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<strong>Ahrens</strong> <strong>Agri</strong>


Introduction<br />

Charlton feedmill and grain storage facility for Elders in Charlton, Victoria.<br />

<strong>Ahrens</strong> has had a long association with<br />

the agricultural sector in Australia for<br />

more than 107 years. Through innovative<br />

product development and the acquisition<br />

of several silo manufacturing businesses,<br />

we now supply a complete range of<br />

grain storage and handling equipment to<br />

farmers across Australia.<br />

This experience, combined with our<br />

Design & Construct, Steel Solutions and<br />

Materials Handling capabilities, enables<br />

us to provide intelligent and cost-effective<br />

solutions in Australia for <strong>Agri</strong> Industrial<br />

projects.<br />

Our rapidly growing portfolio of projects<br />

includes large commodity storage<br />

facilities, complex conveying systems, and<br />

multi-million dollar feedmills. Satisfied<br />

and repeat clients include Mort & Co,<br />

Graincorp, Laucke Mills, Inghams, Boral<br />

and Blue Lake Milling.<br />

Access to our specialist in-house site<br />

erection crews, enables us to deliver <strong>Agri</strong><br />

Industrial projects in remote locations<br />

throughout Australia. To support this, our<br />

offices and steel fabrication facilities are<br />

strategically located north of Adelaide<br />

and in Olympic Dam (SA), in Perth and<br />

Newman (WA), Darwin (NT) and Brisbane<br />

and Toowoomba (QLD).<br />

In addition to our steel fabrication<br />

facilities, we manufacture transportable<br />

silos and field bins. These are fabricated at<br />

and distributed from five <strong>Agri</strong> workshops,<br />

strategically located in regional towns<br />

in South Australia, Victoria, New South<br />

Wales and Queensland, as well as several<br />

satelite operations, including one in<br />

Tasmania.<br />

As well as our Sherwell, Jaeschke and<br />

Webster silos brands, we distribute a<br />

range of other grain storage and handling<br />

products, including augers, Pebco bulk<br />

handling equipment and flat bottom silos.<br />

<strong>Ahrens</strong> is certified to Australian and<br />

international standards in safety,<br />

quality and environment. In addition,<br />

we are committed to engaging with<br />

local communities and providing equal<br />

employment opportunities, making us an<br />

ideal partner for companies with a similar<br />

ethos.


Safety<br />

The safety of employees, sub-contractors<br />

and visitors is our number one priority<br />

every day at <strong>Ahrens</strong>. We are particularly<br />

proud of our safety record, which is a<br />

direct result of our commitment to the<br />

ongoing education of employees in safe<br />

operation and procedures.<br />

Safety on construction sites and in<br />

all workshops and offices is a shared<br />

responsibility and all employees<br />

understand and appreciate the<br />

importance of adhering to documented<br />

safety procedures. Regular ongoing<br />

risk assessments and safe planning of<br />

work takes place in all our workshops<br />

and construction sites to identify major<br />

hazards and take appropriate steps to<br />

ensure the safety of everyone involved.<br />

Certification<br />

In June 2010, <strong>Ahrens</strong> achieved<br />

certification in Health & Safety (AS<br />

4801). This was achieved through the<br />

introduction of new systems,<br />

procedures and additional safety<br />

initiatives. This significant milestone<br />

represented a tremendous team effort<br />

by everyone at <strong>Ahrens</strong>.<br />

Employee Induction<br />

All new employees are immediately<br />

inducted by either the QHSE Manager or<br />

relevant site Safety Co-ordinator. The<br />

induction process highlights to new<br />

employees the requirement to follow<br />

procedures, identifies major risks and<br />

hazards and familiarises them with<br />

evacuation and emergency procedures.<br />

Communication & Training<br />

Regular “Toolbox” and Safety<br />

Committee meetings are held with the<br />

workforce to address safety concerns<br />

and discuss and action areas for<br />

improvement. Safety issues and<br />

performance are regularly communicated<br />

to employees through newsletters,<br />

communication BBQs and weekly<br />

updates. In addition, workshop and<br />

office noticeboards display important information<br />

and reminders. Ongoing training<br />

is also provided for those employees<br />

who work in high risk areas.<br />

QHSE Management<br />

Software System<br />

This integrated software system<br />

efficiently manages all hazard and incident<br />

reports and maintains all of our<br />

documented health and safety systems<br />

and procedures. <strong>Ahrens</strong> has a tailored<br />

system that meets documentation<br />

requirements under Australian and New<br />

Zealand standards for Safety, Quality and<br />

Environment.<br />

Workshop & Site Safety<br />

Initiatives<br />

We have introduced many safety<br />

initiatives at our six primary<br />

manufacturing sites and all of our<br />

construction sites to ensure the safety of<br />

our employees, sub-contractors, visitors<br />

and the public. Site induction, safety<br />

signage and Standard Operating<br />

Procedures are fundamental to safety<br />

in these areas, particularly for high risk<br />

activities such as loading/unloading and<br />

working at heights.<br />

<strong>Ahrens</strong> Safe campaign<br />

In 2011, we launched a workplace<br />

safety campaign called “<strong>Ahrens</strong> Safe”.<br />

The logo and a series of posters appear<br />

throughout all of our businesses to<br />

remind employees that “Every Individual<br />

is Important”. Our aim is for every<br />

employee to return home safely to their<br />

family at the end of each work day.<br />

<strong>Ahrens</strong>’ employees at Newman, WA participate in a training session.


Quality<br />

At <strong>Ahrens</strong>, we aim to consistently provide<br />

services that meet the requirements of<br />

customers, both in terms of on-time<br />

delivery, process and service quality.<br />

Quality Management System<br />

We have developed a Quality<br />

Management System, based on<br />

the requirements of the Australian<br />

and International Standard AS/NZS<br />

ISO 9001:2008, which provides a<br />

comprehensive framework for our quality<br />

systems and processes.<br />

Our Quality Management System has<br />

been set up to:<br />

• improve internal efficiency;<br />

• boost customer confidence;<br />

• increase staff morale and productivity;<br />

• identify system problems;<br />

• identify new ways to solve problems; and<br />

• promote continuous improvement.<br />

All work undertaken at <strong>Ahrens</strong>, in<br />

offices, workshops and on site, must<br />

be compliant with the Australian and<br />

International standard ISO 9001:2008.<br />

Individual employees and management<br />

Project Management Plans drive the quality process in all of our construction projects.<br />

are required to work within the<br />

parameters of specific systems,<br />

procedures and processes.<br />

We ensure our employees understand and<br />

comply with the Quality Management<br />

System policies, safe operating procedures<br />

and work instructions as they apply to<br />

their<br />

day-to-day functions.<br />

Project Management Plans<br />

As part of our comprehensive Quality<br />

Management System, we have<br />

developed Pre-planning and Project<br />

Management Plans for individual<br />

construction and engineering projects.<br />

This integrated approach to QHSE helps<br />

us to identify risk areas and to eliminate<br />

or manage these risks to ensure we are<br />

able to deliver excellent products and<br />

services on a consistent basis.<br />

Continuous Improvement<br />

At <strong>Ahrens</strong>, we are committed to<br />

continuously improving our products and<br />

services. By monitoring and objectively<br />

measuring our performance, we are able<br />

to determine if there are any weaknesses<br />

or risk areas within our business. This<br />

enables us to direct additional capital<br />

or resources to these functions to effect<br />

immediate improvement.<br />

Quality<br />

ISO 9001<br />

Employees must comply with Quality Systems as they apply to their day-to-day functions.


Environment<br />

At <strong>Ahrens</strong>, we have introduced<br />

sustainable practices in order to improve<br />

our environmental performance and<br />

minimise our carbon footprint. We also<br />

undertake to balance our economic,<br />

environmental and social responsibilities<br />

to ensure that our activities have a<br />

positive impact on the communities in<br />

which we live and work. <strong>Ahrens</strong> has<br />

achieved certification to the International<br />

Standard ISO14001. In addition, we<br />

have developed an Environmental Policy<br />

Statement to ensure we comply with<br />

relevant statutory obligations and meet<br />

the required standards of environmental<br />

performance and reporting.<br />

Sustainable Building Features<br />

Many years of experience in the<br />

design and construct of industrial and<br />

commercial buildings has allowed<br />

us to develop innovative design<br />

features that utilise sustainable energy<br />

solutions, such as natural light and<br />

water. Typically, our larger buildings<br />

incorporate environmentally sustainable<br />

systems such as energy efficient and<br />

automated lighting, solar heating,<br />

rainwater harvesting for reticulation to<br />

amenities and swales that retain large<br />

volumes of groundwater for irrigation.<br />

Rainwater harvesting and swales for irrigation are typical features of our industrial buildings.<br />

In conjunction with our architectural<br />

partners, we have a strong preference<br />

for designs that incorporate natural<br />

lighting and ventilation and materials<br />

with superior thermal properties. Our<br />

Design & Construct program also looks<br />

at opportunities to use recycled materials<br />

where possible and minimise ongoing<br />

maintenance costs.<br />

Custom Engineered Buildings<br />

Our new, world-class steel<br />

manufacturing facility in South Australia<br />

has the ability to produce Custom-<br />

Engineered Buildings (CEB), using<br />

tapered web beams. Advanced software<br />

allows us to create smart designs which<br />

eliminate non-essential steel by up to<br />

30% of the total frame, offering our<br />

clients a more sustainable building<br />

solution. Many of our recent Design &<br />

Construct projects have incorporated<br />

the use of tapered web beams as an<br />

alternative to traditional parallel beams.<br />

Oversesas, the benefits of CEB are well<br />

recognised, and we are one of only a<br />

few companies in Australia that offer<br />

this option.<br />

Kingsford Revegetation<br />

<strong>Ahrens</strong> is the proud owner of a rural<br />

property in the Barossa Valley known<br />

as ‘Kingsford Homestead’, which<br />

includes a heritage-listed homestead.<br />

With assistance from Trees for Life and<br />

the Adelaide and Mount Lofty Ranges<br />

Natural Resources Management Board,<br />

we are revegetating this magnificent<br />

property with native trees. The North Para<br />

River, which runs through the property,<br />

is an important catchment area for the<br />

northern Adelaide region, and we are<br />

committed to protecting this significant<br />

watercourse with new fencing and<br />

providing habitat for native animals and<br />

birds through our tree-planting program.<br />

Environment<br />

ISO 14001<br />

Paintline Water Recycling<br />

Our paintline incorporates state-of-the-art<br />

technology allowing us to recycle water<br />

used during the painting process. The<br />

paint by-product is significantly reduced<br />

by adding a flocculant which congeals the<br />

paint residue for collection and removal.<br />

Tree planting at Kingsford, SA.


Our History<br />

<strong>Ahrens</strong> is a fourth-generation family<br />

company that has been in operation<br />

for more than 100 years. The business<br />

was established in 1906 at Sheaoak<br />

Log in the Barossa Valley by Johann<br />

Karl Wilhelm <strong>Ahrens</strong> (Wilhelm).<br />

The <strong>Ahrens</strong>’ blacksmith shop at Sheaoak Log in the early 1900s.<br />

For the first 50 years, Wilhelm and his<br />

son, Bill, ran a blacksmith shop that<br />

served the local farming community. In<br />

1960 Bill’s son, Bob, joined the company<br />

and being an entrepreneurial engineer,<br />

he grew the business by extending its<br />

product range to include grain silos, field<br />

bins, rural sheds and stone and land rollers.<br />

In the late 1970s, <strong>Ahrens</strong> began<br />

fabricating its own structural steel at the<br />

Sheaoak Log workshop. Construction<br />

work in the Northern Territory, as well as<br />

projects for the local wine industry, gave<br />

the business a strong foundation and it<br />

quickly established a reputation as a<br />

cost-effective supplier of steel buildings.<br />

Bob’s son, Stefan, started working for<br />

<strong>Ahrens</strong> in 1988, initially in Production,<br />

but later as a Project Manager/Estimator.<br />

In 1995, Stef was appointed Managing<br />

Director of <strong>Ahrens</strong> and since that time<br />

has overseen the strategic growth and<br />

expansion of its core business activities.<br />

In 1998 and 2002, <strong>Ahrens</strong> acquired the<br />

silo manufacturing and distribution<br />

Bob, Marj, Stef and Leanne <strong>Ahrens</strong>.<br />

businesses of Sherwell in South Australia<br />

and Victoria and Webster in Queensland.<br />

In 2003, <strong>Ahrens</strong> bought M&S Steel<br />

Buildings and established a second steel<br />

fabrication and construction base in<br />

Queensland.<br />

More recent <strong>Agri</strong> acquisitions include<br />

MPH Rural’s silo operations in<br />

Toowoomba, Queensland and Gilgandra,<br />

New South Wales in 2010, and Jaeschke<br />

Silos in Tarranyurk, Victoria in 2011.<br />

The <strong>Agri</strong> division now has a footprint of<br />

six primary manufacturing facilities in<br />

Queensland, New South Wales, Victoria<br />

and South Australia, as well as a satellite<br />

operation in Tasmania.<br />

In addition to expanding its <strong>Agri</strong> business<br />

over the last decade, Stef has transformed<br />

the business from a steel fabricator and<br />

shed builder to a national Design &<br />

Construct (D&C) industrial and<br />

commercial builder. In 2003, <strong>Ahrens</strong><br />

opened a Brisbane office and a Materials<br />

Handling office in Toowoomba in<br />

2005. The growth of the D&C business<br />

continued with the acquisition of<br />

Allbuilt Constructions in Darwin in<br />

2006, and the opening of a Perth<br />

office in 2008.<br />

Today, <strong>Ahrens</strong>’ national D&C<br />

business, which includes<br />

specialist Materials Handling<br />

offices in Queensland and South<br />

Australia, has the advantage of<br />

sourcing steel from its own steel<br />

fabrication facilities. Our Steel<br />

Solutions division’s capabilities have been<br />

extended with the addition of a semiautomated<br />

Shot Blast and Paintline and a<br />

world-class Custom Engineering Buildings<br />

(CEB) line. The Steel Solutions division<br />

supplies steel for the majority of <strong>Ahrens</strong>’<br />

D&C projects, supplemented by overseas<br />

fabricators. In 2010, <strong>Ahrens</strong> established<br />

a Global Procurement office in China,<br />

with our own quality team to ensure that<br />

all imported products meet strict internal<br />

standards.<br />

In 2010, <strong>Ahrens</strong> purchased Mahon’s<br />

Asset Management, in Newman,<br />

Western Australia, and established a<br />

Mining Services & Infrastructure division<br />

to supply residential refurbishments,<br />

town and mine maintenance,<br />

accommodation services and infrastructure<br />

to the Australian mining industry.<br />

In 2012, <strong>Ahrens</strong> acquired Olympic Dam<br />

Precision Engineering at Roxby Downs, a<br />

machining and fabrication business.<br />

Through a combination of organic<br />

growth and acquisitions, <strong>Ahrens</strong> now<br />

specialises in four key business areas –<br />

Design & Construct, Steel, Mining and<br />

<strong>Agri</strong>. Today, our national company is focused<br />

on the safety and wellbeing of our<br />

employees and sub-contractors, as well<br />

as providing our customers with excellent<br />

quality and service.<br />

For further information about<br />

<strong>Ahrens</strong> visit www.ahrens.com.au


Our Locations<br />

Olympic Dam, South Australia<br />

Darwin, Northern Territory<br />

Goombungee, Queensland<br />

Toowoomba, Queensland<br />

Newman, Western Australia<br />

Brisbane, Queensland<br />

Gilgandra, New South Wales<br />

Perth, Western Australia<br />

Sheaoak Log, South Australia<br />

Tarranyurk, Victoria<br />

Kingsford, South Australia<br />

Nhill, Victoria


Our Divisions<br />

The <strong>Ahrens</strong> Group consists of the<br />

following core operating divisions.<br />

Design & Construct (D&C)<br />

Our national D&C operation specialises<br />

in large office/warehouses, distribution<br />

centres, factories, materials handling and<br />

non process mining infrastructure. We<br />

have D&C offices throughout Australia,<br />

as well as having access to the expertise<br />

and resources of our Steel Solutions<br />

division, which includes steel fabrication<br />

and Custom-Engineered Buildings. We<br />

offer clients a complete turnkey solution,<br />

from design and engineering through to<br />

project management and construction.<br />

This approach gives us control of the<br />

entire D&C process to ensure tight control<br />

of costs, seamless project delivery and<br />

quality that exceeds expectations. Our<br />

D&C capabilities also includes Materials<br />

Handling solutions, with dedicated teams<br />

in Queensland and South Australia able<br />

to design and construct large feedmills,<br />

port facilities and other grain storage and<br />

handling facilities.<br />

Mining Services & Infrastructure<br />

Through our Design & Construct,<br />

Materials Handling and Structural Steel<br />

capabilities, we are able to supply<br />

capital works and ongoing maintenance<br />

services to mining companies throughout<br />

Australia. With businesses located<br />

in Newman (Western Australia),<br />

Toowoomba (Queensland), Kingsford<br />

and Olympic Dam (South Australia), we<br />

are strategically located to service key<br />

mining projects in the Pilbara, Surat<br />

and Bowen Basins and Olympic Dam. In<br />

Newman, we undertake contract work<br />

for BHP Billiton, including town and mine<br />

maintenance and housing refurbishments,<br />

using in-house trades and equipment.<br />

Our mining infrastructure capabilities<br />

include office/warehouses, workshops,<br />

Division<br />

Design & Construct<br />

Products<br />

Industrial &<br />

Commercial Buildings<br />

Bulky Goods Stores<br />

Retail Centres<br />

Education & Recreation<br />

Refurbishments<br />

Materials Handling<br />

Non-Process Mining<br />

Infrastructure<br />

Process Plants<br />

Feedmills<br />

Port Facilities<br />

Commodity Storage<br />

Mining Services<br />

& Infrastructure<br />

Residential<br />

Refurbishments<br />

Mine & Town<br />

Maintenance<br />

Industrial Buildings<br />

Capital Works<br />

In-house Services<br />

Asbestos Removal<br />

Demolition<br />

Painting<br />

Electrical<br />

Plumbing<br />

Tiling<br />

Carpentry<br />

Cabinet Making<br />

Gyprocking<br />

Roofing<br />

Boilermaking<br />

Fencing<br />

Landscaping<br />

Plant Hire<br />

commodity storage, load/unload facilities,<br />

walkways and structural steel.<br />

Steel Solutions<br />

Our world-class steel fabrication plant in<br />

South Australia has the capacity to<br />

produce up to 240 tonnes of heavy<br />

structural steel per week. It includes a<br />

semi-automated Shot Blast and<br />

Paintline facility, with the capability to<br />

clean and paint steel to Australian<br />

standards. We also offer a Custom<br />

Engineered Buildings (CEB) alternative.<br />

This includes tapered web beams, which<br />

use up to 30% less steel. Enhancing our<br />

capacity and competitive advantage are<br />

the relationships we have developed with<br />

several overseas fabricators. All products<br />

supplied by overseas partners are quality<br />

tested and guaranteed to meet our strict<br />

internal standards, a process that is driven<br />

by the quality team in our Chinese Global<br />

Procurement office.<br />

Steel Solutions<br />

Structural Steel<br />

Mechanical Fabrication<br />

Platework<br />

Machining<br />

Custom-Engineered<br />

Buildings<br />

Industrial Sheds<br />

Rural Sheds<br />

Garages & Carports<br />

<strong>Agri</strong><br />

Transportable Silos<br />

Large Elevated Silos<br />

Flat Bottom Silos<br />

Rural & Industrial<br />

Grain Storage &<br />

Handling Complexes<br />

Field Bins<br />

Chaser Bins<br />

Augers & Conveyors<br />

Bunker Storage<br />

Stock Feeders<br />

Rural Sheds<br />

<strong>Agri</strong><br />

Our <strong>Agri</strong> operation manufactures and<br />

distributes a complete range of grain<br />

storage and handling equipment, to<br />

suit every application from on farm<br />

through to commercial operations. We<br />

have six primary manufacturing facilities<br />

located in regional centres throughout<br />

Queensland, New South Wales, Victoria,<br />

Tasmania and South Australia. Combined<br />

with our Design & Construct and<br />

Materials Handling capabilities, we are<br />

also able to provide the complete<br />

solution for industrial projects such as<br />

feedmills and bulk handling storage<br />

complexes. Our range of products<br />

includes transportable silos and field<br />

bins, large site constructed hopper<br />

bottomed and flat bottomed silos, chaser<br />

bins, transportable augers and<br />

conveyors, industrial grain handling<br />

equipment and support infrastructure<br />

and rural sheds.


Our Facilities<br />

<strong>Ahrens</strong> Head Office, Kingsford SA<br />

Boardoom & Reception<br />

Paintline<br />

Shot Blast Machine<br />

Paintline<br />

Northern End of Factory (Steel Fabrication)<br />

Southern End of Factory (CEB Line)


Our People<br />

For Over more than 100 years, <strong>Ahrens</strong><br />

has maintained its strong family culture<br />

by building lasting relationships with<br />

employees, sub-contractors and clients.<br />

These relationships are based on an<br />

understanding that there is a job to be<br />

done and the best results will be delivered<br />

by a hard-working, motivated and<br />

experienced team.<br />

At <strong>Ahrens</strong>, we take great pride in our<br />

workforce of more than 360, which<br />

represents a diversity of backgrounds and<br />

skills. Their individual experiences benefit<br />

our workplace.<br />

We encourage our employees to<br />

achieve high standards of personal and<br />

professional excellence and demonstrate<br />

a willingness to learn from others. Our<br />

managers demonstrate a hands-on and<br />

down-to-earth style of leadership.<br />

We currently have more than 50<br />

employees who have completed 10 years<br />

of service, including nine employees<br />

who have passed their 30-year service<br />

milestone.<br />

We work hard to attract, develop and<br />

retain excellent employees through many<br />

initiatives, including:<br />

• Annual Employee Reviews to review<br />

individual performance and development.<br />

• An Employee Survey which is conducted<br />

every 18 months to allow employees<br />

to provide feedback on the company’s<br />

performance.<br />

• An Employee Assistance Program,<br />

We encourage employees to achieve high standards of personal and professional balance.<br />

offering 24-hour confidential counselling<br />

to employees and their immediate<br />

families.<br />

• Regular communication through<br />

intranet, newsletters and staff<br />

announcements.<br />

• Service awards to recognise those who<br />

have reached service milestones.<br />

• A program of social events, including<br />

family-friendly outings.<br />

Professional Development<br />

At <strong>Ahrens</strong>, we value the contribution of<br />

individual employees and encourage them<br />

to strive for personal and professional<br />

excellence. In addition to internal training<br />

sessions tailored to our business needs,<br />

our employees attend external training<br />

in many disciplines, from finance and<br />

business development to safety and site<br />

supervision.<br />

Equal Opportunity<br />

We are committed to providing a<br />

workplace free of discrimination and<br />

harassment. As well as complying with<br />

equal opportunity laws, we work hard<br />

to provide a safe and pleasant work<br />

environment and career development<br />

opportunities for all employees.<br />

Indigenous Employment<br />

<strong>Ahrens</strong> appreciates and accepts the<br />

importance of Indigenous Australian<br />

Culture and encourages indigenous<br />

people to apply for positions in our<br />

company.<br />

Graduates & Apprentices<br />

We offer many opportunities for<br />

graduates and apprentices, through our<br />

University of SA Scholarship program<br />

and our apprentice training program<br />

which currently involves more than 20<br />

apprentices.


Vision and Values<br />

The <strong>Ahrens</strong>’ team celebrates the launch of the new logo in 2006.<br />

Our Vision<br />

Our aim is to be the most cost-effective<br />

supplier of commercial and industrial<br />

buildings, materials handling, structural<br />

steel, mining services and non process<br />

infrastructure and agri products, whilst<br />

maintaining the highest levels of safety<br />

and service for our employees, subcontractors<br />

and customers.<br />

Our Values<br />

Our key values focus on how we can<br />

achieve this vision and build an even<br />

stronger company by underwriting<br />

and enhancing relationships with all<br />

participants, including local communities.<br />

Family<br />

By embracing the values of tradition,<br />

teamwork, inclusiveness and equality we<br />

affirm the family values that have been<br />

part of our company for more than 100<br />

years.<br />

Integrity<br />

Honesty, sincerity and reliability are the<br />

foundations of our professional service,<br />

and enable us to gain the trust and<br />

respect of others.<br />

Leadership<br />

All employees are required to set<br />

a positive example, be innovative,<br />

demonstrate persistence and take<br />

responsibility for their own actions.<br />

Efficiency<br />

Everyone at <strong>Ahrens</strong> is expected to work<br />

safely and productively, with an emphasis<br />

on delivering cost-effective and positive<br />

outcomes with minimal waste.<br />

Satisfaction<br />

We encourage all employees to share in<br />

the sense of achievement of a job well<br />

done and to celebrate excellence and<br />

success.<br />

X Factor<br />

We greatly value the skills and knowledge<br />

of individual employees and recognise<br />

their unique contributions to our<br />

company.<br />

“The categories for the annual Employee Awards reflect our Values<br />

to encourage employees to pursue excellence in each of these areas,<br />

which are vital to the make-up of our company.” - Stef <strong>Ahrens</strong>


Competitive Advantage<br />

At <strong>Ahrens</strong>, our vertically integrated<br />

business enables us to offer clients<br />

a “one-stop shop” from concept to<br />

completion. By managing the entire<br />

Design & Construct process in-house<br />

we are able to better control the<br />

program of works, costs and quality.<br />

This enables us to consistently deliver<br />

projects on time and on budget.<br />

Our competitive advantage stems<br />

from a great team of people, as well<br />

as our extensive design, manufacturing<br />

and construction resources and<br />

experience.<br />

In-house Design<br />

Our team of experienced designers<br />

use advanced engineering software to<br />

produce drawings and designs that are<br />

highly functional and fit-for-purpose.<br />

We design the building or structure to<br />

the client’s detailed specifications and<br />

eliminate unnecessary costs, while still<br />

meeting the requirements of Australian<br />

and international building codes.<br />

Collaboration with consultants, to provide<br />

architectural designs and specialist<br />

services, benefits our clients through<br />

a greater pool of ideas, expertise and<br />

resources.<br />

Our designs respond positively to the local<br />

environment and minimise maintenance<br />

and operating costs. We have a strong<br />

preference for buildings that incorporate<br />

recycling, maximise the use of natural<br />

light and ventilation, and utilise materials<br />

with superior thermal properties.<br />

In addition, many of our buildings<br />

incorporate environmentally sustainable<br />

systems such as energy efficient and<br />

automated lighting, solar heating and<br />

Safety<br />

Plant &<br />

Equipment<br />

Building &<br />

Specialist Trades<br />

Multi-skilled<br />

Site Crews<br />

Remote/<br />

Regional<br />

Specialists<br />

Project<br />

Management<br />

Sub-contractors<br />

Procurement<br />

Options<br />

Project<br />

Delivery<br />

Collaborative<br />

Approach<br />

rainwater<br />

harvesting<br />

for reticulation to<br />

amenities and swales.<br />

In-house design of Custom-Engineered<br />

Buildings (CEB) capabilities enable us to<br />

provide a sustainable building alternative,<br />

as the use of tapered web beams reduces<br />

the requirement for steel by up to 30%,<br />

with associated cost and time savings.<br />

Factories & Workshops<br />

Site<br />

Capabilities<br />

Great Team<br />

of People<br />

Our steel fabrication facilities in South<br />

Australia and Queensland are equipped<br />

to handle large steel contracts to ISO<br />

9001 quality standards. These workshops<br />

are fully enclosed and serviced by<br />

overhead cranes, as well as dedicated<br />

transport and logistics teams. Our<br />

world-class facility in South Australia can<br />

produce up to 240 tonnes of<br />

Advanced<br />

Engineering<br />

Software<br />

Collaboration<br />

with Consultants<br />

In-house<br />

Design<br />

Factories &<br />

Workshops<br />

Overhead Cranes<br />

Transport &<br />

Logistics<br />

heavy structural<br />

steel each week and has<br />

a dedicated line which welds<br />

tapered web beams and columns for CEB.<br />

Our steel fabrication capability is<br />

enhanced by a semi-automated shot blast<br />

and paintline which cleans and paints<br />

steel to Australian Standards.<br />

Project Delivery<br />

Focus on<br />

Buildability<br />

Meets<br />

Building<br />

Codes<br />

Steel<br />

Fabrication<br />

Shot Blast &<br />

Paint Line<br />

We take great pride in our collaboration<br />

with all stakeholders for each project,<br />

which involves clients, sub-contractors<br />

and local communities. As a family<br />

business, we place great emphasis on<br />

relationships and the loyalty and integrity<br />

that underpins them.<br />

...continued next page


Competitive Advantage<br />

...from previous page<br />

We work hard to ensure that client<br />

objectives and outcomes are clearly<br />

defined from the outset. Our handson<br />

Project Management team drive<br />

each project towards delivery, with an<br />

emphasis on quality, cost and program.<br />

Due to the size of our operation, we<br />

negotiate best buy rates with our<br />

suppliers and are also able to offer clients<br />

the option of global procurement. We<br />

can procure products from selected and<br />

proven overseas suppliers, and we hold<br />

up to 2,000 tonnes of steel in-house,<br />

resulting in more competitive prices<br />

and greater flexibility for supply and<br />

delivery. The quality of purchased steel<br />

and building components is continuously<br />

monitored through a rigorous process of<br />

internal and independent assessments.<br />

Site Capabilities<br />

Of enormous advantage to our clients, is<br />

our ability to access and deploy in-house<br />

building trades and multi-skilled site<br />

crews to work anywhere in Australia.<br />

Our teams of experienced boilermaker/<br />

welders, riggers, crane drivers, carpenters<br />

and cladding crews undertake work from<br />

the foundation and erection of buildings,<br />

through to carpentry and internal fitout.<br />

Combined with access to our own<br />

cranes, lifts and other mobile equipment,<br />

our multi-skilled site crews enable us to<br />

specialise in regional and remote area<br />

construction.<br />

Site Supervisors and other crew members<br />

are fully accredited, trained in Safe<br />

Operating Procedures and comply with<br />

industry requirements for operating<br />

machinery and working at heights.<br />

Our innovative approach to buildability<br />

is based on construction technqiues<br />

which lend themselves to safety and<br />

efficiency. The majority of our buildings<br />

and structures are pre-assembled on the<br />

ground before being panel lifted into<br />

place. This method is far safer, more cost<br />

competitive and improves the timing<br />

program.<br />

Pre-assembly on the ground is safer and more cost competitive.


Project Expertise - Grain<br />

<strong>Ahrens</strong> <strong>Agri</strong> provides a complete range<br />

of grain storage and handling products<br />

for Australian Farmers and Commercial<br />

Operators. Our expertise includes:<br />

Engineering Solutions<br />

We provide in-house services for works<br />

involving Mechanical, Structural and Civil<br />

designs through to Project Managements<br />

and Construction of Bulk Materials<br />

Handling Projects.<br />

Project Management<br />

During the design phase, our project<br />

management team verifies that details<br />

are not missed to ensure that reliability is<br />

maintained and the construction process<br />

is seamless. In planning, we go through a<br />

process of budgeting a design and then,<br />

in house, break it apart into a scheduled<br />

sequence to suit the client’s operational<br />

needs.<br />

High-reliability systems design is achieved<br />

through experience, careful planning and<br />

follow through with the details.<br />

In-house Fabrication<br />

• Range of commercial elevated silos<br />

from 5t to 650t<br />

• Plate bins – welded and bolted design<br />

• Conveying equipment<br />

• Air ride conveyors and belt conveyors<br />

• Structural fabrication<br />

• Elevator towers/conveyor gantries<br />

• Outload stands<br />

• Commodity buildings<br />

Site Installation<br />

Use high level site personnel incorporating<br />

the use of specialised installation<br />

equipment, allowing a high standard of<br />

QHSE on all our sites. This allows us to<br />

maintain acceptable quality control and to<br />

meet client’s time frames onsite.<br />

Processing Facilities/Feedmills<br />

<strong>Ahrens</strong> design and build grain processing<br />

and feed milling plants as well as feedlot<br />

mills for poultry, livestock and aquaculture<br />

feed production. Plants can be designed<br />

to produce pelleted, steam flaked or<br />

mash feed and include all the equipment<br />

necessary for a ‘turnkey’ solution.<br />

• Facility designs<br />

• Tender design documentation<br />

• Equipment design and sizing<br />

• Full CAD drafting right through<br />

fabrication drawings<br />

• 3D presentation documents<br />

• Source and produce specialised equipment<br />

Commodity Storage<br />

<strong>Ahrens</strong> are specialists in the design and<br />

construction of bulk commodities storage<br />

facilities.<br />

• Elevated and flat bottom silos<br />

• Purpose build bulk storage buildings<br />

• Plate bins<br />

• Pad storage and liquid tank storage<br />

Receival Systems<br />

• Rail unloading systems<br />

• Truck unloading systems<br />

• Drive over hoppers<br />

• Back up hoppers<br />

Loading Systems<br />

Multiple commodity truck loading<br />

• Train loading facilities<br />

• Container packing systems<br />

• Inverted container packing<br />

• On truck container packing<br />

Specialised Systems<br />

• Dust systems<br />

• Fumigation systems<br />

• Weigh systems (including trade certification)<br />

• PLC process control systems<br />

Brand Names & Agencies<br />

• Webster<br />

• Famson<br />

• Sherwell<br />

• Chief<br />

• Skandia<br />

• Brandt<br />

• Sudenga<br />

• Illabo<br />

• Scafco<br />

• Pebco<br />

Container packing facility for Graincorp in Fisherman Island, Queensland.


Grain Storage & Handling Products<br />

<strong>Ahrens</strong> provides the complete range<br />

of grain storage & handling products<br />

for Australian farmers and commercial<br />

operators. Our <strong>Agri</strong> offices are located<br />

at Kingsford & Sheaoak Log (SA), Nhill &<br />

Tarranyurk (VIC), Gilgandra (NSW), and<br />

Goombungee & Toowoomba (QLD).<br />

We deliver the most complete solution<br />

for your grain storage and handling<br />

needs, using a combination of Sherwell field<br />

bins and transportable silos, Webster<br />

elevated, hopper bottom silos, Chief flat<br />

bottomed silos, and materials handling,<br />

ranging from conveyors to multi-million<br />

dollar feedmills.<br />

Our in-house engineering team, including a<br />

dedicated <strong>Agri</strong> Engineer, focus on design<br />

improvements and innovations, including<br />

consistent upgrades to safety features,<br />

while assuring structural integrity of all<br />

products.<br />

Field Bins<br />

• Sherwell and Jaeschke Field Bins<br />

• Ranging in size from 39m3 to 48m3<br />

• Ability to position the bins where<br />

needed<br />

• Can be operated by a single person<br />

• Gravity Fed and PTO Field Bins are<br />

available<br />

Chaser Bins<br />

• Illabo Chaser Bins are available in both<br />

24 tonne and 30 tonne capacities<br />

Silos<br />

• Sherwell Transportable Silos up to 45 tonne<br />

• Webster Elevated Silos up to 650 tonne<br />

• Chief Flat Bottom Silos up to 30,000 tonne<br />

• Jaeschke Transportable Silos up to 140<br />

tonne<br />

• As well as Seed Silos, Fertiliser Silos and<br />

Dairy Silos<br />

Augers<br />

• Brandt Swing Away Augers<br />

• Supercharged Augers<br />

• Custom augers under the FAMSON<br />

brand.<br />

Conveyors<br />

• Custom design and manufacture<br />

FAMSON Conveyors<br />

• Complete range of Brandt Conveyors<br />

Grain Vac<br />

• <strong>Ahrens</strong> supplies Brandt Grain Vacs for<br />

industrial and commercial use<br />

• Ideal for cleaning of bunkers and silo bags<br />

Bunkers<br />

• Design, supply and installation of Grain<br />

Bunker Systems<br />

• Design and manufacture Drive Over<br />

Hopper Stackers for domestic and export<br />

markets<br />

Feeders<br />

• Range of Sherwell sheep and cattle<br />

feeders including; Circular Feeders, Lick<br />

Feeders, Trailing Feeders, Hay Cradles<br />

Sheds<br />

• Customised steel buildings from Hay<br />

Sheds, Grain Sheds, Machinery Sheds to<br />

Industrial sheds


Blue Lake Milling Hulling Room<br />

Bordertown, South Australia<br />

Construction time: 11 months | Project value: $4.4m<br />

<strong>Ahrens</strong> was engaged by Blue Lake<br />

Milling to design and construct a<br />

processing facility for hulling raw oats<br />

in regional SA.<br />

Based on a supplied plant layout,<br />

<strong>Ahrens</strong> designed and constructed<br />

a four-storey building, plus offal<br />

storage and truck loading structure<br />

to incorporate raw material from<br />

previously supplied Chief silos and<br />

Hutchinson equipment.<br />

The key features of this innovative<br />

offal handling and truck loading<br />

system include live bin bottoms,<br />

augers and dustless loading spouts.<br />

As well as building the structure,<br />

<strong>Ahrens</strong> supplied and erected the<br />

majority of the customised storage<br />

and handling equipment, including:<br />

• Screw conveyors from WAM Group;<br />

• Industrial discharge valves and<br />

chutes from Pebco;<br />

• Specialist oat milling equipment<br />

from Schreckle and Schrader; and<br />

• Webster hopper bottom silos from<br />

<strong>Ahrens</strong>.<br />

The new facility will enable Blue<br />

Lake Milling to expand and improve<br />

productivity.


Queensland Bulk Terminals<br />

Brisbane, Queensland<br />

Construction time: 11 months | Project value: $4.63m<br />

<strong>Ahrens</strong> made excellent use of its<br />

vertically integrated capabilities,<br />

including in-house design,<br />

engineering, steel fabrication facilities<br />

and sourcing equipment from<br />

international suppliers, to deliver a<br />

packing plant for end-user<br />

Queensland Bulk Terminals. This<br />

included a horizontal on-truck<br />

container filling machine that can fill<br />

two containers simultaneously.<br />

The project included a series of 300<br />

tonne/hr Skandia Drag Conveyors<br />

and a Skandia Bucket Elevator, as<br />

well as six Air-ride Belt Conveyors<br />

and two Horizontal Container<br />

Packers designed and constructed by<br />

<strong>Ahrens</strong>.<br />

In addition, the storage component<br />

included eight 650-tonne<br />

Webster hopper bottom silos and<br />

four 30-tonne outload bins, all<br />

manufactured in <strong>Ahrens</strong>’ Queensland<br />

facility and erected and assembled<br />

on site.<br />

Completing the project are a series<br />

of structural steel conveyor supports,<br />

walkways, towers and buildings,<br />

which were also designed, fabricated<br />

and constructed by <strong>Ahrens</strong>.


Inghams Grain Storage Facility<br />

Mount Maunganui, New Zealand<br />

Construction time: 9 months | Project value: $4.6m<br />

<strong>Ahrens</strong> was engaged to design and<br />

construct two 8000-tonne grain<br />

storage silos within the existing<br />

Inghams Feedmill. These silos were<br />

supplied by Chief, the conveyors<br />

were sourced from Australia and the<br />

structural elements were supplied by<br />

selected NZ contractors.<br />

The project also included foundations,<br />

in-loading and out-loading<br />

equipment, as well as support<br />

structures. <strong>Ahrens</strong>’ solution to the<br />

high seismic design requirements for<br />

the site involved the construction of<br />

a unique floating raft system for the<br />

foundation.<br />

Concrete pours were done at night<br />

to ensure all access roads to the port<br />

were clear and so that the existing<br />

mill was able to remain operational.<br />

The entire plant was constructed<br />

within the confines of a live feedmill<br />

with no delays to daily operational<br />

requirements.<br />

A review was conducted by <strong>Ahrens</strong><br />

to ensure compliance with the<br />

relevant Australian and NZ codes and<br />

standards.


Grassdale Feedmill<br />

Dalby, Queensland<br />

Construction time: 11 months | Project value: $6.3m<br />

<strong>Ahrens</strong> designed and constructed<br />

a steam-flaking plant and bulk<br />

grain storage facility, as well as six<br />

additional buildings, for an impressive<br />

feedlot complex for Mort & Co.<br />

The construction process ran<br />

smoothly due to <strong>Ahrens</strong> undertaking<br />

the entire project, from design to<br />

manufacture and erection, as well as<br />

the electrical work.<br />

Three 650-tonne grain silos from<br />

M&S, a division of <strong>Ahrens</strong>, coupled<br />

with a 2,000-tonne silo, constructed<br />

by <strong>Ahrens</strong> are the primary on-site<br />

storage for the facility.<br />

The key feature of the feedmill is the<br />

fully automated milling capability with<br />

three flaning mills which produce 90<br />

tonnes per hour of steam-cooked<br />

grain which caters for 62,000 head<br />

of cattle.<br />

Mort & Co is thrilled with the<br />

results and is experiencing higher<br />

productivity when compared to<br />

industry benchmarks.<br />

Further work is being undertaken by<br />

<strong>Ahrens</strong> at the Grassdale facility.<br />

“Grassdale is the largest greenfield feedlot constructed in<br />

recent years and <strong>Ahrens</strong> readily accepted the challenge to<br />

build it with outstanding results.” - Charlie Mort, Mort & Co


Graincorp Containerlink Plant<br />

Brisbane, Queensland<br />

Construction time: 8 months | Project value: $2.2m<br />

<strong>Ahrens</strong> was engaged to relocate and<br />

expand a container packing facility for<br />

Graincorp Containerlink in Brisbane.<br />

As a result of this project, the client<br />

has integrated all of its packing<br />

activities in one location, resulting in<br />

more effective use of storage space<br />

and increased productivity.<br />

required dismantling the old plant in<br />

a busy port facility and transporting<br />

equipment on oversize loads.<br />

Following the successful completion<br />

of this project, <strong>Ahrens</strong> was engaged<br />

to refurbish Graincorp’s port terminal<br />

at Pinkenba.<br />

Existing equipment had to be<br />

incorporated into the new plant. This


Charlton Feedmill<br />

Charlton, Victoria<br />

Construction time: 11 months (two stages) | Project value: $5.2m<br />

Safety and reliability was a key focus<br />

of the design and construction of this<br />

steam-flaking plant and bulk grain<br />

storage facility for Elders.<br />

<strong>Ahrens</strong> designed the elevated flaking<br />

mills with no downstream mechanics<br />

and built them around the existing<br />

mill to maintain production at all<br />

times.<br />

The reliability and increased<br />

productivity of the new plant, as well<br />

as a higher level of safety throughout<br />

the operation, delighted the client,<br />

leading to additional contracts for<br />

<strong>Ahrens</strong>.


Contact Details<br />

Design & Construct / Steel Solutions<br />

/ Mining Services & Infrastructure<br />

Kingsford (Head Office)<br />

Wilhelm Road, Kingsford SA 5118<br />

PO Box 2, Sheaoak Log SA 5371<br />

Tel: (08) 8521 0000<br />

Fax: (08) 8521 0099<br />

Olympic Dam<br />

Lot 4 Charlton Road, Olympic Dam SA 5725<br />

Tel: (08) 8671 0177<br />

Fax: (08) 8671 0180<br />

Perth<br />

Box 16, Unit C6 Tarlton Crescent, PERTH AIRPORT WA 6105<br />

Tel: (08) 6272 7400<br />

Fax: (08) 9479 7492<br />

Newman<br />

1668 Panizza Way, Newman WA 6753<br />

PO Box 676, Newman WA 6753<br />

Tel: (08) 9175 1462<br />

Fax: (08) 9177 8138<br />

Darwin<br />

7 Hidden Valley Road, Berrimah NT 0828<br />

PO Box 119, Berrimah NT 0828<br />

Tel: (08) 8984 6300<br />

Fax: (08) 8984 6311<br />

<strong>Agri</strong><br />

Sheaoak Log<br />

William Street, Sheaoak Log SA 5371<br />

PO Box 2, Sheaoak Log SA 5371<br />

Tel: (08) 8524 9065<br />

Fax: (08) 8524 9152<br />

Nhill<br />

1 Fraser Street, Nhill VIC 3418<br />

PO Box 209, NhillVIC 3418<br />

Tel: (03) 5391 1777<br />

Fax: (03) 5391 2085<br />

Tarranyurk<br />

24 Tarranyurk East Road, Tarranyurk VIC 3414<br />

Tel: (03) 5397 5227<br />

Fax: (03) 5397 5210<br />

Gilgandra<br />

8 Pines Drive, Gilgandra NSW 2827<br />

PO Box 28, Gilgandra NSW 2827<br />

Tel:(02) 6847 0398<br />

Fax:(02) 6847 0510<br />

Toowoomba<br />

523 Boundary Street, Torrington QLD 4350<br />

PO Box 9369, Wilsonton QLD 4350<br />

Tel: (07) 4634 5425<br />

Fax:(07) 4634 7585<br />

Brisbane<br />

Unit 5/1027 Manly Road, Tingalpa QLD 4172<br />

PO Box 372, Cannon Hill QLD 4170<br />

Tel: (07) 3900 2200<br />

Fax: (07) 3900 2214<br />

Toowoomba<br />

4 / 477 Ruthven Street, Toowoomba QLD 4350<br />

PO Box 3183 Toowoomba Village Fair QLD 4350<br />

Tel: (07) 4614 6800<br />

Fax: (07) 4632 8234<br />

Goombungee<br />

10 Goombungee Meringandan Road, Goombungee QLD 4354<br />

PO Box 40, Goombungee QLD 4354<br />

Tel: (07) 4612 7200<br />

Fax: (07) 4612 7216<br />

ahrens.com.au<br />

ahrens@ahrens.com.au

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