Installation Instructions Grillkota 9

Installation Instructions
Grillkota 9
L x S: 3760 x 3256 cm 45 mm
Verif ication number
1

General recommendations and important information
Dearest customer!
Congratulations! You have just purchased an approved product of Grillkota! We wish you smooth
installation and pleasing use of the product. Before starting with the installation please be so kind
and carefully get through following tips.
1. Before operating please read this manual thoroughly.
2. Check with the help of the packing list if the product package includes all the details. The list will
also help you to identify all details and to adjust the position of construction girders, slats, etc.
3. Do not store the wooden details on damp or muddy ground; the wooden surface structure will be
diff icult, if not impossible to clean.
4. The product package includes a lot of nails and screws of different length. Please use devices for
fastening referred in the manual, or other devices you would regard as reasonable and required.
Information about wood used for constructing
Wood is a natural construction material. Before processing, timber would be dried up to 18 % of
residual moisture content. Timber’s moisture content can change because of different atmospheric
conditions such as rain, freezing cold or heat, causing wood structure altering. It could also affect the
use of doors and windows. We give you some crucial features as following:
1. Wood can crack during the drying process. It does not mean worsen quality, so the guarantee is
not valid. When the humidness increases, chaps will disappear.
2. A couple of weeks after the construction work, wooden details will undergo adaptation for new
conditions. If necessary, the door has to be f ixed once more. Ultraviolet rays (solar rays) can cause
the change of wood colouring.
Air circulation
For the best function of your grill set and f irm air circulation, the air approach needs to be assured
from side.
Schematic air circulation (Cross-section
of grill house/groundwork)
For the best function of your grill set,
the air approach is essential!
Smoke
collector
set
Grill set
± 0.00
Concrete base, grit
or paving
Air pipe has been installed into
groundwork. Diameter 15 cm
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Groundwork
Properly constructed base is essential, considering durability and functionality of your Grillkota.
Groundwork should be built according to scheme below.
Tools
You will need following tools for installation work: Backsaw, screwdriver, stepladder, measuring tape,
square, spirit level, drill/battery screwdriver, carpet knife, pincers, steel hammer or rubber mallet.
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Specif ication of details for installation steps 1-9
No.
Description, dimensions
about (mm)
1 Bottom detail
(1854 x 94 x 44)
2 Wall detail with open window
(1880 x 1335)
Detail code Quantity Detail
1090014200 6
109001210X 3
3 Wall detail, entire
(1880 x 1335)
109001110X 2
4 Wall detail, door
(1880 x 1335)
109001310X 1
5 Outside corner detail
(1340 x 94 x 94)
1090083100 6
6 Roof support
(382 x 110 x 23)
1090083200 12
7 Roof support belt, long 1090084100 5
(2047 x 193)
8 Roof support belt, short 1090084200 2
(625 x 193)
9 Corner shelf, big 1090085200 2
590/340/340
10 Corner shelf, small 1090085100 4
320/180/180
11 Roof detail, entire 1090X21100 5
12 Roof detail, door 1090X21200 1
13 Veneer detail covered, long
(2200 x 250)
14 Veneer detail covered right
short, (665 x 250)
14 Veneer detail covered left
short, (665 x 250)
1090X23100 5
1090X23200 1
1090X23300 1
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No. Description, dimensions
about (mm)
15 Door with doorposts
(1600 x 800)
Detail code Quantity Detail
1090088300 1
16 Door side slat
(1635 x 335)
1090086100 2
Main positional scheme with windows, door and seating boards
Window details can be installed differently
Seating board
Seating board
Grill
Seating board
Window detail, different
installation possibilities
Seating board
Seating board
Window detail, different installation
possibilities
Door
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Start with installation
1. Bottom details
Take six bottom details (No. 1) and set them on the ground as shown below. Fix all corners with two
5 x 80 woodscrews. Check after f ixing the bottom boards if the diagonal lines are even!
2. Installation of walls
Fix the walls onto bottom details. Give special attention to all corners gaining the same altitude. Fix
corners with six 5 x 80 woodscrews.
Wall details must reach over the edge of bottom
boards.
Wall details must be f ixed to each other with
woodscrews from outside. Every corner requires
six screws altogether.
View from outside
Wall detail
Woodscrew 5 x 80
Bottom detail
Attention!
Please be careful to f it the abutments
properly. Then you will not have further
problems with roof installation.
Door details will be last to settle in an indicated
position.
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3. Preparing outside corner details
You need outside corner details (No. 5) and roof supports (No. 6) for this particular installation task.
Fix the roof supports to outside corner detail. Use 5 x 80 woodscrews.
No. 6
No. 5
Put the upper edges of
roof support to the same
line with outside corner
detail from outside.
Fix them with 5 x 80
woodscrews.
View from top.
You have to prepare
similarly six outside
corners altogether.
4. Fixing outside corner details
Now f ix outside corner details, prepared during the installation step No. 3, to wall beams with screws
from outside. The outside corner’s edge must be exactly on the same line with wall detail’s upper
edge!
Wall detail
Outside corner
View from top. Outside corner
will be f ixed to wall with screws
from outside.
5 x 80 screws
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5. Roof support belt / roof details
Take devices No 7 and 8. Lift the roof support belt up to wall’s uppermost log. Before f ixing it with
screws, the edge should be straightened properly. Ensure that the belt’s edges will be on the same
line with wall details from inside.
First, install all roof support
belts up to wall’s uppermost
log, straighten the position and
f ix with 5 x 80 woodscrews from
every corner.
Roof support belt
5 X No. 7 2 X No. 8
Ensure that inner sides of the
belts will be exactly on the same
line and against one another.
Before f ixing them be sure that
the diagonal lines will be even!
Fix roof support belts with four
5 x 80 screws to wall/corner slat
from every corner.
6. Installing the corner shelves.
Fix the shelves with screws as shown on the picture. There are different sizes: you can f ind two bigger
corner shelves and four smaller ones.
We recommend drilling the holes beforehand to avoid chaps in wooden shelves.
Use two 5 x 80 woodscrews
for every corner
shelf.
No. 10, corner
shelf (small)
No. 9,
corner shelf
(big)
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7. Installing roof details
You need 3 or 4 people for installation of roof details. Put the stepladder inside the grill house; 2 people
can stand on it and hold roof details in necessary position.
First, install roof detail left from the door and go on with installation clockwise. Roof details will be f ixed
with screws to roof support belts from below. Use three 5 x 80 screws for every roof detail. Fastening
spots should be within equal distances along the wall.
Fix roof detail with screws to
roof support belt from below.
You will need three 5 x 80
screws.
Attention!
Ensure that the edge of roof
detail will be exactly in the
groove.
When three roof details have
been placed, they will be f ixed
with screws to each other from
inside as well. 5 x 80 screws
for fastening should be placed
at equal distances from each
other.
Fasten roof details with the help
of screws to each other.
Install all roof details as required. Finish with roof detail above the door.
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8. Cuts in door and roof traverses
Both traverses should be cut with a backsaw. First saw up the wall beam and after that the roof beam.
To be sure sawing wood precisely, mark cutting line with the help of pen and measuring tape.
Cut through the door traverse.
Cutting line goes through cutting
point in same direction as
sawing!
Cut through the roof traverse.
Cutting line goes through cutting
point in same direction as
sawing!
Door and roof traverses have not
taken away yet.
Finally the cut to the bottom of
roof detail will be made, as shown
on the picture (demarcation).
Roof traverse has been
removed.
Wall traverse has been
removed.
Doorframe (The installation of
doorframe follows below.)
8A. Installation of covered veneer details
Lay the veneer details out to roof details. Fix them to roof details with short screws from above. For
this installation step you will need f ive details of No. 13 and two details of No. 14.
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9. Installation of doorframe
Take the door out of frame. Put the frame into the doorway. Now you have to straighten the frame so
that it will be on the same line with curvature of wall beams from outside. After that the frame will be
levelled with the help of spirit level both horizontally and vertically. Use setting screws from product
package. Use four screws total.
Inner side
The outer
surface
Doorframe
Convexprof
iled
wall beam
Attention!
The
doorframe
should be
on the same
line with
curvature
of wall
beams from
outside.
Fasten the doorframe to wall
beams with screws from side.
10. Installing door side slats
Install both door side slats from outside against the doorframe and f ix them to roof details with screws
from side. Then side slats will be fastened from inside the house. We recommend drilling holes
beforehand to avoid chaps in wooden details.
Fasten side slats to
bottoms of roof details
from both sides.
Fix both side slats to
wall beams also from
inside.
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No. Description, dimensions
about (mm)
17 Small roof detail, left
(1100 x 880 x 465)
Detail code Quantity Detail
1090X71500 1
18 Small roof detail, right
(1100 x 880 x 465)
1090X71400 1
19 Roof bottom
(850 x 540)
1090071300 1
20 Front covering slat
(850 x 94)
21 Front covering slat
(850 x 94)
22 Covered triangle
(846 x 470)
1090071604 1
1090071604 1
1090071100 1
23 Lower edge slat
(440 x 70)
24 Lower edge slat
(440 x 70)
25 Support triangle
(1061 x 530)
1090071804 1
1090071804 1
1090071200 1
26 Uncovered triangle
(820 x 454)
1090071900 1
27 Wind veneer, (570 x 33) 1090071700 2
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11. Preparing small roof
Roof needs f irst to be put together, then installed. Pay attention to where some detail should be placed.
Fix the details with wood screws included.
Small roof detail, left (No. 17)
Small roof detail, right (No. 18)
Roof bottom (No 19)
Front covering slat (No. 20)
Front covering slat (No. 21)
Lower edge slat (No. 23)
Lower edge slat (No. 24)
Covered triangle (No 22)
Support triangle (No. 25)
Wind veneer (No
27)
1. Take roof bottom (No 19) and place it to the ground, bottom up. Then f ix together details No. 22 and
No. 26. Fasten all details with the appropriate screws.
Covered triangle (No. 22)
Roof bottom (No. 19)
Uncovered triangle (No. 26)
2. Put both roof details (No. 17 and 18) to attic, f ix them with appropriate screws. Residual details,
for example details No. 20, 23, 27 etc, will be placed into positions shown above and fastened with
screws.
Small roof detail
(No. 17 and 18)
1 support triangle
(No. 25)
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Now install the constructed roof detail to door side slats and fasten with screws. We recommend drilling
holes beforehand to avoid chaps in door side slats. Finally the roof detail will be f ixed from inside to
roof detail and wall with screws. Use 5 x 80 woodscrews.
Specif ication of details for installation steps 12-16
No. Description, dimensions
about (mm)
28 Roof covering
(1005 x 320)
29 Connection cover strip
(1005 x 250)
30 Door side cover strip
(1200 x 250)
31 Door side cover strip (for
connecting roof and door roof)
(600 x 250)
Detail code Quantity Detail
1092X23400 1,5
pack of
sheets
2090X23600 1,5
pack of
sheets
1090X23500 2
1090X23500 2
32 Covered pipe detail 1090X81100 1
33 Metal hut 10900245XX 1
34 Metal top 10900246XX 1
34A Roof inner collar 80001115XX 1
12. Covering door side
Take door side cover strip No. 30 and push it under the roof covering material. If already installed roof
covering sheets should glue to roof details, pull them off cautiously. Use roof pins for fastening.
Door side cover strip will be
pushed up to the end.
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13. Roof / Finishing roof by attic
Door side cover strip No. 31 should be placed as shown on picture to connect roof detail and door
roof detail properly. Then the rest of sheets will be installed.
Fix roof covering with roof pins.
14. Covering roof with sheets
Now start with f inal installation of roof. Place sheets as shown on photos below. Use roof pins
included.
Attention! Do not forget to pull away the plastic strips from behind the sheets. Otherwise the sheets
cannot be glued to each other.
Lift the sheet up, push the next
sheet under the f irst one and
straighten properly.
Fasten the sheets with roof pins
included. Every sheet requires
f ive pins.
Pay attention to sheet sides,
upper sheet should cover lower
one sufficiently. Sheet edges
should be on the same line with
the edge of eave.
Side surplus should be cut off
with carpet knife lengthwise
folding.
If sheets are installed properly,
the result will be as shown
above.
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15. Covering gable connections
Next, connection cover strips will be placed, to cover six roof details connection areas (gables). Take
one cover strip and fold it together along the perforation line. This way you will get cover strips one at
a time for covering connection areas.
Fold cover strips lengthwise the perforation line and pull apart from each other. This way you will get
33 x 25 cm cover strips for covering connection areas.
Start covering roof by the eave. We recommend using auxiliary line in order to place all cover strips
properly up to the top. It will be much easier to install cover strips along this line.
Auxiliary line
Pull off the
plastic!
Distance
Place the cover strips with 20 cm pitch and f ix with roof pins. Cover strips should be pinned from
corners at sight. This particular installation step will be continued until up to the top.
Instruction for installation of roof covering material you can find in the roof covering packet.
Attention! Do not forget to pull away the plastic strips from behind the sheets. Otherwise the sheets
cannot be glued to each other.
Installation work with gables is
completed.
Finally lower surplus over the
roof edge should be cut off with
carpet knife.
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16. Covering small roof
Next, the upper edge of door roof will be covered. You need same kind of cover strips as in installation
step 15. Cover strips should be tiled scaly and pinned from corners.
Cover strips should be pinned
from corners with the help of
roof pins.
17. Covering / covered pipe detail
Take detail No 32; install it up to the roof and f ix from inside, through the scaffold, with six appropriate
screws.
Pipe detail will be straightened
into the position.
18. Covering / Metal top
Pipe detail will be fixed with
screws from inside.
Take metal hut and metal top. Install metal hut onto the roof spire. Now the smoke collector pipe will
be pushed down through the metal hut. Then the metal hut and its top will be straightened.
If all details have been installed properly, metal top will be f ixed to the roof spire. After that metal top
can be f ixed to metal hut.
View from inside of installed
metal hut.
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Specif ication of details for installation steps 19-22
No. Description, dimensions Detail code Quantity Detail
about (mm)
35 Roof inner slat (2350 x 70) 1090051104 6
36 Slide tracks for trap 1090082200 2
(335 x 70)
37 Trap 1090082100 1
38 Filling board for the roof, long
(270 x 150 x 130)
39 Filling board for the roof, short
(167 x 130 x 25)
40 Door slat
(1470 x 70)
41 Door slat
(300 x 70)
42 Door slat
(1100 x 70)
43 Door slat
(825 x 70)
1090051900 2
1090052100 2
1090051404 2
1090051804 2
1090051504 1
1090051704 1
19. Inner decoration / Roof inner slats
Begin with inner decoration. First, install roof inner slats (No. 35). Fastening spots with four screws
should be within equal distances along all the length.
Detail No. 35
Six details
Roof inner slats
After fastening the inner slats, place roof inner collar
around the smoke collector pipe. Fix it with selfdrilling
screws to roof.
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20. Trap
You need two slide tracks (No. 36) and trap (No. 37). Install details as shown below.
Slide tracks
21. Filling boards
First, cover openings from left and right side of the door. Wooden details have already been cut into
appropriate length. Place them and f ix with woodscrews.
No. 38
No 39
22. Door slats
Set door slats in following order, as shown below.
1. Upper door slat (No. 43). 2. Upper door slat (No. 42).
3. Door slat aside (No. 40).
4. Door slat aside (No. 41).
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Specif ication of details for installation steps 23-24
No. Description, dimensions Detail code Quantity Detail
about (mm)
44 Console 1090042100 10
46 Seating board long, cone 1090041100 3
(1765 x 193)
47 Seating board short, cone 1090041200 3
(1520 x 193)
48 Seat widening (1520 x 193) 1090041200 1
49 Seating board rhomb 1090041300 4
(1767 x 193)
50 Seat widening 1090041300 2
(1767 x 193)
51 Seat widening leg 1090042400 6
52 Floor detail 1090031300 6
53 Floor detail, small 1090031200 1
23. Seat consoles
First, take consoles and install them into four corners onto bottom details. Fix them with woodscrews
to wall details. Use three screws for each console.
Nr. 44 x 10
20

24. Installing seat details
Set seat details onto the consoles as shown below. Fix them with two screws. Pay attention that seat
boards Nr. 48 and 50 can be fold together. This means that every board has two hinges and two
support legs on lower side.
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26. Installation of smoke collector set
Now install the smoke collector. It should be fastened with three metal chains.
Fastening with short iron
screws.
27. Installation of small details
All big details have been installed by now. Only small details left, as knobs for door and windows,
wooden f loor etc.
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27. Colouring and impregnation / avoiding mouldering
Timber is part of the ecological circulation. Nowadays the circulation has been suspended because of
using timber as constructing material. For that reason we have a task to protect wood and take care
of recycling it for further treatment. This means the defence against impairments inf licted by moisture
and solar rays, also the defence against biological damages – mildewing, moulding and rotting.
You will have more pleasure of your Grillkota, when you impregnate its wood with impregnation liquids.
For the longer lifespan of your grill house you should primarily impregnate the f loor of Grillkota. Use
only environmentally approved products in your garden. In that way you will avoid damaging soil,
plants or environment.
For the best durability of wooden details we recommend you to impregnate timber as following:
Impregnating coat for conifers
Wood glaze
Impregnation
Follow-up treatment
Use impregnating coat for conifers when you treat timber for the
f irst time, to protect wooden details against weather conditions,
rotting, pests and moulding.
All available wood glazes, also thick ones, can be used to
Grillkota.
Follow exactly the general instructions on jar label about drying
period, cleaning the tools etc.
Depending on location, impregnation should be repeated every
three to four years.
Detailed information will be available in our special stores.
All dimensions are approximate. Small differences or manufacturer changes could occur.
Changes and mistakes can come true without contradicting proven facts, laws or circumstances.
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