ISM 500 - Cummins Engines

EVERY DESTINATION.ISM 500FOR MOTORHOMES

FOR MOTORHOMES.The Cummins ISM is an ideal engine for the motorhomebuyer looking to move up to a larger coach or to increasetowing capability in the most economical manner. The addedengine displacement, horsepower and torque of the ISM 500deliver added performance and durability at a price less thana larger displacement engine. And like the larger engines,the ISM offers the added driver comfort associated with anoptional engine compression brake.The economics of the ISM are also boosted by its low costof ownership as a result of its outstanding fuel economy,15,000-mile (24,000 km) oil change interval and 120,000-mile(192,000 km) overhead adjustment requirement. The ISM 500delivers performance, durability and low cost of ownershipin a very economical way. The patented VG Turbo haselectric actuation for better throttle response. There’s a newcrankcase ventilation system that’s electronically managed foroptimum efficiency.The ISM was developed to optimize every aspect of theengine’s operation, utilizing Cummins comprehensivein-house design approach to every engine system from theair intake to the exhaust system. Integration of Cumminsadvanced electronic controls, VG Turbo, high-pressurefuel system and combustion technology is how the ISMdelivers on the performance and value expectations of themotorhome owner. And the ISM does it while being certifiedand compliant to the toughest standards, the 2007 EPAemissions regulations.Specifications500 HP/1550 @ 1200 FR 20148Power (hp) Torque (lb-ft)(kW) (N•m)ADVERTISED HORSEPOWER 500 HP 373 KWPEAK TORQUE 1550 LB-FT 2102 N•MGOVERNED SPEED2100 RPMCLUTCH ENGAGEMENT TORQUE 700 LB-FT 949 N•MNUMBER OF CYLINDERS 6OIL SYSTEM CAPACITY10.2 U.S. GALLONS 38.6 LITERSENGINE WEIGHT (DRY) 2,206 LB 1,000 KGCummins is a pioneer in product improvement. Thus specifications may changewithout notice. Illustrations may include optional equipment.

Enhanced Reliability And Durability.The Heavy-Duty Cummins ISM is designed for years ofdependable use in many different applications, includingmotorhomes.■ Articulated piston design features a forged-steel crown– Higher top ring position for optimizing fuel economy– Delivers increased durability■ Directed piston cooling– Lowers piston and oil ring temperaturesFeatures And Benefits.The fuel system and VG Turbo combine to deliver improvedperformance and enhanced driveability.Benefits include:■ Outstanding performance with fully integrated design– The fuel system delivers optimum balance ofperformance, emissions control and fuel economy acrossthe entire operating range– Patented VG Turbo has enhanced response and controlwith electric actuation for infinite adjustment– Crankcase ventilation system is electronically managedfor optimum efficiency and eliminates oil carryover■ Mid-stop cylinder liner– Minimizes oil consumption– Increases life-to-overhaul■ The Variable Geometry Turbocharger– Enhances reliability because it has only one moving part inthe hot exhaust flow■ Self-tensioning belt drive system– Drives both fan and alternator for reduced maintenance■ Combination full-flow/bypass lube oil filter– Delivers better filtration for longer component life■ Enhanced braking control with reduced service brake wear– Optional C Brake by Jacobs ®– Electronically controlled Variable Geometry Turbochargerincreases braking performance■ Low cost of ownership– 15,000-mile (24,000 km) or 1-year oil change intervals– 120,000-mile (192,000 km) engine overhead adjustment

Electronic Features.A single ECM (Electronic Control Module) controls theengine and coordinates interaction with the transmission,ABS, engine brake, cooling fan and more. Plus, the ISMhas every diagnostic, maintenance-monitoring and engineprotection feature that you need.Engine Braking.C Brake by Jacobs is a compression brake designedspecifically for the ISM that significantly increases stoppingpower, reduces wear on service brakes.Retarding Power (bhp)rpmISM Maintenance Intervals.MILESKILOMETERSMONTHSOIL AND FILTER 15,000 1224,000FUEL FILTER 15,000 1224,000COOLANT FILTER 15,000 1224,000OVERHEAD ADJUSTMENT 120,000192,000COALESCING FILTER 150,000 24240,000Cummins ISM is fully compatible with long-life coolant/antifreeze formulas that allow changes out to six years.Follow maintenance guidelines recommended by themanufacturer for safe use with extended service intervals.Equipment That Makes A Difference.■ Cummins 18.7-cfm air compressor is a standard optionon the ISM 500■ Water-in-fuel sensor alerts drivers of contamination thatcould cause performance and durability problems■ RoadRelay 4 is an onboard monitoring system thatprovides the driver with trip information such as mpg,engine fault details and optional anti-theft protectionWarranty And Extended Coverage Plans.Standard Motorhome Warranty (U.S. and Canada only):■ 5 years or 100,000 miles (160,935 km), whichevercomes first■ Includes parts and labor and progressive damageresulting from engine failure due to defects in materialor factory workmanship■ Covers towing for the first year■ Complete warranty details are provided in CumminsBulletin 3381340Optional Extended Coverage Plans:■ Plans available for purchase through Cumminsdistributors■ 5 years/150,000 miles (241,402 km) or5 years/200,000 miles (321,869 km)– Covers 100% parts and labor exceptmaintenance items– See Cummins Bulletin 3381368 for details■ 7 years/150,000 miles (241,402 km) or10 years/200,000 miles (321,869 km)– Major components coverage– See Cummins Bulletin 3381367 for detailsSee Owners Manual for complete details.

Coach Care. Coach Care is a network of service centers dedicatedto making every maintenance or repair event a pleasantexperience. Coach Care facilities are:■ Designed to meet the needs of motorhome owners■ Cummins distributor locations, fully certified by Cumminsand Cummins Power GenerationQuickServe ® Online.The right information is priceless. Things change sorapidly today, you can’t afford to take a chance onoutdated information. Paper manuals and CD-ROMscan’t always keep pace with ever-changing partsand service information. You need the most currentinformation – continuously updated – every minute ofevery day. The Internet is the answer. QuickServe Onlineis your complete reference for Cummins parts andservice information on the Internet. For more information,contact your local Cummins distributor or log on toquickserve.cummins.com.■ Certified to work on most motorhome chassis■ Capable of performing many appliance repairs(most locations)■ Equipped with overnight parking, electrical hookups,sanitation and sewage disposal■ Located near America’s most popular motorhomedestinations. Call 1-800-DIESELS for locationsFor more information, check out the Coach Care section atfunroads.com.Cummins Customer Support.Our Customer Care programs for motorhome buyers areunmatched by anyone else in the motorhome industry.Key elements of Cummins customer support include:■ Personalized factory assistance regarding general productand warranty support, product information, servicelocation assistance and general Cummins information areavailable by calling 1-800-DIESELS■ The largest parts and service network in the industrywith over 3,500 authorized repair locations throughoutthe U.S. and Canada■ Certified motorhome repair locations■ Accelerated problem diagnosis at every CumminsQuickServe location■ 24/7 access to Cummins– 1-800-DIESELS (1-800-343-7357) – select Option 3 forservice location assistance any time of the day or night– Log on to everytime.cummins.com and click the“Service Locator” link in the top bar for 24-hourservice location assistance

Cummins Inc.Box 3005Columbus, IN 47202-3005U.S.A.Phone: 1-800-DIESELS (1-800-343-7357)Fax: 1-800-232-6393Internet: everytime.cummins.comC Brake is a trademark of Cummins Inc.Jacobs is a registered trademark of JacobsVehicle Systems.Bulletin 4971109 Printed in U.S.A. 6/07©2007 Cummins Inc.