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Operations<br />

<strong>731</strong><br />

FALCON <strong>20B</strong><br />

T<br />

he Dassault <strong>Falcon</strong> 20 aircraft,<br />

arguably the matriarch of the mid-size<br />

class, seems to age as well as vintage<br />

Bordeaux wine. It offers one of the<br />

largest cabins in its class. It has airliner-like<br />

systems, such as fully-powered<br />

hydraulic control actuators, leading<br />

edge slats and glass windshields. It’s<br />

light on the controls, it’s easy to fly,<br />

and it’s hard to make a bad landing<br />

because of its long-travel, trailing-link<br />

landing gear.<br />

The availability of the first<br />

AlliedSignal TFE<strong>731</strong> turbofan engine<br />

retrofit in the late 1980s assures that<br />

the <strong>Falcon</strong> 20 will be in service well<br />

into the next century. Replacing the<br />

original GE CF700 engines with 4,500-<br />

pound-thrust TFE<strong>731</strong>-5AR turbofans<br />

boosts the range by as much as 65 percent.<br />

The <strong>731</strong> <strong>Falcon</strong> 20 also is a good<br />

neighbor because of its greatly reduced<br />

airport noise signature.<br />

The downside of the -5AR retrofit is<br />

longer takeoff field lengths, especially<br />

during hot-and-high departures. In<br />

addition, the -5AR conversion increases<br />

the BOW by 250 pounds, and the<br />

MTOW has been bumped up by 500<br />

pounds to 29,100 pounds. The added<br />

takeoff weight further lengthens the<br />

required runway compared to the original<br />

aircraft.<br />

In 1991, AlliedSignal and Dassault<br />

certificated the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong>, which<br />

is a second-generation engine retrofit<br />

program. TFE<strong>731</strong>-5BR engines, rated<br />

at 4,750 pounds of thrust for takeoff,<br />

replace the -5AR engines of the firstgeneration<br />

<strong>731</strong> <strong>Falcon</strong> 20. Compared<br />

to the -5AR engines, the -5BR turbofans<br />

have a high pressure ratio, more<br />

thrust and more flat-rating for takeoff,<br />

seven percent more climb and cruise<br />

thrust, and two percent better specific<br />

fuel consumption. Upgrading from<br />

-5AR to -5BR engines only adds 25<br />

pounds to the BOW, and the MTOW<br />

remains unchanged at 29,100 pounds.<br />

The additional thrust enables the<br />

<strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> to climb directly to FL<br />

410. That’s 2,000 feet higher than the<br />

<strong>731</strong> <strong>Falcon</strong> 20’s initial cruise altitude<br />

This aircraft’s -5B engines greatly<br />

improve takeoff performance, especially<br />

when departing hot-and-high airports.<br />

143 lb/<br />

Second Total<br />

Inlet Air (Core and Bypass)<br />

LP Compression Core Engine Exhaust Combustion<br />

HP Compression Mixed Exhaust Bypass Exhaust<br />

and 4,000 feet higher than an unmodified<br />

<strong>Falcon</strong> 20. Under standard day<br />

conditions, the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong>’s extra<br />

thrust and better specific range result<br />

in two to three percent more range<br />

and slightly faster block times compared<br />

to the -5AR version.<br />

But, when departing from hot-andhigh<br />

airports, the -5BR engines give<br />

the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> a marked increase<br />

in performance. For example, at 5,000<br />

feet, ISA+20°C, the -5BR-equipped<br />

aircraft can depart at 28,600 pounds,<br />

thereby endowing it with as much as<br />

500 nm more range than the -5AR version.<br />

Even more impressively, the <strong>731</strong><br />

<strong>Falcon</strong> <strong>20B</strong>’s roughly 2,000-nm range<br />

under such constraints is almost double<br />

that of a stock <strong>Falcon</strong> 20.<br />

It should be noted, however, that the<br />

<strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> must make a flaps-up<br />

takeoff when departing under such<br />

hot-and-high conditions. That results<br />

in a takeoff field length of 11,805 feet.<br />

We flew AlliedSignal’s <strong>731</strong> <strong>Falcon</strong><br />

<strong>20B</strong> demonstrator on a short mission<br />

AlliedSignal TFE<strong>731</strong>-5BR<br />

Core Engine<br />

Bypass Duct<br />

111 lb/Second<br />

32 lb/<br />

Second<br />

to sample its improved climb and<br />

cruise performance. Departing San<br />

Diego Lindbergh Field at 28,500<br />

pounds, our takeoff field length was<br />

5,000 feet according to the approved<br />

flight manual. After takeoff, we were<br />

cleared for an unrestricted climb to<br />

FL 370. Dassault’s performance manual<br />

predicted a time to climb of 23<br />

minutes. Our actual climb time was 30<br />

minutes.<br />

After level off, the aircraft accelerated<br />

to 0.78 IMN, resulting in a true airspeed<br />

of 455 knots. Our fuel flow was<br />

1,700 pph. The book predicted 458<br />

knots with a fuel flow of 1,670 pph.<br />

Some of the variation between actual<br />

and book performance can be<br />

explained by the demonstrator’s being<br />

equipped with thrust reversers.<br />

The book performance numbers are<br />

based on non-thrust reverser exhaust<br />

nozzles.<br />

The current asking price for a mid-<br />

1970s vintage Dassault <strong>Falcon</strong> 20F is<br />

$1.8 million to $2.65 million, depend-<br />

Source: AlliedSignal/Rendered by Wendy Tittel<br />

FROM FEBRUARY 1997 BUSINESS & COMMERCIAL AVIATION.<br />

© 1997, THE McGRAW-HILL COMPANIES, INC. ALL RIGHTS RESERVED.


The additional<br />

thrust enables<br />

the <strong>731</strong> <strong>Falcon</strong><br />

<strong>20B</strong> to climb<br />

directly to FL 410.<br />

that’s comparable to the Hawker<br />

800XP.<br />

The average new, mid-size aircraft<br />

costs more than $10 million. The cost<br />

of a <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> ranges between<br />

$5.5 million and $8 million, depending<br />

upon base price of the unmodified airplane,<br />

plus options and cosmetic refurbishment.<br />

Those numbers suggest<br />

that the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> will be well<br />

represented in the business aircraft<br />

fleet for several years to come. <br />

By Fred George<br />

ing upon age and condition. AlliedSignal’s<br />

price for the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> conversion<br />

is $3.6 million, according to<br />

Don Sterling, manager of marketing<br />

and sales of the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong><br />

Retrofit Program. (If you already operate<br />

a <strong>731</strong> <strong>Falcon</strong> 20 with -5AR engines,<br />

upgrading to the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> conversion<br />

costs $150,000 to $160,000 if<br />

the aircraft is enrolled in AlliedSignal’s<br />

Maintenance Service Plan.) Add<br />

in another $327,600 and 250 pounds if<br />

you want thrust reversers.<br />

A new digital avionics suite by<br />

AlliedSignal or Rockwell-Collins,<br />

including five-tube EFIS, runs about<br />

$1.3 million. Sterling claims that Garrett<br />

Aviation, with Dassault <strong>Falcon</strong><br />

Jet’s assistance, plans to obtain RVSM<br />

certification by the middle of this year.<br />

The current asking price for a fully<br />

completed <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong> on the used<br />

market is $5.2 million, but there are<br />

very few on the market. It appears<br />

that <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong>s are returning 80<br />

percent or more of the initial investment<br />

on resale.<br />

This may be explained by its performance<br />

in comparison to other, more<br />

contemporary mid-size aircraft. When<br />

needed, it can dash at 0.82 IMN at<br />

maximum cruise power. At a longrange<br />

cruise speed of 424 knots, it can<br />

carry eight passengers 2,258 nm with<br />

NBAA IFR reserves. Its specific range<br />

at 440 knots is 0.310 nm/lb, which is<br />

competitive with the latest business<br />

aircraft offering comparably sized cabins.<br />

Its operating costs are reasonably<br />

close to those of other aircraft in its<br />

class. Such performance numbers may<br />

explain why 90 <strong>Falcon</strong> 20 aircraft have<br />

been retrofitted with TFE<strong>731</strong> engines.<br />

In comparison to current-production<br />

mid-size aircraft, the <strong>731</strong> <strong>Falcon</strong> <strong>20B</strong><br />

has virtually the same range as a Learjet<br />

60, a cabin with essentially the<br />

same volume as a Hawker 1000 and<br />

standard-day runway performance<br />

FROM FEBRUARY 1997 BUSINESS & COMMERCIAL AVIATION.<br />

© 1997, THE McGRAW-HILL COMPANIES, INC. ALL RIGHTS RESERVED.

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