Caledonian military cables

Caledonian 

Airframe Wire 

MIL-W-22759 

MIL-W-81044

Airframe Wire MIL-W-22759/MIL-W-81044 

Caledonian Military Cables 

Company Profile 

Caledonian. established in 1978.offers one of the most complete 

lines of fiber and copper cabling system solutions with over hundreds 

of different cabling system products. Our superior products provide 

leading edge within every cable series and for every application. 

Among the national and international standards with which 

our cables could comply are: BS-British Standard;LPCB Fire 

Performance Standard. ISO Standard etc. Caledonian Cables offers 

a comprehensive stock of cables and cabling products through its 

nationwide network of resellers and distributors. Caledonian Cables 

has continually expanded its global presence in Europe and Asia. 

Caledonian & Addison. produces a wide range of cables for 

communication. power and electronics in its primary plants in UK. Italy 

and Spain. To stay in front. we continually keep expanding our manufacturing capabilities in more low cost 

region such as Romania. Taiwan. Malaysia etc. This low-cost manufacturing facilities enable us provide a 

flexible. scalable global system that delivers superior operational performance and optimal results for our 

customers. 

Our extensive global network of manufacturing facilities gives us significant scale and the flexibility to 

fulfill our customer requirements. This global presence provides design and consultancy solutions that are 

combined with core cable manufacturing. logistic services. and vertically integrated with our E commerce 

technologies. to optimize customer operations by lowering costs and reducing time to market. 

Caledonian & Addison has been respected for its high standards of quality. excellent service level. 

competitive pricing and a unique and innovative spirit. With our latest technologies. we are both inspired 

and well-positioned to meet the changing needs of our customers. We have the resources to diversify and 

to enhance our product lines and services. We understand the need for change and with our accurate 

planning. we are ready for the future and the promise of new marketing opportunities. Our tradition of 

growth through excellence is assured. 

Our Design Centers work closely with customers to constantly improve its standard range of products and 

technologies and to develop customized. country and industry specific solutions. Caledonian & Addison 

has established an extensive network of design. manufacturing. and logistics facilities in the world’s major 

markets to serve the growing outsourcing needs of both multinational and regional customers. 

2 www.caledonian-cables.co.uk www.addison-cables.com



Military Specification Product Selection Guide 

Specification 

MIL-W-22759/1 

MIL-W-22759/2 

MIL-W-22759/3 

MIL-W-22759/4 

MIL-W-22759/5 

MIL-W-22759/6 

MIL-W-22759/7 

MIL-W-22759/8 

MIL-W-22759/9 

MIL-W-22759/10 

MIL-W-22759/11 

MIL-W-22759/12 

MIL-W-22759/13 

MIL-W-22759/14 

MIL-W-22759/15 

MIL-W-22759/16 

MIL-W-22759/17 

Main Insulation 

Material 

Fluoropolymer 

insulated 

TFE and TFE 

coated glass 

Fluoropolymer 

insulated 

TFE and TFE 

coated glass 

Fluoropolymer 

insulated 

TFE and TFE 

coated glass 

Fluoropolymer 

insulated 

TFE and TFE 

coated glass 

0.0255-0.036 

Extruded PTFE 

Mineral Filled 

0.0255-0.036 

Extruded PTFE 


0.019-0.025 

Extruded PTFE 


0.019-0.025 

Extruded PTFE 


0.015 Extruded 

PTFE 


PTFE 


PTFE 


PTFE 


FEP 


FEP 


FEP 


ETFE 


ETFE 

Voltage 

Rating 

Conductor 

Type 

Temp 

Rating 

°C 

AWG 

Size 

MIL- 

DTL27500 

Symbol 

600 SPC 200 22-0000 EA 

600 NPC 260 22-0000 E 

600 SPC 260 22-00 RA 

600 NPC 200 22-00 RB 

600 SPC 200 24-4 VA 

600 NPC 260 24-4 WA 

600 SPC 200 24-4 SA 

600 NPC 260 24-6 TA 

1000 SPC 200 28-8 LE 

1000 NPC 260 28-8 LH 

MIL 

Composite 

Equivalent 

600 SPC 200 28-8 RC /86 

600 NPC 260 28-8 RE /87 

600 TPC 135 24-0 CA /88 

600 TPC 135 26-12 CB /88 

600 SP Alloy 135 26-10 CC /89 

600 TPC 150 24-00 TE /88 

600 SP Alloy 150 26-20 TF /89 

www.caledonian-cables.co.uk www.addison-cables.com 3



Specification 

MIL-W-22759/18 

MIL-W-22759/19 

MIL-W-22759/20 

MIL-W-22759/21 

MIL-W-22759/22 

MIL-W-22759/23 

MIL-W-22759/24 

MIL-W-22759/25 

MIL-W-22759/26 

MIL-W-22759/27 

MIL-W-22759/32 

MIL-W-22759/33 

MIL-W-22759/34 

MIL-W-22759/35 

MIL-W-22759/41 

MIL-W-22759/42 

MIL-W-22759/43 

MIL-W-22759/44 

MIL-W-22759/45 

MIL-W-22759/46 


Material 


ETFE 


ETFE 


ETFE 


PTFE 


PTFE 


PTFE 


PTFE 


PTFE 


PTFE 


PTFE 

0.006 XL- 

ETFE Single 

Layer 

0.006 XL- 

ETFE Single 

Layer 

0.010 XL- 

ETFE Dual 

Layer 

0.010 XL- 

ETFE Dual 

Layer 

0.010 XL- 

ETFE Dual 

Layer 

0.010 XL- 

ETFE Dual 

Layer 

0.010 XL- 

ETFE Dual 

Layer 

0.006 XL- 

ETFE Single 

Layer 

0.006 XL- 

ETFE Single 

Layer 

0.006 XL- 

ETFE Single 

Layer 

Voltage 

Rating 

Conductor 

Type 

Temp 

Rating 

°C 

AWG 

Size 

MIL- 

DTL27500 

Symbol 

MIL 

Composite 

Equivalent 

600 TPC 150 26-10 TG /80 

600 SP Alloy 150 26-20 TH /81 

1000 SP Alloy 200 28-20 TK 

1000 SP Alloy 260 28-20 TL 

600 SP Alloy 200 28-20 TM /89 

600 SP Alloy 260 28-20 TN /90 

600 SPC 260 28-20 JB /86 

600 NPC 260 28-20 JC /87 

600 SP Alloy 200 28-20 JD /89 

600 SP Alloy 260 28-20 JE /90 

600 TPC 150 30-12 SB /80 

600 SP Alloy 200 30-20 SC /81 

600 TPC 150 24-00 SD /88 

600 SP Alloy 200 26-20 SE /89 

600 NPC 200 26-00 SM /87 

600 SP Alloy 200 26-20 SN /90 

600 SPC 200 28-00 SP /86 

600 SPC 200 28-12 SR /91 

600 NPC 200 28-12 SS /92 

600 NP Alloy 200 28-20 ST /82 




Specification 

MIL-W-22759/80 

MIL-W-22759/81 

MIL-W-22759/82 

MIL-W-22759/83 

MIL-W-22759/84 

MIL-W-22759/85 

MIL-W-22759/86 

MIL-W-22759/87 

MIL-W-22759/88 

MIL-W-22759/89 

MIL-W-22759/90 

MIL-W-22759/91 

MIL-W-22759/92 

MIL-W-81044/5 

MIL-W-81044/6 

MIL-W-81044/7 

MIL-W-81044/8 

MIL-W-81044/9 

MIL-W-81044/10 

MIL-W-81044/11 

MIL-W-81044/12 

MIL-W-81044/13 


Material 

Light Weight 

Composite 

Light Weight 

Composite 

Light Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Normal Weight 

Composite 

Light Weight 

Composite 

Light Weight 

Composite 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Extruded Xl 

Polyalkene 

Voltage 

Rating 

Conductor 

Type 

Temp 

Rating 

°C 

AWG 

Size 

MIL- 

DTL27500 

Symbol 

600 TPC 150 26-20 WB 

600 SP Alloy 200 26-20 WC 

600 NP Alloy 260 26-20 WE 

600 SPC 200 02-0000 WF 

600 NPC 260 02-0000 WG 

600 TPC 150 02-0000 WH 

600 SPC 200 26-0000 WJ 

600 NPC 260 26-0000 WK 

600 TPC 150 26-0000 WL 

600 SP Alloy 200 26-20 WM 

600 NP Alloy 260 26-20 WN 

600 SPC 200 WP 

600 NPC 260 WR 

600 SPC 150 24-0 MD 

600 TPC 150 24-0 ME 

600 SP Alloy 150 26-20 MF 

600 SPC 150 24-0 MG 

600 TPC 150 24-0 MH 

600 SP Alloy 150 26-20 MJ 

600 SPC 150 30-12 MK 

600 TPC 150 30-12 ML 

600 SP Alloy 150 30-20 MM 

MIL 

Composite 

Equivalent 

SPC: Silver plated copper; NPC: Nickel Plated Copper; TPC: Tin Plated Copperl; SP Alloy: Silver Plated, 

High Strength Copper Alloy, Conductor; NP Alloy: Nickel Plated, High Strength Copper Alloy Conductor 

NP 




M27500 Basic Wire Specifications 

Cable Designation 

M27500 – 22 RC 2 S 06 

M27500 : Specification number 

“-” : Shied coverage and color coding 

22 : Conductor size 

RC : Component wire type 

2 : Number of component wires 

S : Shield code 

06 : Jacket code 

Shied coverage and color coding 

(Color coding for M27500 cables is specified in conjunction with desired shiels coverage) 

M27500 

Color code for Shield Coverage of 

Component wire identification method 

terminology 

85% 90% 

“ - ” C 

F 

A 

G 

B 

H 

D 

J 

E 

Preferred method , 

Table IIIA 

Preferred method, 

Table IIIB 

Optional method A, 

Table IIIA 

Optional method A, 

Table IIIB 

Optional method B, 

Table IIIC 

K M Optional method C 

L N Optional method D 

White wires with colored stripes - 

stripe color per Table IIIA 

White wires with colored stripes - 

stripe color per Table IIIB 

Solid color wires - colors per Table 

IIIA 

Solid color wires - colors per Table 

IIIB 

Wires are all the same color (based 

on AWG size), per Table IIIC. 

Bands of a contrasting color are 

printed on each wire to denote 

wire number (circuit ID) per Table IIID. 

Wires are all the same color (based 

on AWG size), per Table IIIC. 

Numbers in a contrasting color are 

printed on each wire to denote 

wire number (circuit ID). 

White wires with numbers in a 

contrasting color printed on each 

wire to denote wire number (circuit 

ID). 




Table IIIA color coding 

● For “preferred method” color coding, color are stripes on white insulation (wire #1 has no stripe). 

Wires 11-15 have double stripes as indicated. 

● For “optional method A” color coding, colors are solid insulation color. Wires 11-15 have a stripe in a lighter shade of the base color. 

Wire Number 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 

White Blue Orange Green Red Black Yellow Violet Gray Brown 

Blue/ 

Blue 

Orange/ 

Orange 

Green/ 

Green 

Red/ 

Red 

Black/ 

Black 

Table IIIB color coding 

● For “preferred method” color coding, colors are stripes on white inculation (wire #5 has no stripe), for wires 1-10. 

For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color. 

● For “optional method A” color coding, colors are solid insulation color, for wires 1-10. 

For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color. 

●For either method the color of the wire in a one-conductor cable is white. 

Wire Number 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 

Red Blue Yellow Green White Black Brown Orange Violet Gray 

Red/ 

White 

Blue/ 

White 

Yellow/ 

White 

Green/ 

Whiter 

Black/ 

White 




Table IIIC color coding 

AWG Size Color AWG Size Color 

26 Black 10 Brown 

● For "optional method B" color coding, wire 

insulation color 

is based on AWG size, with color bands per 

Table IIID to 

indicate wire number (circuit ID). 

● For "optional method C" color coding, wire 

insulation color 

is based on AWG size, with numbers printed on 

each 

wire to indicate wire number (circuit ID). 

24 Blue 8 Red 

22 Green 6 Blue 

20 Red 4 Yellow 

18 White 2 Red 

16 Blue 1 White 

14 Green 0 Blue 

12 Yellow 1/0 Green 

Table IIID Color Band Configuration 

● For "optional method B" color coding, band groups as shown below are printed on wires to indicate 

wire number (circuit ID). 

Wire 

Number 

Band configuration 

Wire 

Number 

Band Configuration 

1 None 9 1 wide, 2 narrow ■■■■ 

2 2 narrow ■■ 10 1 wide, 3 narrow ■■■■■ 

3 3 narrow ■■■ 11 1 wide, 4 narrow ■■■■■■ 

4 4 narrow ■■■■ 12 1 wide, 5 narrow ■■■■■■■ 

5 5 narrow ■■■■■ 13 1 wide, 1 narrow ■■■■■ 

6 6 narrow ■■■■■■ 14 1 wide, 2 narrow ■■■■■■ 

7 7 narrow ■■■■■■■ 15 1 wide, 3 narrow ■■■■■■■ 

8 1 wide, 1 narrow ■■■ 




Component wire type 

Symbol sequence 

Symbol sequence 

CA MIL-W-22759/13 SC MIL-W-22759/33 

CB MIL-W-22759/14 SD MIL-W-22759/34 

CC MIL-W-22759/15 SE MIL-W-22759/35 

E MIL-W-22759/2 SM MIL-W-22759/41 

EA MIL-W-22759/1 SN MIL-W-22759/42 

JB MIL-W-22759/28 SP MIL-W-22759/43 

JC MIL-W-22759/29 SR MIL-W-22759/44 

JD MIL-W-22759/30 SS MIL-W-22759/45 

JE MIL-W-22759/31 ST MIL-W-22759/46 

LE MIL-W-22759/9 TA MIL-W-22759/8 

LH MIL-W-22759/10 TE MIL-W-22759/16 

RA MIL-W-22759/3 TF MIL-W-22759/17 

RB MIL-W-22759/4 TG MIL-W-22759/18 

RC MIL-W-22759/11 TH MIL-W-22759/19 

RE MIL-W-22759/12 TK MIL-W-22759/20 

SA MIL-W-22759/7 TL MIL-W-22759/21 

SB MIL-W-22759/32 TM MIL-W-22759/22 

MD MIL-W-81044/5 TN MIL-W-22759/23 

ME MIL-W-81044/6 VA MIL-W-22759/5 

MF MIL-W-81044/7 WA MIL-W-22759/6 

MG MIL-W-81044/8 WB MIL-W-22759/80 

MH MIL-W-81044/9 WC MIL-W-22759/81 

MJ MIL-W-81044/10 WE MIL-W-22759/82 

MK MIL-W-81044/11 WF MIL-W-22759/83 

ML MIL-W-81044/12 WG MIL-W-22759/84 

MM MIL-W-81044/13 WH MIL-W-22759/85 

WM MIL-W-22759/89 WJ MIL-W-22759/86 

WN MIL-W-22759/90 WK MIL-W-22759/87 

WP MIL-W-22759/91 WL MIL-W-22759/88 

WR 

MIL-W-22759/92 




Number of component wires 

1 to 15 for shielded or shielded and jacketed cables 

2 to 15 for unshield, unjacketed or unshielded jacket cables 

Cables with 10 to 15 conductors will be limited to conductor size 12 and smaller 

Shield code 

(When both double shield and double jacket are specified, the inner jacket is between the two layers of 

shield.) 

Letter Code 

Maximum temperature limit for shield materal 

Single Double 

Description 

℃ ℉ 

Shield Shield 

U No Shield N/A N/A 

T V Round, tin-coated copper 150 302 

S W Round, silver-coated copper 200 392 

N Y Round, nickel-coated copper 160 500 

F Z Round, stainless steel 400 752 

C 

M 

P 

R 

K 

L 

Round, heavy nickel-coated 

copper 

Round, silver-coated high 

strength copper alloy 

Round, nickel-coated high 


400 752 

200 392 

260 500 

G A Flat, silver-coated copper 200 392 

H 

B 

Flat, silver-coated high 


200 392 

* # Flat, nickel-coated copper 260 500 

J D Flat, tin-coated copper 150 302 

E 

X 

Flat, nickel-coated high 


260 500 

I Q Flat, nickel-chromium alloy 400 752 




Jacket Code 

(Descriptions include jacket material and color) 

Jacket Code 

Single 

Jacket 

Double 

Jacket 

Description 

Temperature 

limit for jactet 

material 

℃ ℉ 

00 00 No Jacket N/A N/A 

01 51 1 Extruded white polyvinylchloride (PVC) 90 194 

02 2 52 2 Extruded clear polyamide in accordance with ASTM-D-4066 105 221 

03 53 

04 54 

White Polyamide braid impregnated with clear polyamide finisher 

over polyester tape 

Polyester braid impregnated with high temperature finishers over 

polyester tape 

105 221 

150 302 

05 55 Extruded clear fluorinated ethylene propylene (FEP) 200 392 

06 56 

07 57 

Extruded or taped and heat sealed white polytetrafluoroethylene 

(PTFE) 

White polytetrafluoroethylene (PTFE) treated glass braid imprgnated 

and coated with 

polytetrafluoroethylene finisher over presintered 

polytetrafluoroethylene tape 

260 500 

260 500 

08 3 58 3 Cross-linked white extruded polyvinylidene fluoride (PVDF) 150 302 

09 59 Extruded white fluorinated ethylene propylene (FEP) 200 392 

10 3 60 3 Extruded clear polyvinylidene fluoride (PVDF) 125 257 

11 * 61 * Tape of natural polyimide combined with clear fluorinated ethylene 

propylene (FEP) wrapped 

and heat sealed witf (FEP) outer surface 

12 * 62 * propylene (FEP) wrapped and 

Tape of natural polyimide combined with fluorinated ethylene 

heat sealed with polyimide outer surface 

200 392 

200 392 

14 64 Extruded white ethylene-tetrafluoroethylene copolymer (ETFE) 150 302 

15 65 Extruded clear ethylene-tetrafluoroethylene copolymer (ETFE) 150 302 

16 66 

Braid of aromatic polyamide with high temperature finisher over 

presintered 

polytetraflouroethylene (PTFE) tape 

200 392 

17 a 67 a Extruded white ethylene chlorotrifluoroethylene (ECTFE) 150 302 

18 a 68 a Exturded clear ethylene chlorotrifluoroethylene (ECTFE) 150 302 




Jacket Code 

(Descriptions include jacket material and color) 

Jacket Code 

Single 

Jacket 

Double 

Jacket 

Description 

Temperature 

limit for jactet 

material 

℃ ℉ 

20 70 Extruded white perfluoroalkoxy (PFA) 260 500 

21 71 Extruded clear perfluoroalkoxy (PFA) 260 500 

22 72 

23 73 

24 74 

Tape of polyimide combined with clear fluorinated ethylene 

propylene (FEP) wrapped and 

heat sealed with opaque polyimide outer surface 

Extruded white cross-linked modified ethylene-tetrafluoroethylene 

copolymer (XLETFE 

Tape layer of white polytetrafluoroethylene (PTFE) wrapped over a 

tape layer of natural 

polyimide combined with FEP and heat sealed 

260 392 

200 392 

200 392 

¹ Polyvinylchloride (PVC) materials shall not be used for Aerospace applications 

² Jacket material 02/52 is not to be used for cables having a diameter of 0.251” (6.38mm) or greater 

³ Jacket materials 08, 10, 58, and 60 are not to be used for cables having a diameter of 0.401” (10.19mm) 

or greater 

* Not for Naval Air Systems Command usage 

ª Inactive for new design 




MIL-STD-681 

Color Code Designators for Wire 

Designator Base Color 1st Stripe 2nd Stripe 

0 BLK 

1 BRN 

2 RED 

3 ORN 

4 YEL 

5 GRN 

6 BLU 

7 VIO 

8 GRY 

9 WHT 

90 WHT BLK 

91 WHT BRN 

92 WHT RED 

93 WHT ORN 

94 WHT YEL 

95 WHT GRN 

96 WHT BLU 

97 WHT VIO 

98 WHT GRY 

901 WHT BLK BRN 

902 WHT BLK RED 

903 WHT BLK ORN 

904 WHT BLK YEL 

905 WHT BLK GRN 

906 WHT BLK BLU 

907 WHT BLK VIO 

908 WHT BLK GRY 




Designator Base Color 1st Stripe 2nd Stripe 

912 WHT BRN RED 

913 WHT BRN ORN 

914 WHT BRN YEL 

915 WHT BRN GRN 

916 WHT BRN BLU 

917 WHT BRN VIO 

918 WHT BRN GRY 

923 WHT RED ORN 

924 WHT RED YEL 

925 WHT RED GRN 

926 WHT RED BLU 

927 WHT RED VIO 

928 WHT RED GRY 

934 WHT ORN YEL 

935 WHT ORN GRN 

936 WHT ORN BLU 

937 WHT ORN VIO 

938 WHT ORN GRY 

945 WHT YEL GRN 

946 WHT YEL BLU 

947 WHT YEL VIO 

948 WHT YEL GRY 

956 WHT GRN BLU 

957 WHT GRN VIO 

958 WHT GRN GRY 

967 WHT BLU VIO 

968 WHT BLU GRY 

978 WHT VIO GRY 




Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe 

9012 WHT BLK BRN RED 

9013 WHT BLK BRN ORN 

9014 WHT BLK BRN YEL 

9015 WHT BLK BRN GRN 

9016 WHT BLK BRN BLU 

9017 WHT BLK BRN VIO 

9018 WHT BLK BRN GRY 

9026 WHT BLK RED ORN 

9024 WHT BLK RED YEL 

9025 WHT BLK RED GRN 

9026 WHT BLK RED BLU 

9027 WHT BLK RED VIO 

9028 WHT BLK RED GRY 

9034 WHT BLK ORN YEL 

9035 WHT BLK ORN GRN 

9036 WHT BLK ORN BLU 

9037 WHT BLK ORN VIO 

9038 WHT BLK ORN GRY 

9045 WHT BLK YEL GRN 

9046 WHT BLK YEL BLU 

9047 WHT BLK YEL VIO 

9048 WHT BLK YEL GRY 

9056 WHT BLK GRN BLU 

9057 WHT BLK GRN VIO 

9058 WHT BLK GRN GRY 

9067 WHT BLK BLU VIO 

9068 WHT BLK BLU GRY 

9078 WHT BLK VIO GRY 

9123 WHT BRN RED ORN 

9124 WHT BRN RED YEL 

9125 WHT BRN RED GRN 

9126 WHT BRN RED BLU 

9127 WHT BRN RED VIO 




Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe 

9128 WHT BRN RED GRY 

9134 WHT BRN ORN YEL 

9135 WHT BRN ORN GEN 

9136 WHT BRN ORN BLU 

9137 WHT BRN ORN VIO 

9138 WHT BRN ORN GRY 

9145 WHT BRN YEL GRN 

9146 WHT BRN YEL BLU 

9147 WHT BRN YEL VIO 

9148 WHT BRN YEL GRY 

9156 WHT BRN GRN BLU 

9157 WHT BRN GRN VIO 




Table of content 

MIL-W-22759/1..................................................................................................................19 

MIL-W-22759/2..................................................................................................................20 

MIL-W-22759/3..................................................................................................................21 

MIL-W-22759/4..................................................................................................................22 

MIL-W-22759/5..................................................................................................................23 

MIL-W-22759/6..................................................................................................................24 

MIL-W-22759/7..................................................................................................................25 

MIL-W-22759/8..................................................................................................................26 

MIL-W-22759/9..................................................................................................................27 

MIL-W-22759/10................................................................................................................28 

MIL-W-22759/11.................................................................................................................29 

MIL-W-22759/12................................................................................................................30 

MIL-W-22759/13................................................................................................................31 

MIL-W-22759/14................................................................................................................32 

MIL-W-22759/15................................................................................................................33 

MIL-W-22759/16................................................................................................................34 

MIL-W-22759/17................................................................................................................35 

MIL-W-22759/18................................................................................................................36 

MIL-W-22759/19................................................................................................................37 

MIL-W-22759/20................................................................................................................38 

MIL-W-22759/21................................................................................................................39 

MIL-W-22759/22................................................................................................................40 

MIL-W-22759/23................................................................................................................41 

MIL-W-22759/28................................................................................................................42 

MIL-W-22759/29................................................................................................................44 

MIL-W-22759/30................................................................................................................45 

MIL-W-22759/31................................................................................................................46 

MIL-W-22759/32................................................................................................................47 

MIL-W-22759/33................................................................................................................48 




MIL-W-22759/34................................................................................................................49 

MIL-W-22759/35................................................................................................................51 

MIL-W-22759/41................................................................................................................52 

MIL-W-22759/42................................................................................................................54 

MIL-W-22759/43................................................................................................................55 

MIL-W-22759/44................................................................................................................57 

MIL-W-22759/45................................................................................................................58 

MIL-W-22759/46................................................................................................................59 

MIL-W-22759/80................................................................................................................60 

MIL-W-22759/81................................................................................................................61 

MIL-W-22759/82................................................................................................................62 

MIL-W-22759/83................................................................................................................63 

MIL-W-22759/84................................................................................................................64 

MIL-W-22759/85................................................................................................................65 

MIL-W-22759/86................................................................................................................66 

MIL-W-22759/87................................................................................................................68 

MIL-W-22759/88................................................................................................................70 

MIL-W-22759/89................................................................................................................72 

MIL-W-22759/90................................................................................................................73 

MIL-W-22759/91................................................................................................................74 

MIL-W-22759/92................................................................................................................75 

MIL-W-81044/5..................................................................................................................76 

MIL-W-81044/6..................................................................................................................78 

MIL-W-81044/7..................................................................................................................80 

MIL-W-81044/8..................................................................................................................81 

MIL-W-81044/9..................................................................................................................83 

MIL-W-81044/10................................................................................................................85 

MIL-W-81044/11.................................................................................................................86 

MIL-W-81044/12................................................................................................................88 

MIL-W-81044/13................................................................................................................90 




Application and Description 

MIL-W-22759/1 

These PTFE, FEP, and Glass insulated single-core MIL-W-22759/1 wires are used for MIL-Spec and 

Aerospace, government applications in which wire must operate in extremely harsh environments. These 

wires are abrasion resistant, withstanding vibration and exposure to open flame. 

Construction Details 

The first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid. 

Construction 

Conductor: Silver-plated copper 

Insulation: PTFE, FEP, and Glass 

Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm) 

Characteristics 

Temperature Rating: 200°C 

Voltage Rating: 600 volts 

SAE AS22759/1 

Color Code: MIL-STD-681 

Dimensions and Weight 

Glass insulation 

FEP insulation 

Silver-plated copper conductor 

PTFE insulation 

AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 

in mm in mm in mm in mm 

22 19/34 0.029 0.737 0.032 0.813 0.08 2.032 0.088 2.235 7.5 

20 19/32 0.037 0.940 0.040 1.016 0.09 2.286 0.098 2.489 9.5 

18 19/30 0.046 1.168 0.050 1.270 0.100 2.540 0.110 2.794 13.0 

16 19/29 0.052 1.321 0.057 1.448 0.115 2.921 0.125 3.175 16.5 

14 19/27 0.065 1.651 0.072 1.829 0.133 3.378 0.143 3.632 23.0 

12 37/28 0.084 2.134 0.089 2.261 0.152 3.861 0.162 4.115 32.1 

10 37/16 0.406 10.312 0.112 2.845 0.174 4.420 0.188 4.775 47 

8 133/29 0.158 4.013 0.169 4.293 0.241 6.121 0.255 6.477 82 

6 133/27 0.198 5.029 0.213 5.410 0.283 7.188 0.303 7.696 122 

4 133/25 0.250 6.350 0.268 6.807 0.400 10.160 0.43 10.922 180 

2 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 275 

1 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 348 

1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 429 

2/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 542 

3/0 1665/30 0.500 12.70 0.540 13.716 0.620 15.748 0.660 16.764 668 

4/0 2109/30 0.565 14.351 0.605 15.367 0.69 17.526 0.730 18.542 835 





MIL-W-22759/2 


Aerospace, government applications in which wire must operate in extremely harsh environments. These 

wires are abrasion resistant, withstanding vibration and exposure to open flame. 


The first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid. 

Construction 

Conductor: Nickel plated copper 






SAE AS22759/2 


Dimensions and Weight: 

AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 


Min O.D. 

20 www.caledonian-cables.co.uk www.addison-cables.com 


Nickel plated copper conductor 


Max O.D. 

Approx 

LBS/ 

MFT 


22 19/34 0.029 0.737 0.033 0.838 7.5 2.032 0.088 2.235 7.5 

20 19/32 0.037 0.940 0.041 1.041 9.5 2.286 0.098 2.489 9.5 

18 19/30 0.046 1.168 0.051 1.295 13.0 2.540 0.110 2.794 13.0 

16 19/29 0.052 1.321 0.058 1.473 16.5 2.921 0.125 3.175 16.5 

14 19/27 0.065 1.651 0.073 1.854 23.0 3.378 0.143 3.632 23.0 

12 37/28 0.084 2.134 0.090 2.286 32.1 3.861 0.162 4.115 32.1 

10 37/16 0.106 2.692 0.114 2.896 47.0 4.420 0.188 4.775 47.0 

8 133/29 0.158 4.013 0.173 4.394 82.0 6.121 0.255 6.477 82.0 

6 133/27 0.198 5.029 0.217 5.512 122.0 7.188 0.303 7.696 122.0 

4 133/25 0.250 6.350 0.274 6.960 180.0 10.160 0.430 10.922 180.0 

2 665/30 0.320 8.128 0.340 8.636 275.0 10.287 0.435 11.049 275.0 

1 817/30 0.360 9.144 0.380 9.652 348.0 11.557 0.485 12.319 348.0 

1/0 1045/30 0.395 10.033 0.425 10.795 429.0 12.573 0.535 13.589 429.0 

2/0 1330/30 0.440 11.176 0.475 12.065 542.0 14.097 0.595 15.113 542.0 

3/0 1665/30 0.500 12.700 0.540 13.716 668.0 15.748 0.660 16.764 668.0 

4/0 2109/30 0.565 14.351 0.605 15.367 835.0 17.526 0.730 18.542 835.0



MIL-W-22759/3 



Aerospace, government applications. These wires are used in aircraft engines and abrasion environment. 


The first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE 

coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP 

has to be fused. 

Construction 







SAE AS22759/3 







AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


22 19/34 0.029 0.737 0.033 0.838 0.08 2.032 0.088 2.235 5.9 

20 19/32 0.037 0.940 0.041 1.041 0.09 2.286 0.098 2.489 7.9 

18 19/30 0.046 1.168 0.051 1.295 0.10 2.540 0.110 2.794 11.0 

16 19/29 0.052 1.321 0.058 1.473 0.115 2.921 0.125 3.175 13.6 

14 19/27 0.065 1.651 0.073 1.854 0.133 3.378 0.143 3.632 18.5 

12 37/28 0.084 2.134 0.090 2.286 0.152 3.861 0.162 4.115 26.6 

10 37/16 0.106 2.692 0.114 2.896 0.174 4.420 0.188 4.775 41.5 

8 133/29 0.158 4.013 0.173 4.394 0.241 6.121 0.255 6.477 77.4 

6 133/27 0.198 5.029 0.217 5.512 0.283 7.188 0.303 7.696 115.0 

4 133/25 0.250 6.350 0.274 6.960 0.40 10.16 0.430 10.922 184.0 

2 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 281.0 

1 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 358.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 436.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 554.0 





MIL-W-22759/4 


Aerospace, government applications. These wires are used in aircraft engines and abrasion environment. 


The first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE 

coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP 

has to be fused. 

Construction 

Conductor: Silver plated copper 






SAE AS22759/4 





Silver plated copper conductor 


AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 


Max O.D. 

Approx 

LBS/ 

MFT 


22 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.077 1.956 5.9 

20 19/32 0.037 0.927 0.039 0.975 0.079 2.007 0.085 2.159 7.9 

18 19/30 0.046 1.156 0.048 1.229 0.092 2.337 0.098 2.489 11.0 

16 19/29 0.052 1.308 0.054 1.382 0.990 25.146 0.998 25.349 13.6 

14 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.120 3.048 18.5 

12 37/28 0.084 2.121 0.087 2.220 0.129 3.277 0.137 3.48 26.6 

10 37/26 0.106 2.692 0.110 2.794 0.159 4.039 0.171 4.343 41.5 

8 133/29 0.158 4.013 0.166 4.216 0.228 5.791 0.242 6.147 77.4 

6 133/27 0.198 5.029 0.208 5.283 0.272 6.909 0.292 7.417 115.0 

4 133/25 0.250 6.350 0.263 6.680 0.336 8.534 0.366 9.296 184.0 

2 665/30 0.320 8.128 0.340 8.636 0.415 10.541 0.445 11.303 281.0 

1 817/30 0.366 9.296 0.380 9.652 0.465 11.811 0.495 12.573 358.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.500 12.700 0.550 13.97 436.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.560 14.224 0.610 15.494 554.0




MIL-W-22759/5 

These PTFE insulated single-core MIL-W-22759/5 wires are used for MIL-Spec and Aerospace, 

government applications or aircraft engines, and where extra abrasion resistance and good flexibility are 

required. 


PTFE is extruded 

Construction 


Insulation: Mineral filled PTFE Teflon 





SAE AS22759/5 





AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

24 19/36 0.023 0.584 0.025 0.635 6.0 1.778 0.08 2.032 6.0 

22 19/34 0.029 0.737 0.031 0.772 8.0 2.032 0.09 2.286 8.0 

20 19/32 0.037 0.940 0.038 0.975 10.0 2.286 0.10 2.540 10.0 

18 19/30 0.046 1.156 0.048 1.229 12.9 2.667 0.12 2.921 12.9 

16 19/29 0.052 1.308 0.054 1.382 16.6 3.048 0.13 3.302 16.6 

14 19/27 0.065 1.638 0.068 1.737 22.5 3.454 0.15 3.810 22.5 

12 19/25 0.084 2.121 0.087 2.220 30.9 3.886 0.17 4.242 30.9 

10 37/26 0.106 2.692 0.110 2.794 42.5 4.369 0.183 4.648 42.5 

8 133/29 0.158 4.013 0.166 4.216 77.0 6.121 0.255 6.477 77.0 

6 133/27 0.198 5.029 0.208 5.283 126.0 7.366 0.310 7.874 126.0 

4 133/25 0.250 6.350 0.263 6.680 188.0 8.636 0.370 9.398 188.0 





MIL-W-22759/6 



required. 



Construction 



Insulating Material Thickness:25 mil ( 0.6 mm) to 44 mil ( 1.1mm) 




SAE AS22759/6 





AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

in mm in mm in mm In mm 

Approx 

LBS/ 

MFT 

24 19/36 0.023 0.584 0.026 0.660 0.070 1.78 0.08 2.03 6.0 

22 19/34 0.029 0.737 0.031 0.787 0.080 2.03 0.09 2.29 8.0 

20 19/32 0.037 0.940 0.039 0.991 0.090 2.29 0.10 2.54 10.0 

18 19/30 0.046 1.168 0.049 1.245 0.105 2.67 0.12 2.92 13.1 

16 19/29 0.052 1.321 0.053 1.346 0.120 3.05 0.13 3.30 16.9 

14 19/27 0.065 1.651 0.069 1.753 0.136 3.45 0.15 3.81 23.3 

12 19/25 0.084 2.134 0.089 2.261 0.153 3.89 0.17 4.24 31.9 

10 37/26 0.106 2.692 0.112 2.845 0.172 4.37 0.19 4.73 43.5 

8 133/29 0.158 4.013 0.169 4.293 0.241 6.12 0.26 6.48 79.0 

6 133/27 0.198 5.029 0.213 5.410 0.283 7.19 0.30 7.70 127.0 

4 133/29 0.250 6.350 0.268 6.807 0.400 10.16 0.43 10.92 190.0 




MIL-W-22759/7 




required. 



Construction 







SAE AS22759/7 





AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

24 19/36 0.023 0.584 0.025 0.635 0.060 1.524 0.064 1.626 4.3 

22 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.075 1.905 6.0 

20 19/32 0.037 0.927 0.038 0.975 0.080 2.032 0.084 2.134 8.1 

18 19/30 0.046 1.156 0.048 1.229 0.090 2.286 0.094 2.388 11.0 

16 19/29 0.052 1.308 0.054 1.382 0.099 2.515 0.105 2.667 13.8 

14 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.118 2.997 18.6 

12 19/25 0.084 2.121 0.087 2.220 0.131 3.327 0.137 3.480 28.5 

10 37/26 0.106 2.692 0.110 2.794 0.154 3.912 0.162 4.115 41.8 

8 133/29 0.158 4.013 0.166 4.216 0.215 5.461 0.225 5.715 73.1 

6 133/27 0.198 5.029 0.208 5.283 0.264 6.706 0.276 7.010 111.0 

4 133/25 0.250 6.350 0.263 6.680 0.321 8.153 0.335 8.509 169.0 




MIL-W-22759/8 




required. 



Construction 







SAE AS22759/8 





AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/MFT 


24 19/36 0.023 0.584 0.026 0.660 0.060 1.524 0.064 1.626 4.3 

22 19/34 0.029 0.737 0.033 0.838 0.071 1.803 0.075 1.905 6.0 

20 19/32 0.037 0.940 0.041 1.041 0.080 2.032 0.084 2.134 8.1 

18 19/30 0.046 1.168 0.052 1.321 0.090 2.286 0.094 2.388 11.0 

16 19/29 0.052 1.321 0.058 1.473 0.099 2.515 0.105 2.667 13.8 

14 19/27 0.065 1.651 0.073 1.854 0.112 2.845 0.118 2.997 18.6 

12 19/25 0.087 2.210 0.092 2.337 0.131 3.327 0.137 3.480 28.5 

10 37/26 0.106 2.692 0.114 2.896 0.154 3.912 0.162 4.115 41.8 

8 133/29 0.158 4.013 0.173 4.394 0.215 5.461 0.225 5.715 73.1 

6 133/27 0.198 5.029 0.217 5.512 0.264 6.706 0.276 7.010 113.0 

4 133/25 0.250 6.350 0.274 6.960 0.319 8.103 0.333 8.458 173.0 





MIL-W-22759/9 

These PTFE insulated single-core MIL-W-22759/9 wires are used for MIL-Spec and Aerospace 

applications or aircraft engines, These wires work especially well where smoke emission, overload 

stability, and flammability are major concerns. 



Construction 


Insulation: Extruded PTFE Teflon 

Insulating Material Thickness: 14 mil ( 0.4 mm) 




SAE AS22759/9 





AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.015 0.381 0.041 1.041 0.045 1.143 1.9 

26 19/36 0.018 0.457 0.020 0.508 0.046 1.168 0.05 1.270 2.6 

24 19/38 0.025 0.635 0.025 0.635 0.051 1.295 0.055 1.397 3.3 

22 19/34 0.029 0.724 0.030 0.772 0.058 1.473 0.062 1.575 4.6 

20 19/32 0.037 0.927 0.038 0.975 0.066 1.676 0.070 1.778 6.4 

18 19/30 0.046 1.156 0.048 1.229 0.076 1.930 0.080 2.032 9.1 

16 19/29 0.0515 1.308 0.054 1.382 0.083 2.108 0.087 2.210 11.0 

14 19/27 0.0645 1.638 0.068 1.737 0.097 2.464 0.103 2.616 16.4 

12 19/25 0.0835 2.121 0.087 2.220 0.116 2.946 0.124 3.150 25.3 

10 37/26 0.1060 2.692 0.110 2.794 0.137 3.480 0.145 3.683 38.2 

8 133/29 0.1580 4.013 0.166 4.216 0.202 5.131 0.212 5.385 68.8 




MIL-W-22759/10 


These PTFE insulated single-core MIL-W-22759/10 wires are used for MIL-Spec and Aerospace 

applications or aircraft engines, These wires work especially well where smoke emission, overload 

stability, and flammability are major concerns 



Construction 







SAE AS22759/10 





AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.016 0.406 0.041 1.041 0.045 1.143 1.9 

26 19/38 0.016 0.406 0.022 0.559 0.046 1.168 0.050 1.270 2.6 

24 19/36 0.023 0.584 0.026 0.660 0.051 1.295 0.055 1.397 3.3 

22 19/34 0.029 0.737 0.033 0.838 0.058 1.473 0.062 1.575 4.6 

20 19/32 0.037 0.940 0.041 1.041 0.066 1.676 0.070 1.778 6.4 

18 19/30 0.046 1.168 0.052 1.321 0.076 1.93 0.080 2.032 9.1 

16 19/29 0.052 1.321 0.058 1.473 0.083 2.108 0.087 2.210 11.0 

14 19/27 0.065 1.651 0.073 1.854 0.097 2.464 0.103 2.616 16.4 

12 19/25 0.087 2.210 0.092 2.337 0.116 2.946 0.124 3.150 25.3 

10 37/26 0.106 2.692 0.114 2.896 0.137 3.48 0.145 3.683 38.2 

8 133/29 0.158 4.013 0.173 4.394 0.202 5.131 0.212 5.385 68.8 




MIL-W-22759/11 


These PTFE insulated single-core MIL-W-22759/11 wires are used for MIL-Spec and Aerospace. These 

wires are used in aircraft engines and wherever abrasion. 



Construction 







SAE AS22759/11 





AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.22 

26 19/38 0.018 0.457 0.020 0.508 0.036 0.914 0.040 1.016 1.74 

24 19/36 0.023 0.584 0.025 0.635 0.041 1.041 0.045 1.143 2.41 

22 19/34 0.029 0.724 0.030 0.772 0.047 1.194 0.051 1.295 3.44 

20 19/32 0.037 0.927 0.038 0.975 0.056 1.422 0.060 1.524 5.15 

18 19/30 0.046 1.156 0.048 1.229 0.066 1.676 0.070 1.778 7.58 

16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.077 1.956 9.64 

14 19/27 0.066 1.638 0.068 1.737 0.088 2.235 0.092 2.337 14.7 

12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.5 

10 37/26 0.106 2.692 0.110 2.794 0.106 2.692 0.112 2.845 37.8 

8 133/29 0.158 4.013 0.166 4.216 0.158 4.013 0.169 4.293 65.5 




MIL-W-22759/12 


These PTFE insulated single-core MIL-W-22759/12 wires are used for MIL-Spec and Aerospace. These 

wires are used in aircraft engines and wherever abrasion. 



Construction 







SAE AS22759/12 





AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.015 0.381 0.026 0.66 0.031 0.787 0.035 0.889 1.23 

26 19/38 0.016 0.406 0.022 0.559 0.036 0.914 0.040 1.016 1.75 

24 19/36 0.023 0.584 0.026 0.660 0.041 1.041 0.045 1.143 2.42 

22 19/34 0.029 0.737 0.033 0.838 0.047 1.194 0.051 1.295 3.46 

20 19/32 0.037 0.940 0.041 1.041 0.056 1.422 0.060 1.524 5.19 

18 19/30 0.046 1.168 0.052 1.321 0.066 1.676 0.070 1.778 7.64 

16 19/29 0.052 1.321 0.058 1.473 0.073 1.854 0.077 1.956 9.74 

14 19/27 0.065 1.651 0.073 1.854 0.088 2.235 0.092 2.337 14.8 

12 19/25 0.087 2.210 0.092 2.337 0.108 2.743 0.114 2.896 24.0 

10 37/26 0.106 2.692 0.114 2.896 0.100 2.540 0.114 2.896 39.0 

8 133/29 0.158 4.013 0.173 4.394 0.158 4.013 0.173 4.394 67.0 




MIL-W-22759/13 


These FEP insulated single-core MIL-W-22759/13 wires are used for MIL-Spec and Aerospace. 


FEP is extruded 

Construction 

Conductor: Tin plated copper 

Insulation: Extruded FEP 

Jacket: Clear PVDF 





SAE AS22759/13 



PVDF jacket 

Tin plated copper conductor 


AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

24 19/36 0.023 0.584 0.025 0.635 0.047 1.194 0.051 1.295 2.9 

22 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.054 1.372 3.9 

20 19/32 0.037 0.927 0.038 0.975 0.058 1.473 0.064 1.626 5.5 

18 19/30 0.045 1.130 0.048 1.229 0.068 1.727 0.074 1.880 8.0 

16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.081 2.057 10.1 

14 19/27 0.065 1.638 0.068 1.737 0.087 2.210 0.095 2.413 15.5 

12 37/28 0.086 2.172 0.089 2.261 0.107 2.718 0.115 2.921 23.0 

10 37/26 0.106 2.692 0.112 2.845 0.134 3.404 0.142 3.607 35.7 

8 133/28 1.580 40.132 0.169 4.293 0.190 4.826 0.202 5.131 62.8 

6 133/27 1.980 50.292 0.212 5.385 0.239 6.071 0.255 6.477 99.3 

4 133/25 0.250 6.350 0.268 6.807 0.292 7.417 0.308 7.823 153.0 

2 665/30 0.320 8.128 0.340 8.636 0.362 9.195 0.386 9.804 247.0 

1 817/30 0.360 9.144 0.380 9.652 0.398 10.109 0.426 10.82 311.0 

1/0 1045/30 0.405 10.287 0.425 10.795 0.442 11.227 0.474 12.04 387.0 




MIL-W-22759/14 





Construction 








SAE AS22759/14 



PVDF jacket 



AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 

In Mm In mm (in) mm (in) mm 

26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.8 

24 19/36 0.023 0.584 0.024 0.610 0.040 1.016 0.044 1.118 2.47 

22 19/34 0.029 0.724 0.031 0.787 0.045 1.143 0.051 1.295 3.53 

20 19/32 0.037 0.927 0.039 0.991 0.053 1.346 0.059 1.499 5.13 

18 19/30 0.046 1.156 0.049 1.245 0.063 1.600 0.069 1.753 7.64 

16 19/29 0.052 1.308 0.055 1.397 0.067 1.702 0.075 1.905 9.34 

14 19/27 0.065 1.638 0.069 1.753 0.083 2.108 0.091 2.311 14.4 

12 37/28 0.084 2.134 0.089 2.261 0.103 2.616 0.111 2.819 22.3 




MIL-W-22759/15 





Construction 

PVDF jacket 

Silver plated high-strength copper conductor 


Conductor: Silver plated high-strength copper alloy 







SAE AS22759/15 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.75 

24 19/36 0.023 0.584 0.026 0.660 0.040 1.016 0.044 1.118 2.42 

22 19/34 0.029 0.737 0.330 8.382 0.045 1.143 0.051 1.295 3.59 

20 19/32 0.037 0.94 0.041 1.041 0.053 1.346 0.059 1.499 5.22 





MIL-W-22759/16 

These ETFE insulated single-core MIL-W-22759/16 wires are used for MIL-Spec and Aerospace and other 

applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE 

insulation also provides exceptional resistance to radiation and chemicals. 


ETFE is extruded 

Construction 


Insulation: Extruded ETFE 






SAE AS22759/16 

ETFE insulation 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


24 19/36 0.023 0.584 0.024 0.610 0.043 1.092 0.047 1.194 2.4 

22 19/34 0.029 0.737 0.031 0.787 0.050 1.270 0.054 1.372 3.52 

20 19/32 0.037 0.940 0.039 0.991 0.058 1.473 0.062 1.575 5.18 

18 19/30 0.046 1.168 0.049 1.245 0.069 1.753 0.073 1.854 7.65 

16 19/29 0.052 1.321 0.055 1.397 0.077 1.956 0.081 2.057 9.68 

14 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.095 2.413 14.5 

12 37/28 0.087 2.210 0.089 2.261 0.111 2.819 0.117 2.972 21.8 

10 37/26 0.106 2.692 0.112 2.845 0.136 3.454 0.142 3.607 34.0 

8 133/29 0.158 4.013 0.169 4.293 0.196 4.978 0.202 5.131 61.5 

6 133/27 0.198 5.029 0.212 5.385 0.247 6.274 0.253 6.426 96.9 

4 133/25 0.250 6.350 0.268 6.807 0.308 7.823 0.316 8.026 152.0 

2 665/30 0.320 8.128 0.340 8.636 0.384 9.754 0.392 9.957 231.0 

1 817/30 0.360 9.144 0.380 9.652 0.426 10.820 0.436 11.074 314.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.539 13.691 0.553 14.046 504.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.473 12.014 0.485 12.319 391.0 




MIL-W-22759/17 







Construction 




Insulation: Extruded ETFE 





SAE AS22759/17 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.67 

24 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.32 

22 19/34 0.029 0.737 0.033 0.838 0.050 1.270 0.054 1.372 3.40 

20 19/32 0.037 0.940 0.041 1.041 0.058 1.473 0.062 1.575 4.96 





MIL-W-22759/18 






Construction 




Insulation: Extruded Thin Wall ETFE 





SAE AS22759/18 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 


Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.180 4.572 0.020 0.508 0.030 0.762 0.034 0.864 1.45 

24 19/36 0.023 0.584 0.024 0.610 0.034 0.864 0.038 0.965 2.02 

22 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 3.04 

20 19/32 0.037 0.940 0.039 0.991 0.049 1.245 0.053 1.346 4.60 

18 19/30 0.046 1.168 0.049 1.245 0.059 1.499 0.063 1.600 6.86 

16 19/29 0.052 1.321 0.055 1.397 0.065 1.651 0.069 1.753 8.69 

14 19/27 0.065 1.651 0.069 1.753 0.079 2.007 0.083 2.108 13.30 

12 37/28 0.087 2.210 0.089 2.261 0.101 2.565 0.105 2.667 20.50 

10 37/26 0.106 2.692 0.112 2.845 0.124 3.150 0.128 3.251 31.90



MIL-W-22759/19 







Construction 




Insulation: Extruded Thin Wall ETFE 





SAE AS22759/19 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.4 

24 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.9 

22 19/34 0.029 0.724 0.031 0.798 0.041 1.041 0.045 1.143 2.9 

20 19/32 0.037 0.927 0.040 1.003 0.049 1.245 0.053 1.346 4.6 





MIL-W-22759/20 

These PTFE insulated single-core MIL-W-22759/20 wires are used for MIL-Spec and Aerospace, They are 

ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, 

and resistance to high temperatures. These wires are especially well-suited in applications where smoke 

emission, overload stability, and flammability are major concerns. 



Construction 




Insulation: Extruded PTFE 





SAE AS22759/20 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 


Max O.D. 


Approx 

LBS/ 

MFT 

28 7/36 0.140 3.556 0.015 0.381 0.041 1.041 0.045 1.143 1.91 

26 19/38 0.018 0.445 0.020 0.518 0.046 1.168 0.05 1.270 2.57 

24 19/36 0.023 0.572 0.024 0.620 0.051 1.295 0.055 1.397 3.35 

22 19/34 0.029 0.724 0.031 0.798 0.058 1.473 0.062 1.575 4.59 

20 19/32 0.037 0.927 0.040 1.003 0.066 1.676 0.070 1.778 6.41




MIL-W-22759/21 

These PTFE insulated single-core MIL-W-22759/21 wires are used for MIL-Spec and Aerospace, They 

are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex 

life, and resistance to high temperatures. These wires work especially well in applications where smoke 

emission, overload stability and flammability are major concerns. 



Construction 

Nickel plated high-strength copper conductor 


Conductor: Nickel plated high-strength copper alloy 






SAE AS22759/21 



AWG Size 

Conductor 

Stranding 

Conductor Diam. Min O.D. Max O.D. 

in mm in mm in mm 

Approx 

LBS/ 

MFT 

28 7/36 0.015 0.38 0.041 1.041 0.045 1.143 1.93 

26 19/38 0.019 0.48 0.046 1.168 0.050 1.270 2.60 

24 19/36 0.024 0.61 0.051 1.295 0.055 1.397 3.38 

22 19/34 0.030 0.76 0.058 1.473 0.062 1.575 4.61 

20 19/32 0.038 0.97 0.066 1.676 0.070 1.778 6.43 





MIL-W-22759/22 







Construction 









SAE AS22759/22 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 


Max O.D. 


Approx 

LBS/ 

MFT 

28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.32 

26 19/38 0.018 0.445 0.020 0.518 0.036 0.914 0.040 1.016 1.91 

24 19/36 0.023 0.572 0.244 6.198 0.041 1.041 0.045 1.143 2.61 

22 19/34 0.029 0.724 0.031 0.798 0.047 1.194 0.051 1.295 3.68 

20 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.060 1.524 5.38




MIL-W-22759/23 







Construction 









SAE AS22759/23 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

28 7/36 0.014 0.356 0.016 0.406 0.031 0.787 0.035 0.889 1.34 

26 19/38 0.018 0.445 0.0204 0.518 0.036 0.914 0.040 1.016 1.92 

24 19/36 0.023 0.572 0.0254 0.645 0.041 1.041 0.045 1.143 2.63 

22 19/34 0.029 0.724 0.0314 0.798 0.047 1.194 0.051 1.295 3.73 

20 19/32 0.037 0.927 0.0404 1.026 0.056 1.422 0.060 1.524 5.44 




MIL-W-22759/28 








Construction 

Polyimide coating jacket 






Jacket: Polyimide coating 


Temperature Rating: -55°C+200°C 

Voltage rating: 600 volts 

SAE AS22759/23 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.35 

26 19/38 0.018 0.457 0.02 0.508 0.037 0.940 0.041 1.041 1.92 

24 19/36 0.023 0.572 0.025 0.635 0.042 1.067 0.046 1.168 2.61 




AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


22 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.052 1.321 3.66 

20 19/32 0.037 0.927 0.038 0.975 0.057 1.448 0.061 1.549 5.42 

18 19/30 0.046 1.156 0.048 1.229 0.067 1.702 0.071 1.803 8.05 

16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.079 2.007 9.88 

14 19/27 0.065 1.638 0.068 1.737 0.088 2.235 0.094 2.388 14.90 

12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.00 

10 37/26 0.106 2.692 0.110 2.794 0.137 3.480 0.143 3.632 35.20 

8 133/29 0.158 4.013 0.166 4.216 0.194 4.928 0.200 5.080 62.50 





MIL-W-22759/29 

These PTFE insulation with a polyimide hard single-core MIL-W-22759/29 wires are used for MIL-Spec 

and Aerospace, These wires are designed for aerospace and other applications requiring excellent 

thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in 

applications where smoke emission, overload stability, and flammability are major concerns. 



Construction 








SAE AS22759/29 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 





Max O.D. 


Approx 

LBS/ 

MFT 

28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.37 

26 19/38 0.016 0.406 0.022 0.559 0.037 0.940 0.041 1.041 1.99 

24 19/36 0.023 0.584 0.024 0.610 0.042 1.067 0.046 1.168 2.73 

22 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.77 

20 19/32 0.037 0.94 0.039 0.991 0.057 1.448 0.061 1.549 5.55 

18 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.071 1.803 8.15 

16 19/29 0.052 1.321 0.053 1.346 0.073 1.854 0.079 2.007 10.10 

14 19/27 0.065 1.651 0.069 1.753 0.088 2.235 0.094 2.388 15.30 

12 19/25 0.087 2.210 0.086 2.184 0.108 2.743 0.114 2.896 23.60 

10 37/26 0.106 2.692 0.112 2.845 0.137 3.480 0.143 3.632 36.10 

8 133/29 0.158 4.013 0.169 4.293 0.198 5.029 0.204 5.182 64.80




MIL-W-22759/30 







Construction 


Silver-plated high-strength copper conductor 


Conductor: Silver-plated high-strength copper alloy 







SAE AS22759/30 



AWG Conductor Conductor Diam. Conductor Diam. 

Approx 

Min O.D. Max O.D. 

Size Stranding Min 

Max 

LBS/MFT 


28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.35 

26 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.93 

24 19/36 0.023 0.572 0.024 0.620 0.042 1.067 0.046 1.168 2.63 

22 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.68 

20 19/32 0.037 0.927 0.039 1.003 0.057 1.448 0.061 1.549 5.45 


Application and Description: 



MIL-W-22759/31 







Construction 











SAE AS22759/31 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 


Max O.D. 


Approx 

LBS/ 

MFT 

28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.37 

26 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.99 

24 19/36 0.023 0.572 0.025 0.645 0.042 1.067 0.046 1.168 2.73 

22 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.77 

20 19/32 0.037 0.927 0.040 1.026 0.057 1.448 0.061 1.549 5.55



MIL-W-22759/32 


These XL-ETFE insulation single-core MIL-W-22759/32 wires are used for MIL-Spec and Aerospace, 

These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation of 

cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high PH 

cleaning fluids, fuels, lubricants and many other chemicals. 


Single layer over conductor 

Construction 

Conductor: Tinned copper 

Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE) 





MIL-Spec Wire 

SAE AS22759/32 

Color Code: 10 basic colors 


XL-ETFE insulation 


AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


30 7/38 0.011 0.279 0.013 0.330 0.022 0.559 0.026 0.660 1 

28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 1 

26 19/38 0.180 4.572 0.020 0.508 0.032 0.813 0.034 0.864 2 

24 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 2 

22 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 3 

20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4 

18 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 7 

16 19/29 0.052 1.321 0.055 1.397 0.066 1.676 0.070 1.778 8 

14 19/27 0.065 1.651 0.069 1.753 0.052 1.321 0.088 2.235 13 

12 19/25 0.087 2.21 0.089 2.261 0.100 2.540 0.106 2.692 20 





MIL-W-22759/33 


These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation 

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high 

PH cleaning fluids, fuels, lubricants and many other chemicals. MIL-W-22759/33 wires are mechanically 

tough, flame retardant and weight saving. 



Construction 

Conductor: Silver coated high strength copper alloy 

Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE) 





MIL-Spec Wire 

Silver plated high strength copper conductor 

SAE AS22759/33 




AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

30 7/38 0.011 0.279 0.012 0.305 0.022 0.559 0.026 0.66 0.66 

28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.91 

26 19/38 0.018 0.457 0.020 0.508 0.03 0.762 0.034 0.864 1.40 

24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.00 

22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.90 

20 19/32 0.037 0.94 0.041 1.041 0.048 1.219 0.052 1.321 4.40 





MIL-W-22759/34 

These ETFE insulation single-core MIL-W-22759/34 wires are used for MIL-Spec and Aerospace, these 

cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation 

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting 

colors to provide a visual indication of possible abrasion or other mechanical damage due to physical 

abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and 

many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving. 


Dual layers over conductor 

Construction 

Treated aromatic polyamide braid 




Conductor: Tinned copper 

Insulation: Fluoropolymer Cross-linked Modified ETFE Dual 


Jacket: XL-ETFE 

Braid: Treated aromatic polyamide for size 2 and larger only 




MIL-Spec Wire 

SAE AS22759/34 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

24 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.3 

22 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.2 

20 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.060 1.524 4.7 

18 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.2 

16 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.0 

14 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.8 

12 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.5 

10 37/26 0.106 2.692 0.113 2.870 0.13 3.302 0.138 3.505 32.4 

8 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 60.3 

6 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.5 

4 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.320 8.128 150.0 

2 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.0 

1 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0 





MIL-W-22759/35 

These ETFE insulation single-core MIL-W-22759/35 wires are used for MIL-Spec and Aerospace, these 

cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation 

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting 

colors to provide a visual indication of possible abrasion or other mechanical damage due to physical 

abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and 

many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving. 



Construction 

Conductor: Silver coated high strength copper alloy 



Jacket: Cross-linked ETFE 




MIL-Spec Wire 




SAE AS22759 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.445 0.020 0.518 0.038 0.965 0.042 1.067 1.7 

24 19/36 0.023 0.572 0.024 0.620 0.043 1.092 0.047 1.194 2.3 

22 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.3 

20 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.06 1.524 4.8 





MIL-W-22759/41 

These ETFE insulation single-core MIL-W-22759/41 wires are used for MIL-Spec and Aerospace, These 

normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers 

which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse 

during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many 

other chemicals , MIL-W-22759/41 wires are mechanically tough, flame retardant and weight saving. 



Construction 






Insulation: Cross-linked ETFE 


Jacket: Cross-linked ETFE 





MIL-Spec Wire 

SAE AS22759/41 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.7 

24 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.3 

22 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.2 

20 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.7 

18 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.2 

16 19/29 0.052 1.321 0.053 1.346 0.074 1.880 0.080 2.032 9.0 

14 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.8 

12 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.5 

10 37/26 0.106 2.692 0.112 2.845 0.130 3.302 0.138 3.505 32.4 

8 133/29 0.158 4.013 0.169 4.293 0.187 4.750 0.203 5.156 60.3 

6 133/27 0.198 5.029 0.213 5.41 0.231 5.867 0.251 6.375 94.5 

4 133/25 0.250 6.350 0.268 6.807 0.300 7.620 0.320 8.128 150.0 

2 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.0 

1 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 518.0 




MIL-W-22759/42 



These normal weight, high temperature airframe and avionics wires have contrasting colored insulation 

layers which provide a visual indication of possible abrasion or other mechanical damage due to physical 

abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and 

many other chemicals , MIL-W-22759/42 wires are mechanically tough, flame retardant and weight saving. 



Construction 

Conductor: Nickel coated high strength copper alloy 

Insulation: XL-ETFE 






MIL-Spec Wire 

SAE AS22759/42 


Nickel coated high strength copper conductor 




AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.7 

24 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.3 

22 19/34 0.029 0.737 0.033 0.838 0.048 1.219 0.052 1.321 3.3 

20 19/32 0.037 0.94 0.039 0.991 0.056 1.422 0.060 1.524 4.8 





MIL-W-22759/43 


These normal weight, high temperature airframe and avionics wires have contrasting colored insulation 

layers which provide a visual indication of possible abrasion or other mechanical damage due to physical 

abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and 

many other chemicals , MIL-W-22759/43 wires are mechanically tough, flame retardant and weight saving. 



Construction 













MIL-Spec Wire 

SAE AS22759/43 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.015 0.381 0.025 0.635 0.029 0.737 0.9 

26 19/38 0.018 0.457 0.019 0.483 0.038 0.965 0.042 1.067 1.7 

24 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.3 

22 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.2 

20 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.7 

18 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.2 

16 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.0 

14 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.8 

12 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.5 

10 37/26 0.106 2.692 0.113 2.870 0.130 3.302 0.138 3.505 32.4 

8 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 61.9 

6 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.5 

4 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.32 8.128 158.0 

2 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.0 

1 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 305.0 

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 385.0 

2/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0 





MIL-W-22759/44 


ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals, 

MIL-W-22759/44 wires are mechanically tough, flame retardant and weight saving. 



Construction 

Conductor: Soft, annealed silver plated copper 

Insulation: Fluoropolymer Cross-linked Modified ETFE Single 





MIL-Spec Wire 


SAE AS22759/44 




AWG Size 

Conductor 

Stranding 

Min O.D. 

Max O.D. 

in mm in mm 

Approx 

LBS/ 

MFT 

28 7/36 0.0250 0.635 0.029 0.737 0.9 

26 19/38 0.030 0.762 0.034 0.864 1.4 

24 19/36 0.035 0.889 0.039 0.991 2.0 

22 19/34 0.041 1.041 0.045 1.143 2.8 

20 19/32 0.048 1.219 0.052 1.321 4.3 

18 19/30 0.058 1.473 0.062 1.575 6.5 

16 19/29 0.066 1.676 0.070 1.778 8.3 

14 19/27 0.082 2.083 0.088 2.235 13.0 

12 37/28 0.100 2.540 0.106 2.692 19.7 




MIL-W-22759/45 







Construction 

Conductor: Nickel coated copper 

Insulation: XL-ETFE Single Layer 





MIL-Spec Wire 

SAE AS22759/45 


Nickel coated copper conductor 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9 

26 19/38 0.018 0.457 0.022 0.559 0.030 0.762 0.034 0.864 1.4 

24 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 2.0 

22 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 2.8 

20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.3 

18 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 6.5 

16 19/29 0.052 1.321 0.053 1.346 0.066 1.676 0.070 1.778 8.3 

14 19/27 0.065 1.651 0.069 1.753 0.082 2.083 0.088 2.235 13.0 

12 37/28 0.084 2.134 0.089 2.261 0.100 2.540 0.106 2.692 19.7 





MIL-W-22759/46 






Construction 

Conductor: Nickel plated high strength Copper 

Insulation: XL-ETFE Single Layer 





Nickel plated high strength copper conductor 

MIL-Spec Wire 


SAE AS22759/46 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9 

26 19/38 0.018 0.457 0.020 0.508 0.030 0.762 0.034 0.864 1.4 

24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.0 

22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.9 

20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.4 




MIL-W-22759/80 


These PTFE tape insulation single-core MIL-W-22759/80 wires are used for MIL-Spec and Aerospace, 

these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of 

PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other 

applications which require excellent thermal stability, light weight and high break strength. 


A PTFE/K/PTFE layer construction 

Construction 


Insulation: Light Weight Fluoropolymer/Polyimide Tape 





MIL-Spec Wire 

SAE AS22759/80 



Tin plate copper conductor 

Fluoropolymer/polyimide tapes 

AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

26 19/38 0.018 0.445 0.020 0.518 0.03 0.762 0.034 0.864 1.43 

24 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.93 

22 19/34 0.029 0.724 0.031 0.798 0.04 1.016 0.043 1.092 2.85 

20 19/32 0.037 0.927 0.039 1.001 0.048 1.219 0.051 1.295 4.38 

18 19/30 0.046 1.156 0.049 1.255 0.056 1.422 0.060 1.524 6.60 

16 19/29 0.052 1.308 0.055 1.407 0.063 1.600 0.067 1.702 8.30 

14 19/27 0.065 1.638 0.069 1.763 0.076 1.930 0.080 2.032 12.60 

12 37/28 0.084 2.121 0.089 2.271 0.096 2.438 0.100 2.540 19.60 

10 37/26 0.106 2.692 0.112 2.845 0.119 3.023 0.123 3.124 30.60 





MIL-W-22759/81 







Construction 



Conductor: Silver plated high strength copper alloy 






MIL-Spec Wire 

SAE AS22759/81 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.43 

24 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.93 

22 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.85 

20 19/32 0.037 0.927 0.040 1.003 0.048 1.219 0.051 1.295 4.38 





MIL-W-22759/82 







Construction 



Conductor: Nickel plated high strength copper alloy 






MIL-Spec Wire 

SAE AS22759/82 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 


Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.43 

24 19/36 0.023 0.572 0.025 0.645 0.034 0.864 0.038 0.965 1.93 

22 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.85 

20 19/32 0.037 0.927 0.040 1.026 0.048 1.219 0.051 1.295 4.38



MIL-W-22759/83 



these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of 

PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion 

resistance. These wires are designed for aerospace and other applications which require excellent thermal 

stability and abrasion resistance. 


A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of 

an Aramid. 

Construction 


Insulation: Fluoropolymer/Polyimide Tape 

Braid: Aramid (option) 

Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm) 




MIL-Spec Wire 

SAE AS22759/83 

Aramid(option) 





AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 227 

1 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295 

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 351 

2/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 432 

3/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 542 

4/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689 




MIL-W-22759/84 









an Aramid. 

Construction 








MIL-Spec Wire 

SAE AS22759/84 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 

In Mm In mm (in) Mm (in) mm 

2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 227 

1 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295 

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 351 

2/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 432 

3/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 542 

4/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689 




MIL-W-22759/85 









an Aramid. 

Construction 








MIL-Spec Wire 

SAE AS22759/85 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 227 

1 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295 

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 351 

2/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 432 

3/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 542 

4/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689 





MIL-W-22759/86 


these cables are normal weight, high-performance, aerospace hook up wires with insulation composed 

of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for 

aerospace and other applications which require excellent thermal stability and good abrasion resistance. 


Sizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an 

intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer 

and two top PTFE layers. 

Construction 


Fluoropolymer/Polyimide Tape Insulation 



Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25 

mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm) 




MIL-Spec Wire 

SAE AS22759/86 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.445 0.0194 0.493 0.033 0.838 0.037 0.94 1.55 

24 19/36 0.023 0.572 0.0244 0.620 0.038 0.965 0.042 1.067 2.20 

22 19/34 0.029 0.724 0.0304 0.772 0.043 1.092 0.047 1.194 3.00 

20 19/32 0.037 0.927 0.0384 0.975 0.051 1.295 0.055 1.397 4.55 

18 19/30 0.046 1.156 0.0484 1.229 0.061 1.549 0.065 1.651 6.70 

16 19/29 0.052 1.308 0.0544 1.382 0.068 1.727 0.073 1.854 8.60 

14 19/27 0.065 1.638 0.0684 1.737 0.081 2.057 0.086 2.184 12.95 

12 37/28 0.084 2.121 0.0874 2.220 0.100 2.540 0.105 2.667 20.10 

10 37/26 0.106 2.692 0.110 2.794 0.122 3.099 0.127 3.226 31.40 

8 133/29 0.158 4.013 0.166 4.216 0.180 4.572 0.188 4.775 57.60 

6 133/27 0.198 5.029 0.208 5.283 0.219 5.563 0.229 5.817 88.30 

4 133/27 0.250 6.350 0.263 6.680 0.276 7.010 0.288 7.315 143.00 

2 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 223.00 

1 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00 

1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.43 345.00 

2/0 1330/30 0.440 11.176 0.475 12.065 0.475 12.065 0.505 12.827 432.00 

3/0 1665/30 0.500 12.700 0.540 13.716 0.530 13.462 0.560 14.224 542.00 

4/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00 





MIL-W-22759/87 









Construction 










MIL-Spec Wire 

SAE AS22759/87 






AWG 

Size 

Conductor 

Stranding 


Min 


Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

26 19/38 0.018 0.445 0.020 0.518 0.033 0.838 0.037 0.940 1.55 

24 19/36 0.023 0.572 0.024 0.620 0.038 0.965 0.042 1.067 2.15 

22 19/34 0.029 0.724 0.031 0.798 0.043 1.092 0.047 1.194 3.00 

20 19/32 0.037 0.927 0.039 1.001 0.051 1.295 0.055 1.397 4.55 

18 19/30 0.046 1.156 0.049 1.255 0.061 1.549 0.065 1.651 6.70 

16 19/29 0.052 1.308 0.055 1.407 0.068 1.727 0.073 1.854 8.60 

14 19/27 0.065 1.638 0.069 1.763 0.081 2.057 0.086 2.184 12.95 

12 37/28 0.084 2.121 0.089 2.271 0.100 2.540 0.105 2.667 20.10 

10 37/26 0.106 2.692 0.112 2.845 0.122 3.099 0.127 3.226 31.40 

8 133/29 0.158 4.013 0.169 4.293 0.18 4.572 0.188 4.775 57.60 

6 133/27 0.198 5.029 0.212 5.385 0.219 5.563 0.229 5.817 88.30 

4 133/25 0.250 6.350 0.268 6.807 0.276 7.010 0.288 7.315 143.00 

2 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 222.00 

1 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00 

1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.430 345.00 

2/0 1330/30 0.440 11.176 0.476 12.090 0.475 12.065 0.505 12.827 432.00 

3/0 1665/30 0.500 12.70 0.540 13.716 0.530 13.462 0.560 14.224 542.00 

4/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00 





MIL-W-22759/88 









Construction 










MIL-Spec Wire 

SAE AS22759/88 






AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.033 0.838 0.037 0.940 0.033 0.838 0.037 0.940 1.55 

24 19/36 0.038 0.965 0.042 1.067 0.038 0.965 0.042 1.067 2.15 

22 19/34 0.043 1.092 0.047 1.194 0.043 1.092 0.047 1.194 3.00 

20 19/32 0.051 1.295 0.055 1.397 0.051 1.295 0.055 1.397 4.55 

18 19/30 0.061 1.549 0.065 1.651 0.061 1.549 0.065 1.651 6.70 

16 19/29 0.068 1.727 0.073 1.854 0.068 1.727 0.073 1.854 8.60 

14 19/27 0.081 2.057 0.083 2.108 0.081 2.057 0.086 2.184 12.95 

12 37/28 0.100 2.540 0.105 2.667 0.100 2.540 0.105 2.667 20.10 

10 37/26 0.122 3.099 0.127 3.226 0.122 3.099 0.127 3.226 31.40 

8 133/29 0.180 4.572 0.188 4.775 0.18 4.572 0.188 4.775 57.60 

6 133/27 0.219 5.563 0.229 5.817 0.219 5.563 0.229 5.817 88.30 

4 133/25 0.276 7.010 0.288 7.315 0.276 7.010 0.288 7.315 143.00 

2 665/30 0.344 8.738 0.364 9.246 0.344 8.738 0.364 9.246 222.00 

1 817/30 0.388 9.855 0.408 10.363 0.388 9.855 0.408 10.363 289.00 

1/0 1045/30 0.420 10.668 0.450 11.430 0.420 10.668 0.45 11.430 345.00 

2/0 1330/30 0.475 12.065 0.505 12.827 0.475 12.065 0.505 12.827 432.00 

3/0 1665/30 0.550 13.970 0.560 14.224 0.530 13.462 0.560 14.224 542.00 

4/0 2109/30 0.590 14.986 0.630 16.002 0.590 14.986 0.630 16.002 681.00 




MIL-W-22759/89 




of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other 

applications which require excellent thermal stability and high break strength. 



Construction 

Conductor: Silver plated high strength copper alloy 






MIL-Spec Wire 

SAE AS22759/89 





AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 


Approx 

LBS/ 

MFT 

26 19/38 0.0175 0.445 0.0204 0.518 0.033 0.838 0.037 0.94 1.55 

24 19/36 0.0225 0.572 0.0244 0.62 0.038 0.965 0.042 1.067 2.15 

22 19/34 0.0285 0.724 0.0314 0.798 0.043 1.092 0.047 1.194 3 

20 19/32 0.0365 0.927 0.0395 1.003 0.051 1.295 0.055 1.397 4.55 





MIL-W-22759/90 




applications which require excellent thermal stability and high break strength. 



Construction 



Conductor: Nickel plated high strength copper alloy 






MIL-Spec Wire 

SAE AS22759/90 



AWG 

Size 

Conductor 

Stranding 


Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.440 0.020 0.520 0.033 0.838 0.037 0.940 1.55 

24 19/36 0.023 0.570 0.025 0.650 0.038 0.965 0.042 1.067 2.15 

22 19/34 0.029 0.720 0.031 0.800 0.043 1.092 0.047 1.194 3.00 

20 19/32 0.037 0.930 0.040 1.030 0.051 1.295 0.055 1.397 4.55 




MIL-W-22759/91 



these cables are light weight, high-performance, aerospace hook up wires with insulation composed 


applications which require excellent thermal stability and light weight 



Construction 







MIL-Spec Wire 

SAE AS22759/91 


Fluoropolymer/Polyimide tape insulation 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 


Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.440 0.019 0.490 0.030 0.762 0.034 0.864 1.43 

24 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.93 

22 19/34 0.029 0.720 0.030 0.770 0.040 1.016 0.043 1.092 2.85 

20 19/32 0.037 0.930 0.038 0.980 0.048 1.219 0.051 1.295 4.38 

18 19/30 0.046 1.160 0.048 1.230 0.056 1.422 0.060 1.524 6.60 

16 19/29 0.052 1.310 0.054 1.380 0.063 1.600 0.067 1.702 8.30 

14 19/27 0.065 1.640 0.068 1.740 0.076 1.930 0.080 2.032 12.60 

12 37/28 0.084 2.120 0.087 2.220 0.096 2.438 0.100 2.540 19.60 

10 37/26 0.106 2.690 0.110 2.790 0.119 3.023 0.123 3.124 30.60 




MIL-W-22759/92 



these cables are light weight, high-performance, aerospace hook up wires with insulation composed 


applications which require excellent thermal stability and light weight 



Construction 







MIL-Spec Wire 

SAE AS22759/92 


Fluoropolymer/Polyimide tape insulation 



AWG 

Size 

Conductor 

Stranding 

Conductor 

Diam. 

Min 

Conductor 

Diam. 

Max 

Min O.D. 

Max O.D. 

Approx 

LBS/ 

MFT 


26 19/38 0.018 0.440 0.020 0.520 0.030 0.762 0.034 0.864 1.43 

24 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.93 

22 19/34 0.029 0.720 0.031 0.800 0.040 1.016 0.043 1.092 2.85 

20 19/32 0.037 0.930 0.039 1.000 0.048 1.219 0.051 1.295 4.38 

18 19/30 0.046 1.160 0.049 1.250 0.056 1.422 0.060 1.524 6.60 

16 19/29 0.052 1.310 0.055 1.410 0.063 1.600 0.067 1.702 8.30 

14 19/27 0.065 1.640 0.069 1.760 0.076 1.930 0.08 2.032 12.60 

12 37/28 0.084 2.120 0.089 2.270 0.096 2.438 0.100 2.540 19.60 

10 37/26 0.106 2.690 0.112 2.840 0.119 3.023 0.123 3.124 30.60 




Applications 

MIL-W-81044/5 

MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other 

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding 

performance that makes it suitable for many functions where high density cabling and harnessing are 

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch 

propagation and common chemicals. 


The jacket is XL-PVDF 

Construction 

XL-PVDF 

Silver plated Copper 

Irradiation cross-linked extruded Polyalkene 

Conductor: Silver plated Copper 

Insulation: Irradiation cross-linked extruded Polyalkene insulation 

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF) 





MIL-W-81044/5 

SAE AS81044 

10 basic colors 





AWG Size Conductor Stranding Min O.D. Max O.D. 

Approx LBS/ 

MFT 

In Mm In mm 

24 19/36 0.055 1.397 0.059 1.499 3.00 

22 19/34 0.066 1.676 0.072 1.829 4.30 

20 19/32 0.075 1.905 0.081 2.057 6.10 

18 19/30 0.085 2.159 0.091 2.311 8.70 

16 19/29 0.095 2.413 0.101 2.565 10.90 

14 19/27 0.111 2.819 0.119 3.023 16.20 

12 37/28 0.127 3.226 0.135 3.429 24.20 

10 37/26 0.156 3.962 0.166 4.216 36.50 

8 133/29 0.213 5.410 0.225 5.715 65.00 

6 133/27 0.262 6.655 0.276 7.010 103.00 

4 133/25 0.317 8.052 0.333 8.458 158.00 

2 665/30 0.392 9.957 0.416 10.566 252.00 

1/0 1045/30 0.478 12.141 0.510 12.954 380.00 




Applications 

MIL-W-81044/6 








Construction 

XL-PVDF 

Silver plated high strength Copper 


Conductor: Stranded tinned copper 



Insulating Material Thickness: 30 mil ( 0.8 mm) to 80 mil ( 2.0mm) Does not include the over braid (see 

below) 




MIL-W-81044/6 

SAE AS81044 







Approx 

LBS/MFT 

In Mm In mm 

24 19/36 0.055 1.397 0.059 1.499 3.00 

22 19/34 0.066 1.676 0.072 1.829 4.30 

20 19/32 0.075 1.905 0.081 2.057 6.10 

18 19/30 0.085 2.159 0.091 2.311 8.70 

16 19/29 0.093 2.362 0.101 2.565 10.90 

14 19/27 0.111 2.819 0.119 3.023 16.20 

12 37/28 0.127 3.226 0.135 3.429 24.20 

10 37/26 0.156 3.962 0.166 4.216 36.50 

8 133/29 0.213 5.410 0.225 5.715 65.00 

6 133/27 0.262 6.655 0.276 7.010 103.00 

4 133/25 0.317 8.052 0.333 8.458 158.00 

2 665/30 0.405 10.287 0.431 10.947 252.00 

1 817/30 0.445 11.303 0.475 12.065 305.00 

1/0 1045/30 0.491 12.471 0.525 13.335 380.00 




Applications 

MIL-W-81044/7 








Construction 

Conductor: Silver plated high strength Copper 







XL-PVDF 

Silver plated high strength Copper 

MIL-W-81044/7 


SAE AS81044 




In Mm In mm 

Approx 

LBS/ 

MFT 

26 19/38 0.051 1.295 0.055 1.397 2.20 

24 19/36 0.055 1.397 0.059 1.499 3.00 

22 19/34 0.066 1.676 0.072 1.829 4.30 

20 19/32 0.075 1.905 0.081 2.057 6.10 




Applications: 

MIL-W-81044/8 








Construction 

XL-PVDF 

Silver plated Copper 


Conductor: Silver plated Copper 







MIL-W-81044/7 

SAE AS81044 







In Mm In mm 

Approx 

LBS/ 

MFT 

24 19/36 0.052 1.321 0.056 1.422 2.70 

22 19/34 0.059 1.499 0.065 1.651 3.90 

20 19/32 0.067 1.702 0.073 1.854 5.50 

18 19/30 0.077 1.956 0.083 2.108 8.00 

16 19/29 0.085 2.159 0.093 2.362 10.10 

14 19/27 0.104 2.642 0.112 2.845 15.50 

12 37/28 0.122 3.099 0.130 3.302 23.00 

10 37/26 0.150 3.810 0.160 4.064 35.70 

8 133/29 0.208 5.283 0.220 5.588 62.80 

6 133/27 0.257 6.528 0.271 6.883 99.30 

4 133/25 0.312 7.925 0.328 8.331 153.00 

2 665/30 0.388 9.855 0.412 10.465 247.00 

1/0 1045/30 0.474 12.040 0.506 12.852 377.00 




Applications: 

MIL-W-81044/9 








Construction 

XL-PVDF 

Tin plated Copper 


Conductor: Tin plated Copper 







MIL-W-81044/9 

SAE AS81044 







In Mm In mm 

Approx 

LBS/ 

MFT 

24 19/36 0.052 1.321 0.056 1.422 2.70 

22 19/34 0.059 1.499 0.065 1.651 3.90 

20 19/32 0.067 1.702 0.073 1.854 5.50 

18 19/30 0.077 1.956 0.083 2.108 8.00 

16 19/29 0.085 2.159 0.093 2.362 10.10 

14 19/27 0.104 2.642 0.112 2.845 15.50 

12 37/28 0.122 3.099 0.130 3.302 23.00 

10 37/26 0.150 3.810 0.160 4.064 35.70 

8 133/29 0.208 5.283 0.220 5.588 62.80 

6 133/27 0.257 6.528 0.271 6.883 99.30 

4 133/25 0.321 8.153 0.328 8.331 153.00 

2 665/30 0.388 9.855 0.412 10.465 247.00 

1/0 1045/30 0.474 12.040 0.506 12.852 377.00 




Applications 

MIL-W-81044/10 








Construction 

Conductor: Stranded silver-plated high strength copper alloy conductor 







XL-PVDF 

MIL-W-81044/10 

Stranded silver-plated high strength copper alloy conductor 

SAE AS81044 




AWG Size 

Conductor 

Stranding 

Min O.D. 

Max O.D. 

Approx 

LBS/MFT 

In Mm In mm 

26 19/38 0.046 1.168 0.050 1.270 1.90 

24 19/36 0.052 1.321 0.056 1.422 2.70 

22 19/34 0.059 1.499 0.065 1.651 3.90 

20 19/32 0.067 1.702 0.073 1.854 5.50 




Applications: 

MIL-W-81044/11 








Construction 

XL-PVDF 

Stranded soft annealed silver-plated copper 


Conductor: Stranded soft annealed silver-plated copper conductor 


jacket : Extruded XL Polyvinylidene Fluoride (XL-PVDF) 





MIL-W-81044/11 

SAE AS81044 






AWG Size 

Conductor 

Stranding 

Min O.D. 

Max O.D. 

Approx 

LBS/MFT 

In Mm In mm 

30 7/38 0.025 0.635 0.029 0.737 0.71 

28 7/36 0.028 0.711 0.032 0.813 0.91 

26 19/38 0.032 0.813 0.036 0.914 1.30 

24 19/36 0.038 0.965 0.042 1.067 2.00 

22 19/34 0.045 1.143 0.049 1.245 2.90 

20 19/32 0.053 1.346 0.057 1.448 4.40 

18 19/30 0.063 1.600 0.067 1.702 6.80 

16 19/29 0.069 1.753 0.075 1.905 8.50 

14 29/27 0.085 2.159 0.093 2.362 13.40 

12 37/28 0.104 2.642 0.112 2.845 20.70 




Applications: 

MIL-W-81044/12 








Construction 

XL-PVDF 

Stranded soft annealed tinned copper 


Conductor: Stranded soft annealed tinned copper conductor 







MIL-W-81044/12 

SAE AS81044 







In Mm In mm 

Approx 

LBS/ 

MFT 

30 7/38 0.025 0.635 0.029 0.737 0.71 

28 7/36 0.028 0.711 0.032 0.813 0.96 

26 19/38 0.032 0.813 0.036 0.914 1.40 

24 19/36 0.038 0.965 0.042 1.067 2.10 

22 19/34 0.045 1.143 0.049 1.245 3.10 

20 19/32 0.053 1.346 0.057 1.448 4.60 

18 19/30 0.063 1.600 0.067 1.702 7.00 

16 19/29 0.069 1.753 0.075 1.905 8.90 

14 29/27 0.085 2.159 0.093 2.362 13.90 

12 37/28 0.104 2.642 0.112 2.845 21.70 




Applications: 

MIL-W-81044/13 








Construction 

Conductor: Stranded silver-plated high strength copper alloy conductor 







XL-PVDF 

MIL-W-81044/13 

Stranded silver-plated high strength copper alloy 

SAE AS81044 




AWG Size 

Conductor 

Stranding 

Min O.D. 

Max O.D. 

In Mm In mm 

Approx LBS/ 

MFT 

30 7/38 0.025 0.635 0.029 0.737 0.71 

28 7/36 0.028 0.711 0.032 0.813 0.96 

26 19/38 0.032 0.813 0.036 0.914 1.40 

24 19/36 0.038 0.965 0.042 1.067 2.10 

22 19/34 0.045 1.143 0.049 1.245 3.10 

20 19/32 0.053 1.346 0.057 1.448 4.60 


Caledonian Cables 

Merchant Ind. Centre 

Mill-Lane, Laughton, Lewes, Sussex, BN8 6AJ 

England 

United Kingdom 

Tel: 44- 207- 4195087 

Fax: 44- 207- 8319489 

Email: sales@caledonian-cables.net 

sales@caledonian-cables.co.uk 

uk@addison-cables.com

Caledonian military cables

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