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Using the Monster Mini Spreader - Champion Rescue Tools

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Operation Manual<br />

<strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />

RS-11<br />

� Technical Specifications<br />

� General Safety/Operating Instructions<br />

� <strong>Using</strong> <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />

� Maintenance Instructions<br />

This is a detailed instruction guide specific to <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> <strong>Mini</strong> <strong>Spreader</strong> – please see separate<br />

information provided for general hydraulic tool usage, warranty information, MSDS information, etc.<br />

when every second counts<br />

trust a CHAMPION


Introduction<br />

<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />

Thank you for purchasing <strong>the</strong> RS-11 <strong>Monster</strong> <strong>Mini</strong><br />

<strong>Spreader</strong> – a tool designed for maximum portability and<br />

maneuverability – perfect for hundreds of rescue<br />

General Safety and Operating Instructions<br />

1. Always turn <strong>the</strong> power unit to <strong>the</strong> “off” position and<br />

place <strong>the</strong> control valve in <strong>the</strong> “off” position for any<br />

service or clearing work. You should also “dump”<br />

<strong>the</strong> valve by pushing it all <strong>the</strong> way to one side and<br />

<strong>the</strong>n <strong>the</strong> o<strong>the</strong>r – this releases any stored energy and<br />

eliminates tool creep.<br />

2. Familiarize yourself with <strong>the</strong> tool(s) and control<br />

valve, moving <strong>the</strong> control valve back and forth until<br />

familiar with <strong>the</strong> valve action and operation. NEVER<br />

put any part of your body between <strong>the</strong> moving parts<br />

of this or any o<strong>the</strong>r tool!<br />

3. <strong>Using</strong> a hydraulic tool is a one person operation<br />

with no exceptions.<br />

4. The mini spreader is designed to get into tight<br />

places and do <strong>the</strong> lion’s share of your spreading,<br />

however it is not designed to replace a full size<br />

spreader. Inspect <strong>the</strong> spreader arms and tips after<br />

each use to make sure it is in good condition.<br />

Inspection of <strong>the</strong> tips before each use is a MUST! If<br />

tips are suspect in any way, pull <strong>the</strong> tool out of<br />

service immediately. Remember you are working<br />

with many thousands of pounds of force.<br />

© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />

operations. For General Operating and Safety<br />

Instructions please refer to <strong>the</strong> “General Operating<br />

Procedures” Booklet furnished with your tool.<br />

Operating Pressure 5,000 or 10,500 psi<br />

Weight (Cutter) 27.5 lbs<br />

Length 27.5 inches<br />

Width 6.75 inches<br />

Height 7.75 inches<br />

<strong>Spreader</strong> Opening 11 inches<br />

Max Spreading Force (10,500) 25,000 lbs<br />

Max Spreading Force (5,000) 14,000 lbs<br />

Hydraulic Fluid Type Specified by Customer<br />

5. The Hydraulic Cylinder on your new tool operates<br />

under extreme pressure and is a sealed unit. Under<br />

normal use, it does not require service. The factory<br />

sealed cylinder must NEVER be taken apart. Doing<br />

so will void your warranty and could potentially<br />

result in severe injure or even death.<br />

6. As long as <strong>the</strong> cylinder remains sealed and is not<br />

tampered with, any defect or malfunctions are<br />

covered by <strong>the</strong> <strong>Champion</strong> limited lifetime warranty<br />

(to <strong>the</strong> original purchaser). See <strong>the</strong> “<strong>Champion</strong><br />

<strong>Rescue</strong> <strong>Tools</strong> Statement of Lifetime warranty” for<br />

additional information.<br />

7. The control valve must be kept clean. Blow off sand<br />

and dirt with an air hose. Use WD-40- on <strong>the</strong> valve<br />

spring. Valve does not need any maintenance.<br />

8. As with all <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>, <strong>the</strong> operating<br />

speed can be slowed down or increased by moving<br />

<strong>the</strong> trigger accordingly. If <strong>the</strong> trigger is opened<br />

partial <strong>the</strong> movement will be slow; if <strong>the</strong> trigger is<br />

opened all <strong>the</strong> way movement will be faster.<br />

Always use proper safety gear and follow all safety<br />

instruction as outlined in this manual.


<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />

<strong>Using</strong> <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />

1. Always inspect <strong>the</strong> tool prior to use.<br />

2. Be sure to follow proper general procedures (as well<br />

as any department specific procedures) for<br />

performing vehicle extrication – o<strong>the</strong>rwise sever<br />

injury or even death for <strong>the</strong> occupants or tool<br />

operator is possible.<br />

3. Do a visual check before spreading, as for every<br />

action <strong>the</strong>re is often an equal reaction. Check twice<br />

and cut once.<br />

4. Check arms, handle bolts and screws are in place<br />

and securely fastened.<br />

5. Check fluid level in power unit reservoir.<br />

6. Connect tool to power unit.<br />

7. Start power unit, move <strong>the</strong> operating lever on <strong>the</strong><br />

valve (on <strong>the</strong> power unit) to run (pressure) position.<br />

8. Twist <strong>the</strong> trigger clockwise to extend and counter<br />

clockwise to retract. NOTE: if blade does not<br />

operate correctly, make sure quick disconnect<br />

couplers are connect properly. If problem persists,<br />

refer to <strong>the</strong> troubleshooting section of instruction<br />

manual.<br />

9. Extend and retract <strong>the</strong> several times to purge air<br />

from system. Arms should move freely.<br />

10. Before operating tools, review safety section of<br />

instruction manual.<br />

11. <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> strongly recommends that<br />

you familiarize yourself with <strong>the</strong> <strong>Champion</strong> <strong>Rescue</strong><br />

Maintenance Instructions<br />

1. Inspect <strong>the</strong> tool after every use for wear and<br />

damage. Never use a damaged tool.<br />

2. Remove any debris from <strong>the</strong> roller track.<br />

3. Keep <strong>the</strong> tool clean and dry. Wipe with a clean<br />

cloth if necessary. Use a mild detergent to clean <strong>the</strong><br />

tool and dry thoroughly.<br />

4. Lubricate <strong>the</strong> valve spring with a light lubricant, such<br />

as WD-40.<br />

5. Ensure <strong>the</strong> all handles are tight.<br />

© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />

<strong>Tools</strong> by making several tests on commonly<br />

encountered materials before putting <strong>the</strong> tool into<br />

field service.<br />

12. When operating <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> keep in<br />

mind that this spreader is designed for<br />

entanglement, under dash work and confined<br />

spaces, and is not designed to replace your full size<br />

spreader.<br />

13. If <strong>the</strong> material to be spread is moved and <strong>the</strong> tool<br />

stalls, close <strong>the</strong> tool all <strong>the</strong> ay and re-insert <strong>the</strong> arms<br />

and tips in as deeply as <strong>the</strong> same location as is<br />

possible <strong>the</strong>n apply power again. More power will<br />

be generate in this way because <strong>the</strong> fulcrum point<br />

has changed.<br />

14. As with all <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>, <strong>the</strong> operating<br />

speed can be slowed down or increased by moving<br />

<strong>the</strong> trigger as follows: If <strong>the</strong> trigger is opened<br />

partially <strong>the</strong> movement will be slowed; moving <strong>the</strong><br />

trigger all <strong>the</strong> way over to <strong>the</strong> maximum position<br />

will increase <strong>the</strong> speed.<br />

15. Front Handle: The <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> <strong>Monster</strong><br />

<strong>Mini</strong> <strong>Spreader</strong> is equipped with a 360-degree<br />

movable front handle. To operate, loosen <strong>the</strong><br />

thumb screw located on <strong>the</strong> side of handle. Slide<br />

<strong>the</strong> handle freely to <strong>the</strong> desired position and tighten<br />

firmly.<br />

6. Inspect couplers to ensure that <strong>the</strong>y operated<br />

correctly and are free of dirt and debris. Blow out<br />

with an air hose if needed.<br />

7. Inspect hoses for cracks, cuts and bulges. DO NOT<br />

operate tools with damaged hoses.<br />

8. Inspect spreader arms for wear or damage. DO NOT<br />

operate with damaged arms.<br />

9. Keep tool free from rust and corrosion.<br />

10. Replace handle if broken or damaged.<br />

11. Replace Missing or damaged decals, if needed.


Support<br />

<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />

Should you require ei<strong>the</strong>r technical, service, training, or any o<strong>the</strong>r type of support, please contact our Corporate<br />

Offices at:<br />

<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />

814 Berry Court<br />

Upland, California 91786 USA<br />

Phone: (909) 982-1126 Fax: (9090 982-0050<br />

Toll Free: (888) 396 -2426 www.championrescuetools.com<br />

© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />

© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>

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