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<strong>PM4i</strong><br />

Mid-Range Printer<br />

<strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Intermec Technologies Corporation<br />

Worldwide Headquarters<br />

6001 36th Ave.W.<br />

Everett, WA 98203<br />

U.S.A.<br />

www.intermec.com<br />

The information contained herein is provided solely for the purpose of allowing customers to operate and service<br />

Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without<br />

written permission of Intermec Technologies Corporation.<br />

Information and specifications contained in this document are subject to change without prior notice and do not<br />

represent a commitment on the part of Intermec Technologies Corporation.<br />

© 2009-2012 by Intermec Technologies Corporation. All rights reserved.<br />

The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser, Duratherm,<br />

EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS,<br />

LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile<br />

Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered are either trademarks or registered<br />

trademarks of Intermec Technologies Corporation.<br />

There are U.S. and foreign patents as well as U.S. and foreign patents pending.<br />

ii<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Document Change Record<br />

This page records changes to this document. The document was previously released<br />

as version 1-960607-05.<br />

Version<br />

Number Date Description of Change<br />

940-002-004 4/2012 Revised to update the description of the media supply roll<br />

post assembly.<br />

940-002-003 4/2011 Revised to update the parallel interface part number.<br />

940-002-002 1/2010 Revised to update printhead part number.<br />

940-002-001 12/2009 Revised to include changes for the Asterix Upgrade Program.<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />

iii


iv<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Contents<br />

Contents<br />

<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

<strong>Spare</strong> <strong>Parts</strong> Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />

<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />

Keyboard and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />

Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Print Mechanism (Media Compartment Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12<br />

Print Mechanism (Electronics Compartment Side 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14<br />

Print Mechanism (Electronics Compartment Side 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />

Label Stop Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16<br />

Ribbon Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />

Ribbon Rewind Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />

Ribbon Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19<br />

Side Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20<br />

Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />

Media Supply Roll Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22<br />

Label Slack Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />

Media Supply Roll Hub Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24<br />

Fanfold Guide (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25<br />

Liner Takeup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />

Paper Cutter Kit (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27<br />

CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28<br />

Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29<br />

Double Serial Interface Kit (Fingerprint Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />

Serial/Industrial Interface Kit (Fingerprint Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31<br />

IEEE 1284 Parallel Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32<br />

EasyLAN Ethernet Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33<br />

EasyLAN Wireless Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34<br />

RFID Kit (IM4 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35<br />

RFID Kit (IM4 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36<br />

RFID Kit (IM5 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37<br />

RFID Kit (Class 1, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38<br />

RFID Kit (Gen 2, 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39<br />

RFID Kit (Gen 2, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40<br />

RFID Kit 920 MHz, Hong Kong (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41<br />

Label Taken Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />

v


Contents<br />

vi<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />

This spare parts catalog contains information about spare parts and accessories for<br />

the Intermec <strong>PM4i</strong> Mid-Range Printer. For information about parts not included in<br />

this catalog, please contact your Intermec Service representative.<br />

Information in this manual is subject to change without prior notice and does not<br />

represent a commitment on the part of Intermec. For the most current information,<br />

see the latest edition of the <strong>Spare</strong> <strong>Parts</strong> Price List available from the Intermec web<br />

site at www.intermec.com.<br />

Always make sure that you have the correct part. Some electrical parts, such as<br />

printheads, printhead cables, and interface boards, may look similar to parts<br />

for other printers. However, these parts are not compatible. Installing the<br />

wrong part may damage the printer.<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 7


<strong>Spare</strong> <strong>Parts</strong> Overview<br />

This section contains information about spare parts for the <strong>PM4i</strong> printer. Use the<br />

overview illustration and tables to locate and identify each spare part assembly.<br />

2<br />

3<br />

16<br />

1<br />

15<br />

4<br />

5<br />

6<br />

7<br />

14<br />

8<br />

9<br />

13<br />

Overview of the <strong>PM4i</strong><br />

12<br />

11<br />

10<br />

<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong><br />

Callout Description Page<br />

1 Keyboards 10<br />

2 Side door (with/without optional keylock) 20<br />

3 Liner takeup unit 26<br />

4 Media supply roll post 22<br />

5 Paper low sensor (option) 24<br />

6 Label slack absorber 23<br />

7 Media supply roll hub (option) 24<br />

8 Media roll retainer (option) 24<br />

9 Bobbin adapter (option) 24<br />

10 Fan-fold guide (option) 25<br />

8 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> (continued)<br />

Callout Description Page<br />

11 Optional printheads 12<br />

12 Transfer ribbon mechanism 16, 17, 19<br />

13 Cutter and tray (option) 27<br />

14 Front Door 21<br />

15 Label taken sensor (option) 42<br />

16 Print mechanism 11, 12, 15<br />

Chassis 11<br />

Label stop sensor 16<br />

CPU board 28<br />

Power supply unit 29<br />

Serial/parallel interface kits 30, 31, 32<br />

EasyLAN Ethernet/wireless interface kits 33, 34<br />

RFID kits 35, 36, 37, 38, 39, 40<br />

<strong>PM4i</strong> Accessories<br />

Part Number RoHS Part Number Description<br />

Notes<br />

1-975571-20 Power cord UL/CSA U.S.A., Canada<br />

1-975571-30 Power cord U.K., Ireland<br />

1-975571-10 Power cord European standard<br />

1-975571-00 Power cord Australia, New Zealand<br />

1-975583-18 1-974022-018 Parallel interface cable<br />

1-091122-06 Serial interface cable RS-232<br />

1-206368-05 Printhead cable, <strong>PM4i</strong> assembly, shielded<br />

1-110501-00 Cleaning card 25-pack<br />

GEZ400STB<br />

Abrasive pH cleaning cards<br />

1-010590-90 Configuration kit for external keyboard Includes PC cable, PC software, manual, and<br />

clear and blind keytops<br />

1-206508-51 Cushion pad, pair<br />

1-206179-01 CompactFlash assembly cover<br />

CompactFlash memory card (various sizes) Refer to <strong>Spare</strong> <strong>Parts</strong> List<br />

Font card (various font collections) Refer to <strong>Spare</strong> <strong>Parts</strong> List<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 9


<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong><br />

Keyboard and Cover<br />

This section contains detailed illustrations, descriptions, and part numbers for the<br />

<strong>PM4i</strong> spare parts. Note that the description text is not necessarily the same as the<br />

text on drawings, packing slips, or invoices.<br />

5<br />

4<br />

1<br />

2<br />

3<br />

Keyboard and Cover <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206431-12<br />

1-206431-02<br />

355-422-001<br />

2 1-206161-04<br />

1-206161-03<br />

3 1-971651-26<br />

1-971151-900<br />

Keyboard overlay (Fingerprint)<br />

Keyboard overlay (IPL)<br />

Overlay graphic, <strong>PM4i</strong>D<br />

Membrane keyboard assembly, <strong>PM4i</strong>D<br />

Membrane keyboard assembly<br />

Console PCB<br />

Console board PM<br />

4 1-206174-002 Front/left side cover<br />

5 1-994059-008 Cover screw 8 required<br />

P/N 1-206161-03 and P/N 1-971151-900 need to be<br />

ordered as a set<br />

Includes cable to CPU board<br />

P/N 1-971151-900 contains P/N 1-971151-001<br />

10 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Chassis<br />

2<br />

1<br />

Chassis <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-992328-90 Rubber foot (4 pieces in each printer) 12-pack<br />

2 1-206350-02 Bottom plate (M4)<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 11


Print Mechanism (Media Compartment Side)<br />

4<br />

3<br />

2<br />

1<br />

16<br />

14<br />

15<br />

13<br />

12<br />

5<br />

11<br />

10<br />

9<br />

8<br />

7<br />

6<br />

12 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Print Mechanism (Media Compartment Side) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description<br />

1<br />

710-047-900<br />

1-010043-90 1-010043-900<br />

1-010043-91 1-010043-910<br />

1-010044-90 1-010044-900<br />

1-010044-91 1-010044-910<br />

1-010045-90 1-010045-900<br />

PM4D 406 dpi printhead assembly<br />

Thermal printhead assembly (8 dots/mm)<br />

Thermal printhead assembly (8 dots/mm)<br />

Thermal printhead assembly (11.81 dots/mm)<br />

Thermal printhead assembly (11.81 dots/mm)<br />

Thermal printhead assembly (8 dots/mm)<br />

3 mm offset<br />

2 1-206239-00 Pressure arm<br />

3 1-206301-90 Cam handle<br />

4 524-125-001 Rear plate, <strong>PM4i</strong>D<br />

5 1-206154-90 Edge guide spare kit<br />

6 1-206398-00 Guide shaft, media (M4)<br />

7 1-206389-01 Paper guide (upper)<br />

8 1-206380-00 Media link<br />

9 1-206242-00 Guide shaft<br />

10 1-206248-01<br />

642-941-001<br />

Guide link<br />

Guide link <strong>PM4i</strong>D<br />

Notes<br />

Media thickness max 175μm<br />

Media thickness max 170-220μm<br />

Media thickness max 175μm<br />

Media thickness max 170-220μm<br />

Media thickness 170-220μm<br />

Backward compatible<br />

11 1-206288-00 Plastic clip Used on shaft P/N 1-206250-00<br />

12 1-206203-95<br />

Platen roller/liner drive roller<br />

Includes bearing<br />

656-005-001 <strong>PM4i</strong> peel-off kit roller/liner drive roller<br />

13 1-206182-00 Adjustable dispenser plate for PF4/PM4<br />

14 1-206278-04 Tear bar<br />

15 1-206250-00 Shaft, 4-in<br />

16 655-156-001 Dispenser, <strong>PM4i</strong>D<br />

1-206147-00 Label stop sensor assembly See page 16<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 13


Print Mechanism (Electronics Compartment Side 1)<br />

1<br />

2<br />

4<br />

3<br />

4<br />

Print Mechanism (Electronics Compartment Side 1) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-995103-01 Belt<br />

2 1-206039-02 Vibration damper 4 required<br />

3 1-206960-11 Stepper motor assembly Includes pulleys<br />

4 1-206100-01 Pulley assembled<br />

14 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Print Mechanism (Electronics Compartment Side 2)<br />

1<br />

4<br />

3<br />

2<br />

Print Mechanism (Electronics Compartment Side 2) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-206106-95 Headlift linkage assembly<br />

2 1-974001-011 RoHS sensor headlift assembly, PM4<br />

3 1-206352-01 Crank shaft (M4) Also included in P/N 1-206106-95<br />

4 1-206150-95 Pressure arm assembly<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 15


Label Stop Sensor<br />

1<br />

Label Stop Sensor <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206147-01 Label stop sensor Complete unit includes cables and<br />

paper guide<br />

16 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Ribbon Supply Unit<br />

1<br />

3<br />

2<br />

Ribbon Supply Unit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-974002-001 Ribbon sensor assembly Includes cable<br />

2 1-206112-02 Ribbon supply unit assembly Bobbin, hub with code disc, and<br />

spring clutch<br />

3 1-206266-01 Bobbin plate<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 17


Ribbon Rewind Unit<br />

4<br />

1<br />

2<br />

3<br />

Ribbon Rewind Unit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206271-00 Hub<br />

2 1-206111-02 Bobbin<br />

3 1-206266-01 Bobbin plate<br />

4 1-206112-02 Ribbon supply assembly Includes P/N 1-206271-00 and<br />

P/N 1-206111-02<br />

18 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Ribbon Motor<br />

1<br />

2<br />

5<br />

3<br />

4<br />

Ribbon Motor <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-206159-90 1-206159-900 Ribbon motor assembly Includes gear wheel and cable<br />

2 1-994059-008 Screw, MRT 4X8 ZP 3 required<br />

3 1-206332-00 Gear wheel<br />

4 1-206132-00 Motor plate assembly<br />

5 1-994058-005 Screw, MRT 3X5 ZP 2 required<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 19


Side Doors<br />

1<br />

2<br />

3<br />

4<br />

Side Doors <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206135-91 Side door (standard) Includes window and label<br />

No hinges<br />

2 1-206138-00 Hinge assembly<br />

3 1-206177-90 Side door with keylock Includes hinges<br />

4 1-206153-02 Window assembly (M4)<br />

20 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Front Door<br />

1<br />

Front Door <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description<br />

1 1-206141-00 Door, front, RoHS compliant<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 21


Media Supply Roll Post<br />

1<br />

2<br />

3<br />

Media Supply Roll Post <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206383-90 Media supply roll post assembly Includes small edge guide and<br />

screw only, order large edge guide<br />

P/N 1-206384-05 separately<br />

2 1-206384-05 Edge guide, large<br />

3 1-206438-01 Edge guide, small<br />

22 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Label Slack Absorber<br />

1<br />

3<br />

2<br />

Label Slack Absorber <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206318-00 Label slack absorber assembly Includes edge guide, spring, shaft,<br />

and screw<br />

2 1-040329-00 Edge guide<br />

3 1-040321-00 Spring<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 23


Media Supply Roll Hub Kit (Option)<br />

1<br />

2<br />

3<br />

4<br />

5<br />

Media Supply Roll Hub Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1-206651-70 1-206651-700 Media supply roll hub kit Includes all illustrated parts<br />

1 1-206172-00 Media supply roll hub assembly<br />

2 1-150166-00 Bobbin assembly<br />

3 1-776290-00 Media roll retainer<br />

4 1-040327-52 Bobbin adapter For core inner diameter 76 mm/3 in<br />

5 1-206158-01 Paper low sensor assembly<br />

24 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Fanfold Guide (Option)<br />

1<br />

Fanfold Guide <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206651-80 Fanfold guide assembly Complete unit<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 25


Liner Takeup Unit<br />

1<br />

4<br />

3<br />

2<br />

Liner Takeup Unit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-206571-90 Liner takeup unit assembly Includes hub, spring clutch, pulley, shaft, belt, and guide shaft<br />

2 1-206226-01 Brace<br />

3 1-206224-00 Shaft<br />

4 1-995103-05 Timing belt<br />

26 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Paper Cutter Kit (Option)<br />

1<br />

6<br />

3<br />

5 4<br />

2<br />

Paper Cutter Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-206012-90 1-206012-900 Cutter kit assembly Complete kit<br />

2 1-971650-50<br />

1-971150-001<br />

Cutter board assembly<br />

RoHS cutter board PM assembly / ASX<br />

3 1-206163-01 Cutter assembly<br />

4 1-206164-00 Cover<br />

5 1-206432-00 Tray<br />

6 1-994059-006 Screw, MRT 4X6 ZP<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 27


CPU Board<br />

J30 J21 J20 J10<br />

1-971630-00 PO2<br />

2<br />

P35<br />

1<br />

CPU Board <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-971630-90<br />

1-971156-900<br />

1-971130-900 CPU board assembly<br />

MLB PM4D<br />

Flash and DRAM SIMMs not included<br />

Different layout than P/N 1-971630-90<br />

2 1-995190-01 Spacer screw DSS M4070 Not shown, used to secure optional<br />

interface boards<br />

J21 1-020040-04<br />

1-020040-08<br />

1-020040-16<br />

J10 1-971634-25<br />

1-971634-30<br />

1-020040-004<br />

1-020040-008<br />

1-971134-001<br />

1-971134-001<br />

Flash SIMM 4MB (Boot)<br />

Flash SIMM 8MB (Boot)<br />

Flash SIMM 16MB (Boot)<br />

SDRAM SIMM 8MB<br />

SDRAM SIMM 16MB<br />

J30 1-956009-90 1-936009-900 Real time clock circuit<br />

Flash memory expansion<br />

Flash memory expansion<br />

Flash memory expansion<br />

SDRAM memory expansion<br />

SDRAM memory expansion<br />

You need to configure the CPU board. For help, see the <strong>PM4i</strong> Mid-Range Printer<br />

Service Manual (P/N 939-021-xxx).<br />

Note: All flash memory expansion units are delivered blank except for the boot<br />

sector. The latest firmware releases are available from the printer download page on<br />

the Intermec web site at www.intermec.com.<br />

28 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Power Supply Unit<br />

1<br />

2<br />

Power Supply Unit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-971131-001 or<br />

1-971131-002<br />

2 1-206170-00 Cooling plate assembly<br />

Power supply assembly P/N 1-971131-002 replaces<br />

P/N 1-971131-001<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 29


Double Serial Interface Kit (Fingerprint Option)<br />

UARTB<br />

B<br />

A<br />

J6<br />

J10 R35<br />

J7<br />

C<br />

B<br />

A<br />

C<br />

B<br />

J8<br />

A<br />

R32<br />

P3<br />

RS232: IC21, J6A<br />

RS422: IC22, J6B, J7, J8<br />

20MACL: IC23, IC24, J5 J9*, J10*<br />

*: TRANSM.=J9, RECEIV.=J10<br />

PASSIVE=B, ACTIVE=A+C<br />

NC<br />

NC<br />

Z2<br />

R34<br />

R33<br />

R27<br />

C63<br />

C11<br />

C13<br />

IC21<br />

C10<br />

C12<br />

C61<br />

R24<br />

R23<br />

C36<br />

IC8<br />

R21<br />

R22<br />

IC7<br />

J5<br />

C42<br />

RS232: IC11, J2A<br />

RS422: IC12, J3, J4<br />

RS485: IC13, J1, J4*<br />

*: IF END OF CABLE<br />

C51<br />

P1<br />

UARTA<br />

B A<br />

J2<br />

R15<br />

J3<br />

IC6<br />

R1<br />

C31<br />

C50<br />

IC5<br />

IC1<br />

K<br />

A<br />

K<br />

A<br />

K<br />

A<br />

1<br />

F13<br />

F14 F10 F15 F11 F16 F12<br />

F9<br />

R31<br />

J9<br />

R19<br />

Z1<br />

R30<br />

R25<br />

R26<br />

C64<br />

IC23<br />

IC24<br />

IC22<br />

C62<br />

R28 R29<br />

NC<br />

D1<br />

R20<br />

C40<br />

1-971642-01 P01<br />

IC20<br />

C60<br />

C41<br />

C34<br />

C4<br />

C3<br />

IC3<br />

C33<br />

C35<br />

IC10<br />

IC2<br />

F2 F7 F3 F8 F4 F5<br />

IC4<br />

J4<br />

R14<br />

R13<br />

R12<br />

R17 R16<br />

C2<br />

IC11<br />

C1<br />

IC13<br />

IC12<br />

R8<br />

R18<br />

R10<br />

C56<br />

R9<br />

C57<br />

F1 F6<br />

R7<br />

C53<br />

R6<br />

R5 C32<br />

IC9<br />

P2<br />

C54<br />

C55<br />

R11<br />

R4<br />

C30<br />

J1<br />

R3<br />

R2<br />

C52<br />

Double Serial Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-971642-80 Double serial interface board Complete kit, fitted for 2x RS-232<br />

kit<br />

Modification circuits<br />

(for one port):<br />

1-956036-00 RS-422 non isolated<br />

1-956038-01 RS-422 isolated<br />

1-985319-00 20 mA current loop 2 optocouplers<br />

1-956037-01 RS-485 1 circuit<br />

30 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


Serial/Industrial Interface Kit (Fingerprint Option)<br />

1<br />

C64<br />

R31<br />

R32<br />

C40<br />

IC25<br />

IC24<br />

C28<br />

R57<br />

R47<br />

C27<br />

R56<br />

R46<br />

C26<br />

R55<br />

R45<br />

C25<br />

R54<br />

C62<br />

R44<br />

C24<br />

R53<br />

R43<br />

C23<br />

R52<br />

R42<br />

C63<br />

P3<br />

R58<br />

R48<br />

C22<br />

R51<br />

R41<br />

C21<br />

IC26<br />

IC23<br />

C65<br />

R33<br />

R34<br />

R35<br />

R36<br />

R37<br />

R38<br />

R27<br />

R26<br />

R25<br />

R24<br />

R23<br />

R22<br />

R21<br />

C60<br />

IC27<br />

IC20<br />

1-971643-01 P01<br />

REL4<br />

C61<br />

R28<br />

IC21<br />

C51<br />

REL3<br />

IC28<br />

C67<br />

IC2<br />

REL2<br />

IC22<br />

C36<br />

C34<br />

IC3<br />

C66<br />

REL1<br />

RS232: IC11, J2A<br />

P1<br />

RS422: IC12, J3, J4<br />

RS485: IC13, J1, J4*<br />

C4<br />

C3<br />

C33<br />

C35<br />

IC10<br />

* IF END OF CABLE<br />

UARTA<br />

F2 F7 F3 F8 F4 F5<br />

B A<br />

J2<br />

R15<br />

J3<br />

J4<br />

R14<br />

R13<br />

R12<br />

R17 R16<br />

C2<br />

IC11<br />

C1<br />

IC13<br />

IC12<br />

R8<br />

R18<br />

R10<br />

C56<br />

R9<br />

C57<br />

IC6<br />

C53<br />

C32<br />

R5<br />

C50<br />

F1 F6<br />

IC9<br />

R7<br />

IC5<br />

IC1<br />

R6<br />

R1<br />

C31<br />

IC4<br />

C54<br />

C30<br />

C52<br />

P2<br />

C55<br />

R11<br />

R4<br />

J1<br />

R3<br />

R2<br />

Serial/Industrial Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description<br />

Notes<br />

1 1-971643-80 1-971141-800 Serial/industrial interface board kit Complete kit, serial port fitted for RS-232<br />

Modification circuits (for serial port):<br />

1-956038-01 1-936038-001 RS-422 isolated 1 circuit<br />

1-956037-01 1-956007-001 RS-485 1 circuit<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 31


R17<br />

R16<br />

R11<br />

R10<br />

R15<br />

R14<br />

R13<br />

R12<br />

R8<br />

R7<br />

R6<br />

R5<br />

R4<br />

R3<br />

R2<br />

R1<br />

R9<br />

C6<br />

C9<br />

C13<br />

C4<br />

C3<br />

C7<br />

C8<br />

C5<br />

C1<br />

C11<br />

C2<br />

IEEE 1284 Parallel Interface Kit (Option)<br />

1<br />

1-971641-02 P01<br />

F18<br />

F17<br />

F16<br />

F15<br />

F14<br />

F13<br />

F12<br />

F11<br />

F10<br />

F8<br />

F7<br />

F6<br />

2<br />

C14<br />

C12<br />

IC3<br />

IC2<br />

P3<br />

F5<br />

F4<br />

F3<br />

F2<br />

F1<br />

F9<br />

D1<br />

IC5<br />

R19 R18<br />

P1<br />

F19<br />

IC1<br />

IC4<br />

C10<br />

IC6<br />

R22<br />

R21<br />

R20<br />

IEEE 1284 Parallel Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-971641-80 1-971141-800 IEEE 1284 parallel interface board kit Complete kit<br />

2 1-994058-005 Screw, MRT 3X5 ZP Common screw used to install<br />

interface boards<br />

32 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


EasyLAN Ethernet Interface Kit (Option)<br />

1<br />

2<br />

EasyLAN Ethernet Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-975569-00 RJ45 extension cable<br />

2 1-971645-80 1-971145-800 EasyLAN Ethernet interface kit Complete kit includes CD-ROM<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 33


EasyLAN Wireless Interface Kit (Option)<br />

2<br />

1<br />

EasyLAN Wireless Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-971646-80 1-971146-800 EasyLAN wireless interface kit Complete kit includes CD-ROM<br />

2 066147-002 Antenna, TNC, 2.4GHz, Dipole<br />

34 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


RFID Kit (IM4 869 MHz) (Option)<br />

1<br />

4<br />

3<br />

5<br />

2<br />

RFID Kit (IM4 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 RFID kit (869 MHz) Complete kit<br />

2 1-207150-001 Antenna (coupler) RFID <strong>PM4i</strong><br />

assembly<br />

3 245-299-200 RFID module (869 MHz)<br />

4 1-971144-003<br />

1-971144-810<br />

I/O board<br />

UART + RFID, RS-232 kit<br />

5 1-974010-012 Dual slot I/O bus cable<br />

1-207022-001 RFID label (869 MHz) Not shown<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 35


RFID Kit (IM4 915 MHz) (Option)<br />

1<br />

4<br />

3<br />

5<br />

2<br />

RFID Kit (IM4 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-207201-100 RFID kit (915 MHz) Complete kit<br />

2 1-207150-001 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />

3 245-299-240 RFID module (915 MHz)<br />

4 1-971144-003 I/O board<br />

5 1-974010-012 Dual slot I/O bus cable<br />

36 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


RFID Kit (IM5 869 MHz) (Option)<br />

1<br />

2<br />

8<br />

9<br />

3<br />

4<br />

6<br />

5<br />

7<br />

RFID Kit (IM5 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-207028-800 RFID kit (IM5 869 MHz) Complete kit<br />

2 1-975624-20 1-974034-020 IM5 power cable<br />

3 1-971647-90 1-971147-900 I/O board<br />

4 1-975567-01 Dual Slot I/O Bus Cable<br />

5 1-975623-11 1-974025-011 IM5 data cable<br />

6 224-423-401A IM5 module<br />

7 1-206586-10 1-206586-90 Antenna 869 MHz, RFID <strong>PM4i</strong> assembly<br />

8 1-975626-20 1-974032-020 SMA to MMCX adapter cable<br />

9 345-005-001 Terminator, SMA plug One plug<br />

This product is intended for use under a general license or license exemption<br />

in the following countries only: Austria, Belgium, Denmark, Finland, France,<br />

Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,<br />

Sweden, United Kingdom, Norway, and Switzerland.<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 37


RFID Kit (Class 1, 915 MHz) (Option)<br />

1<br />

2<br />

3<br />

4<br />

5<br />

RFID Kit (Class 1, 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description Notes<br />

1 1-207033-800 RFID kit (Class 1, 915 MHz) Complete kit<br />

2 1-959184-90 1-959184-90 Class 1 RFID module<br />

3 1-971644-90<br />

1-971644-80<br />

1-971144-900 RFID option board<br />

UART and RFID option board<br />

4 1-975567-01 Dual slot I/O bus cable<br />

5 1-206586-90 1-206586-90 Antenna assembly Includes cable<br />

This product is intended for use under a general license or license exemption<br />

in the USA only.<br />

38 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


RFID Kit (Gen 2, 869 MHz) (Option)<br />

1<br />

2<br />

9<br />

10<br />

8<br />

3<br />

5<br />

4<br />

6<br />

7<br />

RFID Kit (Gen 2, 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-207100-001 RFID kit (Gen 2, 869 MHz) Complete kit<br />

2 1-975624-20 IM5 power cable<br />

3 1-971747-90 I/O board<br />

4 1-975567-01 Dual slot I/O bus cable<br />

5 1-975623-11 IM5 data cable<br />

6 IM5A002003 IM5 module 869 MHz + terminator<br />

7 1-207112-900 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />

8 1-94032-020 SMA to MMCX adapter cable<br />

9 345-005-001 Terminator, SMA plug 1 plug<br />

10 1-207021-001 Bracket assembly<br />

This product is intended for use under a general license or license exemption<br />

in the following countries only: Austria, Belgium, Denmark, Finland, France,<br />

Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,<br />

Sweden, United Kingdom, Norway, and Switzerland.<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 39


RFID Kit (Gen 2, 915 MHz) (Option)<br />

1<br />

2<br />

9<br />

10<br />

8<br />

3<br />

5<br />

4<br />

6<br />

7<br />

RFID Kit (Gen 2, 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number Description Notes<br />

1 1-207101-001 RFID kit (Gen 2, 915 MHz) Complete kit<br />

2 1-975624-20 IM5 power cable<br />

3 1-971647-90 I/O board<br />

4 1-975567-01 Dual slot I/O bus cable<br />

5 1-975623-11 IM5 data cable<br />

6 IM5A002014 IM5 module 915MHz + terminator<br />

7 1-207112-900 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />

8 1-974033-020 RSMA to MMCX adapter cable<br />

9 345-005-001 Terminator, SMA plug 1 plug<br />

10 1-207021-001 Bracket assembly<br />

This product is intended for use under a general license or license exemption<br />

in the USA only.<br />

40 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


RFID Kit 920 MHz, Hong Kong (Option)<br />

Note: There is no diagram available for this kit.<br />

RFID Kit 920 MHz, Hong Kong <strong>Spare</strong> <strong>Parts</strong><br />

Part Number Description Notes<br />

245-333-001 RFID Kit 920 MHz, Hong Kong Complete kit<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 41


Label Taken Sensor (Option)<br />

1<br />

Label Taken Sensor <strong>Spare</strong> <strong>Parts</strong><br />

Callout Part Number RoHS Part Number Description<br />

Notes<br />

1 1-206652-80 1-206652-800 Label taken sensor kit Complete kit includes 2<br />

cable clips<br />

42 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>


<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 43


Worldwide Headquarters<br />

6001 36th Avenue West<br />

Everett, Washington 98203<br />

U.S.A.<br />

tel 425.348.2600<br />

fax 425.355.9551<br />

www.intermec.com<br />

© 2012 Intermec Technologies<br />

Corporation. All rights reserved.<br />

<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />

*940-002-004*<br />

P/N 940-002-004

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