Ahrens Agri
Ahrens Agri
Ahrens Agri
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<strong>Ahrens</strong> <strong>Agri</strong>
Introduction<br />
Charlton feedmill and grain storage facility for Elders in Charlton, Victoria.<br />
<strong>Ahrens</strong> has had a long association with<br />
the agricultural sector in Australia for<br />
more than 107 years. Through innovative<br />
product development and the acquisition<br />
of several silo manufacturing businesses,<br />
we now supply a complete range of<br />
grain storage and handling equipment to<br />
farmers across Australia.<br />
This experience, combined with our<br />
Design & Construct, Steel Solutions and<br />
Materials Handling capabilities, enables<br />
us to provide intelligent and cost-effective<br />
solutions in Australia for <strong>Agri</strong> Industrial<br />
projects.<br />
Our rapidly growing portfolio of projects<br />
includes large commodity storage<br />
facilities, complex conveying systems, and<br />
multi-million dollar feedmills. Satisfied<br />
and repeat clients include Mort & Co,<br />
Graincorp, Laucke Mills, Inghams, Boral<br />
and Blue Lake Milling.<br />
Access to our specialist in-house site<br />
erection crews, enables us to deliver <strong>Agri</strong><br />
Industrial projects in remote locations<br />
throughout Australia. To support this, our<br />
offices and steel fabrication facilities are<br />
strategically located north of Adelaide<br />
and in Olympic Dam (SA), in Perth and<br />
Newman (WA), Darwin (NT) and Brisbane<br />
and Toowoomba (QLD).<br />
In addition to our steel fabrication<br />
facilities, we manufacture transportable<br />
silos and field bins. These are fabricated at<br />
and distributed from five <strong>Agri</strong> workshops,<br />
strategically located in regional towns<br />
in South Australia, Victoria, New South<br />
Wales and Queensland, as well as several<br />
satelite operations, including one in<br />
Tasmania.<br />
As well as our Sherwell, Jaeschke and<br />
Webster silos brands, we distribute a<br />
range of other grain storage and handling<br />
products, including augers, Pebco bulk<br />
handling equipment and flat bottom silos.<br />
<strong>Ahrens</strong> is certified to Australian and<br />
international standards in safety,<br />
quality and environment. In addition,<br />
we are committed to engaging with<br />
local communities and providing equal<br />
employment opportunities, making us an<br />
ideal partner for companies with a similar<br />
ethos.
Safety<br />
The safety of employees, sub-contractors<br />
and visitors is our number one priority<br />
every day at <strong>Ahrens</strong>. We are particularly<br />
proud of our safety record, which is a<br />
direct result of our commitment to the<br />
ongoing education of employees in safe<br />
operation and procedures.<br />
Safety on construction sites and in<br />
all workshops and offices is a shared<br />
responsibility and all employees<br />
understand and appreciate the<br />
importance of adhering to documented<br />
safety procedures. Regular ongoing<br />
risk assessments and safe planning of<br />
work takes place in all our workshops<br />
and construction sites to identify major<br />
hazards and take appropriate steps to<br />
ensure the safety of everyone involved.<br />
Certification<br />
In June 2010, <strong>Ahrens</strong> achieved<br />
certification in Health & Safety (AS<br />
4801). This was achieved through the<br />
introduction of new systems,<br />
procedures and additional safety<br />
initiatives. This significant milestone<br />
represented a tremendous team effort<br />
by everyone at <strong>Ahrens</strong>.<br />
Employee Induction<br />
All new employees are immediately<br />
inducted by either the QHSE Manager or<br />
relevant site Safety Co-ordinator. The<br />
induction process highlights to new<br />
employees the requirement to follow<br />
procedures, identifies major risks and<br />
hazards and familiarises them with<br />
evacuation and emergency procedures.<br />
Communication & Training<br />
Regular “Toolbox” and Safety<br />
Committee meetings are held with the<br />
workforce to address safety concerns<br />
and discuss and action areas for<br />
improvement. Safety issues and<br />
performance are regularly communicated<br />
to employees through newsletters,<br />
communication BBQs and weekly<br />
updates. In addition, workshop and<br />
office noticeboards display important information<br />
and reminders. Ongoing training<br />
is also provided for those employees<br />
who work in high risk areas.<br />
QHSE Management<br />
Software System<br />
This integrated software system<br />
efficiently manages all hazard and incident<br />
reports and maintains all of our<br />
documented health and safety systems<br />
and procedures. <strong>Ahrens</strong> has a tailored<br />
system that meets documentation<br />
requirements under Australian and New<br />
Zealand standards for Safety, Quality and<br />
Environment.<br />
Workshop & Site Safety<br />
Initiatives<br />
We have introduced many safety<br />
initiatives at our six primary<br />
manufacturing sites and all of our<br />
construction sites to ensure the safety of<br />
our employees, sub-contractors, visitors<br />
and the public. Site induction, safety<br />
signage and Standard Operating<br />
Procedures are fundamental to safety<br />
in these areas, particularly for high risk<br />
activities such as loading/unloading and<br />
working at heights.<br />
<strong>Ahrens</strong> Safe campaign<br />
In 2011, we launched a workplace<br />
safety campaign called “<strong>Ahrens</strong> Safe”.<br />
The logo and a series of posters appear<br />
throughout all of our businesses to<br />
remind employees that “Every Individual<br />
is Important”. Our aim is for every<br />
employee to return home safely to their<br />
family at the end of each work day.<br />
<strong>Ahrens</strong>’ employees at Newman, WA participate in a training session.
Quality<br />
At <strong>Ahrens</strong>, we aim to consistently provide<br />
services that meet the requirements of<br />
customers, both in terms of on-time<br />
delivery, process and service quality.<br />
Quality Management System<br />
We have developed a Quality<br />
Management System, based on<br />
the requirements of the Australian<br />
and International Standard AS/NZS<br />
ISO 9001:2008, which provides a<br />
comprehensive framework for our quality<br />
systems and processes.<br />
Our Quality Management System has<br />
been set up to:<br />
• improve internal efficiency;<br />
• boost customer confidence;<br />
• increase staff morale and productivity;<br />
• identify system problems;<br />
• identify new ways to solve problems; and<br />
• promote continuous improvement.<br />
All work undertaken at <strong>Ahrens</strong>, in<br />
offices, workshops and on site, must<br />
be compliant with the Australian and<br />
International standard ISO 9001:2008.<br />
Individual employees and management<br />
Project Management Plans drive the quality process in all of our construction projects.<br />
are required to work within the<br />
parameters of specific systems,<br />
procedures and processes.<br />
We ensure our employees understand and<br />
comply with the Quality Management<br />
System policies, safe operating procedures<br />
and work instructions as they apply to<br />
their<br />
day-to-day functions.<br />
Project Management Plans<br />
As part of our comprehensive Quality<br />
Management System, we have<br />
developed Pre-planning and Project<br />
Management Plans for individual<br />
construction and engineering projects.<br />
This integrated approach to QHSE helps<br />
us to identify risk areas and to eliminate<br />
or manage these risks to ensure we are<br />
able to deliver excellent products and<br />
services on a consistent basis.<br />
Continuous Improvement<br />
At <strong>Ahrens</strong>, we are committed to<br />
continuously improving our products and<br />
services. By monitoring and objectively<br />
measuring our performance, we are able<br />
to determine if there are any weaknesses<br />
or risk areas within our business. This<br />
enables us to direct additional capital<br />
or resources to these functions to effect<br />
immediate improvement.<br />
Quality<br />
ISO 9001<br />
Employees must comply with Quality Systems as they apply to their day-to-day functions.
Environment<br />
At <strong>Ahrens</strong>, we have introduced<br />
sustainable practices in order to improve<br />
our environmental performance and<br />
minimise our carbon footprint. We also<br />
undertake to balance our economic,<br />
environmental and social responsibilities<br />
to ensure that our activities have a<br />
positive impact on the communities in<br />
which we live and work. <strong>Ahrens</strong> has<br />
achieved certification to the International<br />
Standard ISO14001. In addition, we<br />
have developed an Environmental Policy<br />
Statement to ensure we comply with<br />
relevant statutory obligations and meet<br />
the required standards of environmental<br />
performance and reporting.<br />
Sustainable Building Features<br />
Many years of experience in the<br />
design and construct of industrial and<br />
commercial buildings has allowed<br />
us to develop innovative design<br />
features that utilise sustainable energy<br />
solutions, such as natural light and<br />
water. Typically, our larger buildings<br />
incorporate environmentally sustainable<br />
systems such as energy efficient and<br />
automated lighting, solar heating,<br />
rainwater harvesting for reticulation to<br />
amenities and swales that retain large<br />
volumes of groundwater for irrigation.<br />
Rainwater harvesting and swales for irrigation are typical features of our industrial buildings.<br />
In conjunction with our architectural<br />
partners, we have a strong preference<br />
for designs that incorporate natural<br />
lighting and ventilation and materials<br />
with superior thermal properties. Our<br />
Design & Construct program also looks<br />
at opportunities to use recycled materials<br />
where possible and minimise ongoing<br />
maintenance costs.<br />
Custom Engineered Buildings<br />
Our new, world-class steel<br />
manufacturing facility in South Australia<br />
has the ability to produce Custom-<br />
Engineered Buildings (CEB), using<br />
tapered web beams. Advanced software<br />
allows us to create smart designs which<br />
eliminate non-essential steel by up to<br />
30% of the total frame, offering our<br />
clients a more sustainable building<br />
solution. Many of our recent Design &<br />
Construct projects have incorporated<br />
the use of tapered web beams as an<br />
alternative to traditional parallel beams.<br />
Oversesas, the benefits of CEB are well<br />
recognised, and we are one of only a<br />
few companies in Australia that offer<br />
this option.<br />
Kingsford Revegetation<br />
<strong>Ahrens</strong> is the proud owner of a rural<br />
property in the Barossa Valley known<br />
as ‘Kingsford Homestead’, which<br />
includes a heritage-listed homestead.<br />
With assistance from Trees for Life and<br />
the Adelaide and Mount Lofty Ranges<br />
Natural Resources Management Board,<br />
we are revegetating this magnificent<br />
property with native trees. The North Para<br />
River, which runs through the property,<br />
is an important catchment area for the<br />
northern Adelaide region, and we are<br />
committed to protecting this significant<br />
watercourse with new fencing and<br />
providing habitat for native animals and<br />
birds through our tree-planting program.<br />
Environment<br />
ISO 14001<br />
Paintline Water Recycling<br />
Our paintline incorporates state-of-the-art<br />
technology allowing us to recycle water<br />
used during the painting process. The<br />
paint by-product is significantly reduced<br />
by adding a flocculant which congeals the<br />
paint residue for collection and removal.<br />
Tree planting at Kingsford, SA.
Our History<br />
<strong>Ahrens</strong> is a fourth-generation family<br />
company that has been in operation<br />
for more than 100 years. The business<br />
was established in 1906 at Sheaoak<br />
Log in the Barossa Valley by Johann<br />
Karl Wilhelm <strong>Ahrens</strong> (Wilhelm).<br />
The <strong>Ahrens</strong>’ blacksmith shop at Sheaoak Log in the early 1900s.<br />
For the first 50 years, Wilhelm and his<br />
son, Bill, ran a blacksmith shop that<br />
served the local farming community. In<br />
1960 Bill’s son, Bob, joined the company<br />
and being an entrepreneurial engineer,<br />
he grew the business by extending its<br />
product range to include grain silos, field<br />
bins, rural sheds and stone and land rollers.<br />
In the late 1970s, <strong>Ahrens</strong> began<br />
fabricating its own structural steel at the<br />
Sheaoak Log workshop. Construction<br />
work in the Northern Territory, as well as<br />
projects for the local wine industry, gave<br />
the business a strong foundation and it<br />
quickly established a reputation as a<br />
cost-effective supplier of steel buildings.<br />
Bob’s son, Stefan, started working for<br />
<strong>Ahrens</strong> in 1988, initially in Production,<br />
but later as a Project Manager/Estimator.<br />
In 1995, Stef was appointed Managing<br />
Director of <strong>Ahrens</strong> and since that time<br />
has overseen the strategic growth and<br />
expansion of its core business activities.<br />
In 1998 and 2002, <strong>Ahrens</strong> acquired the<br />
silo manufacturing and distribution<br />
Bob, Marj, Stef and Leanne <strong>Ahrens</strong>.<br />
businesses of Sherwell in South Australia<br />
and Victoria and Webster in Queensland.<br />
In 2003, <strong>Ahrens</strong> bought M&S Steel<br />
Buildings and established a second steel<br />
fabrication and construction base in<br />
Queensland.<br />
More recent <strong>Agri</strong> acquisitions include<br />
MPH Rural’s silo operations in<br />
Toowoomba, Queensland and Gilgandra,<br />
New South Wales in 2010, and Jaeschke<br />
Silos in Tarranyurk, Victoria in 2011.<br />
The <strong>Agri</strong> division now has a footprint of<br />
six primary manufacturing facilities in<br />
Queensland, New South Wales, Victoria<br />
and South Australia, as well as a satellite<br />
operation in Tasmania.<br />
In addition to expanding its <strong>Agri</strong> business<br />
over the last decade, Stef has transformed<br />
the business from a steel fabricator and<br />
shed builder to a national Design &<br />
Construct (D&C) industrial and<br />
commercial builder. In 2003, <strong>Ahrens</strong><br />
opened a Brisbane office and a Materials<br />
Handling office in Toowoomba in<br />
2005. The growth of the D&C business<br />
continued with the acquisition of<br />
Allbuilt Constructions in Darwin in<br />
2006, and the opening of a Perth<br />
office in 2008.<br />
Today, <strong>Ahrens</strong>’ national D&C<br />
business, which includes<br />
specialist Materials Handling<br />
offices in Queensland and South<br />
Australia, has the advantage of<br />
sourcing steel from its own steel<br />
fabrication facilities. Our Steel<br />
Solutions division’s capabilities have been<br />
extended with the addition of a semiautomated<br />
Shot Blast and Paintline and a<br />
world-class Custom Engineering Buildings<br />
(CEB) line. The Steel Solutions division<br />
supplies steel for the majority of <strong>Ahrens</strong>’<br />
D&C projects, supplemented by overseas<br />
fabricators. In 2010, <strong>Ahrens</strong> established<br />
a Global Procurement office in China,<br />
with our own quality team to ensure that<br />
all imported products meet strict internal<br />
standards.<br />
In 2010, <strong>Ahrens</strong> purchased Mahon’s<br />
Asset Management, in Newman,<br />
Western Australia, and established a<br />
Mining Services & Infrastructure division<br />
to supply residential refurbishments,<br />
town and mine maintenance,<br />
accommodation services and infrastructure<br />
to the Australian mining industry.<br />
In 2012, <strong>Ahrens</strong> acquired Olympic Dam<br />
Precision Engineering at Roxby Downs, a<br />
machining and fabrication business.<br />
Through a combination of organic<br />
growth and acquisitions, <strong>Ahrens</strong> now<br />
specialises in four key business areas –<br />
Design & Construct, Steel, Mining and<br />
<strong>Agri</strong>. Today, our national company is focused<br />
on the safety and wellbeing of our<br />
employees and sub-contractors, as well<br />
as providing our customers with excellent<br />
quality and service.<br />
For further information about<br />
<strong>Ahrens</strong> visit www.ahrens.com.au
Our Locations<br />
Olympic Dam, South Australia<br />
Darwin, Northern Territory<br />
Goombungee, Queensland<br />
Toowoomba, Queensland<br />
Newman, Western Australia<br />
Brisbane, Queensland<br />
Gilgandra, New South Wales<br />
Perth, Western Australia<br />
Sheaoak Log, South Australia<br />
Tarranyurk, Victoria<br />
Kingsford, South Australia<br />
Nhill, Victoria
Our Divisions<br />
The <strong>Ahrens</strong> Group consists of the<br />
following core operating divisions.<br />
Design & Construct (D&C)<br />
Our national D&C operation specialises<br />
in large office/warehouses, distribution<br />
centres, factories, materials handling and<br />
non process mining infrastructure. We<br />
have D&C offices throughout Australia,<br />
as well as having access to the expertise<br />
and resources of our Steel Solutions<br />
division, which includes steel fabrication<br />
and Custom-Engineered Buildings. We<br />
offer clients a complete turnkey solution,<br />
from design and engineering through to<br />
project management and construction.<br />
This approach gives us control of the<br />
entire D&C process to ensure tight control<br />
of costs, seamless project delivery and<br />
quality that exceeds expectations. Our<br />
D&C capabilities also includes Materials<br />
Handling solutions, with dedicated teams<br />
in Queensland and South Australia able<br />
to design and construct large feedmills,<br />
port facilities and other grain storage and<br />
handling facilities.<br />
Mining Services & Infrastructure<br />
Through our Design & Construct,<br />
Materials Handling and Structural Steel<br />
capabilities, we are able to supply<br />
capital works and ongoing maintenance<br />
services to mining companies throughout<br />
Australia. With businesses located<br />
in Newman (Western Australia),<br />
Toowoomba (Queensland), Kingsford<br />
and Olympic Dam (South Australia), we<br />
are strategically located to service key<br />
mining projects in the Pilbara, Surat<br />
and Bowen Basins and Olympic Dam. In<br />
Newman, we undertake contract work<br />
for BHP Billiton, including town and mine<br />
maintenance and housing refurbishments,<br />
using in-house trades and equipment.<br />
Our mining infrastructure capabilities<br />
include office/warehouses, workshops,<br />
Division<br />
Design & Construct<br />
Products<br />
Industrial &<br />
Commercial Buildings<br />
Bulky Goods Stores<br />
Retail Centres<br />
Education & Recreation<br />
Refurbishments<br />
Materials Handling<br />
Non-Process Mining<br />
Infrastructure<br />
Process Plants<br />
Feedmills<br />
Port Facilities<br />
Commodity Storage<br />
Mining Services<br />
& Infrastructure<br />
Residential<br />
Refurbishments<br />
Mine & Town<br />
Maintenance<br />
Industrial Buildings<br />
Capital Works<br />
In-house Services<br />
Asbestos Removal<br />
Demolition<br />
Painting<br />
Electrical<br />
Plumbing<br />
Tiling<br />
Carpentry<br />
Cabinet Making<br />
Gyprocking<br />
Roofing<br />
Boilermaking<br />
Fencing<br />
Landscaping<br />
Plant Hire<br />
commodity storage, load/unload facilities,<br />
walkways and structural steel.<br />
Steel Solutions<br />
Our world-class steel fabrication plant in<br />
South Australia has the capacity to<br />
produce up to 240 tonnes of heavy<br />
structural steel per week. It includes a<br />
semi-automated Shot Blast and<br />
Paintline facility, with the capability to<br />
clean and paint steel to Australian<br />
standards. We also offer a Custom<br />
Engineered Buildings (CEB) alternative.<br />
This includes tapered web beams, which<br />
use up to 30% less steel. Enhancing our<br />
capacity and competitive advantage are<br />
the relationships we have developed with<br />
several overseas fabricators. All products<br />
supplied by overseas partners are quality<br />
tested and guaranteed to meet our strict<br />
internal standards, a process that is driven<br />
by the quality team in our Chinese Global<br />
Procurement office.<br />
Steel Solutions<br />
Structural Steel<br />
Mechanical Fabrication<br />
Platework<br />
Machining<br />
Custom-Engineered<br />
Buildings<br />
Industrial Sheds<br />
Rural Sheds<br />
Garages & Carports<br />
<strong>Agri</strong><br />
Transportable Silos<br />
Large Elevated Silos<br />
Flat Bottom Silos<br />
Rural & Industrial<br />
Grain Storage &<br />
Handling Complexes<br />
Field Bins<br />
Chaser Bins<br />
Augers & Conveyors<br />
Bunker Storage<br />
Stock Feeders<br />
Rural Sheds<br />
<strong>Agri</strong><br />
Our <strong>Agri</strong> operation manufactures and<br />
distributes a complete range of grain<br />
storage and handling equipment, to<br />
suit every application from on farm<br />
through to commercial operations. We<br />
have six primary manufacturing facilities<br />
located in regional centres throughout<br />
Queensland, New South Wales, Victoria,<br />
Tasmania and South Australia. Combined<br />
with our Design & Construct and<br />
Materials Handling capabilities, we are<br />
also able to provide the complete<br />
solution for industrial projects such as<br />
feedmills and bulk handling storage<br />
complexes. Our range of products<br />
includes transportable silos and field<br />
bins, large site constructed hopper<br />
bottomed and flat bottomed silos, chaser<br />
bins, transportable augers and<br />
conveyors, industrial grain handling<br />
equipment and support infrastructure<br />
and rural sheds.
Our Facilities<br />
<strong>Ahrens</strong> Head Office, Kingsford SA<br />
Boardoom & Reception<br />
Paintline<br />
Shot Blast Machine<br />
Paintline<br />
Northern End of Factory (Steel Fabrication)<br />
Southern End of Factory (CEB Line)
Our People<br />
For Over more than 100 years, <strong>Ahrens</strong><br />
has maintained its strong family culture<br />
by building lasting relationships with<br />
employees, sub-contractors and clients.<br />
These relationships are based on an<br />
understanding that there is a job to be<br />
done and the best results will be delivered<br />
by a hard-working, motivated and<br />
experienced team.<br />
At <strong>Ahrens</strong>, we take great pride in our<br />
workforce of more than 360, which<br />
represents a diversity of backgrounds and<br />
skills. Their individual experiences benefit<br />
our workplace.<br />
We encourage our employees to<br />
achieve high standards of personal and<br />
professional excellence and demonstrate<br />
a willingness to learn from others. Our<br />
managers demonstrate a hands-on and<br />
down-to-earth style of leadership.<br />
We currently have more than 50<br />
employees who have completed 10 years<br />
of service, including nine employees<br />
who have passed their 30-year service<br />
milestone.<br />
We work hard to attract, develop and<br />
retain excellent employees through many<br />
initiatives, including:<br />
• Annual Employee Reviews to review<br />
individual performance and development.<br />
• An Employee Survey which is conducted<br />
every 18 months to allow employees<br />
to provide feedback on the company’s<br />
performance.<br />
• An Employee Assistance Program,<br />
We encourage employees to achieve high standards of personal and professional balance.<br />
offering 24-hour confidential counselling<br />
to employees and their immediate<br />
families.<br />
• Regular communication through<br />
intranet, newsletters and staff<br />
announcements.<br />
• Service awards to recognise those who<br />
have reached service milestones.<br />
• A program of social events, including<br />
family-friendly outings.<br />
Professional Development<br />
At <strong>Ahrens</strong>, we value the contribution of<br />
individual employees and encourage them<br />
to strive for personal and professional<br />
excellence. In addition to internal training<br />
sessions tailored to our business needs,<br />
our employees attend external training<br />
in many disciplines, from finance and<br />
business development to safety and site<br />
supervision.<br />
Equal Opportunity<br />
We are committed to providing a<br />
workplace free of discrimination and<br />
harassment. As well as complying with<br />
equal opportunity laws, we work hard<br />
to provide a safe and pleasant work<br />
environment and career development<br />
opportunities for all employees.<br />
Indigenous Employment<br />
<strong>Ahrens</strong> appreciates and accepts the<br />
importance of Indigenous Australian<br />
Culture and encourages indigenous<br />
people to apply for positions in our<br />
company.<br />
Graduates & Apprentices<br />
We offer many opportunities for<br />
graduates and apprentices, through our<br />
University of SA Scholarship program<br />
and our apprentice training program<br />
which currently involves more than 20<br />
apprentices.
Vision and Values<br />
The <strong>Ahrens</strong>’ team celebrates the launch of the new logo in 2006.<br />
Our Vision<br />
Our aim is to be the most cost-effective<br />
supplier of commercial and industrial<br />
buildings, materials handling, structural<br />
steel, mining services and non process<br />
infrastructure and agri products, whilst<br />
maintaining the highest levels of safety<br />
and service for our employees, subcontractors<br />
and customers.<br />
Our Values<br />
Our key values focus on how we can<br />
achieve this vision and build an even<br />
stronger company by underwriting<br />
and enhancing relationships with all<br />
participants, including local communities.<br />
Family<br />
By embracing the values of tradition,<br />
teamwork, inclusiveness and equality we<br />
affirm the family values that have been<br />
part of our company for more than 100<br />
years.<br />
Integrity<br />
Honesty, sincerity and reliability are the<br />
foundations of our professional service,<br />
and enable us to gain the trust and<br />
respect of others.<br />
Leadership<br />
All employees are required to set<br />
a positive example, be innovative,<br />
demonstrate persistence and take<br />
responsibility for their own actions.<br />
Efficiency<br />
Everyone at <strong>Ahrens</strong> is expected to work<br />
safely and productively, with an emphasis<br />
on delivering cost-effective and positive<br />
outcomes with minimal waste.<br />
Satisfaction<br />
We encourage all employees to share in<br />
the sense of achievement of a job well<br />
done and to celebrate excellence and<br />
success.<br />
X Factor<br />
We greatly value the skills and knowledge<br />
of individual employees and recognise<br />
their unique contributions to our<br />
company.<br />
“The categories for the annual Employee Awards reflect our Values<br />
to encourage employees to pursue excellence in each of these areas,<br />
which are vital to the make-up of our company.” - Stef <strong>Ahrens</strong>
Competitive Advantage<br />
At <strong>Ahrens</strong>, our vertically integrated<br />
business enables us to offer clients<br />
a “one-stop shop” from concept to<br />
completion. By managing the entire<br />
Design & Construct process in-house<br />
we are able to better control the<br />
program of works, costs and quality.<br />
This enables us to consistently deliver<br />
projects on time and on budget.<br />
Our competitive advantage stems<br />
from a great team of people, as well<br />
as our extensive design, manufacturing<br />
and construction resources and<br />
experience.<br />
In-house Design<br />
Our team of experienced designers<br />
use advanced engineering software to<br />
produce drawings and designs that are<br />
highly functional and fit-for-purpose.<br />
We design the building or structure to<br />
the client’s detailed specifications and<br />
eliminate unnecessary costs, while still<br />
meeting the requirements of Australian<br />
and international building codes.<br />
Collaboration with consultants, to provide<br />
architectural designs and specialist<br />
services, benefits our clients through<br />
a greater pool of ideas, expertise and<br />
resources.<br />
Our designs respond positively to the local<br />
environment and minimise maintenance<br />
and operating costs. We have a strong<br />
preference for buildings that incorporate<br />
recycling, maximise the use of natural<br />
light and ventilation, and utilise materials<br />
with superior thermal properties.<br />
In addition, many of our buildings<br />
incorporate environmentally sustainable<br />
systems such as energy efficient and<br />
automated lighting, solar heating and<br />
Safety<br />
Plant &<br />
Equipment<br />
Building &<br />
Specialist Trades<br />
Multi-skilled<br />
Site Crews<br />
Remote/<br />
Regional<br />
Specialists<br />
Project<br />
Management<br />
Sub-contractors<br />
Procurement<br />
Options<br />
Project<br />
Delivery<br />
Collaborative<br />
Approach<br />
rainwater<br />
harvesting<br />
for reticulation to<br />
amenities and swales.<br />
In-house design of Custom-Engineered<br />
Buildings (CEB) capabilities enable us to<br />
provide a sustainable building alternative,<br />
as the use of tapered web beams reduces<br />
the requirement for steel by up to 30%,<br />
with associated cost and time savings.<br />
Factories & Workshops<br />
Site<br />
Capabilities<br />
Great Team<br />
of People<br />
Our steel fabrication facilities in South<br />
Australia and Queensland are equipped<br />
to handle large steel contracts to ISO<br />
9001 quality standards. These workshops<br />
are fully enclosed and serviced by<br />
overhead cranes, as well as dedicated<br />
transport and logistics teams. Our<br />
world-class facility in South Australia can<br />
produce up to 240 tonnes of<br />
Advanced<br />
Engineering<br />
Software<br />
Collaboration<br />
with Consultants<br />
In-house<br />
Design<br />
Factories &<br />
Workshops<br />
Overhead Cranes<br />
Transport &<br />
Logistics<br />
heavy structural<br />
steel each week and has<br />
a dedicated line which welds<br />
tapered web beams and columns for CEB.<br />
Our steel fabrication capability is<br />
enhanced by a semi-automated shot blast<br />
and paintline which cleans and paints<br />
steel to Australian Standards.<br />
Project Delivery<br />
Focus on<br />
Buildability<br />
Meets<br />
Building<br />
Codes<br />
Steel<br />
Fabrication<br />
Shot Blast &<br />
Paint Line<br />
We take great pride in our collaboration<br />
with all stakeholders for each project,<br />
which involves clients, sub-contractors<br />
and local communities. As a family<br />
business, we place great emphasis on<br />
relationships and the loyalty and integrity<br />
that underpins them.<br />
...continued next page
Competitive Advantage<br />
...from previous page<br />
We work hard to ensure that client<br />
objectives and outcomes are clearly<br />
defined from the outset. Our handson<br />
Project Management team drive<br />
each project towards delivery, with an<br />
emphasis on quality, cost and program.<br />
Due to the size of our operation, we<br />
negotiate best buy rates with our<br />
suppliers and are also able to offer clients<br />
the option of global procurement. We<br />
can procure products from selected and<br />
proven overseas suppliers, and we hold<br />
up to 2,000 tonnes of steel in-house,<br />
resulting in more competitive prices<br />
and greater flexibility for supply and<br />
delivery. The quality of purchased steel<br />
and building components is continuously<br />
monitored through a rigorous process of<br />
internal and independent assessments.<br />
Site Capabilities<br />
Of enormous advantage to our clients, is<br />
our ability to access and deploy in-house<br />
building trades and multi-skilled site<br />
crews to work anywhere in Australia.<br />
Our teams of experienced boilermaker/<br />
welders, riggers, crane drivers, carpenters<br />
and cladding crews undertake work from<br />
the foundation and erection of buildings,<br />
through to carpentry and internal fitout.<br />
Combined with access to our own<br />
cranes, lifts and other mobile equipment,<br />
our multi-skilled site crews enable us to<br />
specialise in regional and remote area<br />
construction.<br />
Site Supervisors and other crew members<br />
are fully accredited, trained in Safe<br />
Operating Procedures and comply with<br />
industry requirements for operating<br />
machinery and working at heights.<br />
Our innovative approach to buildability<br />
is based on construction technqiues<br />
which lend themselves to safety and<br />
efficiency. The majority of our buildings<br />
and structures are pre-assembled on the<br />
ground before being panel lifted into<br />
place. This method is far safer, more cost<br />
competitive and improves the timing<br />
program.<br />
Pre-assembly on the ground is safer and more cost competitive.
Project Expertise - Grain<br />
<strong>Ahrens</strong> <strong>Agri</strong> provides a complete range<br />
of grain storage and handling products<br />
for Australian Farmers and Commercial<br />
Operators. Our expertise includes:<br />
Engineering Solutions<br />
We provide in-house services for works<br />
involving Mechanical, Structural and Civil<br />
designs through to Project Managements<br />
and Construction of Bulk Materials<br />
Handling Projects.<br />
Project Management<br />
During the design phase, our project<br />
management team verifies that details<br />
are not missed to ensure that reliability is<br />
maintained and the construction process<br />
is seamless. In planning, we go through a<br />
process of budgeting a design and then,<br />
in house, break it apart into a scheduled<br />
sequence to suit the client’s operational<br />
needs.<br />
High-reliability systems design is achieved<br />
through experience, careful planning and<br />
follow through with the details.<br />
In-house Fabrication<br />
• Range of commercial elevated silos<br />
from 5t to 650t<br />
• Plate bins – welded and bolted design<br />
• Conveying equipment<br />
• Air ride conveyors and belt conveyors<br />
• Structural fabrication<br />
• Elevator towers/conveyor gantries<br />
• Outload stands<br />
• Commodity buildings<br />
Site Installation<br />
Use high level site personnel incorporating<br />
the use of specialised installation<br />
equipment, allowing a high standard of<br />
QHSE on all our sites. This allows us to<br />
maintain acceptable quality control and to<br />
meet client’s time frames onsite.<br />
Processing Facilities/Feedmills<br />
<strong>Ahrens</strong> design and build grain processing<br />
and feed milling plants as well as feedlot<br />
mills for poultry, livestock and aquaculture<br />
feed production. Plants can be designed<br />
to produce pelleted, steam flaked or<br />
mash feed and include all the equipment<br />
necessary for a ‘turnkey’ solution.<br />
• Facility designs<br />
• Tender design documentation<br />
• Equipment design and sizing<br />
• Full CAD drafting right through<br />
fabrication drawings<br />
• 3D presentation documents<br />
• Source and produce specialised equipment<br />
Commodity Storage<br />
<strong>Ahrens</strong> are specialists in the design and<br />
construction of bulk commodities storage<br />
facilities.<br />
• Elevated and flat bottom silos<br />
• Purpose build bulk storage buildings<br />
• Plate bins<br />
• Pad storage and liquid tank storage<br />
Receival Systems<br />
• Rail unloading systems<br />
• Truck unloading systems<br />
• Drive over hoppers<br />
• Back up hoppers<br />
Loading Systems<br />
Multiple commodity truck loading<br />
• Train loading facilities<br />
• Container packing systems<br />
• Inverted container packing<br />
• On truck container packing<br />
Specialised Systems<br />
• Dust systems<br />
• Fumigation systems<br />
• Weigh systems (including trade certification)<br />
• PLC process control systems<br />
Brand Names & Agencies<br />
• Webster<br />
• Famson<br />
• Sherwell<br />
• Chief<br />
• Skandia<br />
• Brandt<br />
• Sudenga<br />
• Illabo<br />
• Scafco<br />
• Pebco<br />
Container packing facility for Graincorp in Fisherman Island, Queensland.
Grain Storage & Handling Products<br />
<strong>Ahrens</strong> provides the complete range<br />
of grain storage & handling products<br />
for Australian farmers and commercial<br />
operators. Our <strong>Agri</strong> offices are located<br />
at Kingsford & Sheaoak Log (SA), Nhill &<br />
Tarranyurk (VIC), Gilgandra (NSW), and<br />
Goombungee & Toowoomba (QLD).<br />
We deliver the most complete solution<br />
for your grain storage and handling<br />
needs, using a combination of Sherwell field<br />
bins and transportable silos, Webster<br />
elevated, hopper bottom silos, Chief flat<br />
bottomed silos, and materials handling,<br />
ranging from conveyors to multi-million<br />
dollar feedmills.<br />
Our in-house engineering team, including a<br />
dedicated <strong>Agri</strong> Engineer, focus on design<br />
improvements and innovations, including<br />
consistent upgrades to safety features,<br />
while assuring structural integrity of all<br />
products.<br />
Field Bins<br />
• Sherwell and Jaeschke Field Bins<br />
• Ranging in size from 39m3 to 48m3<br />
• Ability to position the bins where<br />
needed<br />
• Can be operated by a single person<br />
• Gravity Fed and PTO Field Bins are<br />
available<br />
Chaser Bins<br />
• Illabo Chaser Bins are available in both<br />
24 tonne and 30 tonne capacities<br />
Silos<br />
• Sherwell Transportable Silos up to 45 tonne<br />
• Webster Elevated Silos up to 650 tonne<br />
• Chief Flat Bottom Silos up to 30,000 tonne<br />
• Jaeschke Transportable Silos up to 140<br />
tonne<br />
• As well as Seed Silos, Fertiliser Silos and<br />
Dairy Silos<br />
Augers<br />
• Brandt Swing Away Augers<br />
• Supercharged Augers<br />
• Custom augers under the FAMSON<br />
brand.<br />
Conveyors<br />
• Custom design and manufacture<br />
FAMSON Conveyors<br />
• Complete range of Brandt Conveyors<br />
Grain Vac<br />
• <strong>Ahrens</strong> supplies Brandt Grain Vacs for<br />
industrial and commercial use<br />
• Ideal for cleaning of bunkers and silo bags<br />
Bunkers<br />
• Design, supply and installation of Grain<br />
Bunker Systems<br />
• Design and manufacture Drive Over<br />
Hopper Stackers for domestic and export<br />
markets<br />
Feeders<br />
• Range of Sherwell sheep and cattle<br />
feeders including; Circular Feeders, Lick<br />
Feeders, Trailing Feeders, Hay Cradles<br />
Sheds<br />
• Customised steel buildings from Hay<br />
Sheds, Grain Sheds, Machinery Sheds to<br />
Industrial sheds
Blue Lake Milling Hulling Room<br />
Bordertown, South Australia<br />
Construction time: 11 months | Project value: $4.4m<br />
<strong>Ahrens</strong> was engaged by Blue Lake<br />
Milling to design and construct a<br />
processing facility for hulling raw oats<br />
in regional SA.<br />
Based on a supplied plant layout,<br />
<strong>Ahrens</strong> designed and constructed<br />
a four-storey building, plus offal<br />
storage and truck loading structure<br />
to incorporate raw material from<br />
previously supplied Chief silos and<br />
Hutchinson equipment.<br />
The key features of this innovative<br />
offal handling and truck loading<br />
system include live bin bottoms,<br />
augers and dustless loading spouts.<br />
As well as building the structure,<br />
<strong>Ahrens</strong> supplied and erected the<br />
majority of the customised storage<br />
and handling equipment, including:<br />
• Screw conveyors from WAM Group;<br />
• Industrial discharge valves and<br />
chutes from Pebco;<br />
• Specialist oat milling equipment<br />
from Schreckle and Schrader; and<br />
• Webster hopper bottom silos from<br />
<strong>Ahrens</strong>.<br />
The new facility will enable Blue<br />
Lake Milling to expand and improve<br />
productivity.
Queensland Bulk Terminals<br />
Brisbane, Queensland<br />
Construction time: 11 months | Project value: $4.63m<br />
<strong>Ahrens</strong> made excellent use of its<br />
vertically integrated capabilities,<br />
including in-house design,<br />
engineering, steel fabrication facilities<br />
and sourcing equipment from<br />
international suppliers, to deliver a<br />
packing plant for end-user<br />
Queensland Bulk Terminals. This<br />
included a horizontal on-truck<br />
container filling machine that can fill<br />
two containers simultaneously.<br />
The project included a series of 300<br />
tonne/hr Skandia Drag Conveyors<br />
and a Skandia Bucket Elevator, as<br />
well as six Air-ride Belt Conveyors<br />
and two Horizontal Container<br />
Packers designed and constructed by<br />
<strong>Ahrens</strong>.<br />
In addition, the storage component<br />
included eight 650-tonne<br />
Webster hopper bottom silos and<br />
four 30-tonne outload bins, all<br />
manufactured in <strong>Ahrens</strong>’ Queensland<br />
facility and erected and assembled<br />
on site.<br />
Completing the project are a series<br />
of structural steel conveyor supports,<br />
walkways, towers and buildings,<br />
which were also designed, fabricated<br />
and constructed by <strong>Ahrens</strong>.
Inghams Grain Storage Facility<br />
Mount Maunganui, New Zealand<br />
Construction time: 9 months | Project value: $4.6m<br />
<strong>Ahrens</strong> was engaged to design and<br />
construct two 8000-tonne grain<br />
storage silos within the existing<br />
Inghams Feedmill. These silos were<br />
supplied by Chief, the conveyors<br />
were sourced from Australia and the<br />
structural elements were supplied by<br />
selected NZ contractors.<br />
The project also included foundations,<br />
in-loading and out-loading<br />
equipment, as well as support<br />
structures. <strong>Ahrens</strong>’ solution to the<br />
high seismic design requirements for<br />
the site involved the construction of<br />
a unique floating raft system for the<br />
foundation.<br />
Concrete pours were done at night<br />
to ensure all access roads to the port<br />
were clear and so that the existing<br />
mill was able to remain operational.<br />
The entire plant was constructed<br />
within the confines of a live feedmill<br />
with no delays to daily operational<br />
requirements.<br />
A review was conducted by <strong>Ahrens</strong><br />
to ensure compliance with the<br />
relevant Australian and NZ codes and<br />
standards.
Grassdale Feedmill<br />
Dalby, Queensland<br />
Construction time: 11 months | Project value: $6.3m<br />
<strong>Ahrens</strong> designed and constructed<br />
a steam-flaking plant and bulk<br />
grain storage facility, as well as six<br />
additional buildings, for an impressive<br />
feedlot complex for Mort & Co.<br />
The construction process ran<br />
smoothly due to <strong>Ahrens</strong> undertaking<br />
the entire project, from design to<br />
manufacture and erection, as well as<br />
the electrical work.<br />
Three 650-tonne grain silos from<br />
M&S, a division of <strong>Ahrens</strong>, coupled<br />
with a 2,000-tonne silo, constructed<br />
by <strong>Ahrens</strong> are the primary on-site<br />
storage for the facility.<br />
The key feature of the feedmill is the<br />
fully automated milling capability with<br />
three flaning mills which produce 90<br />
tonnes per hour of steam-cooked<br />
grain which caters for 62,000 head<br />
of cattle.<br />
Mort & Co is thrilled with the<br />
results and is experiencing higher<br />
productivity when compared to<br />
industry benchmarks.<br />
Further work is being undertaken by<br />
<strong>Ahrens</strong> at the Grassdale facility.<br />
“Grassdale is the largest greenfield feedlot constructed in<br />
recent years and <strong>Ahrens</strong> readily accepted the challenge to<br />
build it with outstanding results.” - Charlie Mort, Mort & Co
Graincorp Containerlink Plant<br />
Brisbane, Queensland<br />
Construction time: 8 months | Project value: $2.2m<br />
<strong>Ahrens</strong> was engaged to relocate and<br />
expand a container packing facility for<br />
Graincorp Containerlink in Brisbane.<br />
As a result of this project, the client<br />
has integrated all of its packing<br />
activities in one location, resulting in<br />
more effective use of storage space<br />
and increased productivity.<br />
required dismantling the old plant in<br />
a busy port facility and transporting<br />
equipment on oversize loads.<br />
Following the successful completion<br />
of this project, <strong>Ahrens</strong> was engaged<br />
to refurbish Graincorp’s port terminal<br />
at Pinkenba.<br />
Existing equipment had to be<br />
incorporated into the new plant. This
Charlton Feedmill<br />
Charlton, Victoria<br />
Construction time: 11 months (two stages) | Project value: $5.2m<br />
Safety and reliability was a key focus<br />
of the design and construction of this<br />
steam-flaking plant and bulk grain<br />
storage facility for Elders.<br />
<strong>Ahrens</strong> designed the elevated flaking<br />
mills with no downstream mechanics<br />
and built them around the existing<br />
mill to maintain production at all<br />
times.<br />
The reliability and increased<br />
productivity of the new plant, as well<br />
as a higher level of safety throughout<br />
the operation, delighted the client,<br />
leading to additional contracts for<br />
<strong>Ahrens</strong>.
Contact Details<br />
Design & Construct / Steel Solutions<br />
/ Mining Services & Infrastructure<br />
Kingsford (Head Office)<br />
Wilhelm Road, Kingsford SA 5118<br />
PO Box 2, Sheaoak Log SA 5371<br />
Tel: (08) 8521 0000<br />
Fax: (08) 8521 0099<br />
Olympic Dam<br />
Lot 4 Charlton Road, Olympic Dam SA 5725<br />
Tel: (08) 8671 0177<br />
Fax: (08) 8671 0180<br />
Perth<br />
Box 16, Unit C6 Tarlton Crescent, PERTH AIRPORT WA 6105<br />
Tel: (08) 6272 7400<br />
Fax: (08) 9479 7492<br />
Newman<br />
1668 Panizza Way, Newman WA 6753<br />
PO Box 676, Newman WA 6753<br />
Tel: (08) 9175 1462<br />
Fax: (08) 9177 8138<br />
Darwin<br />
7 Hidden Valley Road, Berrimah NT 0828<br />
PO Box 119, Berrimah NT 0828<br />
Tel: (08) 8984 6300<br />
Fax: (08) 8984 6311<br />
<strong>Agri</strong><br />
Sheaoak Log<br />
William Street, Sheaoak Log SA 5371<br />
PO Box 2, Sheaoak Log SA 5371<br />
Tel: (08) 8524 9065<br />
Fax: (08) 8524 9152<br />
Nhill<br />
1 Fraser Street, Nhill VIC 3418<br />
PO Box 209, NhillVIC 3418<br />
Tel: (03) 5391 1777<br />
Fax: (03) 5391 2085<br />
Tarranyurk<br />
24 Tarranyurk East Road, Tarranyurk VIC 3414<br />
Tel: (03) 5397 5227<br />
Fax: (03) 5397 5210<br />
Gilgandra<br />
8 Pines Drive, Gilgandra NSW 2827<br />
PO Box 28, Gilgandra NSW 2827<br />
Tel:(02) 6847 0398<br />
Fax:(02) 6847 0510<br />
Toowoomba<br />
523 Boundary Street, Torrington QLD 4350<br />
PO Box 9369, Wilsonton QLD 4350<br />
Tel: (07) 4634 5425<br />
Fax:(07) 4634 7585<br />
Brisbane<br />
Unit 5/1027 Manly Road, Tingalpa QLD 4172<br />
PO Box 372, Cannon Hill QLD 4170<br />
Tel: (07) 3900 2200<br />
Fax: (07) 3900 2214<br />
Toowoomba<br />
4 / 477 Ruthven Street, Toowoomba QLD 4350<br />
PO Box 3183 Toowoomba Village Fair QLD 4350<br />
Tel: (07) 4614 6800<br />
Fax: (07) 4632 8234<br />
Goombungee<br />
10 Goombungee Meringandan Road, Goombungee QLD 4354<br />
PO Box 40, Goombungee QLD 4354<br />
Tel: (07) 4612 7200<br />
Fax: (07) 4612 7216<br />
ahrens.com.au<br />
ahrens@ahrens.com.au