Using the Monster Mini Spreader - Champion Rescue Tools
Using the Monster Mini Spreader - Champion Rescue Tools
Using the Monster Mini Spreader - Champion Rescue Tools
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Operation Manual<br />
<strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />
RS-11<br />
� Technical Specifications<br />
� General Safety/Operating Instructions<br />
� <strong>Using</strong> <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />
� Maintenance Instructions<br />
This is a detailed instruction guide specific to <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> <strong>Mini</strong> <strong>Spreader</strong> – please see separate<br />
information provided for general hydraulic tool usage, warranty information, MSDS information, etc.<br />
when every second counts<br />
trust a CHAMPION
Introduction<br />
<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />
Thank you for purchasing <strong>the</strong> RS-11 <strong>Monster</strong> <strong>Mini</strong><br />
<strong>Spreader</strong> – a tool designed for maximum portability and<br />
maneuverability – perfect for hundreds of rescue<br />
General Safety and Operating Instructions<br />
1. Always turn <strong>the</strong> power unit to <strong>the</strong> “off” position and<br />
place <strong>the</strong> control valve in <strong>the</strong> “off” position for any<br />
service or clearing work. You should also “dump”<br />
<strong>the</strong> valve by pushing it all <strong>the</strong> way to one side and<br />
<strong>the</strong>n <strong>the</strong> o<strong>the</strong>r – this releases any stored energy and<br />
eliminates tool creep.<br />
2. Familiarize yourself with <strong>the</strong> tool(s) and control<br />
valve, moving <strong>the</strong> control valve back and forth until<br />
familiar with <strong>the</strong> valve action and operation. NEVER<br />
put any part of your body between <strong>the</strong> moving parts<br />
of this or any o<strong>the</strong>r tool!<br />
3. <strong>Using</strong> a hydraulic tool is a one person operation<br />
with no exceptions.<br />
4. The mini spreader is designed to get into tight<br />
places and do <strong>the</strong> lion’s share of your spreading,<br />
however it is not designed to replace a full size<br />
spreader. Inspect <strong>the</strong> spreader arms and tips after<br />
each use to make sure it is in good condition.<br />
Inspection of <strong>the</strong> tips before each use is a MUST! If<br />
tips are suspect in any way, pull <strong>the</strong> tool out of<br />
service immediately. Remember you are working<br />
with many thousands of pounds of force.<br />
© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />
operations. For General Operating and Safety<br />
Instructions please refer to <strong>the</strong> “General Operating<br />
Procedures” Booklet furnished with your tool.<br />
Operating Pressure 5,000 or 10,500 psi<br />
Weight (Cutter) 27.5 lbs<br />
Length 27.5 inches<br />
Width 6.75 inches<br />
Height 7.75 inches<br />
<strong>Spreader</strong> Opening 11 inches<br />
Max Spreading Force (10,500) 25,000 lbs<br />
Max Spreading Force (5,000) 14,000 lbs<br />
Hydraulic Fluid Type Specified by Customer<br />
5. The Hydraulic Cylinder on your new tool operates<br />
under extreme pressure and is a sealed unit. Under<br />
normal use, it does not require service. The factory<br />
sealed cylinder must NEVER be taken apart. Doing<br />
so will void your warranty and could potentially<br />
result in severe injure or even death.<br />
6. As long as <strong>the</strong> cylinder remains sealed and is not<br />
tampered with, any defect or malfunctions are<br />
covered by <strong>the</strong> <strong>Champion</strong> limited lifetime warranty<br />
(to <strong>the</strong> original purchaser). See <strong>the</strong> “<strong>Champion</strong><br />
<strong>Rescue</strong> <strong>Tools</strong> Statement of Lifetime warranty” for<br />
additional information.<br />
7. The control valve must be kept clean. Blow off sand<br />
and dirt with an air hose. Use WD-40- on <strong>the</strong> valve<br />
spring. Valve does not need any maintenance.<br />
8. As with all <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>, <strong>the</strong> operating<br />
speed can be slowed down or increased by moving<br />
<strong>the</strong> trigger accordingly. If <strong>the</strong> trigger is opened<br />
partial <strong>the</strong> movement will be slow; if <strong>the</strong> trigger is<br />
opened all <strong>the</strong> way movement will be faster.<br />
Always use proper safety gear and follow all safety<br />
instruction as outlined in this manual.
<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />
<strong>Using</strong> <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong><br />
1. Always inspect <strong>the</strong> tool prior to use.<br />
2. Be sure to follow proper general procedures (as well<br />
as any department specific procedures) for<br />
performing vehicle extrication – o<strong>the</strong>rwise sever<br />
injury or even death for <strong>the</strong> occupants or tool<br />
operator is possible.<br />
3. Do a visual check before spreading, as for every<br />
action <strong>the</strong>re is often an equal reaction. Check twice<br />
and cut once.<br />
4. Check arms, handle bolts and screws are in place<br />
and securely fastened.<br />
5. Check fluid level in power unit reservoir.<br />
6. Connect tool to power unit.<br />
7. Start power unit, move <strong>the</strong> operating lever on <strong>the</strong><br />
valve (on <strong>the</strong> power unit) to run (pressure) position.<br />
8. Twist <strong>the</strong> trigger clockwise to extend and counter<br />
clockwise to retract. NOTE: if blade does not<br />
operate correctly, make sure quick disconnect<br />
couplers are connect properly. If problem persists,<br />
refer to <strong>the</strong> troubleshooting section of instruction<br />
manual.<br />
9. Extend and retract <strong>the</strong> several times to purge air<br />
from system. Arms should move freely.<br />
10. Before operating tools, review safety section of<br />
instruction manual.<br />
11. <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> strongly recommends that<br />
you familiarize yourself with <strong>the</strong> <strong>Champion</strong> <strong>Rescue</strong><br />
Maintenance Instructions<br />
1. Inspect <strong>the</strong> tool after every use for wear and<br />
damage. Never use a damaged tool.<br />
2. Remove any debris from <strong>the</strong> roller track.<br />
3. Keep <strong>the</strong> tool clean and dry. Wipe with a clean<br />
cloth if necessary. Use a mild detergent to clean <strong>the</strong><br />
tool and dry thoroughly.<br />
4. Lubricate <strong>the</strong> valve spring with a light lubricant, such<br />
as WD-40.<br />
5. Ensure <strong>the</strong> all handles are tight.<br />
© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />
<strong>Tools</strong> by making several tests on commonly<br />
encountered materials before putting <strong>the</strong> tool into<br />
field service.<br />
12. When operating <strong>the</strong> <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> keep in<br />
mind that this spreader is designed for<br />
entanglement, under dash work and confined<br />
spaces, and is not designed to replace your full size<br />
spreader.<br />
13. If <strong>the</strong> material to be spread is moved and <strong>the</strong> tool<br />
stalls, close <strong>the</strong> tool all <strong>the</strong> ay and re-insert <strong>the</strong> arms<br />
and tips in as deeply as <strong>the</strong> same location as is<br />
possible <strong>the</strong>n apply power again. More power will<br />
be generate in this way because <strong>the</strong> fulcrum point<br />
has changed.<br />
14. As with all <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>, <strong>the</strong> operating<br />
speed can be slowed down or increased by moving<br />
<strong>the</strong> trigger as follows: If <strong>the</strong> trigger is opened<br />
partially <strong>the</strong> movement will be slowed; moving <strong>the</strong><br />
trigger all <strong>the</strong> way over to <strong>the</strong> maximum position<br />
will increase <strong>the</strong> speed.<br />
15. Front Handle: The <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> <strong>Monster</strong><br />
<strong>Mini</strong> <strong>Spreader</strong> is equipped with a 360-degree<br />
movable front handle. To operate, loosen <strong>the</strong><br />
thumb screw located on <strong>the</strong> side of handle. Slide<br />
<strong>the</strong> handle freely to <strong>the</strong> desired position and tighten<br />
firmly.<br />
6. Inspect couplers to ensure that <strong>the</strong>y operated<br />
correctly and are free of dirt and debris. Blow out<br />
with an air hose if needed.<br />
7. Inspect hoses for cracks, cuts and bulges. DO NOT<br />
operate tools with damaged hoses.<br />
8. Inspect spreader arms for wear or damage. DO NOT<br />
operate with damaged arms.<br />
9. Keep tool free from rust and corrosion.<br />
10. Replace handle if broken or damaged.<br />
11. Replace Missing or damaged decals, if needed.
Support<br />
<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong> – RS-11 <strong>Monster</strong> <strong>Mini</strong> <strong>Spreader</strong> Detailed Tool Instructions<br />
Should you require ei<strong>the</strong>r technical, service, training, or any o<strong>the</strong>r type of support, please contact our Corporate<br />
Offices at:<br />
<strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />
814 Berry Court<br />
Upland, California 91786 USA<br />
Phone: (909) 982-1126 Fax: (9090 982-0050<br />
Toll Free: (888) 396 -2426 www.championrescuetools.com<br />
© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong><br />
© <strong>Champion</strong> <strong>Rescue</strong> <strong>Tools</strong>