083 550<br />
Lusulu 1200 12<br />
Sengwa 400 50<br />
Lubu-Sebungu 83 5<br />
Marowa 14 3<br />
Sinamatella 96 6<br />
Sub Total 24 881 4 304<br />
Sabi-Limpopo<br />
Sessami- Kaonga 1000 12<br />
Bubi 60 13<br />
Sabi 569 12<br />
Tuli 115 5<br />
Sub Total 1 744 42<br />
GRAND TOTAL 26 625 4 346
Special Grant 4977 is situated in the Bulawayo<br />
Mining District of Hankano & Gwayi farms with<br />
extensions into Mazwa and Gundwane farms<br />
respectively. The claim is bounded <strong>by</strong> the<br />
Bulawayo/ Victoria Falls highway on the south,<br />
the Gwayi river to the south west, west and north<br />
west, the Shangani river to the north and north<br />
east. It covers an area of approximately 16 545<br />
hectares (see map on next slide).
• Approx. 7.850 billion tonnes of coal in situ is<br />
estimated for Liberation Mining Coal Special<br />
Grant No. 4977 which is 16,545 hectares in<br />
extent and situated on the Hankano Coalfield<br />
• It is estimated that about 30 to 40% of this coal<br />
resource is opencastable and the rest can be<br />
accessed from underground
Why<br />
The Lubimbi<br />
Coalfield?
Lubimbi Coalfield Area Comprises of Four (4) Major<br />
Coalfields Known as follows:<br />
1. The Dahlia/Gwaai Coalfield to the South –West of Gwayi<br />
Business Centre<br />
2. The Hankano Coalfield in the centre (Where Liberation<br />
Coal Mining Company is Situated)<br />
3. The Lubimbi Main to the North of Gwayi Business Centre<br />
4. The Lubimbi East to the East of Lubimbi Business Centre
• It is estimated that the Lubimbi Coalfields hold<br />
approximately 22 billion gross tonnes in situ [GTIS] when<br />
the fourcoalfields areput together.<br />
• This amounts to over 70% of the total Zimbabwe Known<br />
CoalResources andCoalReserves.<br />
• The Lubimbi Coalfield is therefore of great strategic and<br />
economic importance Zimbabwe and the SADC region in<br />
transforming their whole Energy,Fossil Fuel, Power and<br />
Power Development Sectors
® Studies undertaken to date indicate that the Lubimbi<br />
Coalfield presents vast opportunities and the future<br />
potentialfor developing the entire value chain in the coalbased<br />
energy sector of Zimbabwe. More particularly in<br />
upstream coalmining; the hydrocarbons(oilandgas)and<br />
power generation.<br />
® Coal Gasification, middle stream coal beneficiation and<br />
downstream coal resource transformation also offer<br />
great opportunities for development of ahuge integrated<br />
downstreamindustrialpark inthe Lubimbi coal area.
• The more than six Coal Concession holders conducting<br />
studies at various levels of their projects should be<br />
capable of moving the Lubimbi Coalfield from a coal<br />
Research and Development Exploration Property which it<br />
has remained for a very long time into an integrated<br />
mega-projects for mine development, infrastructural<br />
development andother value-add growthprojects.<br />
• Logistical and marketing challenges being faced <strong>by</strong> the<br />
coal Industry of Zimbabwe can start to be addressed as<br />
the size of the mineral resource can attract real<br />
investors and offer great potential for introduction of a<br />
common solution-basedenergy integrated approach
<strong>COALFIELD</strong><br />
ESTIMATED INSITU<br />
(Mt)<br />
<strong>LUBIMBI</strong> 12600<br />
HANKANO 7850<br />
DAHLIA 2350
• Lack of Coal & CBM/Natural Gas Mineral Policy<br />
• Environmental Issues (facilitate & aid projects)<br />
• Mining Law & Legal Knowledge(35Acts: 60+ SIs:15 Ministries)<br />
• Community Participation (key stakeholders can’t ignore)<br />
• Corporate Social Responsibility (obligation)<br />
• Resource Ownership (involvement & accountability)<br />
• Shareholding 51/49% (comes with BOD responsibility)<br />
• Resource Nationalism (mineral policy framework issue)<br />
• Logistics & Marketing<br />
• Energy & Power Poverty<br />
• Resource Definition Project Funding<br />
• Socio-Politico Issues
® Perceptions<br />
® Attitude<br />
® Social & Cultural Diversity<br />
® Regional Integration<br />
® Inter & Intra National Relations<br />
® Geo-Politics<br />
® Principles(e.g. Equator)<br />
® Green House Effects<br />
® Global Carbon Footprints<br />
® Globalization & Internationalization (Global Village<br />
Hype)
• Localisation<br />
• Sustainability<br />
• Logistics<br />
• Value-Addition<br />
• Operations Value Model<br />
• Operating Model<br />
• Investment Model (Financial Capability)<br />
• Total Organizational Transformation (TOT)<br />
• Communities<br />
• Human Resources (Technical Capability)<br />
• Knowledge Management<br />
• NGOs
• Innovation<br />
• Ideation<br />
• Processes<br />
• Needs Analysis<br />
• Administrative & Operating Procedures<br />
• Ownership Trust<br />
• Governance Reporting Processes<br />
• Critical Success Factors (Efficiency/Shareholder Value)<br />
• Key Performance Indicators (Impact)<br />
• Controlled Accounting Reporting<br />
• Health Safety & Environmental Protection<br />
• Quality Assurance (Impact on Markets)
The path we walked since 21 March 2010 when the Coal<br />
Special Grant was issued and the<br />
® Compliance Issues we handled<br />
® Geological Exploration Undertaken<br />
® Detailed Geological Survey conducted<br />
® Detailed Mining Feasibility Study (DMFS) &<br />
® Detailed Bankable Feasibility Study (DBFS) update and<br />
current work-in-progress<br />
® Corporate Social responsibility (CSR) issues
THE PROJECT FLOW PROCESS DIAGRAM WE USED TO GET<br />
TO WHERE WE ARE TODAY IN 2012<br />
Environment<br />
Impact<br />
Assessment,<br />
CSR &<br />
EMP<br />
DRILLING SAMPLING COAL ANALYSIS<br />
& PRODUCT<br />
DEFINITI<strong>ON</strong><br />
DATA BASE<br />
GEOPHYSICS<br />
& BOREHOLE<br />
LOGGING<br />
INTERNATI<strong>ON</strong>AL<br />
LABORATORY<br />
MINING<br />
SOFTWARE<br />
LOMP<br />
(Min)20 YEARS<br />
MINE DESIGN<br />
& PLANNING<br />
DATA<br />
GEO MODEL<br />
Detailed<br />
Surveying<br />
& SG<br />
Beaconing
ó Localization of Project within Hankano Community<br />
and Matabeleland North Province<br />
ó As required in terms of the Environmental Mgt Act<br />
ó Environmental Management Planning<br />
ó Application Mining/Investment Licence<br />
ó Detailed Acid Mine Drainage Study<br />
ó Hydro-Geological Studies-SG the Gwayi-Shangani Dam<br />
ó EIA and EMP to be completed & ready for submission<br />
ó Rehabilitation, Restoration & Reclamation Planning<br />
ó Mine Closure Planning
• Zambezi Water Project Co-Existence<br />
• Gwayi-Shangani Dam & Project Co-Existence<br />
• Gwayi-Shangani Dam-wall-32 km downstream<br />
• Contaminated Water Sippage through Cracks<br />
• Acid Mine Drainage Management<br />
• Water Pollution –Project in the Valley<br />
• Air Pollution –blasting, coal burning & dry processing<br />
• Soil Neutralization for agricultural purposes<br />
• Emissions –Processing Plants & Power Generation Plants<br />
• Effluent -Coal Washing Plants & Coal to Liquid (CTL) &<br />
Conversion Options<br />
• Parks & Wildlife Conservation Projects Co-Existence<br />
• Mine Flooding Dam Final heights (See next Slide)
<strong>LUBIMBI</strong> APPROXIMATE FLOODED<br />
AREAS
® The following has beenachievedto date:<br />
® Total distance surveyed(perimeter boundary-70km<br />
® Total number of beacons constructed&completed-233<br />
® Number of drilled boreholes surveyed-250<br />
® Number of control points for satellite imagery<br />
(DTM)marked-8<br />
® Number of beaconspainted- 233
ó Define the Coal Seams<br />
ó Structures in Target Area<br />
ó Sample and come up with coal quality<br />
ó Geological Modelling<br />
ó Estimation of coal reserves<br />
ó Define the Initial Mine Layout<br />
ó Allow Detailed Mine Planning & Design (DMPD)<br />
ó Life of Mine Planning (LOMP)<br />
ó Detailed Bankable Feasibility Study (DBFS)
STAGE/PHA<br />
SE<br />
No. OF<br />
BOREHOLE<br />
S DRILLED<br />
TOTAL<br />
METRES ®<br />
DRILLED<br />
(M)<br />
TOTAL<br />
AREA<br />
(HECTARES<br />
)<br />
ESTIMATED<br />
INSITU<br />
RESERVE<br />
(T<strong>ON</strong>NES)<br />
1 (2010) 57 3957.25 850 +- 600 Mio<br />
Inferred<br />
11 (2011) 50 5835.29 15 000 +- 1,018 Mio<br />
Indicated
STAGE<br />
PHASE<br />
No. OF<br />
SAMPLES<br />
WEIGHT OF<br />
SAMPLES<br />
(KG’S)<br />
No. OF<br />
BOREHOLE<br />
RESULTS<br />
RECEIVED<br />
LABORATORY<br />
ASSESSMENT<br />
I (2010) 1281 N/A 10/57 Fair /Average<br />
II (2011) n/a 4 568.8 33/50 Good/Considerabl<br />
e
–GTIS : 1,018 million (t) Opencast able<br />
–Inferred : 1,900 million (t) Opencastable<br />
–SUB-TOTAL : 2,918 million (t) Opencastable<br />
–Inferred : 6,249 million (t) Underground<br />
–TOTAL : 9,167 million (t) O/CAST + U/G<br />
–Potential :<br />
N/A CBM/Natural Gas[Afpen’s exploration<br />
programme established a potential reserve on the edge of the Hankano<br />
Coalfield which is part of the Lubimbi]<br />
Source: O. Thomson (1983) , Liberation Mining (2011)
® Geological Modelling of the first open pit is<br />
work-in-progress and ongoing<br />
® Waiting for part of the assay results to<br />
complete the geo-modelling.<br />
® Scoping/Conceptual Study completed<br />
® Detailed Mining Feasibility Study (DMFS) will<br />
continue leading into Detailed Bankable<br />
Feasibility Document (DBFD)
® A preliminary draft of the mine planning parameters has<br />
been completed detailing production tonnages per<br />
annum and the Siting Of Works Plan done<br />
® Zero-based budgeting and costing and initial mining<br />
infrastructure requirements determination has been<br />
done.<br />
® Contract mining versus owner operator has also been<br />
considered and both studies have been completed.<br />
® Part of the drill hole assay data was made available<br />
and work on Phase III Drilling will only progress once<br />
all results have been received and correlated.
® Run of mine (ROM) projected at 4 million tonnes per<br />
annum. This gives a life planning of +22years for the first<br />
pit in the northern tip.<br />
® Trial mining of first box cut anticipated in 2012 and coal<br />
Production in 2013. (will flow from the successful<br />
granting of the mining licence and raising funding for the<br />
project)<br />
® Subject to the availability of all laboratory assay results<br />
from Phase II Diamond Drilling application for<br />
converting the three year Exploration Property License<br />
to a Coal Mining Company Property is expected to be<br />
submitted for approval to the Mining Affairs Board in the<br />
next coming three to four months.
• Objectives Were:<br />
a. scoping/Concept Study<br />
b. Profitable Mine<br />
c. Conceptual Design for CHPP<br />
d. 4 Mta ROM Coal<br />
e. Local, Export & Thermal Markets<br />
f. Power Station Middlings<br />
g. LOMP minimum 20 years and<br />
h. Three (3) products
• 4.0 Million tonnes per annum<br />
• Three (3) coal products based on CVs and Ash Content<br />
were made the basis for the Scoping/Conceptual Study<br />
and fed into the database as follows:<br />
1. Semi-Soft Coking Coal (Exports)<br />
2. Power Station Coal (local)<br />
3. Thermal Coal (local)
• Coal Production 4,000,000 mt/annum ROM<br />
• Thermal Coal 2,000,000mt/annum (local)<br />
• Semi-Coking Coal 800,000mt/annum (export)<br />
• Power Station (Spot Price) US$30/t (2011)<br />
• Coke US$280/t (2011)<br />
• Mining &Processing Cost/t N/A<br />
• Labour Complement (Estimated) 350 Emloyees<br />
• Initial Capital Outlay 1 st &2 nd Year N/A<br />
• Capital Outlay over LOMP N/A<br />
• LifeOfMinePlanning(LOMP) 22years
® NPV US$125 million<br />
® IRR 17%<br />
® PBP 5.5 years<br />
® Initial Capital Outlay n/a<br />
® Total Capital over LOMP n/a<br />
® ROM Coal Cost n/a<br />
® Direct + Processing Cost n/a<br />
® Life Of Mine Planning (LOMP 22 Years
Area Total LOM Year 1 Year 2<br />
Pre-Stripping 30.6 21.7 8.9<br />
Open Cast<br />
Mining Capital 198.7 31.7 16.2<br />
CHPP Capital 53.8 31.3 22.5<br />
Engineering &<br />
Infrastructure<br />
Capital 18.5 11.7 6.6<br />
Indirect Costs 67.8 42.4 25.5<br />
Total 369.3 138.8 79.6
• Strategic Marketing Study Results Show:<br />
• Zim Local Markets 2,000,000 t/annum<br />
• Export Market 800,000 t/annum<br />
• Negotiations on Off-Take Agreements ongoing<br />
• ---------------------------------------------------------------<br />
• Logistics Studies Show:<br />
• Train/Locomotives Capex US$35,487,500<br />
• Road 44km to Dete-Hwange 260,000t/month<br />
• Operating Cost US$0.60/tonne
® Has assisted and financed the incorporation of<br />
Ridge Security (Pvt) Limited, a company<br />
wholly owned <strong>by</strong> former war veterans based<br />
locally and gave them a long-term security<br />
services contract renewable annually<br />
® Has rehabilitated 15 km of the Gwayi-Lubimbi-<br />
Lusulu gravel road
INSTITUTI<strong>ON</strong> # OF STUDENTS DISCIPLINE SEX STAGE/YEA<br />
R<br />
WOMEN’S<br />
UNIVERSITY<br />
1 SOCIOLOGY F 2ND<br />
SCHOOL OF MINES 10 GEOLOGY(3) 2M,1F 2ND<br />
MINING (3)<br />
2M,1F<br />
SURVEY (2)<br />
METALLURGY(<br />
2)<br />
M<br />
M
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
q<br />
Coal Mine Development<br />
Coke Production for Zim Local & Exports<br />
Power Generation<br />
Coal To Liquid (CTL) Technologies<br />
Coal Bed Methane Gas & Coal Gasification<br />
Infrastructure development<br />
Procurement Equipment Supplies & Consumables<br />
Technical Support Services<br />
Products & Services<br />
Skills and manpower development<br />
Participation in the construction of the Gwayi/Shangani Dam &<br />
the Zambezi Water Project
qRenewables (Alternate Energy)<br />
qMine Mouth Power Plants (Forward Integration )<br />
qCoal Based Fuels: Coal to Liquids (Product Diversification)<br />
qCoal Based Fuels: Coal Gasification (Product Diversification)<br />
LIBMINE CURRENT OTHER OPTI<strong>ON</strong>S <strong>ON</strong> NEXT SLIDE
Renewables (Alternate Energy)<br />
Alternate<br />
Energy Sources<br />
Forward<br />
Integration<br />
Product<br />
Diversification<br />
Capacity<br />
Expansion<br />
• Clean Development Mechanisms (CDM) is one of the mechanisms under the Kyoto Protocol that allows the<br />
developing countries selling emission reduction from various projects to the developed countries.<br />
• Due to decreasing oil exploitation activities in the country, Indonesia has been a net oil importer for the past<br />
few years. Hence, through the revised energy policy, the government of Indonesia intends to adopt an<br />
energy mix scenario which emphasizes the utilization of alternatives sources of energy, including renewable<br />
energy, and also encourages energy efficiency measures<br />
Mine mouth power plants (Forward Integration )<br />
• PTBA has started the development of two mine-mouth power plants – the Banjarsari Power<br />
Plant and the Banko Tengah Power Plant with coal consumption at 1.2 MT & 10-12MT, to be<br />
ready in 2010. They are partnering with major energy firms.<br />
• Adaro has started the development of two power plants (2x30 MW ) to be set up <strong>by</strong> MSW, to<br />
support future power requirements, using their Wara Coal<br />
Coal Based Fuels: Coal to Liquids (Product Diversification)<br />
• Bumi Resources planned to build an 80,000 barrel/day CTL factory in South Sumatera. The<br />
company was in discussion with South Africa's Sasol (Sasol), the world's top producer of<br />
synthetic fuel, to convert coal or natural gas to liquid fuel without the generation of crude oil as<br />
an intermediary product.<br />
• Sasol has built a 34,000 bpd CTL plant in Qatar and is conducting a feasibility study to build 2<br />
x 80,000 bpd CTL plants in China.<br />
• There is significant potential for the uptake of CTL technology in major coal countries e.g.<br />
Poland, the Czech Republic, USA and where industry is now starting to reconsider the<br />
development of CTL processes.<br />
Coal Based Fuels: Coal Gasification (Product Diversification)<br />
• Indonesia government’s supports increase of coal utilization in energy mix<br />
• There are many chemical plants (methanol, ammonia, urea fertilizer) that can use syngas produced from<br />
coal via gasification as their main feedstock<br />
• Coal gasification is capable of processing a wide range of coal qualities, which fits Indonesia’s spread of coal<br />
resources and qualities
• Sustainable Coal Mine Development in the Lubimbi<br />
Coalfields is possible once all stakeholders leverage their<br />
resources in areas that will have measurable impact on<br />
the basic needs of mining communities where they are<br />
operating<br />
• Long-term logistical & marketing solutions can only be<br />
found once individual coal concessions come together en<br />
bloc so that the coal reserve base begins to make business<br />
sense for huge investors. The level of capital outlay<br />
anticipated for the entire Lubimbi Coalfield over the next<br />
ten to fifteen years is US$10.00 billion.<br />
• Economies of scale can also be achieved in the Lubimbi<br />
Coalfield because studies have show on several<br />
occasions since 1980 that the size of the coalfield, the coal<br />
quantity and quality can be developed economically<br />
once the markets and logistical factors have been<br />
adequately addressed <strong>by</strong> all key stakeholders
Global coal consumption is expected to almost<br />
double <strong>by</strong> the year 2030. In conclusion<br />
therefore, the presentation proposes that we<br />
take advantage for such ahuge resource base<br />
in Zimbabwe such as the Lubimbi Coalfield to<br />
be able to get the competitive advantage that it<br />
offers in Zimbabwe, the SADC Region and in<br />
the Southern Hemisphere.
THANK YOU