Control Wiring Diagram
Control Wiring Diagram
Control Wiring Diagram
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Appendix<br />
<strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
HSD-X<br />
2002.4
HSD-X<br />
Overall connections diagram<br />
Emergency stop circuit diagram<br />
Power supply circuit diagram<br />
I/O wring diagram(HEAD)<br />
I/O wring diagram(CONVEYOR A)<br />
I/O wring diagram(CONVEYOR B)<br />
<strong>Control</strong>ler connections diagram<br />
Transtap switching diagram<br />
Air circuit<br />
Harness parts list<br />
Table of contents
Overall connections diagram<br />
J88<br />
J83<br />
J85<br />
KV6TRNS.S00<br />
FAN2<br />
J82<br />
J4<br />
GS21<br />
U21<br />
V10<br />
FG<br />
AC200V<br />
DC24V 14A<br />
J81<br />
FAN1<br />
J604<br />
J79<br />
J80<br />
FAN/<br />
+EMG<br />
J603<br />
S1<br />
NOTE1<br />
0V<br />
240V<br />
J22<br />
FAN/<br />
+EMG<br />
NOTE1: This DIAGRAM shows 200V.<br />
See PAGE 9.<br />
J84<br />
>2.5sq<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
220V<br />
208V<br />
200V<br />
PE<br />
240V<br />
TM11 2.48KVA<br />
240V<br />
220V<br />
220V<br />
S1 208V<br />
208V T1<br />
J601 200V<br />
200V<br />
190V<br />
190V J607<br />
J602 0V<br />
0V J608<br />
240V<br />
240V<br />
220V<br />
220V<br />
S1 208V<br />
208V<br />
200V<br />
200V<br />
190V<br />
190V<br />
0V<br />
0V<br />
J605 240V<br />
220V<br />
J77<br />
R1 208V<br />
N J78<br />
J606 200V<br />
190V<br />
220V W50<br />
J610 0V<br />
240V<br />
220V V50<br />
220V<br />
200V V60<br />
R1 208V<br />
200V<br />
220V U50<br />
190V<br />
0V<br />
200V U60<br />
190V<br />
R1<br />
0V<br />
J611<br />
TC11 750VA<br />
+24V<br />
0V<br />
0V<br />
100V<br />
200V<br />
220V<br />
J48<br />
U20<br />
J11<br />
V10<br />
J11<br />
QF21 3A<br />
QF22 1A<br />
U10<br />
J11<br />
QF23 5A<br />
U20<br />
J11<br />
EMG7 13 14 EMG6<br />
EMG7 A1<br />
J24<br />
QF11 set13A<br />
L1<br />
R<br />
L2<br />
S<br />
L3<br />
T<br />
J47<br />
J609<br />
NOTE1<br />
+24V<br />
KM10<br />
23 24<br />
S10<br />
A2<br />
U11<br />
U11<br />
U1A<br />
U21<br />
U21<br />
+24E<br />
0V<br />
W50<br />
V50<br />
U50<br />
J14<br />
J16<br />
J3<br />
J11 U20<br />
W52<br />
V52<br />
U52<br />
QF32 2A<br />
U60<br />
V60<br />
J19<br />
T1821B 61 62 +24VC<br />
V61 73 74 V62<br />
U61 83 84 U62<br />
V10<br />
V10 V10<br />
J613<br />
V10<br />
J612 V10<br />
V10<br />
J32<br />
V10<br />
M12<br />
QF25 0.5A<br />
QF31 10A<br />
NF11<br />
W51 W51<br />
3 6<br />
V51 V51<br />
2 5<br />
U51 U51<br />
J15<br />
1 4<br />
E<br />
KM10<br />
5 6<br />
3 4<br />
1 2<br />
KM10A<br />
EMG7 53<br />
J49<br />
J50<br />
J26<br />
XT21<br />
V10<br />
CONVEYOR<br />
MOTOR 1<br />
CM1 J58<br />
TG1<br />
POWER SOURCE<br />
3 50/60Hz<br />
200/208/220/240<br />
380/400/416V 10%<br />
Rating 4kVA MAX.<br />
J89<br />
U61<br />
V61<br />
V10<br />
V10<br />
V10<br />
V10<br />
W54<br />
V54<br />
U54<br />
54<br />
J74<br />
U2A<br />
J18<br />
EMG6<br />
W52<br />
V52<br />
U52<br />
CONV1 FG<br />
J21<br />
DIS.POW<br />
J32<br />
C1<br />
J21<br />
TC12<br />
AC15 2.1A<br />
J51<br />
J58<br />
J52<br />
J203<br />
J24<br />
J24<br />
J170<br />
J29<br />
J41<br />
J48<br />
J22<br />
J72<br />
AC15V<br />
TU1<br />
J33 5<br />
AC15V 4<br />
AC15V<br />
DIS.POW<br />
S1<br />
CNF1<br />
CNF2<br />
CNF3<br />
CNF4<br />
CNF5<br />
CNF6<br />
CNF7<br />
CNF8<br />
CNF9<br />
CNF13<br />
CNF14<br />
CNF15<br />
CNF16<br />
CNF18<br />
CNF19<br />
CNF20<br />
CNF21<br />
CNF25 EMG OP<br />
CNF26<br />
CNF27<br />
CNF28<br />
CNF29<br />
CRT1<br />
ROBOT<br />
J49<br />
A1 CONTROL BOX ASSY(MCX2)<br />
SERIAL1<br />
CONTROL I/O1<br />
AC IN<br />
I/O2<br />
See PAGE 8<br />
KV6CTRL.S00<br />
S2<br />
CV ACIN<br />
CV JP1<br />
CV JP2<br />
CMTR1<br />
CMTR2<br />
C1<br />
C2<br />
I/O CVA1<br />
CONTACTA2<br />
CONTACTA1<br />
CNF10 I/O H1<br />
CNF11 I/O H2<br />
SERVICE KEY<br />
YPU/HHK<br />
I/O PWR<br />
I/O PWR TF<br />
OPTION +24V<br />
OPTION DO<br />
+24V IN<br />
TF1<br />
TF2<br />
TF3<br />
FAN1<br />
J34<br />
J35<br />
5<br />
4<br />
S3<br />
CRT2<br />
VISION<br />
J50<br />
BOX ASSY<br />
J92<br />
10<br />
9<br />
7<br />
6<br />
THERMO UNIT<br />
TU2<br />
10<br />
9<br />
7<br />
6<br />
THERMO UNIT<br />
TU3<br />
5<br />
10<br />
4<br />
9<br />
7<br />
6<br />
THERMO UNIT<br />
S4<br />
BUZZER CNF47 J219<br />
SENSOR PWR CNF40 J30<br />
FAN 2<br />
Y1 OT<br />
LED DRIVER<br />
FEEDER PWR<br />
TF5<br />
TF6<br />
EMG SPARE<br />
OP FEEDER PWR<br />
PATLITE CNF24<br />
I/O CVA3<br />
I/O CVA2<br />
H1<br />
H2<br />
H3<br />
P40<br />
CONNECTION BOARD<br />
EPW1 CNF32<br />
EPW2 CNF33<br />
EPW3 CNF34<br />
CNF38<br />
BP OUT CNF37<br />
FRONT PANEL CNF30<br />
S.P LAMP CNF39<br />
CONV VR<br />
HL11<br />
ALARM(RED)<br />
T1821<br />
ERROR(YELLOW)<br />
T1820<br />
RUN (GREEN)<br />
T1822<br />
BUZZER<br />
T1830<br />
EMG J167<br />
J65<br />
J66<br />
J39<br />
J67<br />
J37<br />
J38<br />
CNF31<br />
CNF35<br />
CNF41<br />
CNF42<br />
CNF43<br />
CNF44<br />
CNF45<br />
CNF46<br />
EMG CNF48<br />
TF4 CNF49<br />
CNF12<br />
CNF50<br />
J113<br />
J101<br />
J109<br />
J68<br />
J69<br />
J70<br />
J219<br />
J219<br />
J168<br />
J167<br />
J203<br />
J203<br />
J220<br />
J220<br />
J220<br />
J63<br />
J37<br />
J38<br />
J39<br />
J68<br />
J69<br />
J70<br />
H1<br />
H2<br />
H3<br />
SENS/H1<br />
SENS/H2<br />
SENS/H3<br />
Y1OT/ Y1OT/<br />
Y1ORG Y1ORG<br />
J181<br />
HCN5 CN5<br />
J170<br />
H/+24V<br />
J41<br />
+24V<br />
I/O I/O<br />
J71<br />
J73<br />
I/O HEAD<br />
See PAGE 5<br />
KV6IOH.S00<br />
FLEXIBLE<br />
DUCT Y<br />
SQ02<br />
W1ORG<br />
F.FDR1<br />
F.FDR2<br />
F.AREA<br />
R.AREA<br />
R.FDR1<br />
R.FDR2<br />
CN3_A<br />
J181<br />
CN8_A<br />
J161<br />
CNX1_A<br />
J101<br />
CN15_A<br />
J203<br />
CN6_A<br />
J168<br />
CN2_A<br />
J41<br />
CNX2_A<br />
J102<br />
DI7_A<br />
J220<br />
CNX1_B<br />
J102<br />
CN2_B<br />
J41<br />
DI7_B<br />
J260<br />
J154<br />
J171<br />
J43<br />
J108<br />
I/O<br />
I/O<br />
J114<br />
W1ORG<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
+24V<br />
+24V<br />
J44<br />
CNX1 CN2 HCN5<br />
P21<br />
I/O HEAD H002<br />
CONV I/O A<br />
CN3(ORG/OT)<br />
CN8(EMG/INT)<br />
CNX1(COMU1)<br />
CN15(DO5)<br />
CN6(EMG)<br />
CN2(DC24V IN)<br />
CNX2(COMU2)<br />
CN7(DI1)<br />
KV6CONVA.S00<br />
CONV I/O B<br />
CNX1(COMU1)<br />
CN2(DC24V IN)<br />
CN7(DI1)<br />
See PAGE 6<br />
KV6CONVB.S00<br />
CN5<br />
HCN5<br />
J172<br />
CNX1 CN2 CN5<br />
X-FRAME X-FRAME<br />
LEFT RIGHT<br />
J3<br />
J91<br />
J90<br />
F AREA<br />
J161<br />
H001<br />
J155<br />
Y1OT<br />
CONV<br />
I/O<br />
A<br />
See PAGE 6<br />
P22<br />
CONV<br />
I/O<br />
B<br />
P23<br />
See PAGE 7<br />
SQ05<br />
Y1OT<br />
H002 H003<br />
FLEXIBLE<br />
DUCT X<br />
N1005<br />
N1006<br />
N1012<br />
Y1ORG<br />
SQ401<br />
H001<br />
SQ402<br />
SQ403<br />
H003<br />
T1823A<br />
SQ01<br />
Y1ORG<br />
J29<br />
EMG2/2A<br />
EMG1B/1C<br />
EMG2C/2D<br />
EMG1D/1E<br />
J167<br />
1<br />
3<br />
5<br />
QS11<br />
R<br />
YPU/READY<br />
XS11<br />
U1A/V10<br />
J26<br />
CONV1<br />
H<br />
CONV1<br />
L<br />
T1832<br />
T1833<br />
N1116<br />
0V<br />
S<br />
T<br />
J63<br />
N1113<br />
N1120<br />
N1117<br />
N1115<br />
T1831<br />
T1837<br />
T1822<br />
EMG<br />
+24V<br />
CMN1<br />
J165<br />
J166<br />
See PAGE 8<br />
PU AXIS BRAKE<br />
R1<br />
S1<br />
T1<br />
SQ150<br />
J163<br />
SQ151<br />
J164<br />
CV1H<br />
J61<br />
CV1L<br />
J62<br />
SB11<br />
SB12<br />
J201<br />
J222<br />
2<br />
J202<br />
2<br />
4<br />
6<br />
1 PT1<br />
AC 100V<br />
1A MAX<br />
SERVICE<br />
CONCENT<br />
A3 PROG.UNIT ASSY<br />
COVER<br />
LIMIT SW<br />
EMG SWITCH<br />
COVER<br />
LIMIT SW<br />
EMG SWITCH<br />
NEXT<br />
INTERFACE<br />
J223<br />
PREVIOUS<br />
INTERFACE<br />
J224<br />
J86<br />
MAIN SWITCH<br />
HOUR METER<br />
J87<br />
READY SW<br />
CONVEYOR<br />
SPEED<br />
ADJUSTMENT<br />
CONVEYOR1 H<br />
CONVEYOR1 L<br />
FRONT SIDE<br />
REAR SIDE<br />
BUSY IN/<br />
BA OUT/<br />
UR OUT/<br />
LR IN/<br />
COUNT RESET<br />
BUSY OUT/<br />
BA IN/<br />
UR IN/<br />
LR OUT<br />
SB13<br />
PAGE 2
Emergency stop circuit diagram<br />
GS21<br />
DC24V<br />
0<br />
+24V<br />
0V<br />
S10<br />
SEE POWER CIRCUIT DIAGRAM (See PAGE 4)<br />
EMG7<br />
T1821B 61<br />
+24V 23<br />
N1016<br />
A1<br />
B1<br />
A2<br />
B2<br />
+24V A3<br />
OT1 B3<br />
A4<br />
+24VC B4<br />
+24VC A5<br />
T1821B B5<br />
N1016 A6<br />
0V B6<br />
A7<br />
B7<br />
A8<br />
EMG6 B8<br />
A9<br />
EMG7 B9<br />
EMG7 A10<br />
B10<br />
+24V<br />
+24E<br />
+24V<br />
+24V<br />
0V<br />
0V<br />
13<br />
EMG7 A1<br />
KM10,KM10A<br />
53<br />
1<br />
2<br />
1<br />
2<br />
3<br />
4<br />
A1<br />
B1<br />
A2<br />
B2<br />
A3<br />
B3<br />
A4<br />
B4<br />
A5<br />
B5<br />
A6<br />
B6<br />
A7<br />
B7<br />
A8<br />
B8<br />
A9<br />
B9<br />
A10<br />
B10<br />
1<br />
2<br />
1<br />
2<br />
3<br />
4<br />
CNF9<br />
CNF21<br />
CNF13<br />
EMG CHECK<br />
54 EMG6<br />
62<br />
24<br />
14<br />
A2<br />
LED1:X1OT<br />
LED2:X2OT<br />
LED3:Y1OT<br />
LED4:T,Y2OT<br />
LED5:EMG1 SPARE<br />
LED6:EMG S/W PROG UNIT<br />
LED7:EMG S/W RIGHT<br />
LED8:EMG S/W REAR<br />
LED9:EMG S/W FRONT<br />
LED10:CONTROLLER GOOD<br />
LED11:TF EMG S/W1<br />
LED12:TF EMG S/W2<br />
LED13:COVER LIMIT FRONT<br />
LED14:TF COVER LOMIT FRONT1<br />
LED15:TF COVER LIMIT FRONT2<br />
LED16:COVER LIMIT REAR<br />
LED17:TF COVER LIMIT REAR1<br />
LED18:TF COVER LIMIT REAR2<br />
LED19:EMG SPARE1<br />
LED20:EMG SPARE2<br />
LED21:EMG SPARE3<br />
P40<br />
+24VC<br />
+24E<br />
+24VC<br />
0V<br />
CONNECTION BOARD<br />
CNF35<br />
CNF10<br />
A1 A1<br />
B1 B1<br />
A2 A2<br />
B2 B2<br />
A3 A3<br />
B3 B3 EMG1A<br />
A4 A4 EMG1B<br />
B4 B4<br />
A5 A5<br />
CNF8 B5 B5 +24VC<br />
A6 A6 T1830<br />
B6 B6 T1820<br />
A7 A7 T1821<br />
B7 B7 T1822<br />
A8 A8 T1831<br />
B8 B8 T1833<br />
A9 A9<br />
B9 B9 T1832<br />
A10 A10 0V<br />
B10 B10<br />
CNF12<br />
CNF48 5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
CNF15<br />
1 1<br />
2 2<br />
3 3<br />
4 4 OT1<br />
5 5 OT2<br />
6 6 OT2<br />
7 7 OT3<br />
A1 A1<br />
B1 B1<br />
A2 A2<br />
B2 B2 OT4<br />
A3 A3 OT5<br />
B3 B3<br />
A4 A4<br />
B4 B4<br />
A5 A5<br />
B5 B5 T1836<br />
A6 A6 T1834<br />
B6 B6 T1835<br />
A7 A7<br />
B7 B7<br />
A8 A8 0V<br />
B8 B8<br />
1<br />
2<br />
3<br />
4<br />
1<br />
2<br />
3<br />
4<br />
1<br />
2<br />
3<br />
4<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
+24VN<br />
0V<br />
OT3<br />
OT4<br />
EMG1B<br />
EMG1C<br />
EMG1C<br />
EMG1D<br />
EMG1D<br />
EMG1E<br />
EMG2<br />
EMG2A<br />
EMG2C<br />
EMG2D<br />
1 1<br />
2 2<br />
3 3<br />
4 4<br />
5 5 0V<br />
6 6 EMG1<br />
7 7 EMG1A<br />
8 8 EMG6<br />
9 9 EMG7<br />
10 10<br />
11 11<br />
12 12 +24VP<br />
+24V<br />
0V<br />
OT3<br />
OT4<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
OT1<br />
OT2<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
CN6<br />
1<br />
2 +24V<br />
3 0V<br />
4 OT3<br />
5 OT4<br />
6<br />
7<br />
8<br />
9<br />
P22<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
H CN5<br />
OT1<br />
OT2<br />
RELAY<br />
N1003<br />
RELAY<br />
OT1<br />
OT2<br />
+<br />
-<br />
+<br />
-<br />
1<br />
2<br />
I/O BOARD CONVEYOR A<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
H CN5<br />
+24V<br />
OT1<br />
OT2<br />
CN3<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
OT1<br />
OT2<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
+24V<br />
OT<br />
0V<br />
1 1<br />
2 2<br />
3 3<br />
H CN5<br />
OT1<br />
OT2<br />
OT1<br />
OT2<br />
1<br />
2<br />
EMG1 1 1 EMG1<br />
EMG1A 2 2 EMG1A<br />
EMG6<br />
EMG7<br />
CN5<br />
1 OT1<br />
2 OT2<br />
P21<br />
YPU EMG<br />
1<br />
2<br />
1<br />
2<br />
READY<br />
I/O BOARD HEAD<br />
N2426<br />
EMG6<br />
EMG7<br />
RELAY<br />
+<br />
-<br />
EMG1B 1 1<br />
EMG1C 2 2<br />
EMG1C 1 1<br />
EMG1D 2 2<br />
EMG1D<br />
EMG1E<br />
EMG2<br />
EMG2A<br />
EMG2C 1<br />
EMG2D 2<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
+24V<br />
STOP R<br />
STOP F<br />
1 1 COVER LIMIT SW FRONT<br />
2 2<br />
SQ150<br />
COVER F<br />
1<br />
2<br />
COVER R<br />
+24V<br />
+24V<br />
OT<br />
0V<br />
CN4<br />
A1<br />
B1<br />
A2<br />
B2<br />
A3<br />
B3<br />
A4<br />
B4<br />
A5<br />
B5<br />
A6<br />
B6<br />
A7<br />
B7<br />
A8<br />
B8<br />
A9<br />
B9<br />
A10<br />
B10<br />
A11<br />
B11<br />
A12<br />
B12<br />
A13<br />
B13<br />
EMG.SW REAR<br />
SB12<br />
EMG.SW FRONT<br />
SB11<br />
COVER LIMIT SW REAR<br />
SQ151<br />
A1<br />
B1<br />
A2<br />
B2<br />
A3<br />
B3<br />
A4<br />
B4<br />
A5<br />
B5<br />
A6<br />
B6<br />
A7<br />
B7<br />
A8<br />
B8<br />
A9<br />
B9<br />
A10<br />
B10<br />
A11<br />
B11<br />
A12<br />
B12<br />
A13<br />
B13<br />
+24V<br />
OT<br />
0V<br />
YPU (A3)<br />
EMG<br />
1 1<br />
2 2<br />
3 3<br />
+24V<br />
OT<br />
0V<br />
1<br />
2<br />
3<br />
C/R GOOD<br />
1 1<br />
2 2<br />
EMG1<br />
EMG1A<br />
READY<br />
1 1 EMG6<br />
2 2 EMG7<br />
1 1<br />
2 2<br />
3 3<br />
XOT<br />
YOT<br />
1<br />
2<br />
3<br />
KV1-CONTROLLER<br />
1<br />
2<br />
1<br />
2<br />
1<br />
2<br />
SQ206 X OT<br />
SQ05<br />
EMG<br />
EMG SYSTEM<br />
EMG SERVO 1A<br />
EMG<br />
Y OT<br />
SERVO 1B<br />
EMG.SW PROG.UNIT<br />
READY SW.PROG.UNIT<br />
PAGE 3
Power supply circuit diagram<br />
>2.5sq<br />
POWER SOURCE<br />
3 50/60Hz<br />
Rating 4kVAMAX<br />
200/208/220/240V<br />
380/400/416V 10%<br />
QF11 set13A<br />
L1<br />
R<br />
NOTE1:THIS DIAGRAM SHOWS 200V<br />
SEE INTERCONNECTION DIAGRAM (PAGE 9)<br />
NOTE2:IF FIXED CAMERA IS AVAILABLE,<br />
CONNECTED CN2 OF LED DRIVER(-6XX).<br />
L2<br />
L3<br />
CONVEYOR<br />
MOTOR 1<br />
(25W)<br />
S<br />
T<br />
1<br />
3<br />
5<br />
for CONV.MOTOR<br />
U (WHITE)<br />
1 1<br />
V (GRAY)<br />
M12 2 2<br />
W(BLACK)<br />
3 3<br />
R<br />
S<br />
T<br />
QS11<br />
CM<br />
R1<br />
S1<br />
T1<br />
S1<br />
R1<br />
FAN1 1 1<br />
2 2<br />
FAN<br />
1<br />
FAN2 2<br />
2<br />
4<br />
6<br />
FEEDER FLOATING SENSOR<br />
AREA SENSOR<br />
FAN<br />
1<br />
2<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
R1<br />
S1<br />
T1<br />
TC11 750VA<br />
100V<br />
200V<br />
220V<br />
SENSOR<br />
POWER<br />
MTG1<br />
1<br />
MTG2<br />
2<br />
U62<br />
3<br />
V01<br />
4<br />
W01<br />
5<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6 6<br />
TM11<br />
240V<br />
220V<br />
S1 208V<br />
200V<br />
190V<br />
0V<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
240V<br />
220V<br />
R1 208V<br />
200V<br />
190V<br />
0V<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
0V<br />
U10<br />
U20<br />
CNF4<br />
V10<br />
2.48KVA<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
240V<br />
220V<br />
208V<br />
200V<br />
190V<br />
0V<br />
220V V50<br />
200V V60<br />
220V U50<br />
200V U60<br />
QF21 3A<br />
QF22 1A<br />
QF23 5A<br />
0V<br />
+24VN<br />
0V<br />
+24VN<br />
0V<br />
+24VN<br />
0V<br />
+24VN<br />
0V<br />
+24VN<br />
0V<br />
+24VN<br />
+24VA<br />
+24VA<br />
+24VA<br />
T1<br />
N<br />
220V W50<br />
NOTE1<br />
U11<br />
U1A<br />
U21<br />
1 1 1<br />
1 2 3 4 5 6 7 8 9<br />
0 1 2<br />
1 1 1<br />
1 2 3 4 5 6 7 8 9<br />
0 1 2<br />
RXE5 +24VF<br />
2.5A<br />
RXE7<br />
1.85A<br />
RXE8 +24VI<br />
1.85A<br />
+24VN<br />
0V<br />
+24VN<br />
0V<br />
CNF40<br />
+24VH<br />
CNF29<br />
1 2 3 4<br />
1 2 3 4<br />
V10 V10<br />
+24VA<br />
+24VA<br />
XT21<br />
V10 V10<br />
V10 V10<br />
QF31 10A<br />
W50<br />
W51<br />
V50<br />
U50<br />
QF32 2A<br />
V60<br />
U60 U61<br />
U61<br />
1 2<br />
1 2<br />
CNF1<br />
RXE4 +24VO<br />
2.5A<br />
RXE2 +24VP<br />
0.1A<br />
V10<br />
V10<br />
V10<br />
U62<br />
V62<br />
V51<br />
U51<br />
V61<br />
1 2 3 4<br />
1 2 3 4<br />
CNF21<br />
CONNECTION<br />
BOARD<br />
CNF41<br />
U21<br />
V10<br />
+24VA<br />
A B A B A B A B A B<br />
1 1 2 2 3 3 4 4 5 5<br />
KM10<br />
W51<br />
NF11<br />
3 6<br />
W52 W52 5 6<br />
V51<br />
2 5<br />
V52 V52 3 4<br />
U51<br />
1 4<br />
E<br />
U52 U52 1 2<br />
AC200V<br />
MAX14A 0V 0V<br />
GS21<br />
+24V<br />
0V<br />
1 2 3 4 5 . . 12<br />
1 2 3 4 5 . . 12<br />
2.5A<br />
RXE1 +24VN CNF18<br />
1.85A<br />
0V<br />
CNF15<br />
DC24V<br />
U20<br />
V61<br />
+24VP<br />
KM10A<br />
+24V<br />
QF25 0.5A<br />
SEE EMERGENCY<br />
CIRCUIT DIAGRAM (PAGE 3)<br />
+24VF<br />
1<br />
2<br />
1<br />
2<br />
0V<br />
P40<br />
+24VA RXE11 +24VJ<br />
CNF16<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
+24VH<br />
0V<br />
+24VI<br />
0V<br />
73<br />
83<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
74<br />
84<br />
U2A<br />
W54<br />
V54<br />
U54<br />
V62<br />
U62<br />
See emergency circuit diagram (PAGE 3)<br />
HEAD +24V +24V<br />
I/O BOARD CONVEYOR,A<br />
CN2<br />
CN2<br />
RXE1<br />
1.85A<br />
RXE1<br />
1.85A<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
+24V<br />
0V<br />
+24V<br />
0V<br />
U2A 1 1<br />
V10 2 2<br />
P23<br />
I/O BOARD CONVEYOR,B<br />
P24<br />
TC12<br />
2.1A<br />
U2A 1 1<br />
V10 2<br />
U2A 1 1<br />
V10 2 2<br />
U2A 1<br />
V10 2<br />
U11<br />
V10<br />
CRT1<br />
FG ROBOT<br />
U54 1<br />
V54 2<br />
W54 3<br />
U21 4<br />
V10 5<br />
+24VP<br />
0V<br />
CONTROL BOX<br />
AC220V for MOTOR DRIVER POWER<br />
AC200V for CONTROL<br />
+24V<br />
1<br />
2<br />
3<br />
4<br />
2<br />
1<br />
2<br />
AC15V<br />
1 1<br />
2 2<br />
AC15V<br />
1 1<br />
2 2<br />
AC15V<br />
1 1<br />
2 2<br />
1<br />
2<br />
3<br />
4<br />
TU1<br />
5<br />
4<br />
5<br />
4<br />
5<br />
4<br />
U11<br />
V10<br />
TU2<br />
TU3<br />
+24V<br />
I/O BOARD HEAD<br />
CN2<br />
7<br />
6<br />
THERMO UNIT<br />
POWER OF CONVEYOR MOTOR<br />
FOR YTF<br />
CRT2<br />
VISION<br />
10<br />
9<br />
7<br />
6<br />
THERMO UNIT<br />
10<br />
9<br />
7<br />
6<br />
THERMO UNIT<br />
10<br />
9<br />
U1A XS11<br />
V10<br />
AC100V 1A MAX<br />
DC24V<br />
PROG.UNIT<br />
A3<br />
RXE1<br />
1.85A<br />
+24V<br />
0V<br />
A1<br />
P21<br />
HEATER1<br />
HEATER2<br />
HEATER3<br />
PAGE 4
I/O wring diagram(HEAD)<br />
See PAGE 2<br />
SYSTEM BOARD(I/02)<br />
CONNECTION BOARD(CNF16)<br />
CONNECTION BOARD(CNF10)<br />
I/O CORE<br />
COMU2<br />
CNX2<br />
+24V<br />
FLEXIBL<br />
DUCT X<br />
I/O I/O<br />
CN5<br />
+24V<br />
HCN5<br />
COMU1<br />
CNX1<br />
CNX1<br />
J114<br />
DC24V IN<br />
CN2<br />
EMG<br />
CN5<br />
CN15<br />
H/CN5<br />
J44 J172<br />
DI4<br />
CN11<br />
CN11<br />
J305<br />
EMPTY3 EMPTY2 EMPTY1<br />
EMPTY3 EMPTY2 EMPTY1<br />
N2142 N2141 N2140<br />
SQ230<br />
SQ231<br />
SQ232<br />
DISPENCE EMPTY SENSOR(OPTION)<br />
I/O HEAD<br />
DISPENCE<br />
EMPTY 1<br />
DISPENCE<br />
EMPTY 2<br />
DISPENCE<br />
EMPTY 3<br />
DO0,3<br />
CN6<br />
CN6<br />
J303<br />
BLOW 3<br />
BLOW 2<br />
BLOW 3 BLOW 2<br />
T2902 T2901<br />
BLOW 1<br />
BLOW 1<br />
T2900<br />
YV01<br />
HEAD 1<br />
BLOW<br />
YV02<br />
HEAD 2<br />
BLOW<br />
YV03<br />
HEAD 3<br />
BLOW<br />
ORG/OT<br />
CN4<br />
CN6<br />
J301<br />
X OT<br />
X OT<br />
N2126<br />
R3 ORG<br />
R2 ORG<br />
R3 ORG R2 ORG<br />
N2124 N2123<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
R1 ORG<br />
X ORG<br />
R1 ORG X ORG<br />
N2122 N2120<br />
SQ200<br />
X AXIS<br />
ORG<br />
SQ202<br />
R1 AXIS<br />
ORG<br />
SQ203<br />
R2 AXIS<br />
ORG<br />
SQ204<br />
R3 AXIS<br />
ORG<br />
SQ206<br />
X AXIS<br />
OT<br />
LIGHT<br />
CN13<br />
CN13<br />
J306<br />
LIGHT1<br />
LED1<br />
FIDUCIAL LIGHT<br />
DI3<br />
CN10<br />
CN10<br />
J302<br />
DOWN 3 DOWN 2 DOWN 1<br />
DOWN 1<br />
DOWN 3 DOWN 2<br />
N2132 N2131<br />
N2130<br />
PLATE of the HEAD<br />
SQ220<br />
HEAD 1<br />
DOWN<br />
SQ221<br />
HEAD 2<br />
DOWN<br />
SQ222<br />
HEAD 3<br />
DOWN<br />
PAGE 5
I/O wring diagram(CONVEYOR A)<br />
CONNECTION BOARD(CNF16)<br />
SYSTEM BOARD(I/O1)<br />
CONV I/O B(CNX1)<br />
CONNECTION BOARD(CNF8)<br />
CONNECTION BOARD(CNF12)<br />
CONNECTION BOARD(CNF22)<br />
See PAGE 2<br />
I/O CORE<br />
DC24VIN<br />
CN2<br />
CN2_A<br />
J701<br />
COMU1<br />
CNX1<br />
+24V<br />
CNX1_A<br />
J41 J101<br />
T1820...T1833<br />
T1834/T1835/T1836<br />
T1845<br />
+24V<br />
J30<br />
RLY9<br />
QF50 1A<br />
COMU2<br />
CNX2<br />
T1845<br />
RLY13<br />
CNX2_A<br />
J102<br />
+24V<br />
KA50<br />
9-<br />
10-<br />
11-<br />
12-<br />
13+<br />
14+<br />
15+<br />
16+<br />
DO5<br />
CN15<br />
RELAY DOT<br />
CN15_A<br />
J703<br />
1-<br />
2-<br />
3-<br />
4-<br />
5+<br />
6+<br />
7+<br />
8+<br />
EMG/INT<br />
CN8<br />
CN8_A<br />
J203 J161<br />
+24V<br />
0V<br />
F.AREA<br />
N1012<br />
N1011<br />
N1005<br />
N1006<br />
N1007<br />
N1012<br />
RLY1<br />
RLY5<br />
XT50<br />
+24V<br />
N1012<br />
F.FDR1<br />
F.FDR2<br />
See PAGE 2<br />
AREA-B<br />
AREA-B<br />
F AREA(OPTION)<br />
Full Keyboard Service Key<br />
T1845<br />
J702<br />
T1844<br />
J702<br />
+24V<br />
0V<br />
J702<br />
DOT STATION(OPTION)<br />
I/O CONVEYOR UNIT<br />
A<br />
SQ25A<br />
SQ25B<br />
LASER<br />
DOT LED<br />
DOT LED<br />
DOT MOTOR DOT MOTOR<br />
DO6<br />
CN16<br />
CN16_A<br />
J701<br />
DOT LIGHT<br />
J704<br />
J704<br />
DOT LIGHT<br />
J705<br />
MOTOR<br />
DI SPARE<br />
CN22<br />
CN22_A<br />
J253<br />
N1060<br />
N1061<br />
N1062<br />
N1064<br />
N1065<br />
N1066<br />
N1067<br />
LED50<br />
LED<br />
M50<br />
MOTOR<br />
SQ70<br />
SYLINGE<br />
PRESSURE 1<br />
SQ71<br />
SYLINGE<br />
PRESSURE 2<br />
SQ72<br />
SYLINGE<br />
PRESSURE 3<br />
DI3<br />
CN1<br />
CN1_A<br />
J252<br />
N1030<br />
N1031<br />
N1032<br />
N1033<br />
N1034<br />
N1035<br />
N1036<br />
N1037<br />
PIN1<br />
N1040<br />
PIN2<br />
N1042<br />
N1043<br />
N1045<br />
N1046<br />
SQ90<br />
CONVEYOR ENT.<br />
SQ91<br />
SUB POS1<br />
SQ92<br />
SUB POS2<br />
SQ93<br />
SET POSITION<br />
SQ94<br />
WORK OUT<br />
SQ95<br />
CONVEYOR EXIT 1<br />
SQ96<br />
CONVEYOR EXIT 2<br />
SQ97<br />
LOCATE PIN1 UPPER<br />
SQ98<br />
LOCATE PIN2 UPPER<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
CN5<br />
J170<br />
CN5<br />
HCN5<br />
J172<br />
ORG/OT<br />
CN3<br />
CN3_A<br />
J181<br />
N1001<br />
W1 ORG<br />
Y1OT/Y1ORG<br />
Y1OT/Y1ORG<br />
J171<br />
SQ01<br />
N1000<br />
Y1 ORG<br />
Y ORG<br />
N1004<br />
Y1 OT<br />
CONNECTION(CNF10)<br />
To HEAD I/O<br />
See PAGE 2<br />
Y FLEX<br />
SQ02<br />
W1 ORG<br />
SQ05<br />
Y OT<br />
DI1<br />
CN7<br />
CN7_A<br />
J220<br />
N1016<br />
SERVO ON<br />
N1015<br />
SERVICE KEY<br />
CONNECTION BOARD(CNF30)<br />
See PAGE 2<br />
PAGE 6
I/O wring diagram(CONVEYOR B)<br />
CONNECTION BOARD(CNF16)<br />
CONV I/O A(CNX2)<br />
CONNECTION BOARD(CNF22)<br />
See PAGE 2<br />
I/O CORE<br />
DC24VIN<br />
CN2<br />
CN2_B<br />
J41<br />
COMU1<br />
CNX1<br />
SP11<br />
AIR<br />
AIR<br />
CNX1_B<br />
J102<br />
AIR<br />
PRESSURE<br />
SENSOR<br />
+24V<br />
J30<br />
COMU2<br />
CNX2<br />
N1111<br />
EMG/INT<br />
CN8<br />
CN8_B<br />
J162<br />
N1105<br />
N1106<br />
N1107<br />
N1110<br />
R.FDR1<br />
R.FDR2<br />
R.AREA<br />
N1112<br />
+24V<br />
N1112<br />
See PAGE 2<br />
AREA-B<br />
AREA-B<br />
R AREA(OPTION)<br />
I/O CONVEYOR UNIT<br />
B<br />
SQ31A<br />
SQ31B<br />
LASER<br />
DO5<br />
CN15<br />
CN15_B<br />
J205<br />
T1920<br />
T1921<br />
T1922<br />
T1923<br />
T1924<br />
T1925<br />
T1926<br />
T1927<br />
T1930<br />
T1931<br />
T1932<br />
T1933<br />
YV01<br />
MAIN STOPPER<br />
YV03<br />
LOCATE PIN<br />
YV04<br />
EDGE CLAMP<br />
YV05<br />
PUSH IN<br />
YV06<br />
STOPPER OF ENTRANCE<br />
YV07<br />
STOPPER OF EXIT<br />
ORG/OT<br />
CN3<br />
CN3_B<br />
J258<br />
N1102<br />
PU ORG<br />
SQ08<br />
PU ORG<br />
DI SPARE<br />
CN22<br />
CN22_B<br />
J707<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
PNP CNGER SQ36<br />
N1160<br />
N1160<br />
DOT STATION<br />
SENSOR<br />
PNP CNGER SQ37<br />
N1161<br />
N1161<br />
DOT STATION<br />
ALARM<br />
DOT STATION<br />
(OPTION)<br />
DI1<br />
CN7<br />
CN7_B<br />
J260<br />
N1113...N1115<br />
BUSY IN/BA IN/BP IN<br />
See PAGE 2<br />
PAGE 7
<strong>Control</strong>ler connections diagram<br />
J21<br />
AC IN<br />
U54<br />
V54<br />
W54<br />
U21<br />
V10<br />
J72<br />
AC 200V<br />
See PAGE 2<br />
A1 CONTROL BOX ASSY.(MCX2)<br />
CONTROL BOX ASSY<br />
SYSTEM<br />
VISION<br />
(VICS2500)<br />
SERVO1B<br />
SERVO1A PI2A<br />
DRIVER1B<br />
DRIVER1A<br />
SERIAL 1<br />
SERIAL 2<br />
I/O1<br />
I/O2<br />
KEY<br />
FDD<br />
LIGHT<br />
VGA<br />
EMG J167<br />
V.OUT<br />
CAMERA1<br />
CAMERA2<br />
CAMERA3<br />
CAMERA4<br />
PI1B<br />
PI2B<br />
PI1A<br />
MO1B<br />
MO2B<br />
MO1A<br />
MO2A<br />
J111<br />
J110<br />
J113<br />
J120<br />
J112<br />
J101<br />
J109<br />
J505<br />
J501<br />
J123<br />
J124<br />
J121<br />
J122<br />
J143<br />
J144<br />
J141<br />
J142<br />
X<br />
Y1<br />
Y2<br />
PU<br />
ZR1<br />
W<br />
X<br />
Y1<br />
Y2<br />
PU<br />
ZR1<br />
W<br />
J135 X<br />
Z1<br />
R1<br />
Z2<br />
R2<br />
Z3<br />
R3<br />
X<br />
ZR1<br />
ZR2<br />
ZR3<br />
J134<br />
J133<br />
T1823A J220<br />
M9<br />
J132 PU PUP<br />
J131<br />
Y1 Y1M<br />
Y1<br />
Y2<br />
Y2<br />
Y2M<br />
BK BK<br />
M2<br />
Y1P<br />
Y1-AXIS<br />
AC SERVO<br />
MOTOR<br />
M11<br />
Y2P<br />
Y2-AXIS<br />
AC SERVO<br />
MOTOR<br />
PU PUM<br />
FLEXIBLE<br />
DUCT Y<br />
PU-AXIS<br />
AC SERVO<br />
MOTOR<br />
W WM<br />
M10<br />
W WP<br />
W-AXIS<br />
AC SERVO<br />
MOTOR<br />
J145<br />
J125<br />
J126<br />
J127<br />
J146<br />
J147<br />
J148<br />
J501<br />
J510<br />
R3 Z3 R2 Z2 R1<br />
R3 Z3 R2 Z2 R1<br />
J151<br />
Z3P<br />
Z3 Z3 R3 R3 Z2 Z2 R2 R2<br />
M7<br />
Z3M<br />
Z3-AXIS<br />
AC SERVO<br />
MOTOR<br />
J150<br />
R3P<br />
M8<br />
R3M<br />
R3-AXIS<br />
AC SERVO<br />
MOTOR<br />
Z1 ZR3 ZR2<br />
Z1<br />
ZR3 ZR2<br />
J149<br />
Z2P<br />
J510<br />
CAMERA 1<br />
M5<br />
Z2M<br />
Z2-AXIS<br />
AC SERVO<br />
MOTOR<br />
See PAGE 2<br />
AC 100V<br />
AC 100V<br />
CONNECTION BOARD(CNF15)<br />
X XM<br />
M1<br />
X X X XP<br />
J129<br />
X-AXIS<br />
AC SERVO<br />
MOTOR<br />
J130<br />
R2P<br />
M6<br />
See PAGE 2<br />
J136<br />
R2M<br />
R2-AXIS<br />
AC SERVO<br />
MOTOR<br />
J49<br />
J50<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
ZR1<br />
ZR1<br />
Z1P<br />
CRT1<br />
ROBOT<br />
J128<br />
Z1 Z1 R1 R1<br />
M3<br />
FLEXIBLE<br />
DUCT X<br />
Z1M<br />
Z1-AXIS<br />
AC SERVO<br />
MOTOR<br />
CRT2<br />
VISION<br />
J112<br />
J505<br />
YPU/READY<br />
EMG1/1A<br />
J29<br />
EMG<br />
EMG6/7<br />
+24V<br />
+24V/0V<br />
CMN1<br />
J113<br />
R1P<br />
M4<br />
J110<br />
J120<br />
J101<br />
J109<br />
J167<br />
R1M<br />
R1-AXIS<br />
AC SERVO<br />
MOTOR<br />
J111<br />
A4<br />
FDD<br />
SERIAL 2<br />
I/O CONV A(CNX1)<br />
PROG. UNIT ASSY.<br />
A5<br />
See PAGE 6<br />
See PAGE 2<br />
J108(FULEXIBLE DUCT Y)<br />
CONNECTION(CNF48)<br />
CONNECTION(CNF39)<br />
KEY BOARD<br />
PAGE 8
PAGE 9<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
Transrap switching diagram<br />
U20<br />
U10<br />
V10<br />
S1<br />
220V<br />
200V<br />
100V<br />
0V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
0V<br />
S1<br />
R1<br />
220V<br />
200V<br />
100V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
220V<br />
200V<br />
100V<br />
0V<br />
S1<br />
R1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
220V<br />
200V<br />
100V<br />
0V<br />
S1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
220V<br />
200V<br />
100V<br />
0V<br />
S1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
220V<br />
200V<br />
100V<br />
0V<br />
S1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
U20<br />
U10<br />
V10<br />
220V<br />
200V<br />
100V<br />
0V<br />
S1<br />
R1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
TC11:The selection of POWER SOURCE<br />
208V<br />
230V<br />
240V<br />
200V<br />
R1<br />
208V<br />
230V<br />
240V<br />
208V<br />
TC11<br />
R1<br />
208V<br />
230V<br />
240V<br />
TC11<br />
230V<br />
TC11<br />
R1<br />
208V<br />
230V<br />
240V<br />
TC11<br />
240V<br />
208V<br />
230V<br />
240V<br />
TC11<br />
380V<br />
208V<br />
230V<br />
240V<br />
TC11<br />
400V<br />
R1<br />
208V<br />
230V<br />
240V<br />
TC11<br />
416V<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
U50<br />
V50<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
U50<br />
V50<br />
0V<br />
200V<br />
190V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
TM11<br />
N<br />
W50<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
TM11<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
TM11<br />
N<br />
W50<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1 TM11<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
N<br />
W50<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
TM11<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
N<br />
W50<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
N<br />
W50<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
TM11<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V 0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
R1<br />
S1<br />
TM11<br />
190V<br />
0V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
0V 0V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
190V<br />
200V<br />
208V<br />
230V<br />
240V<br />
T1<br />
N<br />
W50<br />
T1<br />
N<br />
W50<br />
416V<br />
400V<br />
380V<br />
240V<br />
230V<br />
208V<br />
TM11:The selection of POWER SOURCE<br />
200V
Air circuit<br />
PBDAS 6X40<br />
-ZC130A<br />
16<br />
15<br />
UEF<br />
UEF<br />
17 PBSA 10X5<br />
18<br />
20<br />
20<br />
UEF4BU<br />
23<br />
PLUG<br />
10<br />
PBDAS 6X40<br />
SL4-M5<br />
YMDA 16X35<br />
TSH4-M5M<br />
SC4-M5A<br />
PBDA 10X30 or<br />
SL4-M5<br />
YMDA 16X35<br />
PBDA 16X5-M<br />
040M12AJ 1 ~ 7 A040<br />
- 4E1 - PLL 8 ~ 12 BP<br />
SL4-M5<br />
SL4-M5<br />
SC4-M5A<br />
SC4-M5A<br />
SC4-M5A<br />
UY4<br />
4 (BLACK)<br />
4 (ORANGE)<br />
UP4<br />
UP4<br />
14<br />
SL8-01<br />
KM-11<br />
8(ORANGE)<br />
UEDW10-8<br />
UP10<br />
8(ORANGE)<br />
SL10-02<br />
12<br />
TL8-01<br />
10(ORANGE)<br />
19<br />
SMC<br />
G46-4<br />
13<br />
GP3-40<br />
11 R150-01<br />
24<br />
UY8<br />
UY8<br />
UY8<br />
TL4-M5<br />
SMC<br />
IR2020-02<br />
TL4-M5<br />
UP8<br />
UP8<br />
UY10<br />
10(ORANGE)<br />
SLY10-03<br />
UY10<br />
USD8-6<br />
4(ORANGE)<br />
TL4-01<br />
SL10-02<br />
TL4-02<br />
4 (ORANGE)<br />
TL4-01<br />
GS1-50<br />
-DL-41W<br />
4 (ORANGE)<br />
TSH4-M5<br />
4 (ORANGE)<br />
TL4-02<br />
TL4-01<br />
USD6-4<br />
9<br />
UY4<br />
10(ORANGE)<br />
22<br />
ASN300K<br />
UC4<br />
6<br />
300V-03<br />
41P<br />
4(YELLOW)<br />
TL4-01<br />
KV6-M8580-000<br />
DISPENSE CON.UNIT<br />
KV6-M8580-000<br />
DISPENSE CON.UNIT<br />
4(ORANGE)<br />
4 (ORANGE)<br />
SL12-03<br />
KV6-M8580-000<br />
DISPENSE CON.UNIT<br />
UY4<br />
CVU4<br />
TL4-01<br />
TL4-01<br />
CVU4 TL4-01<br />
4<br />
8-30D3<br />
8 R300-03<br />
12<br />
(ORANGE)<br />
MF300<br />
7 NIPLE3/8"<br />
KM23<br />
-03-A<br />
5<br />
ME12<br />
25<br />
3<br />
F300-03<br />
-BG-A<br />
US10<br />
US4<br />
US10<br />
US4<br />
US10<br />
US4<br />
US4<br />
1<br />
HI-CAPPLER<br />
PLUG 30PM<br />
2 M-F ELBOW3/8"<br />
Cable on X axis frame connected in cover<br />
SL10-02<br />
TL4-02<br />
UY4<br />
SL10-02<br />
TL4-02<br />
UY4<br />
SL10-02<br />
TL4-02<br />
SL4-M5<br />
SL4-M5<br />
SL4-M5<br />
TLR8-02<br />
TLR8-02<br />
TLR8-02<br />
AIR SOURCE<br />
26<br />
SL8-02<br />
SL8-02<br />
SL8-02<br />
HSD-X (KV6) <strong>Control</strong> <strong>Wiring</strong> <strong>Diagram</strong><br />
27<br />
26 KV6-M7171-000<br />
VALVR ASSY XX ME12<br />
MAC<br />
25 K40-M8527-000<br />
MICRO EJECTOR XX ME12<br />
KOGANEI<br />
24 KV6-M8591-000<br />
TAC VALVE<br />
XX 41P<br />
KOGANEI<br />
23 KV7-M9269-000<br />
CYLINDER<br />
2 PBDA 10X5-M<br />
KOGANEI<br />
22 KU4-M8594-000<br />
TAC SELECT<br />
XX ASN300K<br />
KOGANEI<br />
21 KV7-M9612-001<br />
AIR CYLINDER ASSY.<br />
1 BDADS 10X10 KOGANEI<br />
20 KV7-M9283-000<br />
CYL.,YMDA16X35<br />
2 YMDA 16X35<br />
KOGANEI<br />
19 KK5-M8589-000<br />
GAUGE<br />
XX G46-4<br />
SMC<br />
18 KV7-M9229-000<br />
CYLINDER<br />
1 PBDA 10X30<br />
KOGANEI<br />
17 KV7-M9237-000<br />
CYLINDER PBSA10X5<br />
2 PBSA 10X5<br />
KOGANEI<br />
16 KV7-M9179-A00<br />
CYLINDER:ASSY<br />
2 PBDAS 6X40<br />
KOGANEI<br />
15 KV7-M9165-000<br />
CYLINDER PBDAS6X40 2 PBDAS 6X40<br />
KOGANEI<br />
14 KG2-M8582-400<br />
VALVE(SPARE)<br />
1<br />
KOGANEI<br />
13 KU4-M8594-000<br />
PRESSURE GAUGE XX GP3-40 KOGANEI<br />
12 KG2-M8582-400<br />
AQUMRATE REGULATOR XX IR2020-02 SMC<br />
11 KG3-M8591-001<br />
REGULATOR<br />
XX R150-01 KOGANEI<br />
10 KM0-M8582-000<br />
VALVE<br />
1<br />
KOGANEI<br />
9 KG7-M8596-002<br />
PRESURE GAUGE 1 GS1-50-DL-41W KOGANEI<br />
8 KG7-M8504-001<br />
REGULATOR<br />
1 R300-03<br />
KOGANEI<br />
7 KH5-M8531-000<br />
FITTING 1<br />
1 3/8" NIPPLE<br />
6 KH5-M8501-000<br />
EXHAUST VALVE<br />
1 300V-03<br />
KOGANEI<br />
5 KG7-M8502-000<br />
MIST FILTER<br />
1 MF300-03-A<br />
KOGANEI<br />
4 KG7-M8503-000 MODULE ADAPTER 1 8-30D3<br />
KOGANEI<br />
3 KG7-M8501-000<br />
AIR FILTER<br />
1 F300-03-BG-A<br />
KOGANEI<br />
2 KG7-M8513-000<br />
JOINT<br />
1 3/8" M-F ELBOW<br />
1 KG7-M8512-000<br />
JOINT<br />
1 30PM<br />
NITTO<br />
PAGE 10
KV6 - 0007<br />
Harness parts list<br />
No Part No. Part Name Q'ty Remarks No Part No. Part Name Q'ty Remarks<br />
1 KG2-M536A-01X HNS 301 (FG 450) 1 J82 39 KV8-M668L-10X HNS,8-8(DI 2A) 1<br />
2 KG2-M536A-22X HNS,PE 150 6 J83-J88 40 KV6-M66A3-00X HNS 10-3(ORG/OT) 1 J301<br />
3 KG2-M663R-00X HNS 3-11 :J61/J62 2 J61,J62 41 KV6-M66A4-00X HNS,10-4 1 J302<br />
4 KG2-M664H-00X HNS 4-5 (SERIAL1) 1 J113 42 KV6-M66A5-00X HNS,10-5(DO HEAD) 1 J303<br />
5 KG2-M669G-01X HNS,9-4 1 J202 43 KV6-M66E7-00X HNS,11-7(DI HEAD) 1 J305<br />
6 KH1-M536E-32X HNS 302 (FG 850 FLEX 1 J92 44 KV6-M66M1-00X HNS18-1(PWR,THERMO U 3 J33,J34,J35<br />
7 KH4-M664L-03X HNS 4-8 (FDD) 1 J110 45 KV6-M66M2-00X HNS,18-2(THERMO SENS 3 J37,J38,J39<br />
8 KH4-M664N-01X HNS 4-10 (SERIAL 2) 1 J120 46 KV6-M66M3-00X HNS,18-3(THERMO SENS 3 J65,J66,J67<br />
9 KH4-M668R-00X HNS 8-11 (SW LIMIT C 2 J163,J164 47 KV7-M661W-00X HNS 1-15(PWR,HEAD I/ 1 J44<br />
10 KH5-M536E-11X HNS 302 (FG 500 FLEX 1 J74 48 KV7-M662A-01X HNS,2-1(SENSOR POWER 1 J30<br />
11 KK1-M664J-01X HNS,PE 1000 5 J77-J80,J89 49 KV7-M662Y-00X HNS 2-17(CONN,CNF21) 1 J48<br />
12 KK1-M667E-00X HNS 7-2 (SW EMG) 2 J165,J166 50 KV7-M663M-00X HNS 3-9(CONNECT,CNF4 1 J58<br />
13 KM0-M536A-01X HNS,PE 70 2 J90,J91 51 KV7-M66A7-00X HNS,10-7(FID) 1 J306<br />
14 KM5-M661E-00X HNS,1-2 (QF11-TM11) 1 J3 52 KV8-M536E-10X HNS 302 2 J71,J73<br />
15 KM5-M661Y-00X HNS,1-17 (PWR,CRT) 1 J50 53 KV8-M661J-00X HNS 1-6(TM11-QF32) 1 J16<br />
16 KM5-M662K-00X HNS,2-7 (CNECT,CNF15 1 J29 54 KV8-M661N-00X HNS,1-10(QF40-KM10A) 1 J19<br />
17 KM6-M661G-00X HNS,1-4 (TM11-TC11) 1 J4 55 KV8-M661R-00X HNS 2-11(OUTLET) 1 J26<br />
18 KM6-M661J-00X HNS 1-6 (TM11-QF31) 1 J14 56 KV8-M661U-00X HNS,CNF16 1 J41<br />
19 KM6-M661K-00X HNS 1-7 (QF31-NF11) 1 J15 57 KV8-M661V-00X HNS 1-14(PWR,HEAD I/ 1 J43<br />
20 KM6-M661L-00X HNS 1-8 (NF11-KM11) 1 J18 58 KV8-M662A-00X HNS,2-1(KM12,QF22,XT 1 J21<br />
21 KM6-M661Y-00X HNS,POWER CRT 1 J49 59 KV8-M662G-00X HNS 2-4(CONNECT,CNF1 1 J24<br />
22 KM6-M66L2-03X HNS,PE 1600 1 J81 60 KV8-M662N-00X HNS,CONNECT CNF10 1 J170<br />
23 KM6-M66M1-10X HNS 18-1 (TAP CHANGE 10 J601-J608,J610,J611 61 KV8-M662R-00X HNS,2-11(OT,HEAD) 1 J171<br />
24 KM6-M66M1-20X HNS 18-1 (TAP CHANGE 1 J609 62 KV8-M662X-00X HNS,2-16(PWR,IO) 1 J47<br />
25 KM6-M66M4-00X HNS 18-4 (JUMPER) 2 J612,613 63 KV8-M663A-00X HNS,3-1 (PWR,MTR) 1 J51<br />
26 KU0-M663N-00X HNS,3-10 (CAPACITOR) 1 J52 64 KV8-M663T-00X HNS SPEED CONTROL 1 J63<br />
27 KV0-M664M-00X HNS 4-9 1 J111 65 KV8-M664A-00X HNS 4-1(CMN,I/O CV A 1 J101<br />
28 KV6-M661H-00X HNS 1-5(TC11-QF**,XT 1 J11 66 KV8-M664E-01X HNS,4-2(CMN,HEAD) 1 J109<br />
29 KV6-M662L-00X HNS2-8(HEATER,Y-FLEX 1 J154 67 KV8-M664F-00X HNS 4-3(CMN,I/O AB) 1 J102<br />
30 KV6-M662M-00X HNS,2-9(HEATER,X-FLE 1 J155 68 KV8-M664J-00X HNS 4-6(I/O CMN Y-FL 1 J108<br />
31 KV6-M662T-00X HNS 2-12(OT,HEAD) 1 J172 69 KV8-M665F-00X HNS 5-3(PI X,Y1,Y2,P 1 J123<br />
32 KV6-M663K-00X HNS,3-7(DIS,BOX-XT21 1 J32 70 KV8-M665G-00X HNS 5-4 1 J124<br />
33 KV6-M664G-00X HNS,CMN HEAD 1 J114 71 KV8-M665J-00X HNS 5-6 1 J125<br />
34 KV6-M665A-00X HNS 5-1(PI Z3,R3) 1 J121 72 KV8-M665K-00X HNS 5-7(X-BEAM,PI X) 1 J129<br />
35 KV6-M665E-00X HNS 5-2(PI Z2,R2) 1 J122 73 KV8-M665L-00X HNS 5-8 3 J128,J130,J136<br />
36 KV6-M665H-00X HNS 5-5(Y-FLEX PI Z2 2 J126,J127 74 KV8-M665M-00X HNS 5-9(PI W) 1 J131<br />
37 KV6-M666A-00X HNS 6-1 (MO Z3,R3) 1 J141 75 KV8-M665N-00X HNS 5-10(PI PU) 1 J132<br />
38 KV6-M666E-00X HNS 6-2(MO Z2,R2) 1 J142 76 KV8-M665R-00X HNS 5-11(PI Y2) 1 J133<br />
PAGE 11
KV6 - 0007<br />
Harness parts list<br />
No Part No. Part Name Q'ty Remarks No Part No. Part Name Q'ty Remarks<br />
77 KV8-M665U-00X HNS,5-13(PI X,Z1,R1) 1 J135<br />
78 KV8-M665V-00X HNS 5-14(PI Y1) 1 J134<br />
79 KV8-M666F-00X HNS,6-3 1 J143<br />
80 KV8-M666G-00X HNS 6-4 1 J144<br />
81 KV8-M666H-00X HNS,6-5(Y-FLEX XM) 1 J145<br />
82 KV8-M666J-00X HNS 6-6 3 J146,J147,J148<br />
83 KV8-M666L-00X HNS 6-8 3 J149,J150,J151<br />
84 KV8-M667A-00X HNS,7-1 (INT,A) 1 J161<br />
85 KV8-M667E-00X HNS,7-2 (INT,B) 1 J162<br />
86 KV8-M667F-00X HNS 7-3(EMG) 1 J167<br />
87 KV8-M667G-00X HNS 7-4(Y1 OT) 1 J168<br />
88 KV8-M667L-00X HNS,7-8 1 J22<br />
89 KV8-M668A-01X HNS,8-1(DI,CONV) 1 J181<br />
90 KV8-M668E-01X HNS,D0 1A 1 J252<br />
91 KV8-M668J-01X HNS,8-6 1 J220<br />
92 KV8-M668N-01X HNS,DI 2B 1<br />
93 KV8-M668T-00X HNS 8-12(PU,ORG) 1 J258<br />
94 KV8-M668U-01X HNS,8-13 1 J260<br />
95 KV8-M669E-00X HNS 9-2(PATLITE) 1 J219<br />
96 KV8-M669J-00X HNS,DO 5B 1 J205<br />
97 KV8-M669N-00X HNS,9-10(DO CONNECTI 1 J203<br />
98 KH4-M66F5-01X HNS,12-5 (VGA_4.5M) 1 J112,J115<br />
99 KU8-M66F5-30X HNS,12-5 (VGA_3M) 1 J112<br />
100 KU8-M66F5-10X HNS,12-5 (VGA_1.5M) 1 J115<br />
101 KV8-M66F6-00X HNS 12-6 1 J505<br />
102 KV8-M66K8-01X HNS,16-8(SMEMA PRE) 1 J222<br />
103 KV8-M66K9-02X HNS,16-9 1 J201<br />
104 KV8-M66L1-00X HNS 17-1(700) 1 J72<br />
105 KV6-M66M4-00X HNS,18-4(THERMO SENS 1 J68<br />
106 KV7-M66F6-00x C.CAMERA ASSY L7.7M 1 J501/J510:Camera 1<br />
107 KV7-M66F2-00x C.CAMARA ASSY L6M 1 J501<br />
108 KV7-M66F4-00x C.CAMERA ASSY L1.7M 1 J510<br />
PAGE 12
YAMAHA MOTOR CO,. LTD<br />
IM COMPANY<br />
882 Soude Hamamatsu, Shizuoka<br />
435-0054,Japan<br />
Telephon 81-53-460-6126<br />
Facsimile 81-53-460-6145<br />
SERC 0007001
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