Untitled - MacGregor Welding Systems

Pulse Heat Unit Series
Best-seller series
Advantages of pulse heating method
Temperature Profile
This method is most suitable for reliable soldering and
thermo-compression because heating and cooling are
done applying the pressure force.
Good repeatability of heating temperature and
time requires no skilled workers.
Partial heating in short time allows to reduce thermal damages.
For implement of Pb free
Advantages of pulse heating unit
Large size LCD
Real time temperature profile
PID
15
RS-232C & I/O
&
Various temperature profile allows stable production.
Digital PID Control
High joining quality and easy management by various
monitoring functions.
Temp monitoring : Upper & Lower limit (Average, Peak), Profile
Error function : Over heat, TC open, Rising, etc
Srandard functions
Reflow conditions : 15
RS-232C & I/O interface
Up and down function for the head and air-cooling control signal
An auxiliary thermocouple with input terminal
Pulse heating examples
Reflow soldering, Thermo-compression, Fusing
Mobile phone application
LCD assembly
CCD & CMOS camera assembly
Micro-coaxial Cable assembly
Sensor
Electrical Parts (Covered Wire)
Microphone & Speaker / Vibration motor
Transformer / Coil / Capacitor / Resistor
1

High Reliance Joining
AC type
TCW-315
Most suitable for reflow soldering and Thermo-compression
General Purpose Type
TCW-315
Heating Temp
room temp -600
room temp -900
1 step E, J type
K typeoption
Heating Time 000-999 100ms, 10ms
Power Source
1AC200V - 230V 10%
AC100-115V : option
Transformer built-in
Rating Power 750VA
Tap Voltage 0.881.241.752.473.5V
Dimensions 200W 320D 283H 19.5kg
PHU-35 High Power Type
Heating Temp
PHU-35
room temp -600
room temp -900
1 step E, J type
K typeoption
NT-35
PHU-35
Heating Time 000-999 100ms, 10ms
Power Source
1AC200V - 230V 10%
AC100-115V : option
Dimensions 278W 250D 120H 7.4kg
NT-35
Rating Power 3KVA
Tap Voltage 1.02.03.0V
Dimensions 200W 270D 220H 25kg
NT-5A-02
Transformer : NT-5A-02 is available, too.
Inverter type
Most suitable for precise joining of covered wires and micro components.
PHU-IN30
NT-IN1
Precise Type
& Rapid & uniform heating
PHU-IN30
Heating Temp room temp -600 1 step
Heating Time 000-999 100ms, 10ms, 1ms
Power Source 3 AC220V+10% - 15%
Dimensions 170W 350D 265H 12kg
NT-IN1
Rating Power 1KVA
Tap Voltage 2.13.04.26.0V
Dimensions 130W 200D 200H 5.2kg
PHU-IN30
2

System head
&Best suitable for a precise joining & automation.
Stable pressurizing by the small and high performance head, the motor drive is the best for a precise joining.
Heater Tip Type
NA-111, NA-112
&
Heater Tip & Shank
NA-111
NA-112
Items NA-111 NA-112
Pressure Range 0.7-5N 5-65N
Pressure Method Spring Spring
Dimensions 106W*48D*287H 0.6kg 106W*48D*285H 0.6kg
Drive Method Manual, Motor, Air
Heater Tool Type
NA-151, NA-152,NA-153, NA-154
NA-151 NA-152 NA-153 NA-154
Items NA-151 NA-152 NA-153 NA-154
Pressure Range 1.2-7N 5-70N 20-150N 40-300N
Pressure Method Spring
Attached Shank
15X-SH40
54-SH120-WT
(Option: water cooling shank, 60mm Heater tip)
water cooling shank
Dimensions 124W*54.8D*298Hmm 1Kg 145W*64.5D*332Hmm 2.2Kg
Drive Method Manual, Motor, Air Air
3

The example of system configuration.
Option
LED
High reliance joining
by straight pressurization method.
Timing of joining can be confirmed by LED.
Welding cable weight doesn't
influence pressurization.
Driving unit
NA-201
Reflow Head
NA-111
NA-112
Motor controller
CNT-310
80W*211D*188H
2.4kg DC24V
&
Heater Tip & Shank
Work Stage
Base
NA-301
XYZ For XYZ Robot
4

Accessary
System Head Accessary
Prive Unit
Motor Drive & Controller NA-201&CNT-310
Air Drive NA-221, 222
Manual Drive NA-231
NA-221 150N
NA-222 300N
Base NA-301, 302
Bass & Stage & Cabel
Lereing Stage 11X-BS-F
Stage 11X-BS
XYZ Stage 11X-BS-F-MM
Heater Stage 11X-BS-H
Cable SFC
Microscope Set & Pallet
LED
Microscope,
Microscope Mounting Stand,
LED Light,
Pallet
S-SMS,
S-SMS-MS,
S-SMS-LED
Pallet
S-MP, S302-MP
5

Reflow Head
Various lineup in the reflow heads
Best-seller Head
Standard type
NA-62D
Air Drive type
NA-66
HEAD NA-62D NA-66
Pressure Range 4.9-44.1N 4.9-44.1N
Stroke 8mm 8mm
Driving Method Foot Air
Dimensions
77W 212D 275H
77W 212D 360H
2.4kg
3.8kg
Accessories
Microscope / Stand / Pallet
NA-62D,NA-66
8X 50X
550W*800D*20H
Height:434mm
TCW-125C
Semi automatic pulse heat bonder
LCD ACF
TCW-125 allows to cover
various applications like ACF
bonding,
heat seal attachment, or
reflow soldering of PWB.
Options : Color monitor, CCD camera microscope,
halogen lamp Heater tool.
6

Digital Force Gauge
To measure force precisely with easy
FG-400 & TJ series
Digital force gauge
Compact,Light weight.
3Way power supply
Display hold function is equipped.
Easy zero adjustment function.
Automatic recognition of the type of sensor.
Jugement function (Hi&Low) is equipped.
TJ series
FG-400
FG-400
Display 4 digit0000-9999N:newton
Zeroing Adjustment SW Automatic regulation by switching
Hold Function SW external sample peak SW
Interface RS-232C
Power Source
3 AC AC100V 240V
Use by AA type buttery,Ni-H type buttery or Dedicated AC adapterAC100V 240V
Dimensions W77 D140 H27mm 300g
TJ-1A TJ-20R / A TJ-100R / A TJ-500R / A
Measuring Range 0-10N 0-196N 0-980N 0-4900N
Critical Load 20N 294N 1470N 7350N
Accuracy 2%of full scale
7

QC Monitor
Monitoring of displacement and force
QC-100
QC-200
Force Monitor
Displacement Monitor
Best for automation!
QC-100
Easy automation by combination
with system head.
Easy QC by enhancement of
communication function.
(Output of measured value &
Monitoring result)
Easy assy of force sensor
High reliability for QC!
QC-200
12000
2
AB
Wave analysis by graphic display.
(High speed sampling at 2000 times/sec)
Measurement & judge by 2 conditions
for welding process.
(Measurement & judge for
before/after welding)
Items
Force Monitor
QC-100
measurement range 0 1000N
Displacement Monitor
QC-200
07.5mm
Resolution : 1 m
accuracy F.S 3%(of full scale) F.S 1%(of full scale)
sampling time 0.5ms(2000times/sec)
squeeze,hold time 0 0.9sec
Interface RS-232C, I O, analog output
Power Source DC24V 10% 2A
Dimensions 170W*210D*150H 3.0kg 170W*210D*150H 3.4kg
Items
Force Sensor Force Sensor Force Sensor
TJS-1R TJS-20R TJS-100R
measurement range 0 10N 0 200N 0 1000N
accuracy F.S 3%(of full scale) F.S 3%(of full scale) F.S 3%(of full scale)
8

Pulse Heat Fusing Unit
Most advanced solution for fusing of plastic material!
&
Rapid Heating & Temperature Feedback
NCU-10 General Purpose Type
NCU-15 High Power Type
Before
After
Superior temperature control.
Good temperature accuracy superior to open-circuit control.
Over shoot reduction function (to avoid over-melting)
High repeatability of heating
Low temperature fluctuation by environmental &
periodical factors.
Various functions of heating and cooling
Heating : temperature rising time ,holding time, idling function.
Cooling : cooling retains to solid point of plastic.
Pulse Heat Fusing Unit
Transformer
9

&
Heater tip & Heater tool
Various standard type is prepared.
Heater Tip for TCW
Standard Heater Tip: HT- W(plate thickness)- L(tip length)
mm
unit mm
HT-08-1
HT-16-2
11
W
HT-16-4
HT-16-6
11
W
HT-16-12
12
W
HT-24-3
HT-16-8
HT-16-10
15
L
24
W
15
15
15
15
L
L
HT-16-15
HT-16-25
HT-16-20
HT-16-30
HT-16-35
HT-16-40
L
W
L
Standard Shank
&
Heater Tip & Shank
HTH-S
HTH-L
4-φ2.2
4
11
4-φ2.2
4
32
10 5
26
11
2-M3
3
24
11
4-φ3.5
5
17.5
24
32
10 5
26
4-M3
3
SHTH-S
SHTH-L
SHTH-S-T5-BL
5
11
4-φ3.5
4-φ3.5
10.8
9.3
17.5
24
33
26.5
2-M3
4.2
4.2 24
4-M3
2-M3
11
4
Custom-ordered item
0.5 / 0.8 / 1.0 / 1.2 / 1.6 / 2.4 / 3.0 / 3.2 / 4.0
Applicable plate thickness: 0.5 / 0.8 / 1.0 / 1.2 / 1.6 / 2.4 / 3.0 / 3.2 / 4.0
If special requirement like step shape, chamfering or others is required,
please consult us by specifying them on the drawing.
10

&
Heater tip & Heater tool
Various standard type is prepared.
Heater Tool for PHU
WL
W1.5mm
0.6mm
This type Tool is a custom-ordered item.
W(tip thickness) x L(tip length)
W:1.5mm or more at the standard shape
0.6mm or more at the step shape
When complicated shape or severe operating
condition is required, it is recommended to consult
us or conduct sample test by using actual parts
before ordering.
Heater Tip for NCU
NCU-10
CHT-20-C 2.0 3.0 0.38 0.7 1.8
CHT-30-C 3.0 4.0 0.57 1.2 2.1
CHT-40-C 4.0 5.0 0.76 1.7 2.5
CHT-50-C 5.0 6.0 0.95 2.3 2.6
CHT-60-C 6.0 7.0 1.15 2.9 2.8
2-1-1
Welding&Inspection Equipment Department