3d-line – robotrax - Tsubaki
3d-line – robotrax - Tsubaki
3d-line – robotrax - Tsubaki
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TUBE<br />
SERIES<br />
VARIO<br />
LINE<br />
BASIC<br />
LINE PLUS<br />
Se<br />
BASIC<br />
LINE<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC
06_3D-Line_ROBOTRAX_A5_NEU_USA.qxd7 9/28/11 4:48 PM Page 255<br />
3D-LINE <strong>–</strong> ROBOTRAX<br />
Cable carriers for 3D movements<br />
A member of the TSUBAKI GROUP<br />
ROBOTRAX<br />
ROBOTRAX<br />
3D movement • nylon • open style<br />
Inside<br />
heights<br />
Selection<br />
BASIC<br />
LINE<br />
BASIC<br />
LINE PLUS<br />
■ For three-dimensional movements<br />
■ Can be deployed on robots for swiveling<br />
and rotational movements:<br />
The same system for robot feet and arms<br />
■ With channel system, it is a universal<br />
solution for rotary applications<br />
■ Also ideally suited for rotary tables<br />
■ Optimum system for long service life of<br />
the cables:<br />
<strong>–</strong> The minimum bend radius can be<br />
maintained<br />
<strong>–</strong> The cables are cleanly isolated in three<br />
separate chambers<br />
Steel cable for<br />
transmission of extremely<br />
large tensile forces<br />
Open design<br />
<strong>–</strong> Fast cable laying by<br />
simple pressing<br />
in of the cables <strong>–</strong><br />
no threading through<br />
is necessary<br />
<strong>–</strong> Simple inspection of all<br />
the cables<br />
10 <strong>–</strong><br />
31<br />
Inside<br />
widths<br />
27 <strong>–</strong><br />
64<br />
kabelschlepp.de<br />
3D-LINE<br />
VARIO<br />
LINE<br />
TUBE<br />
SERIES<br />
3D<br />
LINE<br />
Special plastic<br />
for long service life<br />
Easy fastening on<br />
every chain link with<br />
quick-opening mounting<br />
bracket possible<br />
Protective covers or heat<br />
shields made of different<br />
materials are available for<br />
different environmental<br />
conditions<br />
Fon:<br />
+49 2762 4003-0<br />
ROBOTRAX accessories<br />
Subject to change.<br />
ROBOTRAX<br />
Impact<br />
protection<br />
* for types R075, R085 and R100<br />
Chucking device<br />
LineFix saddle-type<br />
clamps for strain<br />
relief*<br />
Quick-opening<br />
bracket on a<br />
rotary plate<br />
Quick-opening<br />
bracket on a<br />
helical spring<br />
255<br />
28<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC<br />
Need help? 1-800-443-4216 or www.kabelschlepp.com 28.01
GENERAL DATA<br />
Example of typical<br />
ROBOTRAX 3D articulation<br />
E<br />
V<br />
A<br />
5<br />
CONOMIC<br />
ALUE<br />
DDED<br />
1<br />
D a<br />
B i<br />
3D-LINE<br />
<br />
www.kabelschlepp.com/<strong>robotrax</strong>.htm<br />
2<br />
3<br />
KR<br />
t<br />
h i<br />
Dimensions in<br />
inches (mm)<br />
Technical Data<br />
Bend<br />
Radius<br />
KR<br />
Outer Link<br />
Diameter Ø<br />
Da<br />
Inner Link<br />
Diameter Ø<br />
B i<br />
Cavity<br />
Height<br />
h i<br />
Pitch Link<br />
Length<br />
t<br />
Recommended<br />
Cable/Hose<br />
Diameters Ø<br />
R 040<br />
3.15<br />
(80)<br />
1.57<br />
(40)<br />
1.06<br />
(27)<br />
0.39<br />
(10)<br />
0.85<br />
(21.5)<br />
0.08 to 0.33<br />
(2) to (8.5)<br />
R 056<br />
4.53<br />
(115)<br />
2.20<br />
(56)<br />
1.54<br />
(39)<br />
0.55<br />
(14)<br />
1.26<br />
(32)<br />
0.08 to 0.43<br />
(2) to (11)<br />
R 075<br />
5.71<br />
(145)<br />
2.95<br />
(75)<br />
2.05<br />
(52)<br />
0.87<br />
(22)<br />
1.57<br />
(40)<br />
0.12 to 0.71<br />
(3) to (18)<br />
R 085<br />
6.89<br />
(175)<br />
3.35<br />
(85)<br />
2.13<br />
(54)<br />
0.94<br />
(24)<br />
1.57<br />
(40)<br />
0.12 to .079<br />
(3) to (20)<br />
R 100<br />
7.68<br />
(195)<br />
3.94<br />
(100)<br />
2.52<br />
(64)<br />
1.22<br />
(31)<br />
1.57<br />
(40)<br />
0.12 to 1.06<br />
(3) to (27)<br />
Typical ROBOTRAX System Components<br />
Links<br />
Steel Wire &<br />
Shim Bolts<br />
Mounting<br />
Brackets<br />
Accessories<br />
ROBOTRAX<br />
28<br />
28.02<br />
How To Order<br />
1-800-443-4216<br />
Ordering a complete ROBOTRAX cable carrier system<br />
ROBOTRAX carrier system; completely assembled with the required number of mounting brackets,<br />
steel wire and metal shim bolts.<br />
For example: R 075 - 145 x 50 links + 4 mounting brackets<br />
Number of<br />
Systems Req.<br />
10<br />
x<br />
x<br />
Carrier<br />
Type<br />
R 075<br />
+<br />
-<br />
Bend<br />
Radius<br />
145<br />
x<br />
x<br />
Links in<br />
Length<br />
50 Links<br />
+<br />
+<br />
Number of<br />
Brackets<br />
4 Brackets<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC
A member of the TSUBAKI GROUP<br />
ROBOTRAX<br />
3D movement • nylon • open style<br />
h1<br />
b4<br />
b3<br />
b2<br />
b1<br />
l1<br />
Clam-shell closure with<br />
spring-clip locking pin<br />
3D-LINE<br />
Dimensions for Hinged-Opening Mounting Brackets<br />
inches (mm)<br />
Type<br />
Overall<br />
Height<br />
h1<br />
Overall<br />
Depth<br />
l1<br />
Overall<br />
Width<br />
b1<br />
Mounting<br />
Width<br />
b2<br />
Outer Hole<br />
Offset<br />
b3<br />
Inner Hole<br />
Offset<br />
b4<br />
Fastening<br />
Bolt<br />
Types<br />
R 40 2.13 (54) 0.59 (15) 3.23 (82) 1.97 (50) 1.42 (36) 0.71 (18) M4 Required<br />
R 056 2.76 (70) 0.87 (22) 3.39 (86) 2.48 (63) 1.89 (48) 0.94 (24) M4 Required<br />
R 075 3.39 (86) 1.10 (28) 4.33 (110) 3.23 (82) 2.52 (64) 1.26 (32) M6 Required<br />
R 085 4.13 (105) 1.18 (30) 5.24 (133) 3.78 (96) 2.83 (72) 1.42 (36) M8 Required<br />
R 100 4.72 (120) 1.26 (32) 5.91 (150) 4.41 (112) 2.76 (70) 1.38 (35) M8 Required<br />
ROBOTRAX Standard Components<br />
A<br />
B<br />
Type<br />
Mounting Bracket<br />
Components<br />
2 of each required per bracket set<br />
Metal Clamp Bolts<br />
2 bolts required per system<br />
Steel Wire<br />
please specify the total length of<br />
individual segments required<br />
Strain Relief<br />
required to properly secure<br />
cables and hoses<br />
Bracket Half (A)<br />
Hinge Pin (B)<br />
R 040 60350 60591 60661<br />
R 056 60450 60591 60662<br />
R 075 60550 60590 60560<br />
60583<br />
Diameter Ø = 0.07 (1.8)<br />
60580<br />
Diameter Ø = 0.09 (2.38)<br />
60580<br />
Diameter Ø = 0.09 (2.38)<br />
60658<br />
60657<br />
60659<br />
ROBOTRAX<br />
R 085 60650 60590 60560<br />
60580<br />
Diameter Ø = 0.09 (2.38)<br />
60659<br />
28<br />
R 100 60750 60590 60660<br />
60581<br />
Diameter Ø = 0.16 (4)<br />
60659<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC<br />
Need help? 1-800-443-4216 or www.kabelschlepp.com 28.03
06_3D-Line_ROBOTRAX_A5_NEU_USA.qxd7 9/28/11 4:49 PM Page 258<br />
Selection<br />
BASIC<br />
LINE<br />
ROBOTRAX<br />
ROBOTRAX Optional Accessory Overview<br />
ROBOTRAX <strong>–</strong> accessories<br />
3D-LINE<br />
BASIC<br />
LINE PLUS<br />
VARIO<br />
LINE<br />
Inside<br />
heights<br />
10 <strong>–</strong><br />
31<br />
Inside<br />
widths<br />
Impact protection<br />
When a robot is moving, a striking of the ROBOTRAX<br />
against machine components often cannot be<br />
avoided.<br />
An impact protective device made of elastomer<br />
plastic can easily be attached to each link using<br />
a cable tie.<br />
TUBE<br />
SERIES<br />
3D<br />
LINE<br />
27 <strong>–</strong><br />
64<br />
kabelschlepp.de<br />
Heat shield/Protective sleeve<br />
Heat shield: The heat shield, made of aluminiumcoated<br />
textile fiber, protects the cable carrier and<br />
the cables within from flying sparks. A heat shield<br />
is recommended where there are flying sparks.<br />
Protective sleeve: The protective sleeve made of<br />
layered polyester offers protection against aggressive<br />
cutting and hydraulic oils as well as from fine dusts<br />
and paint sprays (not illustrated).<br />
Chucking device<br />
This can be used to set the steel wire to the desired<br />
tension quickly and easily, and can be readjusted at<br />
any time.<br />
Fon:<br />
+49 2762 4003-0<br />
Strain relief<br />
For securing the cables and hoses.<br />
(A strain relief device cannot be used on the same<br />
end of the ROBOTRAX as a chucking device.)<br />
ROBOTRAX<br />
28<br />
Use our free<br />
project planning service.<br />
258<br />
Strain relief with LineFix saddle-type clamps<br />
LFR<br />
(for types R075, R085 and R100)<br />
For secure and gentle cable fixing.<br />
Multilayer strain relief with double and triple clamps<br />
possible. Multiple systems can also be mounted one<br />
behind the other.<br />
Subject to change.<br />
28.04<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC
06_3D-Line_ROBOTRAX_A5_NEU_USA.qxd7 9/28/11 4:49 PM Page 259<br />
ROBOTRAX Optional Accessories Overview<br />
ROBOTRAX <strong>–</strong> accessories<br />
A member of the TSUBAKI GROUP<br />
ROBOTRAX<br />
3D movement • nylon • open style<br />
ROBOTRAX<br />
Selection<br />
BASIC<br />
LINE<br />
Active pull back mechanism<br />
Rapid, repetitive movements of relatively long cable<br />
carrier systems in large operating envelopes, constantly<br />
hitting the robot arm, are to blame for reducing<br />
the service life of the carrier and installed cables.<br />
This can lead to a failure of the overall robotic system<br />
with expensive downtime and production outages <strong>–</strong><br />
system failure must be prevented.<br />
Inside<br />
heights<br />
10 <strong>–</strong><br />
31<br />
Inside<br />
widths<br />
BASIC<br />
LINE PLUS<br />
VARIO<br />
LINE<br />
3D-LINE<br />
27 <strong>–</strong><br />
64<br />
TUBE<br />
SERIES<br />
Guidance holder<br />
■ System failure due to cable carrier striking the<br />
robot is avoided<br />
■ Cable carrier glides back and forth through<br />
holding device<br />
■ Easy and time saving assembly and disassembly<br />
■ Carrier can be quickly and easily opened or closed<br />
for fast cable installation<br />
■ Can be used in combination with standard holder<br />
■ Available for all ROBOTRAX sizes<br />
kabelschlepp.de<br />
3D<br />
LINE<br />
Quick-opening bracket mounted<br />
on a rotary plate<br />
Yet one more degree of freedom on the fastening<br />
points. The quick-opening mounting bracket can<br />
also rotate on a rotary plate, thus providing greater<br />
flexibility when the robot is performing complex<br />
movements.<br />
Fon:<br />
+49 2762 4003-0<br />
Quick-opening bracket on a helical spring<br />
If the bracket is mounted on a helical spring, it can<br />
give elastically in all directions, swivel, swing out in<br />
3 dimensions and spring back ito place again.<br />
ROBOTRAX<br />
Subject to change.<br />
259<br />
28<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC<br />
Need help? 1-800-443-4216 or www.kabelschlepp.com 28.05
06_3D-Line_ROBOTRAX_A5_NEU_USA.qxd7 9/28/11 4:50 PM Page 260<br />
Selection<br />
BASIC<br />
LINE<br />
ROBOTRAX<br />
ROBOTRAX Component Ordering<br />
ROBOTRAX <strong>–</strong> cable carrier for 3D movements<br />
3D-LINE<br />
BASIC<br />
LINE PLUS<br />
VARIO<br />
LINE<br />
Inside<br />
heights<br />
10 <strong>–</strong><br />
31<br />
Inside<br />
widths<br />
Part numbers for ordering<br />
Mounted chain links<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Bend radius<br />
3.15<br />
(80)<br />
4.53<br />
(115)<br />
5.71<br />
(145)<br />
6.89<br />
(175)<br />
7.68<br />
(195)<br />
Number of links 47 31 25 25 25<br />
Part no. 60301 60401 60501 60601 60701<br />
Dimensions in inches (mm)<br />
TUBE<br />
SERIES<br />
27 <strong>–</strong><br />
64<br />
Quick-opening bracket for ROBOTRAX<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Part no. 260410 260510 260110 260210 260310<br />
kabelschlepp.de<br />
3D<br />
LINE<br />
Shim bolts <strong>–</strong> 2 pieces (one pair)<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Part no. 260420 260520 260220 260220 260320<br />
Steel wire <strong>–</strong> Please specify total length or partial lengths<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Ø<br />
0.04<br />
(1.8)<br />
0.10<br />
(2.5)<br />
0.12<br />
(3.0)<br />
0.12<br />
(3.0)<br />
0.16<br />
(4.0)<br />
Part no. 60583 60584 60580 60580 60581<br />
Dimensions in inches (mm)<br />
Fon:<br />
+49 2762 4003-0<br />
Strain relief <strong>–</strong> 1 piece<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Part no. 60658 60657 60659 60659 60659<br />
Locating bolt for LineFix strain relief LFR <strong>–</strong> 1 piece<br />
Type R 075 R 085 R 100<br />
Part no. 60669 60669 60669<br />
LineFix strain relief <strong>–</strong> see page 302.<br />
Chucking device set <strong>–</strong> 1 chucking device and 1 shim bolt<br />
ROBOTRAX<br />
28<br />
Use our free<br />
project planning service.<br />
260<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Part no. 260430 260530 260230 260230 260330<br />
Impact protection<br />
Type R 075 R 085 R 100<br />
Part no. 260120 260240 260340<br />
Packing unit: 5 complete items<br />
consisting of: 10 semi-circular shells and 5 cable ties<br />
Subject to change.<br />
28.06<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC
06_3D-Line_ROBOTRAX_A5_NEU_USA.qxd7 9/28/11 4:50 PM Page 261<br />
ROBOTRAX Component Ordering<br />
ROBOTRAX <strong>–</strong> cable carrier for 3D movements<br />
Part numbers for ordering<br />
Heat shield/Protective sleeve<br />
Type R 040 R 056 R 075 R 085 R 100<br />
Heat shield 60801 60802 60803 60804 60805<br />
Protective sleeve<br />
(not illustrated) 60806 60807 60808 60809 60810<br />
Please specify total length or partial lengths.<br />
A member of the TSUBAKI GROUP<br />
ROBOTRAX<br />
3D movement • nylon • open style<br />
ROBOTRAX<br />
Inside<br />
heights<br />
10 <strong>–</strong><br />
31<br />
Inside<br />
widths<br />
Selection<br />
BASIC<br />
LINE<br />
BASIC<br />
LINE PLUS<br />
VARIO<br />
LINE<br />
3D-LINE<br />
8 x<br />
d 1<br />
D<br />
B<br />
d 2<br />
H<br />
E<br />
C<br />
A<br />
Rotary plate for quick-opening bracket<br />
Type R 040 R 056 R 075 R 085 R 100<br />
A 2.24 (57) 2.56 (65) 3.23 (82) 3.78 (96) 4.41 (112)<br />
B 2.24 (57) 2.24 (57) 2.24 (57) 2.76 (70) 2.76 (70)<br />
C 1.69 (43) 1.69 (43) 1.69 (43) 2.95 (75) 2.95 (75)<br />
D 1.69 (43) 1.69 (43) 1.69 (43) 1.77 (45) 1.77 (45)<br />
E 1.42 (36) 1.89 (48) 2.52 (64) 2.83 (72) 2.76 (70)<br />
H 0.98 (25) 0.98 (25) 0.98 (25) 1.34 (34) 1.34 (34)<br />
d1 M6 M6 M6 M6 M6<br />
d2 M4 M4 M6 M8 M8<br />
Part no. 260580 260590 260550 260560 260570<br />
Appropriate screws are supplied with the rotary plate. Dimensions in inches (mm)<br />
27 <strong>–</strong><br />
64<br />
kabelschlepp.de<br />
TUBE<br />
SERIES<br />
3D<br />
LINE<br />
Helical spring for quick-opening bracket<br />
C<br />
C<br />
A<br />
B<br />
C<br />
L<br />
C<br />
34<br />
Type R 040 R 056 R 075 R 085 R 100<br />
A 2.05 (52) 2.52 (64) 3.23 (82) 3.78 (96) 4.41 (112)<br />
B 1.42 (36) 1.89 (48) 2.52 (64) 2.83 (72) 2.76 (70)<br />
C 0.20 (5) 0.20 (5) 0.26 (6.5) 0.33 (8.5) 0.33 (8.5)<br />
Length L = 110 mm<br />
Part no. 260600 260620 <strong>–</strong> <strong>–</strong> <strong>–</strong><br />
Length L = 150 mm<br />
Part no. 260610 260630 <strong>–</strong> <strong>–</strong> <strong>–</strong><br />
Length L = 165 mm<br />
Part no. <strong>–</strong> <strong>–</strong> 60816 60820 60824<br />
Length L = 190 mm<br />
Part no. <strong>–</strong> 260640 <strong>–</strong> <strong>–</strong> <strong>–</strong><br />
Length L = 230 mm<br />
Part no. <strong>–</strong> <strong>–</strong> 60817 60821 60825<br />
Length L = 315 mm<br />
Part no. <strong>–</strong> <strong>–</strong> 60818 60822 60826<br />
Length L = 465 mm<br />
Part no. <strong>–</strong> <strong>–</strong> 60819 60823 60827<br />
Dimensions in inches (mm)<br />
Fon:<br />
+49 2762 4003-0<br />
ROBOTRAX<br />
Subject to change.<br />
261<br />
28<br />
Specifications are subject to change without notice.<br />
KSA-L15015-GC<br />
Need help? 1-800-443-4216 or www.kabelschlepp.com 28.07