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PRESENTATION ON LUBIMBI COALFIELD, by Peter Mutsinya

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THE FOSSIL FUEL FOUNDATI<strong>ON</strong><br />

ZIMBABWE COAL INDABA<br />

<strong>PRESENTATI<strong>ON</strong></strong> <strong>ON</strong> <strong>LUBIMBI</strong><br />

<strong>COALFIELD</strong> AT THE ROSEBANK HOTEL,<br />

JOHANNESBURG, SOUTH AFRICA <strong>ON</strong><br />

30 MARCH 2012<br />

<strong>by</strong><br />

Eng. <strong>Peter</strong> <strong>Mutsinya</strong><br />

Technical Director<br />

Liberation Mining (Pvt) Limited,


Demand(Mt/annum) 2007 2008 2009 2010 2011F 2012F<br />

Western Europe 50 49 40 42 46 48<br />

Eastern Europe 16 20 14 16 17 19<br />

Brazil 11 12 10 11 14 15<br />

Other 24 21 18 21 22 24<br />

Japan 66 64 53 57 58 60<br />

Korea 14 21 19 21 23 25<br />

Taiwan 10 6 5 6 7 9<br />

China 3 3 9 6 6 6<br />

India 23 26 26 27 30 33<br />

Totals 217 222 194 207 223 239


Supply (Mt/annum) 2007 2008 2009 2010 2011F 2012F<br />

Australia HCC 84 84 83 91 97 103<br />

Australia SSCC/PCI 54 51 46 49 53 53<br />

Canada 25 25 21 24 25 26<br />

USA 26 35 27 25 25 25<br />

China 3 3 3 3 3 3<br />

Russia 13 14 15 15 16 18<br />

Poland 2 1 1 1 1 1<br />

Indonesia 2 2 3 4 4 6<br />

Mozambique 2 5<br />

Other 8 8 6 6 6 7<br />

Total Supply 217 223 205 218 232 247


COAL MINING IN SADC<br />

Background: History, Current, Trends<br />

SADC Picture: Coal<br />

SADC Coal Production Trends 2005=100%<br />

1600%<br />

800%<br />

400%<br />

200%<br />

100%<br />

50%<br />

25%<br />

13%<br />

6%<br />

2005 2006 2007 2008 2009<br />

Botswana<br />

DRC<br />

Malawi<br />

Mocambique<br />

South Africa<br />

Swaziland<br />

Tanzania<br />

Zambia<br />

Zimbabwe<br />

SADC<br />

The Majority of SADC<br />

countries’ production has<br />

been steady for the past five<br />

years (2005-2009).<br />

Mocambique’s production has<br />

spiked up and Zambia’s<br />

dropped drastically.


ZIM. HISTORICAL KNOWN COAL RESOURCES<br />

(2003)<br />

COAL DEPOSIT INSITU (million No. of Drill Holes<br />

tonnes)<br />

Mid-Zambezi<br />

Hwange 1418 3 900<br />

Chaba 103 150<br />

Western area 952 26<br />

Entuba 532 34<br />

Lubimbi 21 083 550<br />

Lusulu 1200 12<br />

Sengwa 400 50<br />

Lubu-Sebungu 83 5<br />

Marowa 14 3<br />

Sinamatella 96 6<br />

Sub Total 24 881 4 304<br />

Sabi-Limpopo<br />

Sessami- Kaonga 1000 12<br />

Bubi 60 13<br />

Sabi 569 12<br />

Tuli 115 5<br />

Sub Total 1 744 42<br />

GRAND TOTAL 26 625 4 346


Special Grant 4977 is situated in the Bulawayo<br />

Mining District of Hankano & Gwayi farms with<br />

extensions into Mazwa and Gundwane farms<br />

respectively. The claim is bounded <strong>by</strong> the<br />

Bulawayo/ Victoria Falls highway on the south,<br />

the Gwayi river to the south west, west and north<br />

west, the Shangani river to the north and north<br />

east. It covers an area of approximately 16 545<br />

hectares (see map on next slide).


• Approx. 7.850 billion tonnes of coal in situ is<br />

estimated for Liberation Mining Coal Special<br />

Grant No. 4977 which is 16,545 hectares in<br />

extent and situated on the Hankano Coalfield<br />

• It is estimated that about 30 to 40% of this coal<br />

resource is opencastable and the rest can be<br />

accessed from underground


Why<br />

The Lubimbi<br />

Coalfield?


Lubimbi Coalfield Area Comprises of Four (4) Major<br />

Coalfields Known as follows:<br />

1. The Dahlia/Gwaai Coalfield to the South –West of Gwayi<br />

Business Centre<br />

2. The Hankano Coalfield in the centre (Where Liberation<br />

Coal Mining Company is Situated)<br />

3. The Lubimbi Main to the North of Gwayi Business Centre<br />

4. The Lubimbi East to the East of Lubimbi Business Centre


• It is estimated that the Lubimbi Coalfields hold<br />

approximately 22 billion gross tonnes in situ [GTIS] when<br />

the fourcoalfields areput together.<br />

• This amounts to over 70% of the total Zimbabwe Known<br />

CoalResources andCoalReserves.<br />

• The Lubimbi Coalfield is therefore of great strategic and<br />

economic importance Zimbabwe and the SADC region in<br />

transforming their whole Energy,Fossil Fuel, Power and<br />

Power Development Sectors


® Studies undertaken to date indicate that the Lubimbi<br />

Coalfield presents vast opportunities and the future<br />

potentialfor developing the entire value chain in the coalbased<br />

energy sector of Zimbabwe. More particularly in<br />

upstream coalmining; the hydrocarbons(oilandgas)and<br />

power generation.<br />

® Coal Gasification, middle stream coal beneficiation and<br />

downstream coal resource transformation also offer<br />

great opportunities for development of ahuge integrated<br />

downstreamindustrialpark inthe Lubimbi coal area.


• The more than six Coal Concession holders conducting<br />

studies at various levels of their projects should be<br />

capable of moving the Lubimbi Coalfield from a coal<br />

Research and Development Exploration Property which it<br />

has remained for a very long time into an integrated<br />

mega-projects for mine development, infrastructural<br />

development andother value-add growthprojects.<br />

• Logistical and marketing challenges being faced <strong>by</strong> the<br />

coal Industry of Zimbabwe can start to be addressed as<br />

the size of the mineral resource can attract real<br />

investors and offer great potential for introduction of a<br />

common solution-basedenergy integrated approach


<strong>COALFIELD</strong><br />

ESTIMATED INSITU<br />

(Mt)<br />

<strong>LUBIMBI</strong> 12600<br />

HANKANO 7850<br />

DAHLIA 2350


• Lack of Coal & CBM/Natural Gas Mineral Policy<br />

• Environmental Issues (facilitate & aid projects)<br />

• Mining Law & Legal Knowledge(35Acts: 60+ SIs:15 Ministries)<br />

• Community Participation (key stakeholders can’t ignore)<br />

• Corporate Social Responsibility (obligation)<br />

• Resource Ownership (involvement & accountability)<br />

• Shareholding 51/49% (comes with BOD responsibility)<br />

• Resource Nationalism (mineral policy framework issue)<br />

• Logistics & Marketing<br />

• Energy & Power Poverty<br />

• Resource Definition Project Funding<br />

• Socio-Politico Issues


® Perceptions<br />

® Attitude<br />

® Social & Cultural Diversity<br />

® Regional Integration<br />

® Inter & Intra National Relations<br />

® Geo-Politics<br />

® Principles(e.g. Equator)<br />

® Green House Effects<br />

® Global Carbon Footprints<br />

® Globalization & Internationalization (Global Village<br />

Hype)


• Localisation<br />

• Sustainability<br />

• Logistics<br />

• Value-Addition<br />

• Operations Value Model<br />

• Operating Model<br />

• Investment Model (Financial Capability)<br />

• Total Organizational Transformation (TOT)<br />

• Communities<br />

• Human Resources (Technical Capability)<br />

• Knowledge Management<br />

• NGOs


• Innovation<br />

• Ideation<br />

• Processes<br />

• Needs Analysis<br />

• Administrative & Operating Procedures<br />

• Ownership Trust<br />

• Governance Reporting Processes<br />

• Critical Success Factors (Efficiency/Shareholder Value)<br />

• Key Performance Indicators (Impact)<br />

• Controlled Accounting Reporting<br />

• Health Safety & Environmental Protection<br />

• Quality Assurance (Impact on Markets)


The path we walked since 21 March 2010 when the Coal<br />

Special Grant was issued and the<br />

® Compliance Issues we handled<br />

® Geological Exploration Undertaken<br />

® Detailed Geological Survey conducted<br />

® Detailed Mining Feasibility Study (DMFS) &<br />

® Detailed Bankable Feasibility Study (DBFS) update and<br />

current work-in-progress<br />

® Corporate Social responsibility (CSR) issues


THE PROJECT FLOW PROCESS DIAGRAM WE USED TO GET<br />

TO WHERE WE ARE TODAY IN 2012<br />

Environment<br />

Impact<br />

Assessment,<br />

CSR &<br />

EMP<br />

DRILLING SAMPLING COAL ANALYSIS<br />

& PRODUCT<br />

DEFINITI<strong>ON</strong><br />

DATA BASE<br />

GEOPHYSICS<br />

& BOREHOLE<br />

LOGGING<br />

INTERNATI<strong>ON</strong>AL<br />

LABORATORY<br />

MINING<br />

SOFTWARE<br />

LOMP<br />

(Min)20 YEARS<br />

MINE DESIGN<br />

& PLANNING<br />

DATA<br />

GEO MODEL<br />

Detailed<br />

Surveying<br />

& SG<br />

Beaconing


ó Localization of Project within Hankano Community<br />

and Matabeleland North Province<br />

ó As required in terms of the Environmental Mgt Act<br />

ó Environmental Management Planning<br />

ó Application Mining/Investment Licence<br />

ó Detailed Acid Mine Drainage Study<br />

ó Hydro-Geological Studies-SG the Gwayi-Shangani Dam<br />

ó EIA and EMP to be completed & ready for submission<br />

ó Rehabilitation, Restoration & Reclamation Planning<br />

ó Mine Closure Planning


• Zambezi Water Project Co-Existence<br />

• Gwayi-Shangani Dam & Project Co-Existence<br />

• Gwayi-Shangani Dam-wall-32 km downstream<br />

• Contaminated Water Sippage through Cracks<br />

• Acid Mine Drainage Management<br />

• Water Pollution –Project in the Valley<br />

• Air Pollution –blasting, coal burning & dry processing<br />

• Soil Neutralization for agricultural purposes<br />

• Emissions –Processing Plants & Power Generation Plants<br />

• Effluent -Coal Washing Plants & Coal to Liquid (CTL) &<br />

Conversion Options<br />

• Parks & Wildlife Conservation Projects Co-Existence<br />

• Mine Flooding Dam Final heights (See next Slide)


<strong>LUBIMBI</strong> APPROXIMATE FLOODED<br />

AREAS


® The following has beenachievedto date:<br />

® Total distance surveyed(perimeter boundary-70km<br />

® Total number of beacons constructed&completed-233<br />

® Number of drilled boreholes surveyed-250<br />

® Number of control points for satellite imagery<br />

(DTM)marked-8<br />

® Number of beaconspainted- 233


ó Define the Coal Seams<br />

ó Structures in Target Area<br />

ó Sample and come up with coal quality<br />

ó Geological Modelling<br />

ó Estimation of coal reserves<br />

ó Define the Initial Mine Layout<br />

ó Allow Detailed Mine Planning & Design (DMPD)<br />

ó Life of Mine Planning (LOMP)<br />

ó Detailed Bankable Feasibility Study (DBFS)


STAGE/PHA<br />

SE<br />

No. OF<br />

BOREHOLE<br />

S DRILLED<br />

TOTAL<br />

METRES ®<br />

DRILLED<br />

(M)<br />

TOTAL<br />

AREA<br />

(HECTARES<br />

)<br />

ESTIMATED<br />

INSITU<br />

RESERVE<br />

(T<strong>ON</strong>NES)<br />

1 (2010) 57 3957.25 850 +- 600 Mio<br />

Inferred<br />

11 (2011) 50 5835.29 15 000 +- 1,018 Mio<br />

Indicated


STAGE<br />

PHASE<br />

No. OF<br />

SAMPLES<br />

WEIGHT OF<br />

SAMPLES<br />

(KG’S)<br />

No. OF<br />

BOREHOLE<br />

RESULTS<br />

RECEIVED<br />

LABORATORY<br />

ASSESSMENT<br />

I (2010) 1281 N/A 10/57 Fair /Average<br />

II (2011) n/a 4 568.8 33/50 Good/Considerabl<br />

e


–GTIS : 1,018 million (t) Opencast able<br />

–Inferred : 1,900 million (t) Opencastable<br />

–SUB-TOTAL : 2,918 million (t) Opencastable<br />

–Inferred : 6,249 million (t) Underground<br />

–TOTAL : 9,167 million (t) O/CAST + U/G<br />

–Potential :<br />

N/A CBM/Natural Gas[Afpen’s exploration<br />

programme established a potential reserve on the edge of the Hankano<br />

Coalfield which is part of the Lubimbi]<br />

Source: O. Thomson (1983) , Liberation Mining (2011)


® Geological Modelling of the first open pit is<br />

work-in-progress and ongoing<br />

® Waiting for part of the assay results to<br />

complete the geo-modelling.<br />

® Scoping/Conceptual Study completed<br />

® Detailed Mining Feasibility Study (DMFS) will<br />

continue leading into Detailed Bankable<br />

Feasibility Document (DBFD)


® A preliminary draft of the mine planning parameters has<br />

been completed detailing production tonnages per<br />

annum and the Siting Of Works Plan done<br />

® Zero-based budgeting and costing and initial mining<br />

infrastructure requirements determination has been<br />

done.<br />

® Contract mining versus owner operator has also been<br />

considered and both studies have been completed.<br />

® Part of the drill hole assay data was made available<br />

and work on Phase III Drilling will only progress once<br />

all results have been received and correlated.


® Run of mine (ROM) projected at 4 million tonnes per<br />

annum. This gives a life planning of +22years for the first<br />

pit in the northern tip.<br />

® Trial mining of first box cut anticipated in 2012 and coal<br />

Production in 2013. (will flow from the successful<br />

granting of the mining licence and raising funding for the<br />

project)<br />

® Subject to the availability of all laboratory assay results<br />

from Phase II Diamond Drilling application for<br />

converting the three year Exploration Property License<br />

to a Coal Mining Company Property is expected to be<br />

submitted for approval to the Mining Affairs Board in the<br />

next coming three to four months.


• Objectives Were:<br />

a. scoping/Concept Study<br />

b. Profitable Mine<br />

c. Conceptual Design for CHPP<br />

d. 4 Mta ROM Coal<br />

e. Local, Export & Thermal Markets<br />

f. Power Station Middlings<br />

g. LOMP minimum 20 years and<br />

h. Three (3) products


• 4.0 Million tonnes per annum<br />

• Three (3) coal products based on CVs and Ash Content<br />

were made the basis for the Scoping/Conceptual Study<br />

and fed into the database as follows:<br />

1. Semi-Soft Coking Coal (Exports)<br />

2. Power Station Coal (local)<br />

3. Thermal Coal (local)


• Coal Production 4,000,000 mt/annum ROM<br />

• Thermal Coal 2,000,000mt/annum (local)<br />

• Semi-Coking Coal 800,000mt/annum (export)<br />

• Power Station (Spot Price) US$30/t (2011)<br />

• Coke US$280/t (2011)<br />

• Mining &Processing Cost/t N/A<br />

• Labour Complement (Estimated) 350 Emloyees<br />

• Initial Capital Outlay 1 st &2 nd Year N/A<br />

• Capital Outlay over LOMP N/A<br />

• LifeOfMinePlanning(LOMP) 22years


® NPV US$125 million<br />

® IRR 17%<br />

® PBP 5.5 years<br />

® Initial Capital Outlay n/a<br />

® Total Capital over LOMP n/a<br />

® ROM Coal Cost n/a<br />

® Direct + Processing Cost n/a<br />

® Life Of Mine Planning (LOMP 22 Years


Area Total LOM Year 1 Year 2<br />

Pre-Stripping 30.6 21.7 8.9<br />

Open Cast<br />

Mining Capital 198.7 31.7 16.2<br />

CHPP Capital 53.8 31.3 22.5<br />

Engineering &<br />

Infrastructure<br />

Capital 18.5 11.7 6.6<br />

Indirect Costs 67.8 42.4 25.5<br />

Total 369.3 138.8 79.6


• Strategic Marketing Study Results Show:<br />

• Zim Local Markets 2,000,000 t/annum<br />

• Export Market 800,000 t/annum<br />

• Negotiations on Off-Take Agreements ongoing<br />

• ---------------------------------------------------------------<br />

• Logistics Studies Show:<br />

• Train/Locomotives Capex US$35,487,500<br />

• Road 44km to Dete-Hwange 260,000t/month<br />

• Operating Cost US$0.60/tonne


® Has assisted and financed the incorporation of<br />

Ridge Security (Pvt) Limited, a company<br />

wholly owned <strong>by</strong> former war veterans based<br />

locally and gave them a long-term security<br />

services contract renewable annually<br />

® Has rehabilitated 15 km of the Gwayi-Lubimbi-<br />

Lusulu gravel road


INSTITUTI<strong>ON</strong> # OF STUDENTS DISCIPLINE SEX STAGE/YEA<br />

R<br />

WOMEN’S<br />

UNIVERSITY<br />

1 SOCIOLOGY F 2ND<br />

SCHOOL OF MINES 10 GEOLOGY(3) 2M,1F 2ND<br />

MINING (3)<br />

2M,1F<br />

SURVEY (2)<br />

METALLURGY(<br />

2)<br />

M<br />

M


q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

q<br />

Coal Mine Development<br />

Coke Production for Zim Local & Exports<br />

Power Generation<br />

Coal To Liquid (CTL) Technologies<br />

Coal Bed Methane Gas & Coal Gasification<br />

Infrastructure development<br />

Procurement Equipment Supplies & Consumables<br />

Technical Support Services<br />

Products & Services<br />

Skills and manpower development<br />

Participation in the construction of the Gwayi/Shangani Dam &<br />

the Zambezi Water Project


qRenewables (Alternate Energy)<br />

qMine Mouth Power Plants (Forward Integration )<br />

qCoal Based Fuels: Coal to Liquids (Product Diversification)<br />

qCoal Based Fuels: Coal Gasification (Product Diversification)<br />

LIBMINE CURRENT OTHER OPTI<strong>ON</strong>S <strong>ON</strong> NEXT SLIDE


Renewables (Alternate Energy)<br />

Alternate<br />

Energy Sources<br />

Forward<br />

Integration<br />

Product<br />

Diversification<br />

Capacity<br />

Expansion<br />

• Clean Development Mechanisms (CDM) is one of the mechanisms under the Kyoto Protocol that allows the<br />

developing countries selling emission reduction from various projects to the developed countries.<br />

• Due to decreasing oil exploitation activities in the country, Indonesia has been a net oil importer for the past<br />

few years. Hence, through the revised energy policy, the government of Indonesia intends to adopt an<br />

energy mix scenario which emphasizes the utilization of alternatives sources of energy, including renewable<br />

energy, and also encourages energy efficiency measures<br />

Mine mouth power plants (Forward Integration )<br />

• PTBA has started the development of two mine-mouth power plants – the Banjarsari Power<br />

Plant and the Banko Tengah Power Plant with coal consumption at 1.2 MT & 10-12MT, to be<br />

ready in 2010. They are partnering with major energy firms.<br />

• Adaro has started the development of two power plants (2x30 MW ) to be set up <strong>by</strong> MSW, to<br />

support future power requirements, using their Wara Coal<br />

Coal Based Fuels: Coal to Liquids (Product Diversification)<br />

• Bumi Resources planned to build an 80,000 barrel/day CTL factory in South Sumatera. The<br />

company was in discussion with South Africa's Sasol (Sasol), the world's top producer of<br />

synthetic fuel, to convert coal or natural gas to liquid fuel without the generation of crude oil as<br />

an intermediary product.<br />

• Sasol has built a 34,000 bpd CTL plant in Qatar and is conducting a feasibility study to build 2<br />

x 80,000 bpd CTL plants in China.<br />

• There is significant potential for the uptake of CTL technology in major coal countries e.g.<br />

Poland, the Czech Republic, USA and where industry is now starting to reconsider the<br />

development of CTL processes.<br />

Coal Based Fuels: Coal Gasification (Product Diversification)<br />

• Indonesia government’s supports increase of coal utilization in energy mix<br />

• There are many chemical plants (methanol, ammonia, urea fertilizer) that can use syngas produced from<br />

coal via gasification as their main feedstock<br />

• Coal gasification is capable of processing a wide range of coal qualities, which fits Indonesia’s spread of coal<br />

resources and qualities


• Sustainable Coal Mine Development in the Lubimbi<br />

Coalfields is possible once all stakeholders leverage their<br />

resources in areas that will have measurable impact on<br />

the basic needs of mining communities where they are<br />

operating<br />

• Long-term logistical & marketing solutions can only be<br />

found once individual coal concessions come together en<br />

bloc so that the coal reserve base begins to make business<br />

sense for huge investors. The level of capital outlay<br />

anticipated for the entire Lubimbi Coalfield over the next<br />

ten to fifteen years is US$10.00 billion.<br />

• Economies of scale can also be achieved in the Lubimbi<br />

Coalfield because studies have show on several<br />

occasions since 1980 that the size of the coalfield, the coal<br />

quantity and quality can be developed economically<br />

once the markets and logistical factors have been<br />

adequately addressed <strong>by</strong> all key stakeholders


Global coal consumption is expected to almost<br />

double <strong>by</strong> the year 2030. In conclusion<br />

therefore, the presentation proposes that we<br />

take advantage for such ahuge resource base<br />

in Zimbabwe such as the Lubimbi Coalfield to<br />

be able to get the competitive advantage that it<br />

offers in Zimbabwe, the SADC Region and in<br />

the Southern Hemisphere.


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