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who<br />

what<br />

where<br />

how


welcome<br />

<strong>Wood</strong> <strong>Group</strong> <strong>PSN</strong> (WG<strong>PSN</strong>) is a global provider of pre-operations<br />

including start-up and assurance, engineering, construction, hook-up<br />

and commissioning, operations and maintenance, project management<br />

and procurement, decommissioning, consultancy, duty holder and training<br />

services to the energy industry.<br />

By offering high integrity, brownfield services we support our customers to enhance<br />

performance, maintain production, reduce operating costs, provide integrity<br />

assurance and extend the life of production facilities around the world.<br />

We have a reputation for safety and integrity with an excellent operational track<br />

record. With a global network that employs over 29,000 people in more than<br />

35 countries, WG<strong>PSN</strong> sources, nurtures and deploys the best people, ensuring<br />

that the talent of the entire network is available to customers wherever they need it.<br />

Our ambition is to be the best production services company to work<br />

for, the best production services company to work with, and have a<br />

relentless focus on continuous improvement. To achieve this, we put<br />

our Core Values at the centre of all that we do; they are our guiding<br />

principles under which we operate.<br />

This brochure covers the main pillars of our business, the who, what,<br />

where and how of our operation, all we need from you is the when.<br />

For more information visit:<br />

www.woodgroup-psn.com<br />

“<br />

WG<strong>PSN</strong> is built on a global reputation for providing<br />

highly skilled services to the oil, gas, and process<br />

industries. We are delivering outstanding maintenance<br />

services on contracts around the world.<br />


global<br />

locations<br />

We go wherever our customers need us. Tried and tested systems let us start up quickly<br />

and tap into our network anywhere in the world. Our sustainable business methods<br />

mean that we look to develop a local workforce, imprinting our values and training local<br />

talent to deliver your projects. Our dynamic and changing project portfolio means we<br />

have operating experience in all environments and across all the major regions of the world.<br />

WG<strong>PSN</strong> operates across five regions:<br />

• Africa<br />

• Americas<br />

• Australia & Asia Pacific<br />

• Middle East & ERC (Europe, Russia, Caspian)<br />

• UK<br />

For Business Development contacts please visit our website www.woodgroup-psn.com<br />

WG<strong>PSN</strong> are in the following countries:<br />

• Algeria<br />

• Angola<br />

• Australia<br />

• Bahrain<br />

• Bangladesh<br />

• Brasil<br />

• Brunei<br />

• Cameroon<br />

• Canada<br />

• Chad<br />

• China<br />

• Colombia<br />

• Equatorial Guinea<br />

• Ghana<br />

• India<br />

• Indonesia<br />

• Iraq<br />

• Israel<br />

• Kazakhstan<br />

• Kuwait<br />

• Malaysia<br />

• Mexico<br />

• Mozambique<br />

• New Zealand<br />

• Nigeria<br />

• Norway<br />

• Oman<br />

• Papua New Guinea<br />

• Peru<br />

• Philippines<br />

• Qatar<br />

• Russia<br />

• Saudi Arabia<br />

• Singapore<br />

• South Africa<br />

• Trinidad and Tobago<br />

• Tunisia<br />

• Turkmenistan<br />

• Uganda<br />

• United Arab Emirates<br />

• United Kingdom<br />

• United States<br />

• Venezuela<br />

“<br />

WG<strong>PSN</strong> operates an expanding global network of offices across five<br />

continents. Our unique network structure enables us to target projects in<br />

some of the worlds most difficult operating environments.<br />


<strong>Wood</strong> <strong>Group</strong> <strong>PSN</strong> organisation structure<br />

November 2012<br />

POSITIONS<br />

executive<br />

CEO<br />

Robin Watson<br />

Africa<br />

James Crawford<br />

Americas<br />

Derek Blackwood<br />

committee<br />

Australia & Asia Pacific<br />

Matt Gavin<br />

Middle East & ERC<br />

Dave Buchan<br />

welcome<br />

Business Development<br />

The team that leads <strong>Wood</strong> <strong>Group</strong> <strong>PSN</strong> – the Executive Committee or Ali Green<br />

“Excom” has responsibility for directing every aspect of our business.<br />

Excom members are always on the road visiting staff and customers – yet CFO<br />

Duncan Skinner<br />

this vastly experienced team operates as a tight-knit unit – continuously<br />

keeping in touch, sharing information and reaching collective decisions. Human Resources<br />

Richard Barnes<br />

<strong>Wood</strong> <strong>Group</strong> <strong>PSN</strong> organisation structure<br />

Effective January 2013<br />

POSITIONS<br />

CEO<br />

Robin Watson<br />

Africa<br />

James Crawford<br />

UK<br />

Dave Stewart<br />

Safety &<br />

Technical Services<br />

George Brown<br />

Strategic Projects<br />

Richard Duff<br />

Commercial<br />

Bill Nicholson<br />

IT&S<br />

Luke Halliday<br />

Global Engineering Network<br />

Pat Delany<br />

Business Development<br />

Ali HSEQ Green & Technical<br />

Jerry Boslem<br />

Strategic Resourcing<br />

Steve Cobban<br />

Commercial<br />

Africa<br />

Development<br />

Business<br />

IT&S<br />

Americas<br />

CFO<br />

Commercial<br />

Bill Nicholson<br />

DIVISIONAL DIRECTORS<br />

Australia &<br />

Asia Pacific<br />

EXCOM REGIONAL MANAGING DIRECTORS<br />

CEO<br />

EXCOM FUNCTIONAL DIRECTORS<br />

Human<br />

Resources<br />

Global Engineering<br />

Network<br />

Middle East<br />

& ERC<br />

Safety &<br />

Strategic<br />

Technical Services<br />

HSEQ<br />

UK<br />

Projects<br />

& Technical<br />

Strategic<br />

Resourcing<br />

“<br />

Our experience<br />

has enabled us to<br />

develop a service<br />

that is focused on<br />

the global market<br />

and truly aligns<br />

with and supports<br />

the technical and<br />

commercial objectives<br />

of our customers.<br />

”<br />

Americas<br />

Derek Blackwood<br />

Australia & Asia Pacific<br />

Matt Gavin<br />

CFO<br />

Duncan Skinner<br />

Human Resources<br />

Richard Barnes<br />

IT&S<br />

Luke Halliday<br />

HSEQ & Technical<br />

Jerry Boslem<br />

EXCOM FUNCTIONAL DIREC<br />

EXCOM REGIONAL MANAGING DIREC<br />

DIVISIONAL DIREC<br />

*<br />

Middle East & Europe,<br />

Caspian, Russia (ERC)<br />

Dave Buchan<br />

Safety & Technical<br />

Services<br />

George Brown<br />

Global Engineering<br />

Network<br />

Pat Delany<br />

KEY<br />

UK<br />

Dave Stewart<br />

Strategic Projects<br />

Richard Duff<br />

Strategic Resourcing<br />

Steve Cobban<br />

* Effective April 2013


core values<br />

WG<strong>PSN</strong>’s Core Values are at the heart of our business because they define who we are, how we work,<br />

what we believe in and what we stand for. Our Core Values set out how we act and how we expect to<br />

be treated as part of WG<strong>PSN</strong>.<br />

Safety<br />

& Assurance<br />

Safety & assurance is our top priority because<br />

lives depend on it. We passionately care<br />

about the safety of our people and behave as<br />

safety leaders. We are committed to preventing<br />

injuries and ill health to our people and everyone<br />

we work with. We provide our people with the<br />

training, knowledge and tools to work safely and<br />

prevent accidents. We are focused on assuring<br />

the safety of everything we design, construct,<br />

operate and maintain.<br />

Relationships<br />

Our business depends on healthy<br />

relationships with customers, business<br />

partners, and suppliers. We build and nurture<br />

strong relationships that are mutually beneficial,<br />

making sure that we deeply understand the<br />

people we deal with, so that we can anticipate<br />

their needs and always aim to exceed their<br />

expectations. Everyone in our organisation<br />

contributes to the quality of the relationships we<br />

build and we actively seek feedback.<br />

Social<br />

Responsibility<br />

Being socially responsible is integral to what<br />

we do. We aim to make a positive difference to<br />

the communities where we operate and seek<br />

ways to assist them. We prioritise the hiring and<br />

development of local people and work with local<br />

supply chains where we can. We are committed<br />

to minimising the impact of our activities on the<br />

environment by conserving resources, reducing<br />

waste and emissions, and preventing environmental<br />

pollution and we work with our customers to<br />

provide the best environmental solutions.<br />

People<br />

People are the heart of our business. We<br />

are professional, high performing team players<br />

focused on delivering and drawing on our global<br />

expertise. We aim to attract, develop and retain<br />

the best people, treating each other with honesty,<br />

compassion and respect. We create a stimulating,<br />

fun and open work culture that promotes personal<br />

development and work/life balance, rewards<br />

competitively and celebrates success.<br />

Innovation<br />

Innovation gives us competitive advantage.<br />

We promote collaboration and sharing<br />

of ideas across our business. We have a<br />

structured approach to recognising innovations,<br />

rapidly testing ideas and sharing learnings. We<br />

encourage our people to challenge established<br />

practices and achieve continuous improvement.<br />

We are committed to delivering thorough and<br />

sound solutions to every challenge.<br />

Financial<br />

Responsibility<br />

We expect to receive fair reward for our<br />

business performance. We are cost aware and<br />

carefully manage our own and our customers’<br />

costs. We manage financial risk systematically<br />

and communicate our financial performance in a<br />

clear, concise manner.<br />

Integrity<br />

We are proud of our reputation, built<br />

over many years, which depends on us<br />

consistently doing the right thing. Integrity is<br />

our cornerstone and character is as important<br />

as ability. We build trust and act with honesty.<br />

We comply with our Business Ethics Policy,<br />

management system and all local rules and<br />

regulations. We foster a culture of transparency<br />

and responsibility. We investigate all violations<br />

and complaints and take appropriate action.


Our online Business Management System (BMS) includes a full range of processes<br />

and procedures for all aspects of the services we provide. WG<strong>PSN</strong> BMS is certified to<br />

ISO9001:2000 by Lloyds Register Quality Assurance. Our HSE processes are further certified<br />

in accordance with ISO14001:2004. We are the first in our peer group to have our environmental<br />

performance accredited with OHSAS 18001:1999.<br />

We use the industry respected Synergi and TapRoot systems for incident management, to<br />

retain and classify incident information, generate incident frequencies and analyse root causes.<br />

Health and safety is WG<strong>PSN</strong>’s number one core value. Our safety culture has enabled us to<br />

deliver and maintain consistently high safety standards at locations worldwide.<br />

managing<br />

safety


hse achievements<br />

LTI’s are one of the main measurements of<br />

safety performance in our industry. Amongst<br />

our notable milestone HSE achievements are:<br />

• WG<strong>PSN</strong> has executed 33.8M manhours without<br />

a LWC across the five contracts with ExxonMobil<br />

and affiliates.<br />

• UK Royal Society for the Prevention of Accidents,<br />

(RoSPA) Gold Medal Award winners in 2011 for<br />

the 9th consecutive year.<br />

• Healthy Working Lives (HWL) Gold Award<br />

achieved in 2011.<br />

OVER 15 YEARS Lost Workday Case (lwc) FREE<br />

• Mexichem UK (formerly INEOS) Fluor<br />

LWC free for 16 ½ years.<br />

• Shell Philippines<br />

LWC free for 16 years;<br />

over 10M manhours.<br />

10-15 YEARS LWC FREE<br />

• HMDC Hibernia platform East Coast Canada<br />

LWC free for 11 years.<br />

• Eastman Chemical Singapore<br />

LWC free for 10 ½ years.<br />

5-10 YEARS LWC FREE<br />

• Ithaca Nigg<br />

LWC free for 9 ½ years.<br />

• Deepwater Specialists Inc<br />

LWC free for 8 years.<br />

• Apache UK E&C<br />

LWC free for 8 years;<br />

4.8M manhours.<br />

• <strong>PSN</strong> KazStroy Atyrau<br />

LWC free for 8 years;<br />

1.8M manhours.<br />

• Total Kharyaga Project<br />

LWC free for 7 ½ years.<br />

• BP Anadarko<br />

LWC free for 7 years.<br />

• Apache UK Sage Maintenance<br />

LWC free for 6 years.<br />

• Cameroon ExxonMobil<br />

LWC free for 6 years.<br />

• Chad ExxonMobil<br />

LWC free for 5 ½ years.<br />

• Neal & Massy (Trinidad & Tobago, Caribbean)<br />

LWC free for 5 ½ years;<br />

8M manhours without a LWC.<br />

• SEIC TSS Sakhalin Island<br />

Total recordable incident free for 5 years.<br />

“<br />

In my previous experience, emphasis has always been only on production,<br />

so the most useful learning I have experienced with WG<strong>PSN</strong> is the safety culture.<br />

Safety concerns are given priority over all other issues in the business.<br />

”<br />

Safety<br />

& Assurance<br />

Safety Tools<br />

WG<strong>PSN</strong>’s continued commitment and drive toward<br />

improving safety performance and adhering to our<br />

number one Core Value, Safety and Assurance<br />

means we constantly look for innovative and leading<br />

initiatives to keep our people safe.<br />

aristos TM<br />

Aristos TM has been developed as part of a drive to<br />

eliminate avoidable incidents and accidents.<br />

Aristos TM , Greek for excellence, is an interactive,<br />

thought provoking experience designed to help<br />

employees recognise that they have choices for every<br />

action in life and that the choice they make has either<br />

positive or negative consequences for themselves<br />

and others.<br />

Following the one-day programme personnel are<br />

encouraged to think more about their actions; this<br />

gives them more control over the outcomes of the<br />

choices and decisions they make.


people<br />

and<br />

Through our Core Values we<br />

make a commitment to our<br />

people that we will attract,<br />

develop and retain the best.<br />

We have evidence to show<br />

how we do, this, regardless<br />

of location.<br />

localisation


People<br />

ATTRACTION, DEVELOPMENT<br />

AND RETENTION<br />

We offer our people fair rewards and a top class<br />

development programme. Our training and<br />

competence programmes cover a range of skills<br />

and disciplines. These programmes underpin<br />

the development of our people – we work<br />

with each contract to ensure they fit with our<br />

customers’ needs.<br />

We can make these programmes part of contract<br />

nationalisation plans so that the timescale for<br />

transfer of expatriate roles to national employees<br />

is determined. Our detailed competency<br />

programme identifies skills requirements and<br />

shows the type of training we will provide, our<br />

target audience, and the predicted outcome.<br />

Our people work with us to develop the kind of<br />

training they need. Our regional directors and<br />

in-country managers work with our global human<br />

resource network to find or develop appropriate<br />

resources. We achieve skills transfer through:<br />

• On the job training.<br />

• Trade apprenticeships.<br />

• Mentoring programmes.<br />

• Business awareness programmes.<br />

• HSEQ behaviour and leadership training.<br />

training and competence<br />

Integrity<br />

Our training and competence programmes apply<br />

across different contracts and discipline types –<br />

the following examples show how they can work<br />

in practice:<br />

Cameroon<br />

In Cameroon we followed our customer’s model of<br />

competence assessment for 18 months, and then<br />

implemented our competence framework which we<br />

developed for the North Sea.<br />

We carefully tailored the programme both on the<br />

project and within our corporate office. Although<br />

the project is already over 90% nationalised,<br />

we are working towards the displacement of all<br />

expat workers.<br />

UK<br />

effective competence framework<br />

For the last 8 years of this project we have followed<br />

the same effective competence framework model.<br />

This model follows National Vocational standards<br />

whilst delivering a site specific competency<br />

portfolio. It promotes multi-skilling competencies<br />

and system experts which supports the customer’s<br />

operational excellence strategy. WG<strong>PSN</strong> has<br />

introduced improved training and competence<br />

standards over the last two years to lead the way<br />

in reducing Hydrocarbon releases. Our initiatives<br />

include implementing Step Change in Safety and<br />

Engineering Construction Industry Training Board<br />

(ECITB) training and assessment criteria and<br />

updating site specific competency tasks in relation<br />

to small bore tubing, mechanical joint integrity and<br />

mechanical isolations.<br />

Operations and maintenance competence<br />

assurance framework<br />

We developed a bespoke operations and<br />

maintenance competence assurance framework<br />

for our customer’s North Sea assets.<br />

The framework was more suited to the assetspecific<br />

requirements and could be tailored to suit<br />

the operating environment. Once the work on the<br />

framework was underway, we worked with Offshore<br />

Petroleum Industry Training Organisation (OPITO)<br />

to ensure the framework met their standards. Using<br />

the same model, we developed a complementary<br />

competence framework for the construction trades<br />

which is now used on a number of customer assets.<br />

Russia<br />

Sakhalin Island<br />

We have enabled Russian nationals to move into<br />

promoted positions through our clear, time-bound<br />

career development plans.<br />

On this contract we are developing a fully competent<br />

national engineering and design workforce. WG<strong>PSN</strong><br />

has implemented our ground-breaking Design<br />

Academy on the island, where our people work<br />

through a programme of technical training. The<br />

Design Academy was initially developed in the UK<br />

in response to a skills shortage in the design field<br />

– but has been rolled out to give our people the<br />

required key design skills in the locations that they<br />

are required.<br />

“<br />

The WG<strong>PSN</strong> competency assurance framework is a fantastic tool for training,<br />

development and providing ultimate competency. It also gives our national workforce<br />

ownership of their own development which has been met with much enthusiasm, not<br />

just by our technicians but by our customer’s too.<br />


Our engineering strength combines<br />

innovation with tradition. Our innovative<br />

approach to design, execution and<br />

contracting is balanced by a commitment<br />

to best practice that runs across all the<br />

disciplines of engineering. With chief<br />

engineers in primary disciplines and a<br />

strong engineering network, we deliver<br />

creative, smart and functional solutions to<br />

our customers.<br />

Our engineering capability includes:<br />

Technical integrity<br />

• Integrity management.<br />

• Corrosion management.<br />

• Structural integrity management.<br />

• Ageing asset management.<br />

Studies<br />

• Problem identification.<br />

• Screening and feasibility.<br />

• Front end engineering and<br />

conceptual design.<br />

• Process simulation and optimisation.<br />

• Debottlenecking solutions.<br />

• Field life extensions.<br />

• Decommissioning.<br />

Specialist technical services<br />

• Advanced structural analysis.<br />

• Linear and non-linear finite<br />

element analysis.<br />

• Structural dynamics.<br />

• Fracture mechanics.<br />

• Materials engineering.<br />

• Explosion modelling.<br />

• Pipe stress analysis.<br />

Technical support and design<br />

• Detailed design.<br />

• Workpack production.<br />

• Construction management.<br />

• Operational support.<br />

• Commissioning engineering.<br />

• Certification.<br />

• As-building.<br />

• Weight control.<br />

Safety engineering<br />

• Safety case management.<br />

• Legislation compliance.<br />

• Safety assessment studies<br />

(HAZOP, HAZID, HAZENG).<br />

• Human factors assessment.<br />

• Environmental impact assessments.<br />

engineering<br />

and construction


Nox Reduction Feed Studies<br />

The completion of this series of<br />

Concept and FEED studies<br />

exemplifies WG<strong>PSN</strong>’s Engineering<br />

Solutions team’s ability to investigate<br />

a range of options and deliver top<br />

quality solutions within budget<br />

while adhering to short deadlines.<br />

SCOPE<br />

Specialist gas turbine consultancy<br />

services were provided by WG<strong>PSN</strong>’s<br />

sister company WG GTS for the<br />

LM2500 Wet Low NOx (WLN)<br />

modification required to achieve the<br />

NOx emission reduction of 25 ppmv.<br />

WG<strong>PSN</strong> selected five vendors<br />

specialising in Reverse Osmosis (RO)<br />

to achieve the required high purity<br />

quality water for developing a suitable<br />

layout and demineralised water<br />

equipment package. Main<br />

demineralised water equipment<br />

package modifications comprised:<br />

• Multimedia filter unit.<br />

• RO first stage unit.<br />

• RO second stage unit.<br />

• Clean in Place (CIP) skid unit.<br />

• Water forwarding skid.<br />

The main elements of the turbine<br />

conversion comprise of:<br />

• Conversion of the combustion<br />

chamber from dual fuel (gas and<br />

liquid) to dual fuel including WLN.<br />

• Turbine controls modifications to<br />

include control for WLN technology.<br />

• Control modifications for control<br />

of the Demineralised Water<br />

Equipment Packages (DWEP)<br />

with the platform Safety and<br />

Automation System (SAS) and<br />

interface with the turbine controls.<br />

• Metering Skid.<br />

Background<br />

In line with new laws and regulations to<br />

reduce NOx emissions, our customer<br />

prompted the study to reduce the NOx<br />

emissions on the platform.<br />

The platform generates electric power<br />

via two LM2500 gas powered<br />

turbines. The objective was to reduce<br />

the NOx emissions by introducing<br />

WLN technology. WLN is achieved<br />

by injecting high quality demineralised<br />

water into the converted LM2500 gas<br />

turbine combustion engine.<br />

Challenges<br />

• New technology offshore, first time<br />

for NOx reduction using WLN.<br />

• Working with frame<br />

agreement companies.<br />

• Working on schedule; milestone<br />

penalties on both studies were<br />

not invoked.<br />

• Complexity in the application<br />

of new technology offshore.<br />

• Constraints on available space.<br />

• Challenging installation sequence<br />

of main lifts.<br />

• Achieving demineralised water<br />

quality down to one micro seimen.<br />

Approach<br />

• Worked with stakeholders,<br />

frame agreement companies<br />

and vendors to achieve<br />

required technology.<br />

• Computational Fluid Dynamics<br />

(CFD) specialist services provided<br />

by WG<strong>PSN</strong> sister company<br />

MSI Kenny.<br />

• Early engagement with the frame<br />

agreement contractors.<br />

• Clear schedule activities and<br />

careful monitoring of progress.<br />

Open and honest reporting<br />

to the customer.<br />

• Involvement of specialist NOx<br />

emissions and CFD engineers<br />

on the study.<br />

• Detailed offshore survey and liaison<br />

engagement with offshore.<br />

• Early engagement and rigorous<br />

evaluation of RO/CIP vendors.<br />

• Close dialogue discussion with<br />

platform representative to minimise<br />

platform down time.<br />

Achievements<br />

• Providing a viable technical<br />

solution for NOx reduction<br />

by using WLN technology.<br />

• Early engagement and disciplined<br />

interface management of frame<br />

agreement contractors.<br />

• All technical HSE issues were<br />

addressed to customer satisfaction.<br />

• Project completed under budget.<br />

• Achieved both targeted man-hours<br />

and targeted cost productivities.<br />

• All penalty milestones achieved<br />

on or before the agreed dates.<br />

• Worked with the customer on<br />

the schedule gate sanction of<br />

the FEED study stage – change<br />

control implemented.<br />

Services<br />

Concept Verification.<br />

FEED Studies.<br />

Safety engineering<br />

Our safety engineering team has expertise in all areas of<br />

hazard management from the preparation of design<br />

philosophies, across all stages of a project, through to<br />

the quantification of risk using quantitative risk analysis<br />

techniques. Using bespoke packages, in house tools<br />

and specially selected third party consultants we can<br />

provide guidance, advice and perform studies on:<br />

• Leak modelling.<br />

• Gas dispersion modelling.<br />

• Toxic gas analysis.<br />

• Fire modelling.<br />

• Explosion modelling.<br />

• Smoke and gas ingress analysis.<br />

• TR and EER analysis.<br />

Environmental engineering<br />

Our environmental engineering team can provide<br />

support and guidance at each stage of the project<br />

lifecycle, including environmental impact assessment,<br />

best available technology assessment, design review,<br />

training packages, liaison with regulators and external<br />

consultants. We can provide bespoke stand-alone<br />

documentation to support a permit application through<br />

to longer term dedicated placements on major design<br />

projects or operational support positions.<br />

We have extensive experience in the development of<br />

contractual documentation to ensure compliance of<br />

third parties to company, national and international<br />

environmental requirements, coordination of<br />

socioeconomic strategy and reporting, audits and<br />

inspections. Our specialist engineers come from a diverse<br />

range of industries, onshore and offshore, with experience<br />

gained around the world in some of the harshest and<br />

environmentally sensitive areas in which we operate.


CONSTRUCTION<br />

Our construction experience and capability covers<br />

operating offshore and onshore plants and facilities in<br />

both greenfield and brownfield projects. To ensure early<br />

constructability input during design, our construction<br />

and commissioning engineers and experts form part<br />

of the project teams from the start. This ensures the<br />

most cost effective and safest methods of construction,<br />

installation and completion are adopted.<br />

We have an ongoing programme of continual<br />

improvement to our processes, procedures and data<br />

management tools. Our programme includes a lessons<br />

learned database, construction excellence networking<br />

portals and our annual lessons learned workshops,<br />

which are attended by all of our key construction,<br />

commissioning and shutdown/turnaround management<br />

team leaders.<br />

We use a comprehensive portfolio of processes,<br />

procedures and data management tools to define<br />

the work and ensure all necessary materials, plant,<br />

equipment, tooling, manpower and specialist resource<br />

requirements have been identified and put in place.<br />

WG<strong>PSN</strong> adopts this integrated approach worldwide<br />

to ensure consistent construction and commissioning<br />

methods are applied across our network.<br />

Engineering and construction contract<br />

WG<strong>PSN</strong>’s Core Values are a key<br />

feature of this five year engineering<br />

and construction contract. The<br />

quality of our people and systems,<br />

our culture and our ability to be<br />

flexible in terms of the service<br />

we provide proved a winning<br />

combination for our customer.<br />

SCOPE<br />

To provide onshore engineering,<br />

procurement and project management<br />

services, and offshore construction<br />

and commissioning, including:<br />

• Definition and approval for<br />

proposed modifications.<br />

• Responsibility for the management,<br />

design, procurement, fabrication,<br />

installation and commissioning of<br />

defined and approved modifications.<br />

• All work-packs and documentation<br />

of the agreed standard, in line with<br />

our customer’s process.<br />

• Provide integrity assurance for each<br />

task, and stage of the service.<br />

• Document revision control.<br />

• Manage procurement of materials.<br />

• Modification management for<br />

the installations in accordance<br />

with customer processes.<br />

• Recording modifications in the<br />

Maintenance Management System.<br />

Provide asset integrity solutions, to<br />

extend the life of field, responding to<br />

day-to-day incidents. The Long Life<br />

Extension Programme consists of the<br />

following five themes:<br />

• Power upgrade.<br />

• Process simplification.<br />

• Controls and safety<br />

systems upgrade.<br />

• Structural integrity.<br />

• Topsides integrity.<br />

• Re-certifying the drilling rig<br />

to re-start drilling operations.<br />

Challenges<br />

The customer has set challenging<br />

business improvement targets to get<br />

the most out of its mature assets.<br />

WG<strong>PSN</strong> is assisting them by:<br />

• Delivering to both cost<br />

and schedule.<br />

• Harnessing the WG<strong>PSN</strong><br />

network to provide, a flexible<br />

and responsive service to<br />

maximise opportunities.<br />

• Improving challenging safety<br />

statistics that are inherent in<br />

older assets.<br />

• Meeting the customer’s Life of<br />

Field and Asset Integrity targets.<br />

Approach<br />

Using the expertise, specialist services<br />

and people available within the WG<strong>PSN</strong><br />

network enables us to meet the<br />

challenges. The approach includes:<br />

• Using the WG<strong>PSN</strong> network to<br />

double the onshore team to over<br />

100 in six months.<br />

• Outsourcing engineering work<br />

to our Runcorn Office to ensure<br />

timely and cost effective solutions<br />

are delivered to the projects.<br />

• Harnessing the specialist support<br />

available within the company such<br />

as Global Engineering Network.<br />

• Rolling out our behavioural safety<br />

campaigns, Artistos TM training,<br />

and tailoring safety training to the<br />

specific safety needs of the team.<br />

Achievements<br />

The following achievements have<br />

proved valuable to our customer:<br />

• Applied our internal process<br />

to decide on the customer’s<br />

future upgrades.<br />

• Shutdowns were delivered<br />

on time and on budget.<br />

• No flowline targets missed.<br />

• Provided robust and transparent<br />

cost management.<br />

SERVICES<br />

Engineering, Procurement,<br />

Project Management Services,<br />

Construction and Commissioning.


delivery tools<br />

Our bespoke shutdown/turnaround management tool,<br />

ONtrack TM , captures our unparalleled expertise. ONtrack TM<br />

has enabled us to deliver best practice on hundreds of<br />

safe and successful shutdowns and turnarounds around<br />

the world. At the heart of this tool is our ability to clearly<br />

highlight risks prior to the event and manage change<br />

effectively throughout the preparation phase.<br />

ONtrack tm : main areas of focus are<br />

• Deployment of effective, shutdown strategies.<br />

• Shutdown tools and processes.<br />

• Accountable leadership.<br />

• Visible audit and review processes.<br />

• Clearly defined work scopes and plans.<br />

We manage discrete construction and commissioning<br />

activities during the preparation phase, execution<br />

phase or as part of a fully integrated construction and<br />

commissioning service using our bespoke Completion<br />

Management System (CMS) that assists with the<br />

management of construction, pre-commissioning,<br />

commissioning, handover, start-up and operation of<br />

new or existing assets whilst retaining safety and<br />

technical integrity.<br />

CMS stores, tracks and reports on the completion<br />

of Inspection and Test Records (ITR’s) and assists in<br />

the management of system handover for mechanical<br />

completion, pre-commissioning and commissioning.<br />

CMS is a web based completions system which is<br />

accessed directly through any internet connection<br />

via any user’s internet browser.<br />

Our construction management<br />

capability includes:<br />

• Lifting and installation studies, including heavy lifts.<br />

• Job card and work pack development.<br />

• Construction HAZID reviews.<br />

• Constructability reviews and site surveys.<br />

• Commissioning philosophies and procedures.<br />

• Completions management.<br />

• Fabrication management.<br />

• Estimating and resource scheduling.<br />

• Construction campaign working.<br />

• Shutdown/turnaround management.<br />

engineering<br />

and construction


engineering<br />

and construction<br />

GLOBAL ENGINEERING NETWORK<br />

WG<strong>PSN</strong>’s global engineering network allows us to provide<br />

the support our customers’ need, where they need it and<br />

when they need it. Our existing engineering centres, located<br />

all over the world provide us with the unique opportunity to<br />

service a global customer base. We have a rigorous<br />

approach to setting up new support centres for our<br />

customers that allows us to quickly respond to their needs.<br />

We provide our customers with an enhanced service,<br />

addressing the primary engineering issues they face in an<br />

ever changing world. In the current climate it is important<br />

to produce consistently high quality engineering deliverables<br />

from any geographic location – our global engineering<br />

network gives us the ability to do this.<br />

Using our engineering centres we can deliver our<br />

engineering packages against our customers’ targets.<br />

And because of our reliance on our Core Values our<br />

customers receive the same high quality solutions<br />

wherever the work is carried out. This is backed-up by our<br />

Management System which provides all of our engineering<br />

centres with the same high quality processes and standard<br />

to which they work. In addition, no work is released to our<br />

customers before being subject to our stringent checking<br />

and verification processes.


Assurance and start-up overview<br />

Assurance and start-up is how WG<strong>PSN</strong> assures<br />

the safety and integrity of our technical services<br />

in terms of Governance, Risk Management and<br />

Compliance activities.<br />

Governance<br />

Governance describes the management approach through<br />

which our senior executives run the organisation. They use a<br />

combination of management information and hierarchical<br />

management control structures to direct and control the<br />

business. Through Governance activities, we ensure that<br />

critical management information is complete and accurate<br />

and quickly reaches our management team. This allows for<br />

management to make informed decisions and provide the<br />

control mechanisms to ensure that strategies, directions and<br />

instructions are systematically and effectively completed.<br />

Risk management<br />

Through our Risk Management processes we identify,<br />

analyse and respond to any risks to our business, or our<br />

customer’s. The response to risks depends on their<br />

perceived gravity, and involves controlling, avoiding,<br />

accepting or transferring them to a third party. These<br />

processes assist us with managing a wide range of risks<br />

including; technological, commercial/financial, information<br />

security, external legal and regulatory compliance.<br />

Compliance<br />

We achieve compliance through our management<br />

processes which identify the applicable requirements<br />

(defined for example in laws, regulations, contracts,<br />

strategies and policies). We assess the state of<br />

compliance, assess the risks and potential costs of<br />

non-compliance and hence prioritise and initiate any<br />

corrective actions deemed necessary.<br />

Global Technical Assurance <strong>Group</strong><br />

Our Global Technical Assurance <strong>Group</strong> ensures that we are<br />

providing appropriate levels of technical assurance and<br />

integrity to our corporate and customer stakeholders in<br />

accordance with our Core Values through defining:<br />

• Ownership.<br />

• Purpose.<br />

• Definition of process boundaries and interfaces.<br />

• Training.<br />

• Process mapping.<br />

• Control points for verification of effectiveness.<br />

• Efficiency and effectiveness measures.<br />

• Continual improvement.<br />

CRITICAL START-UP<br />

The critical start-up phase lays the foundation for the<br />

successful execution, reporting and close out of a project<br />

and should be allocated the appropriate timescale to<br />

complete. If there is a need to enter the execute phase<br />

early this would carry a level of risk that must be evaluated<br />

and recorded, and if unacceptable would be escalated to<br />

the stakeholders.<br />

At WG<strong>PSN</strong> we have significant experience of country, contract<br />

and project start-up in various global locations and with varying<br />

degrees of complexity, risk and uncertainty. We apply a start-up<br />

toolset which demonstrates to corporate sponsors and<br />

customers that:<br />

• We understand the effort and time required to<br />

successfully establish a project team.<br />

• We recognise the importance in the abilities of the<br />

project team to influence project outcomes.<br />

• We are fully conversant with the hidden workloads<br />

associated with starting a project.<br />

• We successfully identify and subsequently manage the<br />

impact of early trends and perceptions on the project’s<br />

overall chance of success.<br />

By using our common systems and work processes to<br />

deliver engineering and sharing work across our engineering<br />

centres we can deliver 24/7 working regardless of local<br />

resource constraints. Indeed our unique global network and<br />

systems of working help to alleviate resourcing constraints<br />

by ensuring the same high quality work can be carried out<br />

by our people anywhere in the world.<br />

Our global engineering network gives our existing<br />

projects and customers the capacity to deliver on<br />

additional workloads, without compromising their<br />

current contractual commitments.<br />

Our engineering centres:<br />

• Provide detailed design, engineering, procurement,<br />

construction and commissioning support.<br />

• Deliver single or multi-discipline projects.<br />

• Second people to projects when expertise is needed.<br />

Our general engineering network provides<br />

our customers with the following benefits:<br />

• Enhanced resourcing availability and capability.<br />

• The ability to release any backlog of work faster.<br />

• New country entry strategies and opportunities.<br />

• The support, delivery and peer assistance where<br />

it is required.<br />

The framework of our network structure enables us<br />

to call upon the varied experience of all <strong>Wood</strong> <strong>Group</strong><br />

companies to deliver a value added engineering solution<br />

through its life cycle, from concept engineering to<br />

decommissioning of a facility.


WG<strong>PSN</strong> is the first in our industry to achieve<br />

ISO 9001 for Hook-up and Commissioning (HUC)<br />

services and is one of the most experienced HUC<br />

providers. We have undertaken over 45 major<br />

greenfield HUC projects. Our success is built on<br />

working with the best people and using industryleading<br />

management systems. Our procedures<br />

integrate the definition and planning of work,<br />

materials and resources to ensure efficient delivery.<br />

The HUC process is often complex, some systems<br />

need to be built in isolation, others need to be brought<br />

online for testing alongside existing processes. Robust<br />

organisation is needed to ensure every discipline,<br />

process and system is timed and orchestrated correctly.<br />

Our experience enables us to balance these competing<br />

demands. Our range of planning and scheduling tools<br />

provide our supervisors with the appropriate level of<br />

safety, quality, scope and materials information they<br />

need. Our tools enable the scheduling of relevant safety<br />

toolbox talks and indicate the necessary interfaces with<br />

other disciplines, to help with project communication.<br />

hook-up and<br />

commissioning


Our HUC personnel understand the working<br />

requirements of all offshore and onshore disciplines<br />

and carry out their work to the highest standards.<br />

During design for any hook-up, we integrate our<br />

HUC construction team into the design group and<br />

ensure they work closely with the operations people.<br />

This early involvement helps minimise possible<br />

conflicts and ensures that the best design is applied<br />

to the most workable, safe, and cost effective<br />

solution. We also take a seamless team approach<br />

to working with vendors and subcontractors.<br />

Our HUC capability includes:<br />

• Lifting and installation studies.<br />

• Job card and work pack development.<br />

• Constructability reviews and site surveys.<br />

• Commissioning philosophies and procedures.<br />

• Fabrication management.<br />

• Estimating and resource scheduling.<br />

• Heavy lifting plant and equipment requirements.<br />

• Campaign working.<br />

• Completions Management System (CMS).<br />

• Work Planning System (WPS).<br />

• Temporary systems design.<br />

• System P&ID preparation.<br />

• Pressure test work packs.<br />

OPERATIONS, MAINTENANCE, ENGINEERING AND MODIFICATIONS<br />

WG<strong>PSN</strong> was responsible for<br />

the execution of the offshore<br />

modifications, hook-up and<br />

provision of commissioning<br />

labour for our customer’s<br />

Enhancement Project.<br />

SCOPE<br />

• Production Sweetening (PS)<br />

platform hook-up.<br />

• Modifications to<br />

existing facilities.<br />

• O&M facilities modifications.<br />

• Planned shutdown work.<br />

• Carry over scope from<br />

fabrication yard.<br />

• The provision of onshore and<br />

offshore commissioning labour.<br />

• Provision of WG<strong>PSN</strong><br />

management, supervision,<br />

services, labour, material<br />

and equipment.<br />

• Procurement, expediting and<br />

planning services.<br />

• Onshore fabrication<br />

– managed by WG<strong>PSN</strong>.<br />

• Offshore WG<strong>PSN</strong><br />

construction, hook-up and<br />

construction management.<br />

• Management of services<br />

contractor (scaffold, paint,<br />

insulation, abseilers etc).<br />

• Limited POB.<br />

• Extensive hot work<br />

on a live platform.<br />

• Large unplanned carryover<br />

from fabrication yard.<br />

• Schedule deadline from<br />

export pipeline operator.<br />

Background<br />

To maximise production,<br />

additional oil treatment facilities<br />

were provided to remove the<br />

increased H2S levels and achieve<br />

export specification to Pipeline<br />

System. The additional facilities<br />

were located on the new PS<br />

Platform. The PS Platform is<br />

linked via a 70 metre bridge to<br />

the north-east corner of the<br />

existing Production Platform.<br />

Challenges<br />

Customer would not allow<br />

bolted solutions.<br />

Approach<br />

• We maximised our POB at all<br />

times by effectively planning<br />

the offshore trade mix required.<br />

There was only one integrated<br />

plan, managed by WG<strong>PSN</strong>,<br />

which everyone worked to.<br />

All construction, services and<br />

commissioning scopes were<br />

linked in the plan.<br />

• The offshore scope was<br />

minimised by pre-assembling<br />

and pre-rigging fabrications<br />

where possible to ease<br />

installation.<br />

• Pressurised habitats were<br />

used to facilitate the required<br />

hot work.<br />

• The late carryover was<br />

managed by surveying the<br />

remaining scope at the yard<br />

when it became obvious that<br />

they would not finish on time.<br />

This was then job carded and<br />

added to the plan.<br />

• The onshore construction team<br />

moved offshore during the<br />

HUC to allow local decision<br />

making wherever possible.<br />

Main Achievements<br />

The project was completed<br />

on schedule and budget.<br />

“<br />

Over 60% of our recruitment is managed through re-deployment so our<br />

experience is retained even in our ad-hoc workforce.<br />


WG<strong>PSN</strong> provides a full range of managed<br />

operations and maintenance services to offshore<br />

and onshore facilities as part of our core business.<br />

In our portfolio of contracts, we provide these<br />

services through a range of engagement levels<br />

from discrete services to facility management.<br />

WG<strong>PSN</strong> can provide all on-site and home office<br />

support personnel to safely operate and maintain a<br />

facility. We challenge convention to reduce overall<br />

costs and optimise the performance and productivity<br />

of existing facilities by capitalising on best practices,<br />

new tools and new techniques learned from leading<br />

complex projects worldwide.<br />

WG<strong>PSN</strong> offers fully integrated operations and<br />

maintenance services worldwide. Customers are able<br />

to maintain control of their core business while relying<br />

on WG<strong>PSN</strong> to operate and maintain their facilities.<br />

Our experienced production teams embrace the full<br />

spectrum of skills – from well operations through to<br />

plant management – and will rapidly align with<br />

business drivers to deliver sustainable improvements<br />

in performance.<br />

operations and<br />

maintenance


Operations and Maintenance contract<br />

WG<strong>PSN</strong> is achieving world<br />

class results on performance<br />

and safety with a predominantly<br />

national workforce that had<br />

little gas processing or industry<br />

experience prior to the project.<br />

SCOPE<br />

WG<strong>PSN</strong> is currently responsible<br />

for field management, provision of<br />

operations and maintenance<br />

personnel, operations and<br />

technical support, including<br />

asset integrity, management<br />

of all surface operations and<br />

implementation of a training and<br />

competence assurance program<br />

to continue increasing the<br />

percentage of national and<br />

regional personnel.<br />

background<br />

Bangladesh is estimated to lose<br />

$1billion each year in economic<br />

output due to unreliable energy<br />

supplies, therefore securing a<br />

safe and sustainable gas supply<br />

is an ongoing urgent priority.<br />

CHALLeNGES<br />

• Our main worksite is in<br />

a remote location that is<br />

prone to monsoons and<br />

severe flooding.<br />

• Recruiting an experienced<br />

workforce.<br />

• Revising operating costs<br />

in a field that is in decline.<br />

APPROACH<br />

• Selecting the right staff to run<br />

the competency assurance<br />

programme.<br />

• We work with service providers<br />

to raise their awareness of<br />

health, safety, environment and<br />

quality assurance, and quality<br />

control standards, and have<br />

rolled out an employee Aids/<br />

HIV awareness programme.<br />

• We have increased the local<br />

labour pool and provide<br />

financial and practical support<br />

to the local community.<br />

Achievements<br />

• Independently benchmarked<br />

world class plant uptime<br />

and safety performance.<br />

• Over 8.48M man-hours without<br />

a Lost Time Incident (LTI).<br />

• Over 10 years, 3876 days<br />

without a LTI.<br />

• 483 billion cubic feet of<br />

production has been<br />

achieved with zero LTIs<br />

and 99.7% uptime.<br />

• Three years recordable<br />

case free.<br />

• Planned shutdown<br />

sucessfully completed,<br />

22 days ahead of schedule.<br />

• We have project managed<br />

the fabrication, installation<br />

and successful commissioning<br />

of a gas bypass line, and<br />

debottlenecked production<br />

processes at the gas plant,<br />

both of which have increased<br />

the availability of saleable gas.<br />

• We replaced all expat workers<br />

with local regional people.<br />

• Development of the field<br />

was only two years from<br />

initial discovery to first<br />

gas and boasts world<br />

class performance for<br />

safety and uptime.<br />

Duration<br />

Five year rolling contract.<br />

locATION<br />

Offshore: Bay of Bengal,<br />

Onshore: Chilimpur,<br />

Chittagong, Bangladesh<br />

assets<br />

Wellheads platform;<br />

50km, 20” gas pipeline;<br />

Gas Terminal, capacity<br />

260 mmscfd.<br />

SERVICES<br />

Engineering, Operations and<br />

Maintenance Services,<br />

Operations and Maintenance<br />

and Project Management.<br />

We offer a comprehensive range of operations and<br />

maintenance engineering solutions which include<br />

the application of maintenance criteria at design<br />

stage, the preparation of maintenance policies<br />

and philosophies, and the development of<br />

complete maintenance strategies based on<br />

reliability centred techniques which ensure the<br />

achievement of performance targets.<br />

WG<strong>PSN</strong>’s unique Operations Excellence<br />

Framework (OEF) is at the heart of our service<br />

delivery. This contains the expectations, policies,<br />

procedures, processes, guidance, tools and forms<br />

necessary to provide operational excellence. OEF<br />

operates in a continual improvement loop to<br />

ensure that best practice is identified, captured<br />

and implemented.<br />

Our operations and maintenance<br />

capability includes:<br />

• Facility-specific operations<br />

philosophy documents.<br />

• Production operations procedures manuals.<br />

• Start-up philosophy and procedures.<br />

• Operations optimisation.<br />

• Performance management.<br />

• Safe system of working.<br />

• Permit to work procedures.<br />

• Isolation philosophy.<br />

• Emergency procedures.<br />

• Personnel competence.<br />

• Risk assessments.<br />

• Cost and budget management.<br />

• Maintenance strategies and procedures.<br />

• Computerised Maintenance<br />

Management Systems (CMMS).<br />

• Criticality assessment.<br />

• Availability modelling.<br />

• Whole life/life cycle cost modelling.<br />

• Defect elimination of key production areas.<br />

• Root cause analysis.<br />

• Planning and scheduling.<br />

• Maintenance execution<br />

– first line and specialist.


Our aim in project management is to define and<br />

follow the process by which projects are planned,<br />

monitored, controlled and delivered. By doing<br />

this we will reduce costs for our customers and<br />

improve the cost effectiveness of our work,<br />

achieving the desired outcome for all involved.<br />

Projects bring about change and project<br />

management is recognised as the most efficient<br />

way of managing such change.<br />

PROCUREMENT<br />

WG<strong>PSN</strong> performs, leads and manages all<br />

procurement activities, providing our customers<br />

with the required materials, equipment and services<br />

in a timely manner, whilst enabling the scope of<br />

work to be delivered within given project milestones<br />

and budgets. We stringently control procurement<br />

activities in each location by working to robust<br />

documented procedures which contain clear<br />

financial thresholds and guidance on competitively<br />

bidding work. We are also committed to developing<br />

and maintaining strategic supplier relationships to<br />

enable effective commodity management and work<br />

with them to identify areas of cost reduction.<br />

project<br />

management<br />

and procurement


Project Management<br />

Some of the core elements of our successful<br />

project management are the process tools we<br />

use, for example:<br />

4D solutions challenge<br />

We fundamentally challenge all aspects<br />

of each potential work scope to eliminate<br />

unnecessary activities. We do this by considering<br />

the 4D’s - delete, defer, diminish and different.<br />

Right Size<br />

This is at the core of the WG<strong>PSN</strong> management<br />

system and provides predictable, scaled,<br />

execution processes for project delivery. Also<br />

provided are the engineering tools, standards<br />

designs, change control process, and estimating<br />

methods, to ensure efficient engineering delivery.<br />

organisational effectiveness<br />

We have developed a team based approach<br />

to focus attention on assets and key deliverables.<br />

Management leadership<br />

We have invested in training and coaching for all<br />

of our project leaders to focus their attention on<br />

delivery, quality, and customer relationships.<br />

Communications<br />

We prioritise two-way communication between<br />

all members of the team and between the team<br />

and others.<br />

Management reporting<br />

We provide a suite of KPIs that show evidence of<br />

engineering efficiency, and highlight areas of both<br />

good performance and areas for improvement.<br />

COMPRESSION AND TERMINAL INTEGRATION CONTRACT<br />

WG<strong>PSN</strong> had a major role in<br />

the Onshore Compression and<br />

Terminals Integration Project<br />

(OCTIP).<br />

This ambitious venture is<br />

enhancing production from the<br />

Southern North Sea through the<br />

installation of two compression<br />

trains, complete with new<br />

dedicated slug catchers,<br />

associated gas metering skid and<br />

the integration of three gas processing<br />

terminals. Our outstanding safety<br />

performance and the success of<br />

the integrated project management<br />

team makes this job a great example<br />

of our Core Values in action.<br />

Scope<br />

WG<strong>PSN</strong> carried out the front end<br />

and detailed engineering design,<br />

procurement, fabrication and<br />

construction for the capital project.<br />

background<br />

Our customer prioritises health<br />

and safety, setting high standards<br />

for quality of work, cost efficiency<br />

and schedule adherence.<br />

challenges<br />

To deliver within the agreed<br />

budget and meet the fast track<br />

schedule while working on a live<br />

gas terminal.<br />

APPROACH<br />

• An integrated team made up<br />

of WG<strong>PSN</strong> and our customer<br />

worked closely, with shared<br />

responsibilities allowing an<br />

open and trusting relationship<br />

to develop, which benefitted<br />

project efficiency.<br />

• The WG<strong>PSN</strong> network provided<br />

detailed design at Runcorn and<br />

Aberdeen and construction at<br />

the site.<br />

• We used local workers and<br />

subcontractors.<br />

• Our unique optimisation process<br />

identified areas where project<br />

costs could be reduced across<br />

numerous areas of scope,<br />

while retaining the highest<br />

safety and quality standards.<br />

• Pioneered a road safety<br />

campaign to ensure our<br />

road-using workforce and<br />

subcontractors minimised<br />

the risk of disruption to<br />

surrounding villages. We<br />

developed the campaign in<br />

close collaboration with the<br />

local traffic police and<br />

included in-car coaching<br />

and a map of local hazards.<br />

• Introduced an innovative<br />

vacuum excavation process to<br />

all live site areas. This greatly<br />

reduced both the likelihood of<br />

injury and consequences of<br />

hitting any unidentified<br />

underground service cables.<br />

• We made several innovations<br />

with PDMS including automating<br />

the production of pipe support<br />

fabrication drawings.<br />

ACHIEVEMENTS<br />

• No LTI’s and a project Total<br />

Recordable Incident frequency<br />

(TRIF) of 0.15.<br />

• British Safety Council (BSC)<br />

5 Star Award, including one of<br />

the highest ever scores in a<br />

BSC audit.<br />

• No unplanned shutdowns of<br />

our customer’s facilities,<br />

despite completing over<br />

1 million manhours of<br />

construction work on live<br />

gas terminals.<br />

• Safe, on schedule and<br />

trouble-free transportation<br />

of two slug-catchers, each<br />

weighing over 100 tonnes.<br />

SERVICES<br />

Engineering and Construction,<br />

FEED, EPC.


Decommissioning is a key part of WG<strong>PSN</strong>’s<br />

“life of field” services; we have been active in<br />

the decommissioning market both in the UK<br />

and internationally for more than 15 years.<br />

Our experience and corporate commitment<br />

guarantees clear focus on safe and cost effective<br />

decommissioning solutions.<br />

Our extensive experience in mature asset management<br />

gives us the ability to manage decommissioning as part<br />

of total field value. Our capability in operations and<br />

maintenance supports the decommissioning project<br />

work. Our unique experience with many customers<br />

across the world gives us the ability to transfer the<br />

learnings and experienced personnel to each project.<br />

decommissioning


DECOMMISSIONING CONTRACTS<br />

Studies<br />

WG<strong>PSN</strong> provides conceptual<br />

method statements for<br />

decommissioning assets both<br />

onshore and offshore. The scope<br />

of these decommissioning studies<br />

includes a schedule for the<br />

engineering down and removal<br />

of the asset and a high level<br />

cost estimate for the work. The<br />

cost estimate includes cost for<br />

removal and operating costs in<br />

support of the engineering down<br />

and removal.<br />

WG<strong>PSN</strong> has executed cost<br />

estimates for the following:<br />

• Onshore oil fields in Gabon<br />

and Trinidad.<br />

• Onshore reception terminals<br />

in UK.<br />

• Southern North Sea platforms<br />

and pipelines.<br />

• North Sea FPSOs.<br />

• Northern North Sea steel<br />

and concrete platforms.<br />

• Subsea installations<br />

in North Sea.<br />

Front end option selection<br />

As the date for Cessation of<br />

Production approaches the<br />

options for safe and cost effective<br />

decommissioning should be<br />

studied and compared for<br />

safety and cost to prepare the<br />

decommissioning programme<br />

and project cost estimate.<br />

Implementation<br />

Our large management,<br />

engineering and offshore<br />

construction work force allows<br />

us to manage decommissioning<br />

projects of any size.<br />

Case studies<br />

DISMANTLE AND DISPOSAL<br />

Through a variety of proven and<br />

innovative processes, WG<strong>PSN</strong><br />

had to dismantle and dispose of<br />

a North Sea platform. Through<br />

management of 40 major<br />

subcontractors, the project was<br />

executed safely with no LTI’s or<br />

pollution incidents.<br />

ENGINEER DOWN 1<br />

WG<strong>PSN</strong> was commissioned to<br />

engineer down the platform and<br />

physically separate the modules<br />

in preparation for removal.<br />

The platform was prepared for<br />

normally unmanned operations<br />

until the heavy lift vessel arrived.<br />

WG<strong>PSN</strong> supported the removal<br />

of the modules and module<br />

support frame.<br />

ENGINEER DOWN 2<br />

WG<strong>PSN</strong> was responsible<br />

for the engineering down,<br />

cleaning and preparation for<br />

the minimal manned installation.<br />

As part of the work WG<strong>PSN</strong><br />

decommissioned and cleaned<br />

the oil and gas export pipelines.<br />

GENERAL DECOMMISSIONING<br />

WG<strong>PSN</strong> provided project<br />

management, engineering<br />

down, cleaning and module<br />

separation service for assets<br />

in the North Sea.<br />

WG<strong>PSN</strong> offers total end of life of field capability<br />

including decommissioning, duty holding, and<br />

optimising end of production based on NPV<br />

assessment of overall asset. We can ensure all<br />

legal obligations are met and conduct community<br />

and market environment awareness, and<br />

stakeholder and partner consultations.<br />

Using our extensive experience and commitment<br />

to HSE, WG<strong>PSN</strong> will ensure there is minimum<br />

impact to the environment through use of<br />

appropriate license regulations, procedures and<br />

proper planning.<br />

Our decommissioning capability includes:<br />

• Project management and<br />

subcontract management.<br />

• Decommissioning feasibility and cost estimating<br />

studies for GAAP provision updates and DCPD<br />

negotiations.<br />

• Environmental impact assessments<br />

and management of waste.<br />

• Authorship of Decommissioning Safety Case.<br />

• Development of decommissioning plan including<br />

management and control of 3rd party consultants<br />

and contractors.<br />

• Engineering of alternative heavy lift solutions.<br />

• Engineering of removal of subsea facilities.<br />

• Platform engineering down, cleaning<br />

and module separation.<br />

• Engineering for removal of topsides facilities.<br />

• Pipeline and subsea facilities decommissioning.<br />

• Management of the disposal of hazardous wastes.<br />

• Management of heavy lift vessel contractors<br />

and subsea contractors.<br />

• Provision of experienced personnel for specific<br />

decommissioning and hook down projects.


WG<strong>PSN</strong> offers a range of consulting services to<br />

provide the most comprehensive support to our<br />

customers. By tapping into these services,<br />

our customers are assured the highest quality<br />

offerings with the best value for money.<br />

With a key focus on Operational Readiness and<br />

Assurance, the suite of consulting services available<br />

will ensure that clients are provided the reassurance of<br />

seamless facility transition from design to operations<br />

readiness, commissioning and start-up. We further<br />

enhance this with through-life support to; optimise<br />

operations and maintenance efficiency; assure asset<br />

integrity; manage data, documentation and information;<br />

and provide training, education and development<br />

programs to facilitate a more competent, safe and well<br />

trained workforce both internally and externally.<br />

To ensure that we provide customers with a streamlined<br />

end-to-end engineering support, our Engineering<br />

Solutions team are dedicated to the demanding, and<br />

often complex, conceptual to FEED studies. The team<br />

provides seamless transitions from up-front engineering<br />

studies to detailed design and project execution,<br />

maximising the ability to meet cost and time demands.<br />

WG<strong>PSN</strong> provides expertise in the development,<br />

management and delivery of technical information and<br />

procedural documentation relating to maintenance,<br />

production, operations and training. We have adapted<br />

best working practice and used the most up-to-date<br />

technology and software to provide offshore and onshore<br />

documentation and systems solutions.<br />

consulting<br />

services


Through our facilities commissioning services,<br />

we provide our customers with complete peace<br />

of mind that any new equipment and systems<br />

are safe, fit for purpose, and compliant with all<br />

regulatory requirements. We perform complete<br />

function checking and prove the integrity of all<br />

systems after construction is completed and prior<br />

to the introduction of hydrocarbons. Using our<br />

Completions Management System we track all<br />

phases of construction to ensure all systems are<br />

checked and all procedures are completed prior to<br />

hand over to operations.<br />

WG<strong>PSN</strong> offers customers exceptional quality in<br />

safety, security, emergency and operations training<br />

programmes. We employ the latest equipment<br />

and internationally accredited training standards<br />

while remaining sensitive to local cultures and<br />

behaviours. All our training programmes can<br />

be tailored to our customers’ requirements<br />

incorporating a mix of learning environments such<br />

as instructor-led, web-based, computer-based<br />

and site-specific.<br />

Advanced integrity<br />

WG<strong>PSN</strong>’s Advanced Integrity <strong>Group</strong> provides<br />

a centre of excellence for structural integrity<br />

management and pressure systems corrosion<br />

management. We provide advanced engineering<br />

and analysis services, including: fire and blast,<br />

boat impact, wave and ice loading, dynamic,<br />

fatigue and fracture assessments and weight<br />

control management.<br />

We have experience in the complete life cycle of<br />

a facility, from design, commissioning, operations<br />

support, life extension and cessation of production,<br />

to decommissioning. Our experience includes<br />

performing life extension assessments of ageing<br />

facilities to enhance return value through tie-backs<br />

to newly discovered fields or reserves. Studies are<br />

regularly carried out to optimise topside and subsea<br />

inspection activities with associated cost savings.<br />

Recently we have supported decommissioning<br />

activities in the North Sea and worldwide via<br />

production of cost estimates and structural integrity<br />

assurance during decommissioning operations. We<br />

serve all parts of the WG<strong>PSN</strong> network globally via<br />

our multi-discipline integrity team.<br />

STRUCTURAL INTEGRITY MANAGEMENT CONTRACT<br />

WG<strong>PSN</strong> provides a diverse<br />

range of high-end engineering<br />

integrity services through its<br />

Advanced Integrity <strong>Group</strong>, to<br />

ensure the safety of personnel<br />

and the technical integrity of<br />

facilities both in the UK and<br />

internationally.<br />

We offer advanced structural<br />

analysis and complete structural<br />

integrity management services<br />

for both offshore and onshore<br />

assets. This area of work is<br />

increasingly significant as assets<br />

reach the end of, or exceed their<br />

original design life.<br />

STRUCTURAL INTEGRITY<br />

MANAGEMENT capability<br />

includes<br />

Legislation<br />

• Provision of technical<br />

authority role.<br />

• Managing structural verification<br />

and HSE challenges.<br />

• Development of<br />

performance standards.<br />

• Structural support of<br />

the safety case.<br />

• Emergency response services.<br />

Inspection<br />

• Development of subsea<br />

and topside inspection<br />

strategies and workscopes.<br />

• Inspection result reviews and<br />

maintaining inspection record<br />

databases.<br />

• Defect assessments and<br />

developing repair solutions,<br />

both topside and subsea.<br />

Management of change<br />

Development and maintenance<br />

of weight control databases.<br />

Robust structural integrity<br />

management is of critical<br />

importance to ensure:<br />

• Continued production.<br />

• Safety of those<br />

working offshore.<br />

• Protection of the<br />

environment.<br />

ADVANCED<br />

STRUCTURAL ANALYSIS<br />

We use advanced analysis<br />

techniques in support of<br />

daily platform operations,<br />

and to demonstrate<br />

continued structural integrity<br />

throughout the operational<br />

and decommissioning phase<br />

of an asset. We use these<br />

techniques to increase asset<br />

value, through demonstrating<br />

enhanced structural capacity.<br />

Our advanced structural analysis<br />

capability includes:<br />

Operational Support<br />

• Jacket and topside<br />

reassessment.<br />

• Code compliance<br />

assessment.<br />

Deck noise and vibration<br />

assessment of floating structures<br />

including FPSOs.<br />

Integrity Assurance<br />

• Boat impact and<br />

redundancy analysis.<br />

• Concept studies for<br />

platform development.<br />

• Platform life<br />

extension analysis.<br />

• Linear and non-linear<br />

finite element analysis.<br />

• Seismic analysis to<br />

latest API\HSE.<br />

• Progressive collapse<br />

and pushover analysis.<br />

• Structural dynamics<br />

and post buckling response.<br />

• Explosion and fire studies<br />

including blast wall analysis.<br />

• Fracture mechanics<br />

and fatigue.<br />

• Online structural monitoring.<br />

Naval Architecture<br />

• FPSO/Floating structure.<br />

• Hydrodynamics.<br />

• Motion assessment.<br />

• Structural/fatigue<br />

assessment.<br />

Advanced Utilisation<br />

• 3D animation.<br />

• PDMS/drafting.<br />

Decommissioning<br />

• Platform removal technology.<br />

• Decommissioning projects.<br />

• Decommissioning<br />

cost estimates.<br />

DISCIPLINE<br />

Engineering,<br />

Structural integrity,<br />

Structural analysis.


TOTAL INTEGRATED CONTRACT<br />

One of WG<strong>PSN</strong>’s consulting<br />

entities ODL was contracted<br />

to convert an oil tanker into a<br />

Floating Production, Storage<br />

and Offloading (FPSO) vessel,<br />

and to operate and maintain it.<br />

ODL was responible for<br />

developing and delivering<br />

operational and HSE<br />

documentation, maintenance<br />

management system and<br />

procedures and training to support<br />

the steady-state operation of the<br />

FPSO following start-up.<br />

This project involved ODL’s<br />

Operations, Maintenance and<br />

Training Departments working<br />

together as an integrated<br />

delivery team to complete the<br />

full work scope.<br />

SCOPE<br />

Operations Workscope<br />

• Development of Operational<br />

Documentation Hierarchy Map.<br />

• Development of operating<br />

manuals and system operating<br />

procedures for the Process,<br />

Vessel and Utility Systems.<br />

• Development of Marine,<br />

Helicopter and Underwater<br />

Operations Manuals.<br />

• Development of full<br />

colour Overall Schematic<br />

Flow Diagram.<br />

• Development of HSE<br />

Management System Manual.<br />

• Development of HSE<br />

Management Procedures<br />

and Safe Work Practices.<br />

• Development of onshore<br />

and offshore Emergency<br />

Response Plans.<br />

• Shipboard Oil Pollution<br />

Emergency Plan (SOPEP),<br />

Adverse Weather Guidelines<br />

and Typhoon Contingency<br />

Plan.<br />

• Development of Station Bill,<br />

Welcome Onboard Leaflet<br />

and Induction and Safety<br />

Handbooks.<br />

Maintenance Workscope<br />

• Equipment Criticality Study.<br />

• Development of Maintenance<br />

Policy Document and Strategy<br />

Selection.<br />

• Maintenance Data Build (incl<br />

development of PMs/Routines/<br />

Job-Plans/Spares) and CMMS<br />

Data Transfer.<br />

Training Workscope<br />

• Development of facility-specific<br />

E-learning Training Modules.<br />

• Development of facilityspecific<br />

conventional Overview<br />

Training Course, including<br />

PowerPoint Presentations,<br />

Lesson Plans and Assessment<br />

Questionnaires.<br />

• Development of a Competency<br />

Management System Manual.<br />

• Development of HSE Induction<br />

Training Package, including<br />

PowerPoint Presentation,<br />

Lesson Plan and Assessment<br />

Questionnaire.<br />

STRUCTURAL INTEGRITY MANAGEMENT, UK<br />

Achievements<br />

• Project undertaken remotely<br />

from ODL office in Aberdeen,<br />

with ad-hoc visits to Singapore<br />

and Vietnam for meetings and<br />

workshops.<br />

• Project completed within<br />

original price and timeframe<br />

despite difficulties in obtaining<br />

engineering and vendor<br />

information from customer.<br />

• Strong customer relationships<br />

established early in the project<br />

and maintained through regular<br />

communications.<br />

• Robust but simple project<br />

control and reporting systems<br />

established.<br />

Benefits<br />

• Project completed on time and<br />

within fixed budget.<br />

• Standardisation across<br />

all deliverables.<br />

• Single point of contact<br />

for all deliverables.<br />

• Final consolidated set of<br />

deliverables handed over in<br />

both electronic (PDF and native<br />

files) and hard copy formats.<br />

WG<strong>PSN</strong> consultING companies are:<br />

DSI<br />

Deepwater Specialists Inc. (DSI) provides facilities<br />

commissioning services to the global oil and gas<br />

industry. DSI has commissioned the majority of<br />

deepwater US Gulf of Mexico facilities.<br />

WOOD GROUP TRAINING<br />

<strong>Wood</strong> <strong>Group</strong> Training (WGT) is a world-class leader<br />

in offshore, maritime and industry based safety<br />

training programs, using state of the art equipment<br />

and premier training standards. Our expert training<br />

instructors deliver internationally accredited training<br />

in the language, location or industry that our clients<br />

require. With our network of fixed training centres<br />

and our mobile training services (Trainstation), we<br />

are able to provide world-class, internationally<br />

accredited training in every corner of the globe.<br />

WGT guarantee that our clients receive the same<br />

international standard training service in any<br />

location, at our world-class training centres or<br />

through our fly-in fly-out training and services. As<br />

well as oil and gas, our training services cover clients<br />

in the maritime, mining, construction, aviation,<br />

renewable energy and industrial safety industries.<br />

ODL<br />

For more than 30 years, ODL has been recognised<br />

as a leader in the development, management and<br />

delivery of technical information and procedural<br />

documentation relating to maintenance, production,<br />

operations and training.<br />

From initial consultancy through to the implementation<br />

of systems and training, our dedicated team of<br />

specialists work closely with clients to provide safe,<br />

cost-effective maintenance strategies aimed at<br />

minimising revenue-reducing operational downtime.<br />

We also offer a total Production Operations<br />

Documentation and Consultancy service that<br />

ensures all projects, upstream and downstream, are<br />

handled from initial concept through development<br />

and production stages to final handover, and are<br />

delivered safely, on time and within budget. All of<br />

this is backed with the highest quality of training and<br />

competence support.


consulting<br />

services<br />

Our consulting<br />

capability includes:<br />

Technical Services<br />

• Advanced structural integrity<br />

engineering and management.<br />

• Safety engineering.<br />

• Environmental engineering.<br />

• Reliability engineering.<br />

• Conceptual, pre-FEED<br />

and FEED studies.<br />

• Maintenance development<br />

and management.<br />

• Production operations.<br />

• Document mapping.<br />

• Operations readiness<br />

and assurance.<br />

• Decommissioning feasibility<br />

and concept studies for<br />

decommissioning planning.<br />

• Spatial Solutions -<br />

2D/3D laser scanning,<br />

analysis and modelling.<br />

Training Services<br />

• Programme management.<br />

• Needs analysis<br />

and strategy development.<br />

• Programme design<br />

and development<br />

(site specific, fundamentals).<br />

• Programme delivery<br />

(classroom, OJT,<br />

computer, virtual).<br />

Commissioning Services<br />

• Project commissioning<br />

management.<br />

• Commissioning consulting,<br />

planning and development.<br />

• Commissioning technicians.<br />

• Commissioning system leads.<br />

• Commissioning materials<br />

coordination.<br />

• Commissioning logistics<br />

coordination.<br />

• Commissioning HSE/PTW<br />

coordination.<br />

• Commissioning certification<br />

and handover.<br />

• Commissioning punch list<br />

coordination.<br />

• Commissioning QA/QC.<br />

• Operations support.<br />

Information Services<br />

• Graphics and multimedia.<br />

• Publications.<br />

• Document and<br />

data management.<br />

Competency<br />

• System development<br />

(standards and<br />

assessment materials).<br />

• System implementation<br />

(provision of assessors,<br />

training and development<br />

of customer assessors).<br />

Recruitment and Nationalisation<br />

• Strategy/programme<br />

development and<br />

implementation.<br />

• Job description<br />

development/verification.<br />

• Screening, competency<br />

assessment and placement.


Our vision for operations excellence is to<br />

become: “The leading provider of operations<br />

management services, ensuring production<br />

operations, engineering and asset integrity<br />

excellence across the energy sectors within<br />

which we operate.”<br />

We currently have contracts for operations and<br />

maintenance service provision across the whole<br />

spectrum of services, from manpower supply<br />

to duty holder/asset manager for a diverse and<br />

extensive customer base. We provide these<br />

services for both on and offshore facilities.<br />

The offshore facilities for which we are duty<br />

holder/asset manager include both fixed and<br />

floating installations.<br />

A major feature of WG<strong>PSN</strong>’s success, as<br />

the leading duty holder service provider in<br />

the North Sea, lies in our commitment to the<br />

establishment of healthy, trust based and<br />

collaborative long-term relationships with<br />

our customers that produce real results.<br />

Our contracts are all specifically aligned and<br />

incentivised to deliver performance, in line with<br />

our customers’ business objectives.<br />

duty holder/<br />

asset<br />

management


Our Duty Holder/asset management<br />

capability includes:<br />

• Proven, well established processes and<br />

procedures necessary for delivering the<br />

full range of services for duty holder/<br />

asset management provision.<br />

• A cost effective duty holder/<br />

asset management service through<br />

the pre-operations, commissioning,<br />

start-up and operational phases of<br />

an asset’s lifecycle.<br />

• A professional and practiced operations<br />

organisation, underpinned by an experienced<br />

corporate functional support team of<br />

discipline experts.<br />

• Extensive experience in asset transition<br />

management and operations readiness<br />

and assurance support to green and<br />

brownfield projects.<br />

• The capacity and ability to transfer people,<br />

lessons learned and experience from our<br />

other duty holder/asset management<br />

contracts, as part of our continuous<br />

improvement focus.<br />

Operations Excellence Framework<br />

To help realise our vision, we have an Operations<br />

Excellence Framework (OEF) so everyone in our<br />

organisation understands what success looks like<br />

and how we will achieve our stated goals. The<br />

OEF supporting our asset operations is based on<br />

the key pillars of asset integrity, maintenance,<br />

production and cost management. These key<br />

pillars are tied together by processes for<br />

integrated asset planning, operational readiness<br />

assurance, people and risk and assurance. Our<br />

corporate function groups in the areas of HSE,<br />

engineering, human resources, information<br />

technology and systems, business systems,<br />

information management, commercial, finance<br />

and supply chain management support the<br />

delivery of operations excellence across our<br />

managed assets.<br />

WG<strong>PSN</strong>’s business success depends on us<br />

working with our customers and other key<br />

stakeholders in accordance with the OEF and<br />

meeting the expectations that are derived from it.<br />

Duty Holder/Asset Management Services contract<br />

WG<strong>PSN</strong> was contracted as<br />

operator and duty holder<br />

for our customer’s Floating<br />

Production Storage and<br />

Offloading vessel (FPSO),<br />

UK Central North Sea.<br />

overview<br />

WG<strong>PSN</strong> was initially contracted<br />

as duty holder for two and a half<br />

years, and with several contract<br />

extensions are still fulfilling the<br />

role. As duty holder, WG<strong>PSN</strong><br />

has complete responsibility for<br />

operations management including<br />

onshore technical, logistical and<br />

supply chain support.<br />

This entails the provision of<br />

the entire offshore operations<br />

team up to and including the<br />

position of OIM, encompassing<br />

operations, maintenance, marine<br />

and logistic functions together<br />

with a full onshore operations<br />

support team.<br />

Provision of duty holder and asset<br />

management services including:<br />

• Safe operations management.<br />

• Asset integrity and<br />

maintenance management.<br />

• Production facilities<br />

management.<br />

• Onshore and offshore<br />

support services.<br />

Scope<br />

• Maximise oil production.<br />

• Maximise water injection rates.<br />

• Achieve and maintain good<br />

HSE performance.<br />

• Ensure asset integrity<br />

is maintained.<br />

• Ensure facility has a fully<br />

trained and competent crew.<br />

• Develop and implement<br />

a vessel sand washing<br />

programme.<br />

• Develop and implement a<br />

Nitrogen lift programme.<br />

Achievements<br />

• Oil targets are in excess of<br />

100% of the monthly KPI’s<br />

over the last three months<br />

of operation.<br />

• Water injection has been at<br />

100% of monthly KPI over the<br />

last three months, rate limited<br />

by design.<br />

• No LTI’s or significant<br />

incidents in last six months.<br />

• Close to zero maintenance<br />

backlog, no reds on monthly<br />

Asset Integrity report.<br />

• Competence and training<br />

programme in place<br />

supported by full time<br />

competence supervisors.<br />

• Worked with vendor to<br />

develop a procedure to<br />

sand wash production<br />

vessels on line, operation<br />

carried out successfully<br />

on three occasions.<br />

• Developed a method<br />

of Nitrogen lifting for<br />

increased production.


YK version<br />

OT version<br />

www.woodgroup-psn.com<br />

GB version<br />

ite version<br />

ck version<br />

er version<br />

rse version<br />

© 2012 <strong>Wood</strong> <strong>Group</strong> <strong>PSN</strong><br />

ISSUE 2: SAM-MAR-COR-BRO-0001/02

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