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4300 & 4400 Series Manual_PSM04-05 REV5.pdf - Norman Filters

4300 & 4400 Series Manual_PSM04-05 REV5.pdf - Norman Filters

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NORMAN FILTER COMPANY<br />

<strong>4300</strong> & <strong>4400</strong> SERIES FILTER<br />

PRODUCT ASSEMBLY & CLEANING<br />

WARNING !!!<br />

The System Line Is A High Pressure Line.<br />

Be Sure There Is No Pressure In The Line Before Connecting/Disconnecting Filter Assembly.<br />

1. Be sure to follow all safety rules, such as wearing protective goggles and gloves.<br />

2. Disconnect the filter assembly from the system supply line.<br />

3. Use a wrench to unscrew the fitting end from the filter body.<br />

4. Discard the filter body o-ring.<br />

5. Use a wrench to unscrew the filter element from the fitting end.<br />

6. Discard the filter element o-ring.<br />

7. Microglass and paper elements are not recleanable and must be replaced.<br />

7.1 Stainless steel elements may be cleaned as follows:<br />

7.1.1. Remove rough external dirt in a separate container with cleaning fluid.<br />

7.1.2. Soak the filter for thirty minutes in a high quality cleaning fluid.<br />

7.1.3. Following the soak, blow through the element (150 psi max.) from inside to outside with clean<br />

compressed air or similar clean gas.<br />

7.1.4. Remove any remaining water particles by dipping the filter in isopropyl alcohol.<br />

8. Lubricate element o-ring and housing seals.<br />

Housing Material O-ring Material Lubricant<br />

Stainless L, N, M, H, K, MN Halocarbon<br />

Aluminum L, N, M, H, K, MN Petroleum Jelly<br />

Stainless / Aluminum E Silicone<br />

9. Lubricate stainless steel thread with Halocarbon 28i Grease only. Do not use silicone lubricants on stainless<br />

steel threads. Special care must be taken not to mix the applicators use for silicone & Halocarbon 28i<br />

lubricants. The mixed silicone lubricants can damage the stainless steel threads.<br />

10. Where EPR (E) seals are used, lubricate only the seal with the silicone.<br />

10.1. If the housing is aluminum, lubricate the seal and thread with silicone.<br />

10.2. If the housing is stainless steel, install the seal to the plug seal groove.<br />

10.3. Lubricate the seal by taking the silicone lubricant & rubbing the lubricant on all surfaces of seal.<br />

10.4 Note: For Teflon® rings, use special Teflon® tool to avoid tears.<br />

11. Inspect element for uniform pleats. If any visible damage, element is a non-conforming product.<br />

12. Visually inspect case and plug threads. If any visible damage, the part is a non-conforming product.<br />

13. Visually inspect for presence of a flow arrow marking and heat numbers on bowl and head. If either is<br />

missing the assembly is a non-conforming product.<br />

14. Install the Teflon® o-ring onto backside of plug’s thread groove horizontally below the first thread groove<br />

at an approximate 20° angle.<br />

15. Using a Teflon® cylindrical tool, pull o-ring onto opposite threaded portion by pulling while rocking side to<br />

side.<br />

<strong>PSM04</strong>-<strong>05</strong> – Rev.5 • Effective: 02/12/13 • 1 of 2<br />

WWW.NORMANFILTERS.COM • SALES@NORMANFILTERS.COM


16. With one end of tool, start from backside of plug and apply firm pressure (clockwise or counterclockwise<br />

direction) starting from the back of the plug and moving o-ring around threads slowly to lower the o-ring to<br />

the base of threaded plug.<br />

17. Assemble element to plug. Tighten until metal seats on metal (bottoms out).<br />

18. Assemble plug to case tighten while filter is in a clamping devise with protected faces to avoid scratching<br />

the product. Note: For Teflon® o-rings use wrench to tighten a half turn then wait 30-45 seconds, and repeat<br />

until plug makes solid contact with housing. Torque plug to specifications below.<br />

1/4" 3/8" 1/2" 3/4" 1"<br />

Part# Prefix: 43_ _ _ 43_ _ _ 43_ _ _ 43_ _ _ 43_ _ _<br />

1 1 1 2 1 3 1 5 1 6<br />

4 1 2 2 2 3 2 5 2 6<br />

6 1 4 2 4 3 3 5 4 6<br />

8 1 5 2 5 3 4 5 5 6<br />

1 0 1 6 2 6 3 5 5 6 6<br />

1 2 1 7 2 7 3 6 5 7 6<br />

1 3 1 8 2 8 3 7 5 8 6<br />

1 4 1 9 2 9 3 8 5 9 6<br />

1 7 1 1 0 2 1 0 3 9 5 1 0 6<br />

1 1 2 1 1 3 1 0 5 1 1 6<br />

1 2 2 1 2 3 1 1 5 1 2 6<br />

1 3 2 1 3 3 1 2 5 1 3 6<br />

1 4 2 1 4 3 1 4 5 1 4 6<br />

1 5 2 1 5 3 1 5 5 1 5 6<br />

1 6 2 1 6 3 1 6 5 1 6 6<br />

1 7 2 1 7 3 1 7 5 1 7 6<br />

30-45' lbs. 30-45' lbs. 45-60' lbs. 60-80' lbs. 80-90' lbs.<br />

19. Re-install the filter assembly in the system supply line. Lubricate the threads of the filter assembly.<br />

20. Check for leaks when the system is pressurized.<br />

21. Oxygen use elements housings and assemblies.<br />

21.1 All components manufactured are cleaned per <strong>Norman</strong> <strong>Filters</strong>’ standard cleaning processes. Precision<br />

cleaned and/or oxygen gas or liquid compatible cleaning is performed only upon request and highly<br />

recommended. It is the end user’s responsibility to specify cleaning specifications and levels.<br />

21.2 Oxygen compatible lubricants are highly recommended and are used within <strong>Norman</strong> Filter’s assembly<br />

process when oxygen environments are specified by the customer (i.e. Krotox®)<br />

NOTE:<br />

The filter element life is based upon cleaning cycles and pressure drop. The estimated life of the element is 10 to<br />

15 cleaning cycles. If the element has exceeded this level, discard and replace with a replacement element.<br />

Cleaning fluids that may be used are acetone, mineral spirits and a variety of others. Halocarbon 28i grease is our<br />

recommended lubricant. Other acceptable lubricants include petroleum jelly or silicone. Extreme caution should<br />

be used when using dry lubricants, due to the fact that our threads are single point, precision threads and dry<br />

lubricants can disrupt clearances.<br />

Teflon® and Krotox® are registered trademarks of E. I. du Pont de Nemours and Company or its’ affiliates.<br />

<strong>PSM04</strong>-<strong>05</strong> – Rev.5 • Effective: 02/12/13 • 2 of 2<br />

WWW.NORMANFILTERS.COM • SALES@NORMANFILTERS.COM

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