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Burda Druck Gmbh

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<strong>Burda</strong> <strong>Druck</strong> GmbH<br />

Standard guidelines for the delivery of digital pages for the<br />

production process of rotogravure cylinders<br />

General Information<br />

These guidelines create the basis for a successful adoption of data for the engraving process of<br />

rotogravure cylinders. Deviations from these guidelines may lead to unpredictable errors in the<br />

production process of corresponding orders.<br />

The data and documentation provided by you should be reviewed and approved. Data with regard to<br />

the content is binding as supplied by you. If subsequent corrections and changes should be necessary,<br />

we recommend you to assign the respective prepress company with the necessary task. Hereby it has<br />

to be ensured that you have the latest correction level of your order.<br />

Subsequently provided correction pages always imply significant additional expenses (costs, time) and<br />

an additional source of error, because they have to go once more through the entire production<br />

process.<br />

We reserve the factual and qualitative re-usability of the data provided to be verified by sampling and<br />

comparing with the supplied proof.<br />

Our production is carried out following the ISO 12647-4 standard process. Your data and proofs should<br />

therefore be conform to this standard. For best results the the European gravure standard Version 2<br />

(V2 PSR) should be used.<br />

Responsibility<br />

As a printing company, we can only ensure a flawless production process based on the supplied<br />

digital data, when it is manufactured to our specifications. The customer is responsible for the quality<br />

of the printed documents.<br />

Generally, we recommend to verify test data and proofs at our place in the printing plant, to coordinate<br />

the technical process of your product.<br />

Other<br />

Our contact persons in sales and customer service can advise you in all necessary issues. If needed,<br />

we gladly offer you a qualified contact person for specific technical questions.


Content of the guidelines<br />

1 Prepress notes<br />

1.1 Technical conditions<br />

1.2 Page structure<br />

1.3 General conditions for the proff production<br />

2 Delivery of data and printing documents<br />

2.1 Data formats and data delivery<br />

2.2 File naming / name convention<br />

2.3 Control of documents<br />

Contact<br />

Rolf Arnold<br />

<strong>Burda</strong> <strong>Druck</strong> GmbH<br />

Analysis and assurance of production processes<br />

Hauptstraße 130<br />

D-77652 Offenburg<br />

Phone +49 (7 81) / 84-28 65 - Fax +49 (7 81) 7 61 77<br />

www.burda-druck.de<br />

e-mail rolf.arnold@ burda.com


1 Prepress notes<br />

Following specifications apply to the delivery of the final pages. We cannot ensure proper<br />

implementation of your templates if our requirements are not met.<br />

1.1 Technical Conditions<br />

General<br />

Your data must be created in CMYK color process.<br />

Special colors and RGB / Lab defined data will not be processed. If RGB data is included in<br />

your data, and we have to meet a schedule, we do not accept any liability for implementing the<br />

color of your product.<br />

Image Data<br />

The maximum coverage is 340%. Color profiles have to be coordinated with the printing<br />

company.<br />

> An achromatic structure, e.g. UCR and GCR should be avoided. This would lead to<br />

different printing results than indicated in the proof.<br />

> The first printing tone values are about 5% tonal value. Printable elements should therefore<br />

have 5% in each color channel. Technical tones and fonts should have at least 7% for each<br />

color channel.<br />

Text<br />

> Black text should be created only in 100% black and overprint.<br />

> With changing versions (such as language change in black) elements may only be changed<br />

in the varying color.<br />

> The selection of fonts must be adapted to the rotogravure process:<br />

> Positive text at least 0.20 mm line width<br />

> Negative texts at least 0.25 mm line width


1.2 Page Structure<br />

> The data can be delivered as a single or a double page.<br />

> All pages must have a all around square trim<br />

> All pages of an order must have the same geometric dimensions.<br />

> All pages must be centered in the document.<br />

> Trim-Box = net format<br />

> Bleed Box = trim (gross format) We recommend a consistant trim of at least 4 mm on<br />

each side<br />

> Crop box and media box should match the format, and ideally also the<br />

gross format.<br />

Crop marks are to be created in CMYK 2.5 mm outside of the cropped format<br />

Please note that important visual elements (text, logo) are placed in a distance of at least 5<br />

mm from the outer trim.<br />

Text elements breaching the collar should be moved apart in the collar depending on the type<br />

of subsequent processing type


1.3 General conditions for the proof production<br />

The digital quality proof is the central means of control in the processing of print jobs. Only<br />

by using calibrated proofers (Delta E File name<br />

> Proofer type<br />

> Proof parameters with checksum<br />

> Date and time of production of proofs and last calibration<br />

> Media wedge (FOGRA)<br />

Proof assessment<br />

The assessment of the proof is carried out under standard light<br />

> Light type 5000 Kelvin<br />

> Overview 2000 Lux<br />

The proofs must be checked by the supplier by verification of the media wedge and<br />

documented by means of a sticker or imprint. Tolerance requirements are those of the ISO<br />

12647-7.<br />

Object proof<br />

The object proof is used for the verification of completeness and is not binding regarding color.


2 Delivery of data and printing documents<br />

The client provides imprimated (print free) final pages to the printing plant. For reasons of<br />

data security no open data formats (such as QuarkXPress, Illustrator, InDesign, etc.) are<br />

processed.<br />

Please note:<br />

Subsequently provided page correction proofs create additional work. These pages have to<br />

run again through the whole process, including test routines.<br />

The labelling of the printing documents and file names must be clearly and well defined.<br />

Data is delivered via FTP servers. Login data is provided by the customer service center.<br />

Digital bill of delivery<br />

A “readme file” has to be attached to each delivery as a digital bill of delivery with the<br />

following specifications:<br />

> Sender<br />

> Contact person (with contact information such as phone, e-mail)<br />

> Order and sheet specification<br />

> Color space / process standards with which the data were created


2.1 Data formats und Data delivery<br />

■ Data format Tiff/s all in PDF/X-4 2007-2010<br />

in Version 1.4-1.5<br />

PDF/X-1a2003 in<br />

Version 1.4<br />

Tiff IT P1 CT+LW<br />

Job components 1 job component 1 job component 1 job component 2 job components<br />

CT+ LW<br />

Comment All page elements<br />

calculated to one<br />

final page as picture<br />

anti-aliasing<br />

Reference PDF * Adobe Distiller,<br />

Adjustment <strong>Burda</strong> <strong>Druck</strong>.<br />

Version PDF 1.4-1.5, all fonts<br />

have to be embedded. Black<br />

fonts have to be overprinting.<br />

Embedded IC profiles will not<br />

be processed<br />

Resolution<br />

Picture<br />

Color<br />

Text<br />

300 DPI 120L/cm 300 DPI 120L/cm<br />

900 DPI 360L/cm<br />

900 DPI 360L/cm<br />

Other One PDF per page (no piled PDFs)<br />

Data Carrier According to agreement<br />

Adobe Distiller, Adjustment<br />

<strong>Burda</strong> <strong>Druck</strong>. Verion PDF 1.4-<br />

1.5, all fonts have to be<br />

embedded. Black fonts have to<br />

be overprinting. Embedded IC<br />

profiles will not be processed<br />

300 DPI 120L/cm<br />

900 DPI 360L/cm<br />

900 DPI 360L/cm<br />

Directories Data is to be sorted logically into subdirectories (e.g. Language switch).<br />

Jobname<br />

according to<br />

glossary<br />

CT and LW have<br />

to show the same<br />

geometric<br />

measures<br />

300 DPI 120L/cm<br />

900 DPI 360L/cm<br />

900 DPI 360L/cm<br />

Compression Only compression<br />

processes without any data<br />

loss are allowed (e.g.<br />

ZIP,LZW)<br />

Data security For reasons of process and data security no deliveries via email or downloading from internet servers are possible. In<br />

case of impossibility for a FTP transfer an exceptional transfer service is possible. The hereby occurred expenses<br />

(cost/time), are depending on the transfer speed und the additional data handling.


2.2 File Naming / Name Convention<br />

Below mentioned are examples of a possible regulation of the nomenclature between the<br />

customer and <strong>Burda</strong> <strong>Druck</strong> GmbH. The examples represent the ideal solution for efficient and<br />

automated data processing. Please note that once agreed name conventions between the<br />

customer and <strong>Burda</strong> <strong>Druck</strong> GmbH must be strictly observed.<br />

Examples for All-in Data:<br />

Customer | Issue | page number | Language variant | Revision<br />

Klingel KLKN12_002003DE_A.pdf<br />

KLKN12_002003DE_B.pdf (Correction page)<br />

KLKN12_002003NL_A.pdf (Language switch)<br />

Standard for the country code is the international standard for country codes<br />

ISO 3166<br />

Outiror OR155_0012A1_A.pdf<br />

OR155_0012A1_B.pdf (Correction page)<br />

Example of the separate delivery of text and image components:<br />

Revision<br />

Text / Bild (Picture) | Customer | Issue |page number | language variant |<br />

Klingel Bild_KLKN12_002003DE_A.pdf<br />

Text_KLKN12_002003DE_A.pdf<br />

2.3 Control of Documents<br />

Correction and language switch, see the example above.<br />

To each page and version release a correction-free color proof of the page, respectively in the<br />

case of changes, a binding object proof has to be delivered.<br />

Proofs must be created from the data supplied to the printing plant.<br />

In case of missing documentation at the state of approval for engraving, only the delivered data<br />

will be taken as reference.<br />

In case of differences between data and proof the delivered data is binding.

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