Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>PM4i</strong><br />
Mid-Range Printer<br />
<strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Intermec Technologies Corporation<br />
Worldwide Headquarters<br />
6001 36th Ave.W.<br />
Everett, WA 98203<br />
U.S.A.<br />
www.intermec.com<br />
The information contained herein is provided solely for the purpose of allowing customers to operate and service<br />
Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without<br />
written permission of Intermec Technologies Corporation.<br />
Information and specifications contained in this document are subject to change without prior notice and do not<br />
represent a commitment on the part of Intermec Technologies Corporation.<br />
© 2009-2012 by Intermec Technologies Corporation. All rights reserved.<br />
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser, Duratherm,<br />
EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS,<br />
LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile<br />
Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered are either trademarks or registered<br />
trademarks of Intermec Technologies Corporation.<br />
There are U.S. and foreign patents as well as U.S. and foreign patents pending.<br />
ii<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Document Change Record<br />
This page records changes to this document. The document was previously released<br />
as version 1-960607-05.<br />
Version<br />
Number Date Description of Change<br />
940-002-004 4/2012 Revised to update the description of the media supply roll<br />
post assembly.<br />
940-002-003 4/2011 Revised to update the parallel interface part number.<br />
940-002-002 1/2010 Revised to update printhead part number.<br />
940-002-001 12/2009 Revised to include changes for the Asterix Upgrade Program.<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />
iii
iv<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Contents<br />
Contents<br />
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />
<strong>Spare</strong> <strong>Parts</strong> Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />
Keyboard and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />
Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />
Print Mechanism (Media Compartment Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12<br />
Print Mechanism (Electronics Compartment Side 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14<br />
Print Mechanism (Electronics Compartment Side 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />
Label Stop Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16<br />
Ribbon Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />
Ribbon Rewind Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />
Ribbon Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19<br />
Side Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20<br />
Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />
Media Supply Roll Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22<br />
Label Slack Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />
Media Supply Roll Hub Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24<br />
Fanfold Guide (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25<br />
Liner Takeup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />
Paper Cutter Kit (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27<br />
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28<br />
Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29<br />
Double Serial Interface Kit (Fingerprint Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />
Serial/Industrial Interface Kit (Fingerprint Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31<br />
IEEE 1284 Parallel Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32<br />
EasyLAN Ethernet Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33<br />
EasyLAN Wireless Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34<br />
RFID Kit (IM4 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35<br />
RFID Kit (IM4 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36<br />
RFID Kit (IM5 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37<br />
RFID Kit (Class 1, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38<br />
RFID Kit (Gen 2, 869 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39<br />
RFID Kit (Gen 2, 915 MHz) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40<br />
RFID Kit 920 MHz, Hong Kong (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41<br />
Label Taken Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />
v
Contents<br />
vi<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />
This spare parts catalog contains information about spare parts and accessories for<br />
the Intermec <strong>PM4i</strong> Mid-Range Printer. For information about parts not included in<br />
this catalog, please contact your Intermec Service representative.<br />
Information in this manual is subject to change without prior notice and does not<br />
represent a commitment on the part of Intermec. For the most current information,<br />
see the latest edition of the <strong>Spare</strong> <strong>Parts</strong> Price List available from the Intermec web<br />
site at www.intermec.com.<br />
Always make sure that you have the correct part. Some electrical parts, such as<br />
printheads, printhead cables, and interface boards, may look similar to parts<br />
for other printers. However, these parts are not compatible. Installing the<br />
wrong part may damage the printer.<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 7
<strong>Spare</strong> <strong>Parts</strong> Overview<br />
This section contains information about spare parts for the <strong>PM4i</strong> printer. Use the<br />
overview illustration and tables to locate and identify each spare part assembly.<br />
2<br />
3<br />
16<br />
1<br />
15<br />
4<br />
5<br />
6<br />
7<br />
14<br />
8<br />
9<br />
13<br />
Overview of the <strong>PM4i</strong><br />
12<br />
11<br />
10<br />
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong><br />
Callout Description Page<br />
1 Keyboards 10<br />
2 Side door (with/without optional keylock) 20<br />
3 Liner takeup unit 26<br />
4 Media supply roll post 22<br />
5 Paper low sensor (option) 24<br />
6 Label slack absorber 23<br />
7 Media supply roll hub (option) 24<br />
8 Media roll retainer (option) 24<br />
9 Bobbin adapter (option) 24<br />
10 Fan-fold guide (option) 25<br />
8 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong> (continued)<br />
Callout Description Page<br />
11 Optional printheads 12<br />
12 Transfer ribbon mechanism 16, 17, 19<br />
13 Cutter and tray (option) 27<br />
14 Front Door 21<br />
15 Label taken sensor (option) 42<br />
16 Print mechanism 11, 12, 15<br />
Chassis 11<br />
Label stop sensor 16<br />
CPU board 28<br />
Power supply unit 29<br />
Serial/parallel interface kits 30, 31, 32<br />
EasyLAN Ethernet/wireless interface kits 33, 34<br />
RFID kits 35, 36, 37, 38, 39, 40<br />
<strong>PM4i</strong> Accessories<br />
Part Number RoHS Part Number Description<br />
Notes<br />
1-975571-20 Power cord UL/CSA U.S.A., Canada<br />
1-975571-30 Power cord U.K., Ireland<br />
1-975571-10 Power cord European standard<br />
1-975571-00 Power cord Australia, New Zealand<br />
1-975583-18 1-974022-018 Parallel interface cable<br />
1-091122-06 Serial interface cable RS-232<br />
1-206368-05 Printhead cable, <strong>PM4i</strong> assembly, shielded<br />
1-110501-00 Cleaning card 25-pack<br />
GEZ400STB<br />
Abrasive pH cleaning cards<br />
1-010590-90 Configuration kit for external keyboard Includes PC cable, PC software, manual, and<br />
clear and blind keytops<br />
1-206508-51 Cushion pad, pair<br />
1-206179-01 CompactFlash assembly cover<br />
CompactFlash memory card (various sizes) Refer to <strong>Spare</strong> <strong>Parts</strong> List<br />
Font card (various font collections) Refer to <strong>Spare</strong> <strong>Parts</strong> List<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 9
<strong>PM4i</strong> <strong>Spare</strong> <strong>Parts</strong><br />
Keyboard and Cover<br />
This section contains detailed illustrations, descriptions, and part numbers for the<br />
<strong>PM4i</strong> spare parts. Note that the description text is not necessarily the same as the<br />
text on drawings, packing slips, or invoices.<br />
5<br />
4<br />
1<br />
2<br />
3<br />
Keyboard and Cover <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206431-12<br />
1-206431-02<br />
355-422-001<br />
2 1-206161-04<br />
1-206161-03<br />
3 1-971651-26<br />
1-971151-900<br />
Keyboard overlay (Fingerprint)<br />
Keyboard overlay (IPL)<br />
Overlay graphic, <strong>PM4i</strong>D<br />
Membrane keyboard assembly, <strong>PM4i</strong>D<br />
Membrane keyboard assembly<br />
Console PCB<br />
Console board PM<br />
4 1-206174-002 Front/left side cover<br />
5 1-994059-008 Cover screw 8 required<br />
P/N 1-206161-03 and P/N 1-971151-900 need to be<br />
ordered as a set<br />
Includes cable to CPU board<br />
P/N 1-971151-900 contains P/N 1-971151-001<br />
10 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Chassis<br />
2<br />
1<br />
Chassis <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-992328-90 Rubber foot (4 pieces in each printer) 12-pack<br />
2 1-206350-02 Bottom plate (M4)<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 11
Print Mechanism (Media Compartment Side)<br />
4<br />
3<br />
2<br />
1<br />
16<br />
14<br />
15<br />
13<br />
12<br />
5<br />
11<br />
10<br />
9<br />
8<br />
7<br />
6<br />
12 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Print Mechanism (Media Compartment Side) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description<br />
1<br />
710-047-900<br />
1-010043-90 1-010043-900<br />
1-010043-91 1-010043-910<br />
1-010044-90 1-010044-900<br />
1-010044-91 1-010044-910<br />
1-010045-90 1-010045-900<br />
PM4D 406 dpi printhead assembly<br />
Thermal printhead assembly (8 dots/mm)<br />
Thermal printhead assembly (8 dots/mm)<br />
Thermal printhead assembly (11.81 dots/mm)<br />
Thermal printhead assembly (11.81 dots/mm)<br />
Thermal printhead assembly (8 dots/mm)<br />
3 mm offset<br />
2 1-206239-00 Pressure arm<br />
3 1-206301-90 Cam handle<br />
4 524-125-001 Rear plate, <strong>PM4i</strong>D<br />
5 1-206154-90 Edge guide spare kit<br />
6 1-206398-00 Guide shaft, media (M4)<br />
7 1-206389-01 Paper guide (upper)<br />
8 1-206380-00 Media link<br />
9 1-206242-00 Guide shaft<br />
10 1-206248-01<br />
642-941-001<br />
Guide link<br />
Guide link <strong>PM4i</strong>D<br />
Notes<br />
Media thickness max 175μm<br />
Media thickness max 170-220μm<br />
Media thickness max 175μm<br />
Media thickness max 170-220μm<br />
Media thickness 170-220μm<br />
Backward compatible<br />
11 1-206288-00 Plastic clip Used on shaft P/N 1-206250-00<br />
12 1-206203-95<br />
Platen roller/liner drive roller<br />
Includes bearing<br />
656-005-001 <strong>PM4i</strong> peel-off kit roller/liner drive roller<br />
13 1-206182-00 Adjustable dispenser plate for PF4/PM4<br />
14 1-206278-04 Tear bar<br />
15 1-206250-00 Shaft, 4-in<br />
16 655-156-001 Dispenser, <strong>PM4i</strong>D<br />
1-206147-00 Label stop sensor assembly See page 16<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 13
Print Mechanism (Electronics Compartment Side 1)<br />
1<br />
2<br />
4<br />
3<br />
4<br />
Print Mechanism (Electronics Compartment Side 1) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-995103-01 Belt<br />
2 1-206039-02 Vibration damper 4 required<br />
3 1-206960-11 Stepper motor assembly Includes pulleys<br />
4 1-206100-01 Pulley assembled<br />
14 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Print Mechanism (Electronics Compartment Side 2)<br />
1<br />
4<br />
3<br />
2<br />
Print Mechanism (Electronics Compartment Side 2) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-206106-95 Headlift linkage assembly<br />
2 1-974001-011 RoHS sensor headlift assembly, PM4<br />
3 1-206352-01 Crank shaft (M4) Also included in P/N 1-206106-95<br />
4 1-206150-95 Pressure arm assembly<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 15
Label Stop Sensor<br />
1<br />
Label Stop Sensor <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206147-01 Label stop sensor Complete unit includes cables and<br />
paper guide<br />
16 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Ribbon Supply Unit<br />
1<br />
3<br />
2<br />
Ribbon Supply Unit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-974002-001 Ribbon sensor assembly Includes cable<br />
2 1-206112-02 Ribbon supply unit assembly Bobbin, hub with code disc, and<br />
spring clutch<br />
3 1-206266-01 Bobbin plate<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 17
Ribbon Rewind Unit<br />
4<br />
1<br />
2<br />
3<br />
Ribbon Rewind Unit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206271-00 Hub<br />
2 1-206111-02 Bobbin<br />
3 1-206266-01 Bobbin plate<br />
4 1-206112-02 Ribbon supply assembly Includes P/N 1-206271-00 and<br />
P/N 1-206111-02<br />
18 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Ribbon Motor<br />
1<br />
2<br />
5<br />
3<br />
4<br />
Ribbon Motor <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-206159-90 1-206159-900 Ribbon motor assembly Includes gear wheel and cable<br />
2 1-994059-008 Screw, MRT 4X8 ZP 3 required<br />
3 1-206332-00 Gear wheel<br />
4 1-206132-00 Motor plate assembly<br />
5 1-994058-005 Screw, MRT 3X5 ZP 2 required<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 19
Side Doors<br />
1<br />
2<br />
3<br />
4<br />
Side Doors <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206135-91 Side door (standard) Includes window and label<br />
No hinges<br />
2 1-206138-00 Hinge assembly<br />
3 1-206177-90 Side door with keylock Includes hinges<br />
4 1-206153-02 Window assembly (M4)<br />
20 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Front Door<br />
1<br />
Front Door <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description<br />
1 1-206141-00 Door, front, RoHS compliant<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 21
Media Supply Roll Post<br />
1<br />
2<br />
3<br />
Media Supply Roll Post <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206383-90 Media supply roll post assembly Includes small edge guide and<br />
screw only, order large edge guide<br />
P/N 1-206384-05 separately<br />
2 1-206384-05 Edge guide, large<br />
3 1-206438-01 Edge guide, small<br />
22 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Label Slack Absorber<br />
1<br />
3<br />
2<br />
Label Slack Absorber <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206318-00 Label slack absorber assembly Includes edge guide, spring, shaft,<br />
and screw<br />
2 1-040329-00 Edge guide<br />
3 1-040321-00 Spring<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 23
Media Supply Roll Hub Kit (Option)<br />
1<br />
2<br />
3<br />
4<br />
5<br />
Media Supply Roll Hub Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1-206651-70 1-206651-700 Media supply roll hub kit Includes all illustrated parts<br />
1 1-206172-00 Media supply roll hub assembly<br />
2 1-150166-00 Bobbin assembly<br />
3 1-776290-00 Media roll retainer<br />
4 1-040327-52 Bobbin adapter For core inner diameter 76 mm/3 in<br />
5 1-206158-01 Paper low sensor assembly<br />
24 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Fanfold Guide (Option)<br />
1<br />
Fanfold Guide <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206651-80 Fanfold guide assembly Complete unit<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 25
Liner Takeup Unit<br />
1<br />
4<br />
3<br />
2<br />
Liner Takeup Unit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-206571-90 Liner takeup unit assembly Includes hub, spring clutch, pulley, shaft, belt, and guide shaft<br />
2 1-206226-01 Brace<br />
3 1-206224-00 Shaft<br />
4 1-995103-05 Timing belt<br />
26 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Paper Cutter Kit (Option)<br />
1<br />
6<br />
3<br />
5 4<br />
2<br />
Paper Cutter Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-206012-90 1-206012-900 Cutter kit assembly Complete kit<br />
2 1-971650-50<br />
1-971150-001<br />
Cutter board assembly<br />
RoHS cutter board PM assembly / ASX<br />
3 1-206163-01 Cutter assembly<br />
4 1-206164-00 Cover<br />
5 1-206432-00 Tray<br />
6 1-994059-006 Screw, MRT 4X6 ZP<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 27
CPU Board<br />
J30 J21 J20 J10<br />
1-971630-00 PO2<br />
2<br />
P35<br />
1<br />
CPU Board <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-971630-90<br />
1-971156-900<br />
1-971130-900 CPU board assembly<br />
MLB PM4D<br />
Flash and DRAM SIMMs not included<br />
Different layout than P/N 1-971630-90<br />
2 1-995190-01 Spacer screw DSS M4070 Not shown, used to secure optional<br />
interface boards<br />
J21 1-020040-04<br />
1-020040-08<br />
1-020040-16<br />
J10 1-971634-25<br />
1-971634-30<br />
1-020040-004<br />
1-020040-008<br />
1-971134-001<br />
1-971134-001<br />
Flash SIMM 4MB (Boot)<br />
Flash SIMM 8MB (Boot)<br />
Flash SIMM 16MB (Boot)<br />
SDRAM SIMM 8MB<br />
SDRAM SIMM 16MB<br />
J30 1-956009-90 1-936009-900 Real time clock circuit<br />
Flash memory expansion<br />
Flash memory expansion<br />
Flash memory expansion<br />
SDRAM memory expansion<br />
SDRAM memory expansion<br />
You need to configure the CPU board. For help, see the <strong>PM4i</strong> Mid-Range Printer<br />
Service Manual (P/N 939-021-xxx).<br />
Note: All flash memory expansion units are delivered blank except for the boot<br />
sector. The latest firmware releases are available from the printer download page on<br />
the Intermec web site at www.intermec.com.<br />
28 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Power Supply Unit<br />
1<br />
2<br />
Power Supply Unit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-971131-001 or<br />
1-971131-002<br />
2 1-206170-00 Cooling plate assembly<br />
Power supply assembly P/N 1-971131-002 replaces<br />
P/N 1-971131-001<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 29
Double Serial Interface Kit (Fingerprint Option)<br />
UARTB<br />
B<br />
A<br />
J6<br />
J10 R35<br />
J7<br />
C<br />
B<br />
A<br />
C<br />
B<br />
J8<br />
A<br />
R32<br />
P3<br />
RS232: IC21, J6A<br />
RS422: IC22, J6B, J7, J8<br />
20MACL: IC23, IC24, J5 J9*, J10*<br />
*: TRANSM.=J9, RECEIV.=J10<br />
PASSIVE=B, ACTIVE=A+C<br />
NC<br />
NC<br />
Z2<br />
R34<br />
R33<br />
R27<br />
C63<br />
C11<br />
C13<br />
IC21<br />
C10<br />
C12<br />
C61<br />
R24<br />
R23<br />
C36<br />
IC8<br />
R21<br />
R22<br />
IC7<br />
J5<br />
C42<br />
RS232: IC11, J2A<br />
RS422: IC12, J3, J4<br />
RS485: IC13, J1, J4*<br />
*: IF END OF CABLE<br />
C51<br />
P1<br />
UARTA<br />
B A<br />
J2<br />
R15<br />
J3<br />
IC6<br />
R1<br />
C31<br />
C50<br />
IC5<br />
IC1<br />
K<br />
A<br />
K<br />
A<br />
K<br />
A<br />
1<br />
F13<br />
F14 F10 F15 F11 F16 F12<br />
F9<br />
R31<br />
J9<br />
R19<br />
Z1<br />
R30<br />
R25<br />
R26<br />
C64<br />
IC23<br />
IC24<br />
IC22<br />
C62<br />
R28 R29<br />
NC<br />
D1<br />
R20<br />
C40<br />
1-971642-01 P01<br />
IC20<br />
C60<br />
C41<br />
C34<br />
C4<br />
C3<br />
IC3<br />
C33<br />
C35<br />
IC10<br />
IC2<br />
F2 F7 F3 F8 F4 F5<br />
IC4<br />
J4<br />
R14<br />
R13<br />
R12<br />
R17 R16<br />
C2<br />
IC11<br />
C1<br />
IC13<br />
IC12<br />
R8<br />
R18<br />
R10<br />
C56<br />
R9<br />
C57<br />
F1 F6<br />
R7<br />
C53<br />
R6<br />
R5 C32<br />
IC9<br />
P2<br />
C54<br />
C55<br />
R11<br />
R4<br />
C30<br />
J1<br />
R3<br />
R2<br />
C52<br />
Double Serial Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-971642-80 Double serial interface board Complete kit, fitted for 2x RS-232<br />
kit<br />
Modification circuits<br />
(for one port):<br />
1-956036-00 RS-422 non isolated<br />
1-956038-01 RS-422 isolated<br />
1-985319-00 20 mA current loop 2 optocouplers<br />
1-956037-01 RS-485 1 circuit<br />
30 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
Serial/Industrial Interface Kit (Fingerprint Option)<br />
1<br />
C64<br />
R31<br />
R32<br />
C40<br />
IC25<br />
IC24<br />
C28<br />
R57<br />
R47<br />
C27<br />
R56<br />
R46<br />
C26<br />
R55<br />
R45<br />
C25<br />
R54<br />
C62<br />
R44<br />
C24<br />
R53<br />
R43<br />
C23<br />
R52<br />
R42<br />
C63<br />
P3<br />
R58<br />
R48<br />
C22<br />
R51<br />
R41<br />
C21<br />
IC26<br />
IC23<br />
C65<br />
R33<br />
R34<br />
R35<br />
R36<br />
R37<br />
R38<br />
R27<br />
R26<br />
R25<br />
R24<br />
R23<br />
R22<br />
R21<br />
C60<br />
IC27<br />
IC20<br />
1-971643-01 P01<br />
REL4<br />
C61<br />
R28<br />
IC21<br />
C51<br />
REL3<br />
IC28<br />
C67<br />
IC2<br />
REL2<br />
IC22<br />
C36<br />
C34<br />
IC3<br />
C66<br />
REL1<br />
RS232: IC11, J2A<br />
P1<br />
RS422: IC12, J3, J4<br />
RS485: IC13, J1, J4*<br />
C4<br />
C3<br />
C33<br />
C35<br />
IC10<br />
* IF END OF CABLE<br />
UARTA<br />
F2 F7 F3 F8 F4 F5<br />
B A<br />
J2<br />
R15<br />
J3<br />
J4<br />
R14<br />
R13<br />
R12<br />
R17 R16<br />
C2<br />
IC11<br />
C1<br />
IC13<br />
IC12<br />
R8<br />
R18<br />
R10<br />
C56<br />
R9<br />
C57<br />
IC6<br />
C53<br />
C32<br />
R5<br />
C50<br />
F1 F6<br />
IC9<br />
R7<br />
IC5<br />
IC1<br />
R6<br />
R1<br />
C31<br />
IC4<br />
C54<br />
C30<br />
C52<br />
P2<br />
C55<br />
R11<br />
R4<br />
J1<br />
R3<br />
R2<br />
Serial/Industrial Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description<br />
Notes<br />
1 1-971643-80 1-971141-800 Serial/industrial interface board kit Complete kit, serial port fitted for RS-232<br />
Modification circuits (for serial port):<br />
1-956038-01 1-936038-001 RS-422 isolated 1 circuit<br />
1-956037-01 1-956007-001 RS-485 1 circuit<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 31
R17<br />
R16<br />
R11<br />
R10<br />
R15<br />
R14<br />
R13<br />
R12<br />
R8<br />
R7<br />
R6<br />
R5<br />
R4<br />
R3<br />
R2<br />
R1<br />
R9<br />
C6<br />
C9<br />
C13<br />
C4<br />
C3<br />
C7<br />
C8<br />
C5<br />
C1<br />
C11<br />
C2<br />
IEEE 1284 Parallel Interface Kit (Option)<br />
1<br />
1-971641-02 P01<br />
F18<br />
F17<br />
F16<br />
F15<br />
F14<br />
F13<br />
F12<br />
F11<br />
F10<br />
F8<br />
F7<br />
F6<br />
2<br />
C14<br />
C12<br />
IC3<br />
IC2<br />
P3<br />
F5<br />
F4<br />
F3<br />
F2<br />
F1<br />
F9<br />
D1<br />
IC5<br />
R19 R18<br />
P1<br />
F19<br />
IC1<br />
IC4<br />
C10<br />
IC6<br />
R22<br />
R21<br />
R20<br />
IEEE 1284 Parallel Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-971641-80 1-971141-800 IEEE 1284 parallel interface board kit Complete kit<br />
2 1-994058-005 Screw, MRT 3X5 ZP Common screw used to install<br />
interface boards<br />
32 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
EasyLAN Ethernet Interface Kit (Option)<br />
1<br />
2<br />
EasyLAN Ethernet Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-975569-00 RJ45 extension cable<br />
2 1-971645-80 1-971145-800 EasyLAN Ethernet interface kit Complete kit includes CD-ROM<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 33
EasyLAN Wireless Interface Kit (Option)<br />
2<br />
1<br />
EasyLAN Wireless Interface Kit <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-971646-80 1-971146-800 EasyLAN wireless interface kit Complete kit includes CD-ROM<br />
2 066147-002 Antenna, TNC, 2.4GHz, Dipole<br />
34 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
RFID Kit (IM4 869 MHz) (Option)<br />
1<br />
4<br />
3<br />
5<br />
2<br />
RFID Kit (IM4 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 RFID kit (869 MHz) Complete kit<br />
2 1-207150-001 Antenna (coupler) RFID <strong>PM4i</strong><br />
assembly<br />
3 245-299-200 RFID module (869 MHz)<br />
4 1-971144-003<br />
1-971144-810<br />
I/O board<br />
UART + RFID, RS-232 kit<br />
5 1-974010-012 Dual slot I/O bus cable<br />
1-207022-001 RFID label (869 MHz) Not shown<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 35
RFID Kit (IM4 915 MHz) (Option)<br />
1<br />
4<br />
3<br />
5<br />
2<br />
RFID Kit (IM4 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-207201-100 RFID kit (915 MHz) Complete kit<br />
2 1-207150-001 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />
3 245-299-240 RFID module (915 MHz)<br />
4 1-971144-003 I/O board<br />
5 1-974010-012 Dual slot I/O bus cable<br />
36 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
RFID Kit (IM5 869 MHz) (Option)<br />
1<br />
2<br />
8<br />
9<br />
3<br />
4<br />
6<br />
5<br />
7<br />
RFID Kit (IM5 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-207028-800 RFID kit (IM5 869 MHz) Complete kit<br />
2 1-975624-20 1-974034-020 IM5 power cable<br />
3 1-971647-90 1-971147-900 I/O board<br />
4 1-975567-01 Dual Slot I/O Bus Cable<br />
5 1-975623-11 1-974025-011 IM5 data cable<br />
6 224-423-401A IM5 module<br />
7 1-206586-10 1-206586-90 Antenna 869 MHz, RFID <strong>PM4i</strong> assembly<br />
8 1-975626-20 1-974032-020 SMA to MMCX adapter cable<br />
9 345-005-001 Terminator, SMA plug One plug<br />
This product is intended for use under a general license or license exemption<br />
in the following countries only: Austria, Belgium, Denmark, Finland, France,<br />
Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,<br />
Sweden, United Kingdom, Norway, and Switzerland.<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 37
RFID Kit (Class 1, 915 MHz) (Option)<br />
1<br />
2<br />
3<br />
4<br />
5<br />
RFID Kit (Class 1, 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description Notes<br />
1 1-207033-800 RFID kit (Class 1, 915 MHz) Complete kit<br />
2 1-959184-90 1-959184-90 Class 1 RFID module<br />
3 1-971644-90<br />
1-971644-80<br />
1-971144-900 RFID option board<br />
UART and RFID option board<br />
4 1-975567-01 Dual slot I/O bus cable<br />
5 1-206586-90 1-206586-90 Antenna assembly Includes cable<br />
This product is intended for use under a general license or license exemption<br />
in the USA only.<br />
38 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
RFID Kit (Gen 2, 869 MHz) (Option)<br />
1<br />
2<br />
9<br />
10<br />
8<br />
3<br />
5<br />
4<br />
6<br />
7<br />
RFID Kit (Gen 2, 869 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-207100-001 RFID kit (Gen 2, 869 MHz) Complete kit<br />
2 1-975624-20 IM5 power cable<br />
3 1-971747-90 I/O board<br />
4 1-975567-01 Dual slot I/O bus cable<br />
5 1-975623-11 IM5 data cable<br />
6 IM5A002003 IM5 module 869 MHz + terminator<br />
7 1-207112-900 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />
8 1-94032-020 SMA to MMCX adapter cable<br />
9 345-005-001 Terminator, SMA plug 1 plug<br />
10 1-207021-001 Bracket assembly<br />
This product is intended for use under a general license or license exemption<br />
in the following countries only: Austria, Belgium, Denmark, Finland, France,<br />
Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain,<br />
Sweden, United Kingdom, Norway, and Switzerland.<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 39
RFID Kit (Gen 2, 915 MHz) (Option)<br />
1<br />
2<br />
9<br />
10<br />
8<br />
3<br />
5<br />
4<br />
6<br />
7<br />
RFID Kit (Gen 2, 915 MHz) <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number Description Notes<br />
1 1-207101-001 RFID kit (Gen 2, 915 MHz) Complete kit<br />
2 1-975624-20 IM5 power cable<br />
3 1-971647-90 I/O board<br />
4 1-975567-01 Dual slot I/O bus cable<br />
5 1-975623-11 IM5 data cable<br />
6 IM5A002014 IM5 module 915MHz + terminator<br />
7 1-207112-900 Antenna (coupler) RFID <strong>PM4i</strong> assembly<br />
8 1-974033-020 RSMA to MMCX adapter cable<br />
9 345-005-001 Terminator, SMA plug 1 plug<br />
10 1-207021-001 Bracket assembly<br />
This product is intended for use under a general license or license exemption<br />
in the USA only.<br />
40 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
RFID Kit 920 MHz, Hong Kong (Option)<br />
Note: There is no diagram available for this kit.<br />
RFID Kit 920 MHz, Hong Kong <strong>Spare</strong> <strong>Parts</strong><br />
Part Number Description Notes<br />
245-333-001 RFID Kit 920 MHz, Hong Kong Complete kit<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 41
Label Taken Sensor (Option)<br />
1<br />
Label Taken Sensor <strong>Spare</strong> <strong>Parts</strong><br />
Callout Part Number RoHS Part Number Description<br />
Notes<br />
1 1-206652-80 1-206652-800 Label taken sensor kit Complete kit includes 2<br />
cable clips<br />
42 <strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong>
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong> 43
Worldwide Headquarters<br />
6001 36th Avenue West<br />
Everett, Washington 98203<br />
U.S.A.<br />
tel 425.348.2600<br />
fax 425.355.9551<br />
www.intermec.com<br />
© 2012 Intermec Technologies<br />
Corporation. All rights reserved.<br />
<strong>PM4i</strong> Mid-Range Printer <strong>Spare</strong> <strong>Parts</strong> <strong>Catalog</strong><br />
*940-002-004*<br />
P/N 940-002-004