ENGINE MECHANICAL (5S–FE) - CelicaTech

SERVICE SPECIFICATIONS–Engine Mechanical (5S–FE)A–11ENGINE MECHANICAL (5S–FE)SpecificationsIdle speedUSACANADA700 ± 50 rpm750 ± 50 rpmIntakemanifoldvacuumCompressionpressureat idle speedat 250 rpmSTDLimitDifference of pressure between each cylinder60 kPa450 mmHg 17.7 in.Hg1,226 kPa (12.5 kgf/cm 2 , 178 psi) or more981 kPa 10.0 kgf/cm 2 142 psi98 kPa (1.0 kgf/cm 2 , 14 psi) or lessIdler pulleytension springFree lengthInstalled loadat 51.9 mm (2.043 in.)46.0 mm32–37 N1.811 in.3.25–3.75 kgf 7.2–8.3 1 bfCylinder headWarpage Cylinder block sideManifold sideValve seat Refacing angleContacting angleContacting widthLimitLimit0.05 mm0.08 mm30, 45, 75451.0 – 1.4 mm0.020 in.0.031 in.0.039 – 0.055 in.Valve guidebushingInside diameterOutside diameter (for repair part)STDO/S 0.056.010 – 6.030 mm 0.2366 – 0.2374 in.11.033 – 11.044 mm 0.4344 – 0.4348 in.11.083 – 11.094 mm 0.4363 – 0.4368 in.ValveValve overall lengthValve face angleStem diameterStem oil clearanceMargin thicknessSTDLimitSTDLimitIntakeExhaustIntakeExhaustIntakeExhaustIntakeExhaustIntakeExhaustSTDLimit97.60 m m98.45 m m97.1 mm98.0 mm44.55.970 – 5.985 mm5.965 – 5.980 mm0.025 – 0.060 mm0.030 – 0.065 mm0.08 mm0.10 mm0.8 – 1.2 mm0.5 mm3.8425 in.3.8760 in.3.823 i n .3.858 in.0.2350 – 0.2356 in.0.2348 – 0.2354 in.0.0010 – 0.0024 in.0.0012 – 0.0026 in.0.0031 in.0.0039 in.0.031 – 0.047 in.0.020 in.Valve springSquarenessFree lengthInstalled tension at 34.7 mm (1.366 in.)Limit2.0 mm 0.079 ii 0.079 in.41.96 – 41.99 mm 1.6520 1.6520 – 1.6531 in.164 – 189 N0 6.7 – 19.3 kgf, 36.8 – 42.5 1 bf)Valve lifterLifter diameterLifter bore diameterOil clearanceSTDLimit30.966 – 30.976 mm 1.2191 – 1.2195 in.31.000 – 31.018 mm 1.2205 – 1.2213 in.0.024 – 0.052 mm 0.0009 – 0.0020 in.0.07 mm 0.0028 in.ManifoldWarpageLimit0.30 mm0.0118 in.

A–12Specifications (Cont’d)SERVICE SPECIFICATIONS–Engine Mechanical (5S–FE)CamshaftThrust clearanceJournal oil clearanceSTDLimitJournal diameterCircle runout LimitCam lobe height STD IntakeExhaustLimit IntakeExhaustCamshaft gear backlash STDLimitCamshaft gear spring end free distanceIntakeExhaustIntakeExhaustSTDLimit0.045 – 0.100 mm 0.0018 – 0.0039 in.0.030 – 0.085 mm 0.0012 – 0.0033 in.0.12 mm0. 0047 in .0.10 mm 0.0039 in.0.025 – 0.062 mm 0.0010 – 0.0024 in.0.10 mm 0.0039 in.26.959 – 26.975 mm 1.0614 – 1.0620 in.0.04 mm 0.0016 in.42.010 – 42.110 mm 1.6539 – 1.6579 in.40.060 – 40.160 mm 1.5772 – 1.5811 in.41.90 mm 1.6496 in.39.95 mm 1.5728 in.0.020 – 0.200 mm 0.0008 – 0.0079 in.0.30 mm 0.0188 in.22.5 – 22.9 m m 0.886 – 0.902 in.Cylinder blockCylinder head surface warpageCylinder bore diameter STDLimitLimitMark 1Mark 2Mark 3STD0/S 0.500.05 mm87.000 – 87.010 m m87.010 – 87.020 mm87.020 – 87.030 mm87.23 mm87.73 mm0.0020 in.3.4252 – 3.4256 in.3.4256 – 3.4260 in.3.4260 – 3.4264 in.3.4342 i n .3.4350 in.Piston andpiston ringPiston diameterPiston oil clearancePiston ring groove clearancePiston ring end gapSTD Mark 1Mark 2Mark 3O/S 0.50STDLimitN o.1No.2STD No.1No.2OilLimit No.1No.2Oil86.850 – 86.860 mm 3.4193 – 3.4197 in.86.860 – 86.870 mm 3.4197 – 3.4201 in.86.870 – 86.880 mm 3.4201 – 3.4205 in.87.350 – 87.380 mm 3.4390 – 3.4402 in.0.140 – 0.160 mm 0.0055 – 0.0063 in.0.18 mm 0.0071 i n.0.040 – 0.080 mm 0.0016 – 0.0031 in.0.030 – 0.070 mm 0.0012 – 0.0028 in.0.270–0.500 mm 0.0106–0.0197 in.0.350 – 0.600 mm 0.0138 – 0.0234 in.0.200 – 0.550 mm 0.0079 – 0.0217 in.1.10 mm 0.0433 in.1.20 mm 0.0472 in.1.15 mm 0.0453 in.Connecting rodThrust clearance STDLimitConnecting rod bearing center wall thicknessSTD Mark 1Mark 2Mark 3Connecting rod oil clearanceSTDLimitRod bending Limit per 100 mm (3.94 in.)Rod twist Limit per 100 mm (3.94 in.)Bushing inside diameterSTDU/S 0.250.160 – 0.312 mm0.35 mm1.484 – 1.488 mm1.488 – 1.492 mm1.492 – 1.496 mm0.024 – 0.055 mm0.023 – 0.069 mm0.08 m m0.05 mm0.15 mm22.005 – 22.017 mm0.0063 – 0.0123 in.0.0138 in.0.0584 – 0.0586 in.0.0586 – 0.0587 in.0.0587 – 0.0589 in.0.0009 – 0.0022 in.0.0009 – 0.0027 in.0.0031 in.0.0020 in.0.0059 in.0.8663 – 0.8668 in.

SERVICE SPECIFICATIONS–Engine Mechanical (5S–FE)A–13Specifications (Cont’d)Connecting rod(cont’d)Piston pin diameterPiston pin oil clearanceLimitConnecting rod bolt outside diameterSTD21.997 – 22.009 mm0.005 – 0.011 mm0.05 mm0.8660 – 0.8665 in.0.0002 – 0.0004 in.0.0020 in.STDLimit7.860 – 8.000 mm7.60 mm0.3094 – 0.3150 in.0.2992 in.CrankshaftThrust clearanceThrust washer thicknessMain journal oil clearanceSTD N o. 3 STDU/S 0.25Others STDU/S 0.25LimitMain journal diameterSTDLimitSTDU/S 0.250.020 – 0.220 mm0.30 mm2.440 – 2.490 mm0.025 – 0.044 mm0.027 – 0.067 mm0.015–0.034 mm0.019 – 0.059 mm0.08 mm54.988 – 55.003 mm54.745 – 54.755 mm0.0008 –0.0087 in.0.0118 in.0.0961 – 0.0980 in.0.0010 – 0.0017 in.0.0011 – 0.0026 in.0.0006 – 0.0013 in.0.0007 – 0.0023 in.0.0031 in.2.1653 – 2.1655 in.2.1553 – 2.1557 in.Main bearing center wall thicknessSTD No.3Crank pin diameterOthersCircle runoutMain journal taper and out–of–roundCrank pin taper and out–of–roundMark 1Mark 2Mark 3Mark 4Mark 5Mark 1Mark 2Mark 3Mark 4Mark 5STDU/S 0.25LimitLimitLimit1.992 – 1.995 mm1.995 – 1.998 mm1.998 – 2.001 m m2.001 – 2.004 m m2.004 – 2.007 m m1.997 – 2.000 mm2.000 – 2.003 m m2.003 – 2.006 mm2.006 – 2.009 mm2.009–2.012 mm51.985 – 52.000 mm51.745 – 51.755 mm0.06 mm0.02 mm0.02 mm0.0784 – 0.0785 in.0.0785 – 0.0787 in.0.0787 – 0.0788 in.0.0788 – 0.0789 in.0.0789 – 0.0790 in.0.0786 – 0.0787 in.0.0787 – 0.0789 in.0.0789 – 0.0790 in.0.0790 – 0.0791 in.0.0791 – 0.0792 in.2.0466 – 2.0472 in.2.0372 – 2.0376 in.0.0024 in.0.0008 in.0.0008 in.Torque SpecificationsPart tightenedkgf–cmft–lbfOil pump pulley x Oil pump drive shaftNo.2 idler pulley x Cylinder blockCrankshaft pulley x CrankshaftCamshaft timing pulley x CamshaftNo.1 idler pulley x Cylinder headCylinder head x Cylinder blockSpark plug tube x Cylinder headCamshaft bearing cap x Cylinder headFor SST1st2nd284210854374249Turn 9039192904251,100550380425500400190213180402731362914

A–14SERVICE SPECIFICATIONS–Engine Mechanical (5S–FE)Torque Specifications (Cont’d)Part tightened kgf–cm ft– lbfCylinder head cover x Cylinder headAlternator bracket x Cylinder headEngine hanger x Cylinder headNo.3 timing belt cover x Cylinder headIntake manifold x Cylinder headIntake manifold stay x Intake manifoldIntake manifold stay x Cylinder blockEGR valve x Intake manifoldEGR pipe x Cylinder headWater by–pass pipe x Water pump coverWater outlet x Cylinder headCatalytic converter x Exhaust manifoldExhaust manifold x Cylinder headCatalytic converter stay x Catalytic converterCatalytic converter stay x Cylinder blockMain bearing cap x Cylinder blockConnecting rod cap x Connecting rod1st2ndRear oil seal retainer x Cylinder blockKnock sensor x Cylinder blockRear end plate x Cylinder blockFlywheel x Crankshaft (M /T)Drive plate x Crankshaft (A/T)R H engine mounting bracket x Cylinder blockPS pump bracket x Cylinder headLH engine mounting bracket x TransaxleLH engine mounting insulator x BodyLH engine mounting insulator x LH mounting bracketRH engine mounting insulator x BodyRH engine mounting insulator x RH mounting bracketR H engine mounting stay x R H mounting insulatorRH engine mounting stay x Alternator bracketLH engine mounting stay x TransaxleLH engine mounting stay x LH mounting insulatorFront engine mounting bracket x TransaxleRear engine mounting bracket x TransaxleEngine mounting center member x BodyEngine mounting center member x Front mounting insulatorEngine mounting center member x Rear mounting insulatorFront engine mounting bracket x Front mounting bracketRear engine mounting bracket x Rear mounting insulatorPS pump x PS pump bracketAdjusting boltOthersA/C compressor x Cylinder blockSuspension lower crossmember x BodySuspension upper brace x BodyBoltNut2342257.819194213599.315294942425925Turn 909.3379.388835243528763875273732121777752737387873943271522164230425250801951954251306009515030050042542560025095380959008505304405308906508905307407402102107907905307407408908904004402801,550210650173118fig in.–lbf14143194382 in.–lbf1122363131431882 in.–lbf2782 in.–lbf65613832386447643854541515575738545464642932201121547